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CHAPTER – V

UTILITIES
5.1 BOILERS:
Process steam at a main pressure of12.5Kg/cm is required for the following uses in this
plant
- Heating of pickling baths and drying of coil surfaces
- Annealing and Pickling lines. Heating of LP Gas in LPG vapourizers
Cooking food and sterilizing of dishes in Plant Canteen Steam ejector to pump out
seepage water
Purging of other pipe lines.
In most of the above cases, the pressure of steam will be reduced to around 2.5 Kg/cm or
less by means of pressure reducing valves. Average steam consumption of the plant is about
4T/hr.
5.1.1 SPECIFICATIONS: FLUIDISED BED COMBUSTION BOILER:

Type : Two drum, integral furnace water tube boiler with fluidized bed
combustion system
Supplier : M/S ISGEC JOHN THOMPSON Ltd, Kolkatta.
M/S Cethar Vessels P Ltd, Trichy
Fuels : Rice Husk / DOB (De-Oiled Bran) /Coal
5.2 FEED WATERTREATMENT:
An ion exchange type water softening plant with two numbers of basic softeners of
capacity 18 m /hr each has been installed.

Supplied by M/S Arudra & Co, Chennai.


This plant serves for both Coal fired boiler and Oil fired boiler.
5.3 AIRCOMPRESSORS:
Compressed air at7Kg/cm is required for the following purposes.
- Pneumatic cylinders in the mills
- Pneumatic tools
- General air jet cleaning and stirring of solution tank
- Operation of indicating/recording instruments
- Purging of other pipelines.

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5.4 SPECIFICATIONS:
Type : Horizontal, balance opposed water cooled, 2 stage, 4
cylinder type.
Working parameters : 7 Kg/cm1824 Nm/hr
Drive : Electric Motor 225 HP through V-belts
Load control : Suction valve opening type (0% or 100 % load)
Lubrication : Force feed by gear pump for crank case part sand
Mechanical force feed lubricator for cylinders

5.5 LIQUIFIED PETROLEUM GAS: (LPG)


This high calorific value fuel is used to fire the continuous annealing furnaces of the
Annealing and Pickling lines. The Liquefied petroleum gas arriving in special tank wagons is
unloaded into the storage spheres using gas compressors by the indirect displacement method.
Thus the compressors will draw gas from the top of the storage spheres (which is filled to 70 %
capacity only) and pump it under pressure into the top of the tank wagons, creating a lower
pressure in the spheres and a higher pressure in the wagons. Under the differential pressure the
liquid from the wagons will flow into the spheres.
For supplying gas to the furnace, the liquid is piped into the vapourisers where it is heated
by a steam coil. The gas thus produced flows from the top of vapourisers into the supply mains.
The vapourisers are fully automatically regulated with regard to the level of liquid in the
vapouriser and the pressure of output gas. The LPG storage spheres are guarded against excess
temperature by a special water sprinkler system.(For HRM furnace, AP Lines, Slab Caster torch
cutting, Slab scarfing, Miscellaneous cutting).
5.5.1 SPECIFICATIONS:

Storage 3 spherical tanks of 500 tonnes capacity each (i.e.1070m each).


- Unloading platform for 60 LPG wagons at atime.
- Unloading compressors (6 No) of the following type:
- Single stage,

- double acting non lubricated reciprocating compressor of 250m/hr swept volume.


- Vapourisers : Shell and tube type
- Quantity : 3No
- Heating medium :Steam
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CHAPTER – VI
SERVICES
6.1 PUBLICRELATIONS:
The Public Relations Department publishes the plant information and co- ordinate with
media. In house and external communication through Stainless News, Monet is taken care by
the department. They takes care of Photo coverage / Video coverage and keeping records of
three vents.
6.2 MATERIAL MANAGEMENT DEPARTMENT (MMD):
MM Department does the function of floating tenders and issuing of purchase orders as
per the technical specification given in the purchase requisition for all the required materials
like Raw materials, tools, spares and consumables. It also does the function of
collecting/receiving / inspecting and taking into custody of the ordered materials.
6.3 MARKETING:
The Salem Steel Plant Marketing office is merged with Central Marketing Office
(CMO), Head Office located at New Delhi. The product from Salem Steel Plant are marketed
worldwide by its CMO marketing net work with the branches located in India and world. Indian
Stainless Steel Scenario in the year of 2010
Salem Steel Plant : 90000T ( INT)
Table 6.3 Stainless steel Scenarios of Various years
CATEGORY 2008-09 2009- 2010-11
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DOMESTIC SALES 38433 51997 53273

MINTS 9195 4054 13688

RAILWAY 25045 11413 21031


BOARD
EXPORT 158 1931 584

COMML. 3526 2827 2465


QUALITY

TOTAL SS 76358 72222 91041

CARBON STEEL 84030 166302 151628

GRAND TOTAL 160388 238524 242669

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6.4. FINANCE & ACCOUNTS DEPARTMENT (FAD):

FAD continuously up-dates and monitors the financial position of the company. They
make the Balance Sheet /Reports of Profit/Loss and various payments. They look into the
various aspects of taxes, duties, levies, MODVAT claims etc. They monitor and provide
information on variable costs of production affecting the profitability for better control.
6.5 SAFETYENGINEERING&FIRESERVICES:

Safety Engineering dept governs the industrial safety to be followed, and they control
and maintain the records of industrial accidents (Reportable/Non- Reportable) as per Factories
Act. They inspect and give safety clearance to the contact labour’s prior to starting any contract
work. All statutory requirements/ records are maintained by the dept. They look after the
procurement and issue of all PPEs (Personal Protective Equipments like Safety Shoes, Goggles,
Ear Muff, Face shield, Aprons, Helmet and Hand gloves etc.
The Fire Services does the fire fighting function which is under CISF under the Central
Home Ministry. Fire Services regularly checks, refills, inspects, ensure healthiness and working
condition of the various fire extinguishers
6.6 WATERSUPPLY:

The requirement of water for the industrial use and for the Mohan Nagar Township is
drawn from the Cauvery river at Poolampatti and is pumped from the Head Works at
Poolampatti and carried through 28 KM pipe line of 600 mm diameter and stored in the
Balancing Reservoir in the plant. The balancing Reservoir can store the quantity of water
requirement for the Plant and Township for 10 days.
The following pump houses / plants are installed to meet the water requirement for
various purposes and processes.
1) Make up water Pumphouse
2) Recirculating water pumphouse.
3) Water treatmentplant
4) IFFS – Independent Fire Fighting System pump house.

6.7 MEDICAL AND HEALTHSERVICES:


Salem Steel Plant Hospital was commissioned on 19.02.1983 and renders Health Care
services to its employees, CISF personnel and their dependents. The population in the
peripheral areas are also utilizing the services on payment basis. The Salem Steel Plant Hospital
is equipped with modern facilities. The following services are available in the Hospital for the
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out-patients like In house pharmacy, physiotherapy, lab services, X-ray and ECG, Utra sound
colour Doppler.
The following services are available under In-patient services – Nursing, Male and female
wards, Intensive Care Unit, Neonatal care unit and Operation Theatres and labour Rooms.
Blood bank Services, Dietary Services and Ambulance Services are the Allied Services. SSP
hospital is equipped with 40 beds. The Hospital is under the scope of ISO 14001 EMS for
Township, our company is preparing for certification.
6.8 CORPORATE SOCIALRESPONSIBILITY:
Since inception, SSP has been working in different areas of Corporate Social
Responsibility such as Education, Medical facilities, Women up lift men, providing drinking
water supply, laying Roads etc., in the peripheral and adjoining areas of the plant.

SSP has adopted ‘Thirumalaigiri village`, socially and economically weaker with low
standard of living and infrastructure as Model Steel Village under SAIL’s Corporate Social
Responsibility.
6.9 CENTRAL ENGINEERING SHOP (CES):
Central Engineering Shop contains the conventional machine tools like Lathe, Drilling
m/c, Shaping m/c, etc Slotting m/c, Milling m/c etc. CES caters to the spares requirement of the
CRM, HRM and utilities. CES also can take up fabrication and assemblingjobs.
6.10 ELECTRICAL REPAIRSHOP (ERS):
ERS carries out the motor rewinding jobs and testing of motors. Adjoining to ERS, a
loco shed is functioning for the maintenance of our loco which transports the raw materials like
slabs, cements, rails etc. from the railway siding yard to the plant.

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CHAPTER VII
7.1 CONCLUSION
The internship training to Salem Steel Plant helps learn a lot of things which I had never
learned from my academics the culture of organization, office etiquettes and the unique
management model will give a deep insight about the industry and definitely it will pave may
way to success.

During this visit I got the opportunity to familiar with the different products of steel plant
industries and how they reached what they are today.

7.1 Salem Steel Plant Entrance

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Selfi with steel plant

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