1 Tag No.

IUS-UBC -FV -1311

2 Service Suspect conden. Pump-1 Discharge Flow Control valve
3 Line No. 2"-BD-IUS-1520-A1A-IH
4 Area Classification Zone-2, Gr-IIA/IIB,T3
5 Ambient Temperature: Min. Max. 20 °C 38 °C
GENERAL 6 Allowable Sound Pressure Level dBA 85
7 Control Action- On-Off (or) Modulating Modulating
8 Available Air Supply Pressure: Min. Max. 70 psi-g 110 psi-g
9 Failure Position Open
10
PIPE
11 Line Size and Schedule 2 in STD
LINE
12 Inlet Line ID Outlet Line ID 1.5" 1.5"
13
14 Process Fluid Fluid State Fluid Phase Water Liquid
15 % Flash % Solids
16 Differential Pressure-Shut Off 12.7 kgf/cm²
17 Units @ Max. Flow @ Norm. Flow @ Min. Flow
18 Flow Rate kg/h 4326 3933 1180
19 Inlet Pressure kgf/cm²-g 9.7 9.72 9.79
PROCESS 20 Pressure Drop kgf/cm² 9.24 9.28 9.42
21 Inlet Temperature °C 60 60 60
CONDITIONS 22 Inlet Density / Specific Gravity / Molecular Mass kg/m³- 0.983 0.983 0.983
23 Inlet Compressibility Factor -
24 Inlet Viscosity cP 0.467 0.467 0.467
25 Inlet Specific Heat Ratio -
26 Inlet Vapour Pressure kgf/cm²-a 0.2 0.2 0.2
27 Critical Pressure kgf/cm2 a 225.6 225.6 225.6
CALCULATED 28 Flow Coefficient Cv Max. Nor Min. - 1.87 1.69 0.454
29 Travel Inlet Velocity % m/sec 81.5500032.4 79.26 2.2 45.97 0.6
RESULTS 30 Sound Pressure Level dBA 73.8 73.5 69.3
31 MFR Model MIL 56 MFR Model METSO ND9102-FX
32 Body Type Single Seat Globe 57 Signal: Inlet Outlet 9-32VDC
33 Body Size Port Size 1 in 0.375" 58 Type Smart Single Acting
34 Rated Cv Characteris. 3.8 Equal % POSITIONER 59 Air Supply Pressure 25 psi
35 End Connec. & Rating Flanged-ASME 300 RF 60 Bypass Gauges No Yes
36 Facing and Finish Spiral 250-500 AARH 61 I/P Converter NA
37 Body,Bonnet Material ASTM A 216 Gr. WCC ACCESSORIES 62 Silencer Exp Baffle Plate NA
BODY 38 Packing Material PTFE 63 Pneu. Lock Relay/Vol. Bos NA
AND 39 Rated Travel 0.75" 64 Type NA
TRIM 40 Lubricator Isolat. Valve No No SOLENOID 65 When De-Enegr.Valve: NA
41 Guiding No. of Ports Heavy Top VALVE 66 Tag No. NA
42 Trim Type Contoured & Threaded 67 MFR Model NA NA
43 Trim Material SS 316 + Stellite No.6 68 Type Quantity NA NA
44 Other Wetted Parts Material 69 Contacts / Rating NA
45 Soft Seat Material SS 316 SWITCHES 70 Switching Position NA
46 71 Tag No. NA
47 Gasket Material 72 MFR Model NA NA
48 Bonnet Type Standard 73 Set Pressure 4.5 kg/cm²
49 Model MIL 37 AIR SET 74 Filter Gauge 5 Micron, STD Yes
MFR
50 Type Spring Diaphragm 75 MFR Model Shavo Note 1
ACTUATOR 51 Size Area 11" Tightness 76 Leakage Class IV (FCI 70.2)
52 Air Failure Valve: Open TESTS 77 IBR Hydrogen FORM IIIC
53 Handwheel Location Yes, Side 78 Req. Number -
54 Bench Range 3-15 psi 79 Manufacturer MIL
55 Spring Action Air to Close 80 Model 37-21125 AS/SVP/HW
PURCHASE 81 Purchase Order Num. 108264
Notes:
82 Price Item Number
83 Serial Number
INSTRUMENT SPECIFICATION
Control Valve (FF)
Project : IREP,BPCL-KR
Job No. A307
0 SK 1/9/2016 Issued for Comments/Approval Unit No.: IUS Sheet 1 of 2
No. By Date Revision Code: 71 Doc. No.: A307-IUS-FV-DS-1311 Rev.: 0
 Tag Number : IUS-UBC -FV -1311

1). Airset Model Number/Qty: 11-4SN-200M-M6KN-NS/1 No.

2). All air connections 1/4" NPT.

3). Flow rate at 100% Opening w.r.t min. flow condition shall be 9000 kg/hr.

4). Tubing Size/Material/Make: 8mm O.D/SS/Ratnamani

5). Design Temperature: 100°C; Design Pressure :12.7 kg/cm²(g).

6). Positioner Certification: Exia, IIC, with IP65

7). Cable Entry: 1/2" NPT(F)

8). Cable Gland: Double Compression, Nickel Plated+PVC Hood

9). CCOE Certificate for All Electrical Accessories.

10). Flow Parameters and Results :

Condition Units Cond 4 Cond 5
Flow Rate Kg/hr 4326 1180
Inlet Press. kgf/cm2 g 12 12.19
Out let Press. kgf/cm2 g 0.46 0.37
Pressure Drop kgf/cm2 g 11.54 11.82
Temeperature Deg.C 60 60
Vapour Pressure kgf/cm2 a 0.2 0.2
Spec.Gravity 0.983 0.983
Viscosity cP 0.467 0.467
Calculated CV 1.681 0.405
Velocity m/s 2.4 0.6
Sound Level dBA 74.8 71.3
Travel % 79.2 42.98

INSTRUMENT SPECIFICATION

Control Valve (FF)

0 SK 1/9/2016 Issued for Comments/Approval Sheet 2 of 2

No. By Date Revision Code: 71 Dwg. No.: A307-IUS-FV-DS-1311 Rev.: 0