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GESTRA Gravity Circulation Checks and

DISCO Non-Return Valves


GESTRA DISCOCHECK Dual-Plate Check Valves and
DISCO Swing Check Valves

A2
Page
DISCO Non-Return Valves
Gravity Circulation Checks and DISCO Non-Return Valves
for sanitation applications and hvac systems.
Type SBO 11, Type SBO 21, Type SBO 31 ............................................................ 29
Type RK 70, Type RK 71 .................................................................................. 30 – 31
Type MB 14 .............................................................................................................. 30
DISCO Non-Return Valves for industrial applications and hvac systems.
Type RK 41, Type RK 44, Type RK 44 S ........................................................ 32 – 33
Type RK 76 ...................................................................................................... 32 – 33
Type RK 86 ...................................................................................................... 34 – 35
Type RK 86 A .................................................................................................. 34 – 35
DISCO Non-Return Valves for special applications.
Type RK 16 A, Type RK 16C .......................................................................... 36 – 37
Type RK 49 ...................................................................................................... 36 – 37

DISCO Check Valves


DISCOCHECK Dual-Plate Check Valves BB, DIN design1)
Wafer-type valves DN 50 – 1200 mm (2 – 48"), PN 6 – 160 .......................... 39 – 41
DISCO Swing Check Valves CB
Wafer-type valves DN 50 – 300 mm (2 – 12"), PN 6 – 40 .............................. 42 – 43
Swing Check Valves WB
Wafer-type valves DN 50 – 300 mm (2 – 12"), PN 10/16 ................................ 44 – 45
NAF-Check Valves
Wafer-type valves DN 40 – 1000 mm (11/2 – 40"), PN 10 – 100 ...................... 46 – 47

) DISCOCHECK Dual-Plate Check Valves BB also available in ASME design.


1
GESTRA DISCO Non-Return (Check) Valves

Tailored to Your Needs.

GESTRA –
always
one step
ahead.

Measuring up to market needs


has been the GESTRA philosophy
for decades. Backed by many
years‘ experience in the design and
manufacture of non-return (check)
valves, we offer our customers
superior solutions for their specific
requirements.
Whether your are looking for These are just some examples of
economical non-return valves for customer requirements which are met
hvac services, special non-return by our new DISCO non-return valve
valves for chemical applications or RK 86.
dual-plate check valves with
(adjustable) dampers – we guarantee “We need non-return valves that conform
performance without compromise. to as many international standards for
end connections as possible.”

“The flange design should prevent


squashing of the gasket during
installation and guarantee leakproof
sealing.”

“Non-return valves should feature


dependable bonding connections.”
Gravity Circulation Checks SBO
PN 6

Application
Outlet: Screwed female
Inlet: Union nut
Downstream of circulating pumps in heating and hot water installations to
prevent gravity circulation.

L Pressure/Temperature Ratings / Material


Max. service Max. service Materials
pressure [bar] temperature [°C] Body Valve cone
6 1301) Brass (CW614N) PPO
1) Max. service temperature at atmospheric pressure

SBO 11 Dimensions

A2
Outlet: Screwed male Type SBO 11 SBO 21 SBO 31
Inlet: Union nut
Size DN 1" 11/4" 1" 11/4" 3/4" 1" 11/4"
L [mm] 66 82 57 70 39 40 45
Connections Inlet2) G 11/2 G2 G 11/2 G2
G 11/4 G 11/2 G2
(BSP thread) Outlet G1 G 11/4 G1 G 11/4
L

2) SBO 11 and SBO 21: Thread of union nut

Opening Pressures
Differential pressures at zero volume flow.

SBO 21 Type DN Opening pressure [mbar]


Direction of flow
Outlet: Screwed male
with-
Inlet: Screwed female
out with spring
spring


1"
SBO 11 1 22 21 20
L

11/4"
1"
SBO 21 1 20 19 18
11/4"
3/4"

SBO 31 1" 2 24 22 20
SBO 31 11/4"

Pressure Drop Charts


SBO 11, SBO 21 SBO 31

Curve 1: SBO 21 DN 1" Curve 3: SBO 21 DN 11/4" Curve 1: SBO 31 DN 3/4" Curve 3: SBO 31 DN 11/4"
Curve 2: SBO 11 DN 1" Curve 4: SBO 11 DN 11/4" Curve 2: SBO 31 DN 1"
29
Non-Return Valves RK – PN 6 to PN 16
Screwed Non-Return Valves MB – PN 16

Application
Type PN
For liquids, especially suited for heating and hot-water
RK 70 6 installations. Application as gravity circulation check and
check valve.
For liquids, gases, vapours. Application as gravity
RK 71 16
ØD

circulation check, vacuum breaker, breather, foot valve,


MB 14 16
pressure-relief valve or pressure-maintaining valve.

Body Material
Type Nominal sizes DN EN reference ASTM equivalent 1)
L RK 70 Body 15 – 100 mm Brass (CW617N) Brass
RK 70 / RK 71 Valve disk Plastic PPE –
DN 15 – 100 mm
Body 125 – 200 mm Grey cast iron (EN-JL 1040) A126 Class A
Plug Plastic Polyamid 6 –
RK 71 Body 15 – 100 mm Brass (CW617N) Brass
Valve disk 1.4571 AISI 316 Ti
MB 14 Body 15 – 100 mm Brass (CW614N) Brass
Valve disk 1.4571 AISI 316 Ti
1) ASTM material similar to EN material.
Observe different physical and chemical properties!

Dimensions
ØD

DN [mm] 15 20 25 32 40 50 65 80 100 125 150 200


[in] 1/2 3/4 1 11/4 11/2 2 21/2 3 4 5 6 8
L [mm] 16 19 22 28 31.5 40 46 50 60 90 106 140
RK 70 D [mm] 40 47 56 72 82 95 115 132 152 184 209 264
RK 71 D [mm] 40 47 56 72 82 95 115 132 152 – – –
L [mm] 49 49 61 61 72 72 – – – – – –
L
MB 14 D [mm] 42 42 62 62 83 83 – – – – – –
RK 70
DN 125 – 200 mm A. F. [mm] 30 30 46 46 65 65 – – – – – –

Pressure/Temperature Ratings
Type PN Nominal size (DN) PMA / TMA / [bar] / [°C]
RK 70 6 15 – 100 mm 6 / -30 1.5 / 100 0.5 / 130
6 125 – 200 mm 6 / -10 1.5 / 100 0.5 / 130
RK 71 16 15 – 100 mm 16 / -60 14 / 200 13 / 250
MB 14 16 1/2" – 2" 16 / -60 14 / 200 13 / 250

RK Designs
Type Seat Spring
metal-to- EPDM FPM PTFE without special Nimonic Earthing
metal spring spring spring connection

RK 70 (Plastic) – – – – – –
L Use
RK 71 X Use RK 41 Use Use RK 41 – RK 86
MB 14 RK 86
MB 14 X – – – – – – –

X : standard
– : not available

30
Non-Return Valves RK
PN 6 to PN 16

Opening Pressures Pressure Drop Charts


Differential pressures at zero volume flow. The curves given in the chart are valid · · ρ
for water at 20 °C. To read the pressure VW = V · 1000
RK 71*) ·
drop for other fluids the equivalent
DN Opening pressures [mbar]
VW = Equivalent water volume flow
water volume flowrate must be
in [l/s] or [m3/h]
Direction of flow calculated and used in the graph.
without
ρ = Density of fluid
with spring The values indicated in the chart are
spring
(operating condition) in [kg/m3]
applicable to spring-loaded valves with ·
horizontal flow. With vertical flow V = Volume of fluid (operating

➞ insignificant deviations occur only within condition) in [l/s] or [m3/h]


15 2.5 10 7.5 5 the range of partial opening.
20 2.5 10 7.5 5 When selecting valve please consider:
25 2.5 10 7.5 5 Partial opening = Full opening =
instable range stable range
32 3.5 12 8.5 5

A2
40 4.0 13 9 5
50 4.5 14 9.5 5
65 5.0 15 10 5
80 5.5 16 10.5 5
100 6.5 18 11.5 5

RK 70*)
DN Opening pressures [mbar]
Direction of flow
without with spring
spring


15 0.4 7.8 7.4 7
20 0.4 7.8 7.4 7
25 0.4 7.8 7.4 7
32 0.5 9 8.5 8
40 0.5 9.5 9 8.5
50 0.6 9.7 9.1 8.5
65 0.7 10.4 9.7 9
80 0.8 11.6 10.8 10
Volume flow VW

100 0.9 12.3 11.4 10.5


·

125 2.0 9.0 7.0 5.0


150 2.5 10.0 7.5 5.0
200 2.5 10.0 7.5 5.0
*) RK 70, 71 are not available with
special spring or without spring ∇
Pressure drop p

31
Non-Return Valves RK
PN 6 to PN 16

Application
Type PN
RK 41 16 For liquids, gases, vapours. Application as gravity circulation
RK 44 16 check, vacuum breaker, breather, foot valve, pressure-main-
RK 44S 16 taining valve, check valve.
RK 76 40 RK 41 especially suited for heating installations, RK 44 and RK 44S
for sea water and drinking water, RK 76 for industrial applications
ØD

Body Material
Type Nominal sizes (DN) DIN reference ASTM equivalent 1)
RK 41 Body 15 – 100 mm Special brass (CW710R) Special Brass
Valve disk 1.4571 AISI 316 Ti
Body 125 – 200 mm Grey cast iron (EN-JL 1040) A126 Class A
Plug 1.4006 A182 F6
RK 44 Body 15 – 100 mm Bronze (CC480 K-GS) B584 C90500
L Valve disk 1.4571 AISI 316 Ti
RK 41 / RK 44 / RK 44S Body 125 – 200 mm Grey cast iron (EN-JL 1040) A182 Class A
DN 15 – 100 mm
Plug Bronze (CC480 K-GS) B584 C90500
RK 44S Body 15 – 100 mm Bronze (CC480 K-GS) B584 C90500
Valve disk Bronze (CW352H) –
Body 125 – 200 mm Bronze (CC483 K-GC) B505 C90700
Plug Bronze (CC480 K-GS) B584 C90500
RK 76 Body 15 – 100 mm 1.4107 A217-CA15
Valve disk 1.4571 AISI 316 Ti
1) ASTM material similar to EN material.
Observe different physical and chemical properties!

Dimensions
ØD

DN [mm] 15 20 25 32 40 50 65 80 100 125 150 200


[inch] 1/2 3/4 1 11/4 11/2 2 21/2 3 4 5 6 8
L [mm] 16 19 22 28 31.5 40 46 50 60 90 106 140
RK 41 D [mm] 40 47 56 72 82 95 115 132 152 184 209 264
RK 44 D [mm] 42 49 58 74 84 97 117 132 152 184 209 264
RK 44S D [mm] 42 49 58 74 84 97 117 132 152 184 209 264
RK 76 D [mm] 45 55 65 75 85 98 118 134 154 – – –

L Pressure/Temperature Ratings with metal-to-metal seat


RK 41 / RK 44 / RK 44S
DN 125 – 200 mm Type PN Nominal sizes DN PMA / TMA / [bar] / [°C]
16 15 – 100 mm 16 / -60 14 / 200 13 / 250
RK 41
16 125 – 200 mm 16 / -10 13 / 200 13 / 300
16 15 – 100 mm 16 / -200 14 / 200 13 / 250
RK 44
16 125 – 200 mm 16 / -10 14 / 200 13 / 250
RK 44S 16 15 – 200 mm 16 / -200 16 / 90 16 / 90
RK 76 CL 300 / 40 15 – 100 mm 49.6 / -10 35.8 / 200 31.6 / 300
ØD

Designs
Type Seat Springs
metal- EPDM FPM PTFE without special Nimonic- Earthing
to-metal (– 40 up to (– 25 up to (–190 up to spring spring spring connection
150 °C)1) 200 °C)1) 250 °C)1)
RK 41 X O O – O O –
RK 44 X O O – O O – Use
RK 44S X O O – O – – RK 86
RK 76
DN 15 – 100 mm RK 76 X O O O O O O
1) Observe pressure/temp. ratings of the equipment X : standard O : optional – : not available
32
Non-Return Valves RK – PN 6 to PN 40
Short overall length according to DIN EN 558-1, table 11, series 49
(^
= DIN 3202, part 3, series K4)

Pressure Drop Charts Opening Pressures


The curves given in the chart are valid Differential pressures at zero volume flow.
for water at 20 °C. To read the pressure RK 41, RK 44, RK 44S, RK 76
drop for other fluids the equivalent
water volume flowrate must be DN Opening pressures [mbar]
calculated and used in the graph. Direction of flow
The values indicated in the chart are without with spring
applicable to spring-loaded valves with spring
horizontal flow. With vertical flow



insignificant deviations occur only within ➞
the range of partial opening. 15 2.5 10 7.5 5

ρ 20 2.5 10 7.5 5
· ·
VW = V · 1000 25 2.5 10 7.5 5
·
VW = Equivalent water volume flow 32 3.5 12 8.5 5

A2
in [l/s] or [m3/h]
40 4.0 13 9 5
ρ = Density of fluid
(operating condition) in [kg/m3] 50 4.5 14 9.5 5
· 65 5.0 15 10 5
V = Volume of fluid (operating
condition) in [l/s] or [m3/h] 80 5.5 16 10.5 5
100 6.5 18 11.5 5
125 12.5 35 22.5 10
150 14.0 38 24.0 10
200 13.5 37 23.5 10

RK 41, RK 44, RK 44S RK 76


When selecting valve please consider: When selecting valve please consider:
Partial opening = Full opening = Partial opening = Full opening =
instable range stable range instable range stable range

(DN 125-200)
Volume flow VW
·


Pressure drop p

33
Non-Return Valves RK – PN 6 to PN 40
Short overall length according to DIN EN 558-1, table 11, series 49
(^
= DIN 3202, part 3, series K4)

RK 86 and RK 86 A – Our Robust All-Rounder


Application
Type PN
For liquids, gases, vapours. Application as gravity
circulations check, vacuum breaker, breather, foot valve,
RK 86 40 / class 300 pressure-maintaining valve, check valve.
Ø D max. RK 86 A 40 / class 300 RK 86 A especially suited for low temperatures,
Ø D min.

aggressive fluids, boiler feedwater lines, and other


industrial applications.

Body Material
Type Nominal sizes DN EN reference ASTM equivalent 1)
RK 86 Body 15 – 100 mm Chromium steel, 1.4317 A 743-CA6-NM
Valve disk 1.4571 AISI 316 Ti
Body 125 – 200 mm GP240GH (1.0619) A 216 WCB
Plug 1.4006 A182 F6
L RK 86A Body 15 – 200 mm 1.4408 A 351 CF 8M
RK 86 / RK 86 A Valve disk/plug 1.4571 AISI 316 Ti
DN 15 – 100 mm
1) ASTM material similar to EN material.
Observe different physical and chemical properties!

Dimensions
[mm] 15 20 25 32 40 50 65 80 100 125 150 200
Nominal sizes
n. [Inch] 1/2 3/4 1 11/4 11/2 2 21/2 3 4 5 6 8
mi
D
L 16 19 22 28 31.5 40 46 50 60 90 106 140
Overall
dimensions ∅ D min 44 53 64 73 83 96 110 128 151 – – –
[mm]
∅ D max 67 76 82 93 104 118 136 158 186 – – –
Class 125/150 – – – – – – – – – 194 220 275
PN 10/16 – – – – – – – – – 194 220 275
∅D PN 25 – – – – – – – – – 194 226 286
PN 40 – – – – – – – – – 194 226 293
Class 300 – – – – – – – – – 216 251 308
D max.
Weight [kg] 0.27 0.38 0.52 0.8 1.12 1.78 2.43 3.37 5.34 11 14 25
RK 86 / RK 86 A
DN 15 – 100 mm
Pressure/Temperature Ratings with metal-to-metal seat

Type PN Nominal sizesDN PMA / TMA / [bar] / [°C]


40 / class 300 15 – 100 51 / -10 43.9 / 200 36.9 / 350
RK 86 40 /class 300 125 – 200 51 / -10 43.9 / 200 34.5 / 400

RK 86 A 40 / class 300 15 – 100 49.6 / -200 35.8 / 200 24 / 550

Designs
ØD

Type Seat Springs


metal- EPDM FPM PTFE without special Nimonic- Earthing
to metal (– 40 up to (– 25 up to (–190 up to spring spring spring2) connection3)
150 °C)1) 1
200 °C) ) 250 °C)1)
RK 86 X O O O O O O X/O
RK 86A X O O O O O O X/O
1) Observe pressure/temp. ratings of the equipment
2) Required for temperatures above 300 °C
L 3) Earthing connection for DN 15 – 100 as standard.
RK 86 / RK 86 A DN 125 – 200 on request at extra cost.
DN 125 – 200 mm
X : standard
O : optional
34
Non-Return Valves RK
PN 6 to PN 40

Pressure Drop Charts Opening Pressures


The curves given in the chart are valid Differential pressures at zero volume flow.
for water at 20 °C. To read the pressure RK 86, 86 A
drop for other fluids the equivalent
water volume flowrate must be DN Opening pressures [mbar]
calculated and used in the graph. [mm] Direction of flow
The values indicated in the chart are without with spring
applicable to spring-loaded valves with spring



horizontal flow. With vertical flow ➞
insignificant deviations occur only within 15 2.5 10 7.5 5
the range of partial opening. 20 2.5 10 7.5 5
· · ρ 25 2.5 10 7.5 5
VW = V · 1000 32 3.5 12 8.5 5
·
VW = Equivalent water volume flow

A2
40 4.0 13 9 5
in [l/s] or [m3/h]
50 4.5 14 9.5 5
ρ = Density of fluid
(operating condition) in [kg/m3] 65 5.0 15 10 5
· 80 5.5 16 10.5 5
V = Volume of fluid (operating
condition) in [l/s] or [m3/h] 100 6.5 18 11.5 5
125 12.5 35 22.5 10
150 14.0 38 24.0 10
200 13.5 37 23.5 10

RK 86, 86 A
When selecting valve please consider:
Partial opening = Full opening =
instable range stable range

(DN 125-200)
Volume flow VW
·


Pressure drop p

35
Non-Return Valves RK – PN 40 to PN 160
Short overall length according to DIN EN 558-2, table 11, series 52
(^
= DIN 3202, part 3, series K5)

Application
Type PN
For liquids, gases, vapours. Application as check valve,
breather, foot valve, pressure-relief valve or pressure-
RK 16 A 40/ class 300
maintaining valve.
RK 16 C 40/ class 300
RK 16 A and RK 16 C for aggressive fluids and low
RK 49 160
temperatures
ØD

RK 49 for high pressures and temperatures

Body Material
Type Nominal sizes DN EN reference ASTM equivalent 1)
RK 16A Body 15 – 100 mm 1.4571 AISI 316 Ti
Valve disk 1.4571 AISI 316 Ti
RK 16C Body 15 – 100 mm 2.4610 Hastelloy C
L
RK 16 A, RK 16 C Valve disk 2.4610 Hastelloy C
RK 49 Body 15 – 65 mm 1.4581 A351 CF8
Valve disk 1.4986 –
Body 80 – 200 mm 1.7357 A217 WC6
Plug 1.4922 –
1) ASTM material similar to EN material.
Observe different physical and chemical properties!

Dimensions
ØD

DN [mm] 15 20 25 32 40 50 65 80 100 125 150 200


[in] 1/2 3/4 1 11/4 11/2 2 21/2 3 4 5 6 8
L [mm] 25 31.5 35.5 40 45 56 63 71 80 110 125 160
1631)
RK 16 A D [mm] 52 63 72 81 93 108 128 143 – – –
1692)
1631)
RK 16 C D [mm] 52 63 72 81 93 108 128 143 – – –
1692)
L
RK 49 D [mm] 54 63 74 84 95 110 130 147 173 209 245 301
RK 49, DN 15 – 65 mm
1) PN 10/16
2) PN 25/40

Pressure/Temperature Ratings with metal-to-metal seat

Type PN Nominal sizes DN PMA / TMA / [bar] / [°C]


RK 16 A 40 / Class 300 15 – 100 49.6 / -200 35.8 / 200 24 / 550
RK 16 C 40 /Class 300 15 – 100 49.6 / -200 35.8 / 200 29.3 / 400
RK 49 160 15 – 65 160 / -10 136.5 / 200 110.8 / 550
80 – 200 160 / -10 160 / 200 55.3 / 530
ØD

Designs
Type Seat Spring
metal- EPDM FPM PTFE without special Nimonic- Earthing
to-metal (– 40 up to (– 25 up to (–190 up to spring spring spring2) connection3)
150 °C)1) 200 °C)1) 250 °C)1)

RK 16A X O O O O O O O
RK 16C X – – – O – – O
RK 49 X – – – O – X O
L
RK 49, DN 80 – 200 mm
1) Observe pressure/temp. ratings of the equipment X : standard
2) Required for temperatures above 300 °C. O : optional
3) Earthing connection for DN 25 – 100 as standard. – : not available
DN 125 – 200 on request at extra cost.

36
Non-Return Valves RK – PN 40 to PN 160
Short overall length according to DIN EN 558-2, table 11, series 52
(^
= DIN 3202, part 3, series K5)

Pressure Drop Charts Opening Pressures


The curves given in the chart are valid for ρ Differential pressures at zero volume flow.
· ·
water at 20 °C. To read the pressure drop for VW = V · 1000
other fluids the equivalent water volume flo- · RK 49
wrate must be calculated and used in the VW = Equivalent water volume flow
DN Opening pressures [mbar]
graph. in [l/s] or [m3/h]
Direction of flow
The values indicated in the chart are applica- ρ = Density of fluid
without with spring
ble to spring-loaded valves with horizontal (operating condition) in [kg/m3] spring
·




flow. With vertical flow insignificant deviations V = Volume of fluid (operating ➞
occur only within the range of partial opening. condition) in [l/s] or [m3/h] 15 16.5 73 56.5 40
20 17.5 74 57.0 40
Opening Pressures Opening Pressures
25 18.0 76 58.0 40
Differential pressures at zero volume flow. Differential pressures at zero volume flow.
32 18.0 76 58.0 40
RK 16 A RK 16 C

A2
40 19.5 79 59.5 40
DN Opening pressures [mbar] DN Opening pressures [mbar]
50 22.0 84 62.0 40
Direction of flow Direction of flow
without with spring without with spring 65 23.0 87 63.0 40
spring spring 80 17.5 75 57.5 40



➞ ➞ 100 20.0 80 60.0 40
15 2.5 25 22.5 5 15 2.5 25 22.5 20
125 23.0 86 63.0 40
20 2.5 25 22.5 5 20 2.5 25 22.5 20
150 24.0 88 64.0 40
25 2.5 25 22.5 5 25 2.5 25 22.5 20
200 29.0 98 69.0 40
32 3.5 27 23.5 5 32 3.5 27 23.5 20
40 4.0 28 24.0 5 40 4.0 28 24.0 20
50 4.5 29 24.5 5 50 4.5 29 24.5 20
65 5.0 30 25.0 5 65 5.0 30 25.0 20
80 5.5 31 25.5 5 80 5.5 31 25.5 20
100 6.5 33 26.5 5 100 6.5 33 26.5 20

RK 16 A, RK 16 C (dash lines apply to RK 16 A) RK 49


When selecting valve please consider: When selecting valve please consider:
Partial opening = Full opening = Partial opening = Full opening =
instable range stable range instable range stable range

(RK 16C)
Volume flow VW
Volume flow VW

·
·

∇ ∇
Pressure drop p Pressure drop p
37
DISCOCHECK Dual-Plate Check Valves BB
DIN design DN 501) – 1200 mm, PN 6 – 1602)
Short overall length according to DIN EN 558-1, table 11, series 16
(^
= DIN 3202, part 3, series K 3)

Application
For liquids, gases, vapours. In heating, air-conditioning, water-supply and cooling
installations, steam and condensate systems, oil pipelines and natural gas lines.
For use with sea water, in sewage works, downstream of fans and compressors.
A For drinking water with Levasint3) lining, and for sea water with rubber lining.
With adjustable dampers for installations with waterhammer problems.
Metal-to-metal or soft seat (EPDM, FPM).
ØD

° 1) DN 50, 65 and 80 only available as BB . . . „A“ (stainless steel).


80
2) If PN > 40 and DN > 500 mm please ask for corresponding data sheets.
3) LEVASINT® is a product of BAYER AG, Leverkusen.

Materials
L Nominal size EN ASTM 4)
Design Part designation
DN 50 – 125 mm DN reference equivalent
Grey cast iron Body 150 – 1200 EN-JL 1040 A 126 Class A
(BB ... G) Dual plate 150 – 1200 EN-JS 1030 A 536 60-40-18
Carbon steel Body 100 + 125 1.0460 A 105
(BB ... C) Body ab 150 1.0619 A 216 WCB
Dual plate 100 + 125 1.4006 A 182 F6
A Dual plate ab 150 1.0619 A 216 WCB
Stainless steel Body 50 – 125 1.4404 A 182 F 316 L
(BB ... A) Body ab 150 1.4408 A 351 CF 8 M
ØD

Dual plate 50 – 125 1.4404 A 182 F 316 L


Dual plate ab 150 1.4408 A 351 CF 8 M
4) Physical and chemical properties comply with EN grade.
°
80

Pressure/Temperature Ratings with metal-to-metal seat


Max. service pressure [bar]
L Design Type PN at temperature [°C]5)
DN 150 – 1200 mm 20 100 150 200 250 300 350 400 450 500 550
Grey cast iron BB 11 G / 21 G 6 6 6 5.4 4.8 4.2 3.6 – – – – –
down to –10 °C
at nominal 12 G / 22 G 10 10 10 9.0 8.0 7.0 6.0 – – – – –
pressure 14 G / 24 G 16 16 16 14.4 12.8 11.2 9.6 – – – – –
Carbon steel BB 12 C / 22 C 10 10 10 10 9.6 8.9 7.6 7.1 6.7 6.4 – –
down to –10 °C
at nominal 14 C / 24 C 16 16 16 16 15.3 14.2 12.1 11.4 10.7 10.3 – –
pressure 15 C / 25 C 25 25 25 25 23.9 22.2 18.9 17.8 16.7 16.1 – –
16 C / 26 C 40 40 40 40 38.2 35.6 30.2 28.4 26.7 25.8 – –
17 C 63 63 58.5 54.6 47.6 44.8 40.6 37.8 36.4 – – –
18 C 100 100 93.3 86.7 75.6 71.1 64.4 60 57.8 – – –
19 C 160 160 149.3 138.7 121 113.8 103 96 92.5 – – –
Stainless steel BB 12 A / 22 A 10 10 9.8 9.1 8.5 8.1 7.8 7.5 7.3 7.2 7 6.9
down to
–10 5 °C 14 A / 24 A 16 16 15.6 14.6 13.7 13 12.4 12 11.7 11.4 11.2 11.1
at nominal 15 A / 25 A 25 25 24.4 22.8 21.3 20.3 19.4 18.8 18.2 17.9 17.6 17.3
pressure
16 A / 26 A 40 40 39.1 36.4 34.1 32.5 31.1 30 29.2 28.6 28.1 27.7
17 A 63 63 61.6 57.4 53.8 51.2 49 47.3 45.9 45.1 44.2 43.7
18 A 100 100 93.3 86.7 82.2 77.8 74.2 71.6 69.3 67.6 66.2 63.1
19 A 160 160 149.3 138.7 131.5 124.5 118.7 114.6 110.9 108.2 105.9 101.0
5) For temperatures above + 300 °C special springs of Inconel X 750 are required.
BB 12A-18A DN 50 – 125 applicable up to max. 500 °C.

38
DISCOCHECK Dual-Plate Check Valves BB
DIN design DN 50 – 1200 mm, PN 6 – 1601)

BB Designs Opening Pressures


Type Seat Lining Differential pressures at zero volume flow.
metal- EPDM FPM NBR PTFE2) LEVASINT® 4) Rubber5)
to-metal (– 40 up to (– 25 up to (–30 up to (–25 up to DN Opening pressures [mbar]
150 °C)1) 200 °C)1) 110 °C)1) 200 °C)1) with upward flow
BB.....G O X O O – O O without with spring
spring 7 WA
BB.....C X O O O O3) O6) O6) 7 WAI 2 WA 5 VO
BB.....G X O O O O3) – – 50 6 13 8 17
1) Observe pressure / temp. ratings of equipment X : standard O : optional – : not available 65 6 13 8 17
2) Cover FPM ring with PTFE
3)
80 7 14 9 19
From DN 150. Not possible for smaller sizes.
4) Inside and outside of body lined with LEVASINT®, seat made of EPDM. Internals either of bronze or 100 7 14 9 19
of stainless steel. Temp. range –10 °C up to 70 °C. LEVASINT is a product of Bayer AG, Leverkusen.
5)
125 10 17 12 25
Inside of body lined with rubber, seat made of EPDM. Internals either of bronze or of stainless steel.
Temp. range –10 °C up to 90 °C. 150 11 (15) 18 (22) 13 (17) 27 (35)

A2
6) From DN 150. For smaller sizes use DN “BB...A”
200 12 (18) 19 (25) 14 (20) 29 (41)

Type Damper7) Earthing Drain Springs 250 14 (18) 21 (25) 16 (20) 33 (41)
without
connection plug spring Inconel spring8) 2 WA10) 7 WA11) 5 VO 12) 300 15 (25) 22 (32) 17 (27) 35 (55)
BB.....G O – O O – O X O 350 17 (25) 24 (32) 19 (27) 39 (55)
BB.....C O O O9) O O O X O 400 19 (25) 26 (32) 21 (27) 43 (55)

BB.....A – O O9) O O O X O 450 22 29 24 49

7)
500 23 (28) 30 (35) 25 (30) 51 (61)
From DN 200 up to DN 800. X : standard O : optional – : not available
Max. temperature rating 110 °C, see page 41. Values indicated in brackets apply for BB
8) Inconel X 750 (Required for temperatures above 300 °C). Opening pressure 7 mbar (spring 7 WAI). 17/18/19.
9) From DN 150
10) Spring for 2 mbar opening pressure with horizontal installation.
11) Spring for 7 mbar opening pressure (standard) with horizontal installation.
12) Spring for 5 mbar opening pressure with vertical installation and downward flow.

Pressure Drop Chart


The chart is valid for water at 20 °C;
for other fluids, the equivalent water
volume flowrate must be calculated and
used in the chart.
The values indicated in the chart are
applicable to valves with 7 mbar springs
with horizontal flow. With vertical flow
deviations occur only within the range of
partial opening.
The dashed lines in the chart are valid
for valves with 2 mbar springs with
horizontal flow.
The chart and the flow characteristics
apply to values up to PN 40. For valves
with higher pressure ratings (PN) the
loss coefficients (zeta values) and the
pressure drops are increased by
approx. 20 %. The kvs values are
correspondingly reduced.

· · ρ
VW = V · 1000
·
VW = Equivalent water volume flow
in [l/s] or [m3/h]
ρ = Density of fluid
(operating condition) in [kg/m3]
·
V = Volume flow of fluid
(operating condition) in [l/s] or [m3/h]

1) If PN > 40 and DN > 500 mm ask for corresponding data sheets.


39
DISCOCHECK Dual-Plate Check Valves BB
DIN design DN 50 – 1200 mm, PN 6 – 1601)

Dimensions and Weights Type Code


DN PN Dimensions [mm] Weight DN PN Dimensions [mm] Weight BB Valve Type
D L A [kg]2) D L A [kg]2)
Series
10 109 2.5 6 319 33
16 109 2.5 10 330 35 1 – DN 50 – 125 mm and from
50 3) 43 8 DN 450 mm as well as from PN 63
25 109 2.5 250 16 330 114 87 35 2 2 – DN 150 – 400 mm up to PN 40
40 109 2.5 25 343 38
10 129 4 40 355 41 Pressure rating
16 129 4 6 375 44 1 – PN 6 (only grey cast iron)
65 3) 46 11 2 – PN 10
25 129 4 10 380 45
4 4 – PN 16
40 129 4 300 16 386 114 110 47
5 – PN 25
10 144 6 25 403 51
6 – PN 40
16 144 6 40 420 55
80 3) 64 12
25 144 6 6 425 62,5 Body material
40 144 6 10 440 67 G – Grey cast iron
10 164 7 350 16 446 127 120 69 C C – Steel
16 164 7 25 460 73 A – Austenitic steel
100 64 19
25 171 7.5 40 477 79 Nominal size
40 171 7.5 6 475 ,80,5 150 DN 50 – 1200
10 194 12 10 491 86
Seat
16 194 12 400 16 498 140 142 88
125 70 28 HD – metal-to-metal
25 196 12 25 517 95 EPDM
40 196 12 40 549 107 FPM FPM
6 209 12 6 530 125 PTFE
10 220 13.5 10 541 130
450 152 163 Springs/Opening pressures
150 16 220 76 40 13.5 16 558 138
7 WA 7 WA – Spring for 7 mbar with
25 226 14 40 574 143 horizontal installation
40 226 14 6 580 144 7 WAI – Inconel spring for
6 264 18.5 10 596 152 7 mbar with horizontal installation
10 275 20 500 16 620 152 181 164 2 WA – Spring for 2 mbar with
horizontal installation
200 16 275 89 64 20 25 627 168
5 VO – Spring for 5 mbar
25 286 22 40 631 170 with downward flow
40 293 23
Typical example: BB 24 C 150 FPM 7 WA
1) If PN > 40 and DN > 500 mm ask for corresponding data sheets. Explanatory note: Dual-plate check valve
2) Weights rated for cast steel grade GP 240 GH (GS-C 25). BB 24, PN 16, made of
3) DN 50, 65 and 80 only available as BB . . . “A” (stainless steel). cast steel type GS-C 25,
DN 150 mm with FPM
gasket and spring (7 mbar)
for horizontal installation.

40
DISCOCHECK Dual-Plate Check Valves BB
DIN design DN 150 – 1200 mm, PN 6 – 1601)

BB with Lining
BB with lining from DN 150

Application
Design with LEVASINT® lining2): for drinking water. Design with rubber lining: for sea water.
Design with dampers: to solve waterhammer problems. Metal-to-metal or elastic seat
(EPDM, FPM)

1) For pressure ratings > PN 40 and sizes > DN 500 please ask for corresponding data
sheets.
2) LEVASINT® is a product of BAYER AG, Leverkusen.

Temperature Limits

A2
LEVASINT® lining –10 °C up to 70 °C

Hard-rubber Levasint ® Rubber lining –10 °C up to 90 °C


lining lining
Dual plates, hinge pins and springs
are not lined. Dual plates standard
with O-rings of EPDM or on request
with metal seating surface.

BB with Dampers

Application
To solve waterhammer problems in pipelines carrying liquids.To evaluate possible
waterhammer problems please ask for our questionnaire.

Pressure/Temperature Ratings
[mm] 200 250 300 350 400 500 600 700 800
Size DN
[inch] 8 10 12 14 16 20 24 28 32
Max. service pressure [bar] 16 16 13 9 13 9 5 8 6
Max. service temperature [°C] 110
Max. admissible pressure at
line leading to the valve
(pump switched off) [bar] 0.5

BB with patented adjustable dampers,


DN 200 – 800.

Bei Druckstoßproblemen BB mit


patentierter Schließdämpfung in
DN 200 bis 800.

41
DISCO Swing Check Valves CB
DN 50 – 300 mm, PN 6 – 40

Application
Type PN For liquids, gases, vapours
CB 14 16 CB 14 for water and compressed air
CB 24 S 16 CB 24 S for sea water, drinking water, swimming-pool water
CB 26 40 For low temperatures
CB 26 A 40 CB 26 A for aggressive fluids, drinking water, or swimming-pool water

Material
∅D

Nominal sizes EN ASTM1)


Type Part designation DN reference equivalent
°
70 1.0038 A 284 B
CB 14 Body 50 – 300 mm galvanized galvanized
L
Flap 50 – 300 mm NBR NBR
a 50 – 100 mm Bronze (CC 483K-GS) B 505 C 90 700
Body
CB 24 S 125 – 300 mm Bronze (CC 332G) B 148 Alloy 952
CB 14, DN 50 – 200 mm
Flap 50 – 300 mm Bronze (CC 332G) B 148 Alloy 952
50 – 200 mm 1.0460 A 105
Body
250 – 300 mm 1.0038 A 284 B
CB 26 50 – 80 mm 1.4581 A 351 CF 8 MC
Flap 100 – 300 GGG-40.3 (EN-JS 1025) –
50 – 200 mm 1.4571 AISI 316 TI
Body
CB 26 A 250 – 300 mm 1.4581 A 351 CF 8 MC
Flap 50 – 300 mm 1.4581 A 351 CF 8 MC
1) Physical and chemical properties comply with EN grade.
∅D

Pressure/Temperature Ratings
Type Nominal sizes DN PN PMA / TMA / [bar] / [°C]
CB 14 50 – 300 16 16 / -10 6 / 60 4 / 80
CB 24 S 50 – 300 16 16 / - 200 16 / 90 2)13 / 2502)
50 – 200 40 40 / -10 30 / 200 20 / 350
CB 26
250 – 300 40 40 / -10 27 / 200 21 / 300
L CB 26 A 50 – 300 40 40 / -10 32 / 200 26 / 450
2) Max. pressure/temperature rating for CB 24 S without springs.
CB 14, DN 250 – 300 mm

CB Designs
Type Seat Springs
metal- NBR EPDM FPM PTFE4) without special
to-metal (– 30 up to (– 40 up to (–25 up to (–25 up to spring spring
110 °C)3) 150 °C)3) 200 °C)3) 200 °C)3)
CB 14 – X5) – – – X –
CB 24S O X O O – O –
CB 26 O – X O O O –
CB 26A O – X O O O –
a 3) Observe pressure / temp. ratings of the equipment 4) Cover FPM ring with PTFE X : standard
5) Flap made from NBR (Perbunan) Temp. range: –10 °C up to 80 °C O : optional
– : not available
Weights and Dimensions
Nominal size Dimensions [mm] Weight [kg]
DN CB 14 CB 24 S, CB 26, CB 26 A CB 26
CB14 CB 24S CB 26A
d
∅D

[mm] [in] D L a 6
d) D L a 6
d)
° 50 2 98 14 45 47 98 17 40 50 0.7 0.9 0.9
60
65 21/2 118 14 60 64 118 20 50 64 1.0 1.4 1.4
80 3 132 14 70 75 132 24 58 75 1.4 2.0 2.0
100 4 154 14 90 98 154 27 72 99 1.5 3.1 3.1
125 5 184 16 115 124 184 32 88 125 2.5 5.2 5.3

L 150 6 209 16 145 148 209 32 112 144 3.3 6.7 6.9

CB 24 S, CB 26, CB 26 A 200 8 264 18 185 196 264 42 150 198 5.5 13.7 14.1
DN 50 – 300 mm 250 10 319 35 220 242 319 47 182 244 11.2 22.9 23.6
300 12 375 43 270 288 375 52 216 292 14.0 32.8 33.8
6) Minimum flange bore and inside pipe diameter.
42 42
DISCO Swing Check Valves CB
DN 50 – 300 mm, PN 6 – 40

Pressure Drop Charts


The curves given in the chart are valid CB 14
for water at 20 °C. To read the pressure
drop for other fluids the equivalent
water volume flowrate must be
calculated and used in the graph.
The values indicated in the chart are
applicable to valves with horizontal flow.
With vertical flow insignificant deviations
occur only within the range of partial
openings.

· · ρ
VW = V · 1000
·
VW = Equivalent water volume flow

A2
in [l/s] or [m3/h]
ρ = Density of fluid
(operating condition) in [kg/m3]
·
V = Volume flow of fluid
(operating condition) in [l/s] or [m3/h]

Opening Pressures
Differential pressures at zero volume flow.
Type DN Opening pressures
[mm] [mbar]
Direction of flow


CB 14 50 – 150 8 0 1)

200 – 300 15 0

CB 24 S, CB 26, CB 26 A
Type DN Opening pressures
[mm] [mbar]
Direction of flow
with- with spring
out
spring


CB 24 S 50 – 150 5 12 7
200 – 300 8 15 7
CB 26/ 50 – 80 5 12 7 1)

CB 26 A 100 – 150 11 18 7
200 – 300 18 25 7
1) Valves should not be used for down-
ward flow applications, since the spring
will not close the valve flap.

43
Swing Check Valves WB without spring,
DN 50 – 300 mm, PN 10/16

Application
WB 26 for liquids, gases and vapours
WB 26 A for aggressive fluids
a WB 24 S for sea water
Installation in horizontal or vertical lines with upward flow.

Materials
Type ASTM reference EN 1) equivalent
Body and flap AISI 420 1.4034
WB 26
galvanized galvanized
Body AISI 316 1.4401
Ø do
ØD

WB 26 A
Flap A 351 CF 8M 1.4408
WB 24 S Body and flap Aluminium bronze Aluminium bronze
O-rings NBR as standard
1) Physical and chemical properties comply with ASTM grade.

Pressure/Temperature Ratings
Nominal pressure PN 16
L
Design with O-rings2) NBR
WB 26, WB 26A, WB 24 S
DN 50 – 300 mm Max. service pressure [bar] 16
Related temperature [°C] 110
Min. temperature3) [°C] –10
2) O-rings in flap and valve faces made of NBR as standard.
3) Minimum temperature for nominal pressure rating.

WB Design
Type Seat Spring
metal-to- NBR EPDM FPM PTFE without special
metal (– 30 up to (– 40 up to (–25 up to (–25 up to spring spring
110 °C)4) 150 °C)4) 200 °C)4) 200 °C)4)
WB 24S O X Use O – X –
CB 26
WB 26 O X Use O Use X –
CB 26 CB 26
WB 26A O X Use O Use X –
CB 26A CB 26A
4)Observe pressure/temp. ratings
X : standard
O : optional
– : not available

Weights and Dimensions


Nominal size DN Dimensions [mm] Weight5)
[mm] [in] L ∅D a ∅ do [kg]
50 2 14 109 35 32 0.95
65 21/2 14 129 48 40 1.2
80 3 14 144 60 54 1.6
100 4 18 164 78 70 2.5
125 5 18 195 98 92 3.5
150 6 20 220 116.5 112 4.7
200 8 22 275 160 154 7.6
250 10 26 330 200 200 13.2
300 12 32 380 235 240 20.5
5) The weight ratings apply for WB 26 and WB 26 A. WB 24 S reduced by approx. 5 %.
44
Swing Check Valves WB without spring,
DN 50 – 300 mm, PN 10/16

Pressure Drop Chart


The curves given in the chart are valid for water at 20 °C.
To read the pressure drop for other fluids the equivalent water
volume flowrate must be calculated and used in the graph.
The values indicated in the chart are applicable to valves with
horizontal flow. With vertical flow insignificant deviations occur
only within the range of partial openings.

· · ρ
VW = V · 1000
·
VW = Equivalent water volume flow
in [l/s] or [m3/h]
ρ = Density of fluid
(operating condition) in [kg/m3]

A2
·
V = Volume flow of fluid
(operating condition) in [l/s] or [m3/h]

Opening Pressures
Opening pressure zero when valve is
installed in horizontal line.

45
NAF-Check Valves
DN 40 – 1000 mm, PN 10 – 100

Application
L
for liquids, gases, vapours, aggressive fluids and
low temperatures.

Weight and Dimensions


A Type PN DN Dimensions [mm] Weight
[mm] D L A [kg]
40 84 33 15 1.2
50 92 43 5 1.7

∅D
65 108 46 12 1.7
80 128 64 16 3
526 620 / 30
10 – 40 100 158 64 26 5
528 620 / 30
125 180 70 36 7
150 203 76 51 9
200 263 89 71 16
NAF-Check 250 315 114 90 28
DN 40 – 1000 mm
300 370 114 125 41
350 432 127 146 48
400 480 140 175 65
450 530 152 188 94
526 520 / 30
10 – 25 500 592 152 228 115
528 520 / 30
Materials 600 692 178 282 192
Part Nominal size EN 700 804 229 301 270
Design ASME / SS
designation DN [mm] equivalent
800 911 241 374 402
40 + 50 SS 2343 1.4436
1000 1124 300 458 782
Body 65 – 250 ASTM A 351 CF 8M 1.4408
65 125 46 12 3
Steel 300 – 1000 ASTM A 216 WCC 1.0619
80 138 64 16 4
40 + 50 SS 2395 1.4439
Disc 100 158 64 26 5
65 – 1000 SS 2387 1.4317
125 188 70 39 9
40 + 50 SS 2343 1.4436
Stainless Body 150 222 76 52 11
65 – 1000 ASTM A 351 CF 8M 1.4408 526 822 / 32 40 – 100
steel 200 275 89 73 23
Disc 40 – 1000 SS 2324 1.4470
250 335 114 93 45
High-tempe- Body 65 – 400 ASTM A 217 WC 6 1.7557
300 394 114 131 57
rature steel Disc 65 – 400 ASTM A 217 WC 6 1.7557
350 435 127 151 75
400 4) 490 140 177 98
4) DN 400 mm only for PN 40/63.

Pressure/Temperature Ratings
Max. service pressure [bar] / related temperatures [°C]3)
Design Type PN DN [mm]
20 100 150 200 250 300 350 400 450 500 525
Steel down to 526 620 / 30 40 40 – 250 40 40 40 38 36 32 25 18 11 – –
–10 °C at nominal pressure 526 520 / 30 25 300 – 1000 25 25 25 24 22 20 15 11 6 – –
Stainless steel down to 528 620 / 30 40 40 – 250 40 33 31 29 28 26 26 – – – –
–40 °C at nominal pressure 528 520 / 30 25 300 – 1000 25 20 19 18 17 16 16 – – – –
High-temperature steel
down to –10 °C at 526 822 / 32 100 65 – 400 100 100 100 100 100 100 100 97 85 54 37
nominal pressure
3) Max. service temperature for valve with spring + 300 °C.

46
NAF-Check Valves
DN 40 – 1000 mm, PN 10 – 100

Pressure Drop Chart


The curves given in the chart are valid for water at 20 °C.
To read the pressure drop for other fluids the equivalent water
volume flowrate must be calculated and used in the graph.
The values indicated in the chart are applicable to valves with
horizontal flow. With vertical flow insignificant deviations occur
only within the range of partial openings.
The chart and flow characteristics are available up to and
including PN 40. Higher PN increase the zeta values and
pressure drops at the same flowrates by approx. 20 %.
The kvs values decrease accordingly.
· · ρ
VW = V · 1000
·
VW = Equivalent water volume flow

A2
in [l/s] or [m3/h]
ρ = Density of fluid
(operating condition) in [kg/m3]
·
V = Volume flow of fluid
(operating condition) in [l/s] or [m3/h]

47
GESTRA-DISCOCHECK
Dual-Plate Check Valves and
DISCO Swing Check Valves

The Power of Quality

GESTRA's extensive
customer adaptation and
uncompromising quality
standards guarantee
outstanding product
reliability coupled with Leakproof body
economic efficiency and The body of the dual-plate check
increased plant safety. valve has no external through-hole,
hence no need for unnecessary plate
replacements due to a leaky valve
body.

No early wear on hinge pins or Suitable for use in aggressive fluids


springs The dual-plate check valves BB are
Dual-plate check valves BB feature available with Levasint® or hard-
two hinge pins and four closing rubber lining for application in
springs for lower opening pressures. seawater and corrosive fluids.

Seat not subject to wear or


damage
During the opening process the hinge
side of the plates opens first, thereby
eliminating wear of the seating
surfaces (soft or metal-to-metal seat)
and extending the service life of the
dual-plate check valves BB.

A positive safeguard against


waterhammer
Dual-plate check valves BB are
available with patented adjustable
dampers to protect the installation
against damage caused by
waterhammer.
48

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