Manufacturing Division

Quality & Engineering Department

Symbol :
Part Number : PC5E1-0K00L-XX S = Severity
Part Name : KIT, KICK SENSOR O = Occurrence
Supplier : Whetron Jaya Indonesia D = Detection
Plant : Cibitung RPN = Risk Priority Number

Process Function Requirements Potential Failure Mode S Class

Incoming material:
Receiving parts Quantity shortage Can't receive part 1
Incomming inspection Part damage Can't receive part 3
Wrong specification Can't receive part 3
Material storage Not FIFO process Material over due 3
Wrong specification Unable to process 3

IQC:
Function Test Sensor can ' t operate Product can't oparate complete 3

Kick/Back Sensor:
Assembly Sensor Assy wrong direction Unable to assembly 3
Mix part Unable to assembly 3

Missing part Unable to assembly 3

Packing :
Packing Number of googs's incomplete Customer complint 1

Route :
 Direct Business
Submit Return Original
Supplier C&A Quality
Keep a copy
 Process Failure Mode and Effects Analysis (P-FMEA)

Symbol :
S = Severity Class : Pc, S, E, R Date
O = Occurrence O and S : 1 - 5 / Low - High 28-Agustus-19
D = Detection D: 1 -5 / 5 = Low Possibility of Detection
RPN = Risk Priority Number

Potential Causes
O Current Process Control D RPN Recommended Action
Mechanisms of Failure

Supplier mistake 2 Visual check 2 4

Supplier mistake 3 sampling follow AQL 0.4 % 2 18
Supplier mistake 2 sampling follow AQL 0.4 % 2 12
Improper storage process area 3 Receive label and bill card control 2 18
Human error 3 Record following requestion 2 18

Machine and Wrong setup error 3 Test working M/C by Master Sample 2 18 Sampling test by IPQC
and OP Recheck again

Human error 3 Visual check 2 18 sample product Assembly sensor OK

Moving and placing improper 3 Visual check refer by 1 9
In-House ReQ (FM-WH-02)
Moving and placing improper 1 Visual check refer by 1 3
In-House ReQ (FM-WH-02) 1

Human error 3 PD Visual check refer by 4 12 Sampling test by IPQC

In-House ReQ (FM-WH-02)

Supplier Qua
 Approve
Title
Supplier
Signature
Keep Original
Date
 Sheet 1 of 1

Revision Record Issue By

Initial Release Nontapat.D

Action Result
Responsibility & Target
Completion Date Actions Taken S O D RPN

QC/PD Dept. /20 Feb 2017 Test before-after each 5 pcs confirm by IPQC 3 1 1 3

QC/PD Dept. /20 Feb 2017 Visual check refer by sample product 3 1 2 6

QC/PD Dept. /20 Feb 2017 sampling follow AQL 0.4 % 1 3 3 9

Supplier Quality
Check Prepare