Beruflich Dokumente
Kultur Dokumente
com
Abstract
A solution of Mg(OCH3)2 in methanol, in-house prepared solid MgOx(OCH3)22x, and commercial Ca(OCH3)2 were tested at 60 8C in
transesterification of tributyrin with methanol—a model reaction for biodiesel production. The homogeneous magnesium methoxide acts fast at the
beginning of the reaction but quickly forms a suspension/precipitate mixture of much lower catalytic activity. The precipitate was found to be a
complex composition including glycerol and butyric acid derivatives. The reaction over solid MgOx(OCH3)22x is catalytic but sluggish with
deactivation taking place in ca. 4 h. Analysis of the used catalyst revealed surface butyric acid as the most likely species responsible for the catalyst
deactivation. In the presence of Ca(OCH3)2, the yields of the products reach final values in about 4 h. The reaction starts as a heterogeneous process,
however, interaction of Ca(OCH3)2 with reaction products such as glycerol gives rise to catalytically active homogeneous species. Formed in a side
reaction calcium butyric acid derivatives contribute to Ca(OCH3)2 dissolution but do not deactivate the surface of the catalyst.
# 2008 Elsevier B.V. All rights reserved.
base catalysts were quite active in the reaction of poultry fat experiment, the solid samples were fist hold at 40 8C for
transesterification conducted at 120 8C and elevated pressure. 20 min, then heated at a rate of 108 min1 in 100 mL/min N2
Calcium oxide and calcium methoxide demonstrated flow, followed by switching to air at 800 8C and the ramp
generally better performance. The transesterification of rape- continuation till 1000 8C. The TGA recordings were done on a
seed oil with methanol catalyzed by these two materials was TGA Q500 form TA Instruments, whereas the leaving gaseous
studied by Gryglewicz [12]. The yield of the methyl ester level species were monitored with a Thermostar mass selective
off at 93% after 2 h at the boiling point of methanol. Examined detector from Pfeiffer vacuum.
by Reddy et al. [13], nanocrystalline calcium oxide showed
excellent conversion above 99% of soybean oil after 24 h at 2.3. Catalytic experiments
room temperature.
Homogeneous catalysts such as sodium hydroxide, potas- The transesterification reactions were conducted in a two-
sium hydroxide, or sodium methoxide exhibit good reaction necked 100 mL round-bottomed flask equipped with a straight
rates and are traditionally employed [14,15] to transesterify condenser. A heating stirring plate with an oil bath was used to
high quality feedstock. It is believed that the activity of both maintain the reaction temperature of 60 8C and continuous
basic homogeneous and heterogeneous catalysts is caused by stirring. A typical experiment with a solid catalyst was carried out
alkoxide species generated from alcohol molecules. In this as follows. About 7.9 mL of anhydrous methanol was added to
respect it was deemed instructive to study the catalytic behavior ca. 10 g of tributyrin. After mixing, 4 mL of the solution
of various metal alkoxides applied in the form of solution or was taken for GC–MS analysis. Later, an appropriate amount of
solid powder. Taking into consideration the catalytic activity of the catalyst (199 mg for Ca(OCH3)2 or 168 mg for
magnesium and calcium compounds reported in the literature, MgOx(OCH3)22x) was added, and one neck of the flask was
and the low toxicity of alkali earth metals, we undertook a sealed with a septum followed by placing the reactor in the
comparative study of catalytic activities of magnesium and preheated oil bath. In the case of Ca(OCH3)2, the catalyst used in
calcium methoxides in the model reaction of methanol the first run was recovered via decantation with a centrifuge
transesterification of tributyrin. operating at 2000 rpm. The recovered catalyst was subjected to
three cycles of methanol washing and decantation, and then
2. Experimental stored in a sealed container for the following catalytic run.
Experiments with commercially available sodium methox-
2.1. Reagents and materials ide and solution of magnesium methoxide in methanol were
conducted in a similar way except for different mixing order. In
Sodium methoxide, calcium methoxide (98%), solution of particular, sodium methoxide was dissolved in ca. 7.9 mL of
magnesium methoxide in methanol (9.8 wt%), anhydrous methanol to which ca. 10 g of tributyrin was added. A test with
methanol (99.8%), tributyrin (98%), calcium acetate mono- the commercial magnesium methoxide solution was done
hydrate (99%), and magnesium acetate tetrahydrate (98%) through its further dilution with methanol to ca. 7.9 mL
were purchased from Aldrich and used with no further followed by addition of tributyrin. In all experiments with pre-
purification. Chloroform-d (99.8%) was supplied by Cam- dissolved sodium methoxide, the commercial solution of
bridge Isotope Laboratories, Inc. and used in NMR experiments magnesium methoxide and the powdered calcium methoxide,
as received. the molar ratios of tributyrin to sodium, magnesium, or calcium
A powder of MgOx(OCH3)22x was prepared from the moieties were close to 17, whereas the molar ratio of methanol
solution of magnesium methoxide in methanol by vacuum to tributyrin was kept at ca. 6. In the case of in-house prepared
evaporation in a rotary evaporator for 2 h at 60 8C. The obtained MgOx(OCH3)22x and based on TGA experiment (see Section
white powder was sealed in a flask and stored for further use. 3), the molar ratio of tributyrin to magnesium was ca. 16.5,
whereas the tributyrin to methanol ratio was kept the same.
2.2. Characterization of catalysts
2.4. Analytical procedures for quantification of reaction
Infrared spectra of solid catalysts were recorded on a products
Magna-FTIR spectrometer 550 from Nicolet. Each spectrum
was an average of 128 scans taken with 4 cm1 resolution in the The course of the reaction was monitored by periodic
400–4000 cm1 range. The preparation of KBr pellets contain- collection of 4 mL of the reaction mixture and dissolving it in a
ing solid catalysts consisted of weighting the samples, mixing GC–MS sample vial containing 0.8 mL of solution of toluene in
them with potassium bromide, grinding with a mortar and methanol (0.5%, v/v). The diluted reaction mixture with
pestle followed by pelletization of 200 mg of the mixture. The toluene as an internal standard was later analyzed with a gas
final amount of the catalyst powder in the KBr pellets was ca. chromatograph (6890N) equipped with a mass selective
1 wt%. detector (5975) both from Agilent Technologies. Separation
The in-house prepared MgOx(OCH3)22x and commercial of the reaction mixture components was carried out on a 30 m
Ca(OCH3)2 were additionally characterized with thermogravi- HP-5MS ((5%-phenyl)-methylpolysiloxane phase) column
metric analysis (TGA) coupled with mass spectrometric (MS) with 0.25 mm internal diameter and 0.25 mm film thickness.
identification of gaseous products. In the typical TGA-MS During GC runs, the temperature of the column was changed as
I.N. Martyanov, A. Sayari / Applied Catalysis A: General 339 (2008) 45–52 47
follows: 208 min1 ramp from 80 to 260 8C, hold at 260 8C for Analogous acidification and GC–MS analysis procedure was
1 min. The split ratio and the column flow rate were set to 1:100 employed for the liquid phase after completion of the catalytic
and 1 mL/min, respectively. To avoid exposure of the filament reaction and separation of the solid catalyst. Application of this
and the MS detector to large quantities of methanol, the mass analysis procedure to the liquid phase of the reaction mixture
spectrometer cut off time was set to 1.4 min. Tributyrin, methyl was particularly informative in regard to the presence of butyric
butyrate and glycerol were available and used for calibration of acid derivatives detected as butyric acid.
the GC–MS for such compounds. The relative concentrations of
monobutyrin and methylbutyrate formed in the presence of 3. Results and discussion
calcium and sodium methoxides were established using 1H
NMR experiments. Analysis of the same sample by GC–MS 3.1. Catalyst characterization
taken in combination with the known methyl butyrate
calibration curve made determination of sensitivity of GC– Infrared spectroscopy of MgOx(OCH3)2x revealed the
MS to monobutyrin possible. The calibration coefficient for presence of peaks with maxima at 2931, 2860, 2796 cm1
dibutyrin was set between its mono and tributyrate counterparts characteristic of carbon hydrogen stretching vibrations in –CH3
to deliver good mass balance with respect to glycerol and groups, a single peak at 1092 cm1 characteristic of oxygen–
butyril moieties. Since only indirect calibration method was carbon vibration in –OCH3 groups, and a broad peak at
employed, yields of dibutyrin should be treated with caution. 3445 cm1 typical for oxygen–hydrogen vibrations in interact-
Yields of methyl butyrate, glycerin, monobutyrin, and ing hydroxyl groups or water molecules. During the pellet
dibutyrin as well as conversion of tributyrin were calculated formation MgOx(OCH3)22x was exposed to ambient moisture
according to the following formulas: and carbon dioxide. The presence of adsorbed water was evident
from a well-developed peak at 1631 cm1, surface carbonates
½MB ½GL from overlapping peaks at 1395 and 1466 cm1. For commercial
Y MB ¼ 100%; Y GL ¼ 100%;
3½TB0 ½TB0 Ca(OCH3)2, the peak maxima for carbon–hydrogen stretching
½MonoB ½DiB vibrations were centered at 2937, 2866, 2817 cm1, and the
Y MonoB ¼ 100%; Y DiB ¼ 100%; carbon–oxygen vibration peak at 1074 cm1. Although less
½TB0 ½TB0
pronounced than for MgOx(OCH3)2x, oxygen–hydrogen
½TB vibrations in hydroxyl groups and water had two peaks: a sharp
CTB ¼ 1 100%;
½TB0 one with maximum at 3645 cm1, and a broad one at 3414 cm1.
The presence of adsorbed water molecules and carbonates that
where [TB]0 is the initial concentration of tributyrin, [MB], may lead to catalyst deactivation [16] manifested itself by a peak
[GL], [MonoB], [DiB], [TB] are in order, the concentrations of at 1609 cm1 and two overlapping peaks centered approximately
methyl butyrate, glycerol, monobutyrin, dibutyrin, and tribu- at 1421 and 1473 cm1. Comparison of FTIR data for
tyrin at the time of sampling. MgOx(OCH3)22x and Ca(OCH3)2 powders revealed obvious
Proton NMR spectra of products were recorded on a similarities. Both samples contained –OCH3 group as evident
400 MHz UltraShield NMR spectrometer from Bruker. from the occurrence of carbon–oxygen and carbon–hydrogen
Deuterated chloroform was used as a solvent and an internal vibrations. For the MgOx(OCH3)2x powder, the frequencies of
standard. The relative concentrations of monobutyrin and carbon hydrogen vibrations were red-shifted, whereas the
methyl butyrate were obtained in a standard 1H NMR carbon–oxygen frequency was blue-shifted in comparison to
experiment. In particular, as was established for monobutyrin, Ca(OCH3)2.
the methylene groups adjacent to the carbonyls gave the The results of TGA-MS analysis are presented in Fig. 1a. It
expected triplet centered at 2.31 ppm, whereas the triplet of the is worth noting that whereas the observed weight loss provides
similar group of methyl butyrate was shifted upfield to information about the total weight of species leaving the solid
2.26 ppm. Partial signal overlapping was easily circumvented sample, mass spectrometry reveals their nature. As many as 43
by taking into consideration only the two most downfield peaks fragments were followed during TGA-MS analysis, but only
of the monobutyrin triplet and followed by appropriate the four most informative ones are shown in Fig. 1. In
corrections. particular, the fragment with m/z equal to 15 (typical for CH3+)
The precipitate from homogeneous Mg(OCH3)2 as well as was chosen as a representative of organic carbonaceous
the solid catalysts, MgOx(OCH3)22x, Ca(OCH3)2, were molecules, m/z of 18 for water, m/z of 44 for carbon dioxide and
analyzed after catalytic reactions regarding the presence of m/z equal to 31 as a fragment typical for methanol. The
low quantities of butyric acid, glycerol, mono-, dibutyrin and abundance the fragment with m/z of 45 was very low ruling out
their derivatives. The typical procedure consisted of three steps. the formation of dimethyl ether during TGA experiments.
The first step was the washing of spent catalyst with methanol The derivative of the TGA trace observed for
(ca. 2 20 mL). The second step consisted of acidification of MgOx(OCH3)2x (Fig. 1a) revealed two peaks at 83 and
the spent catalyst slurry with hydrochloric acid to pH ca. 3 to 374 8C at which the rate of weight loss reached local maxima.
protonate captured ionic species, and initiate their desorption At both temperatures the weight loss was accompanied by
into the surrounding liquid. The final step included sampling of desorption of water, methanol and perhaps some other organic
2 mL of the generated liquid and its analysis on GC–MS. compounds. The relative amount of methanol to water was
48 I.N. Martyanov, A. Sayari / Applied Catalysis A: General 339 (2008) 45–52
of homogeneous (pre-dissolved) sodium methoxide. The started, the homogeneous solution became translucent indicat-
results of this experiment are shown in Fig. 2. The reaction ing the formation of particulate matter suspension, which
proceeded very fast, starting immediately upon mixing the partially converted into a bulk white precipitate in 20 min.
reagents, but the yields leveled off within 20 min. Under the It is reasonable to suggest that the abrupt change in the rate
present conditions, considerable yields of glycerol and of transesterification process is associated with a change of its
monobutyrin were detected, though the dibutyrin yield was nature from homogeneous to heterogeneous catalysis. The
negligible, and conversion of tributyrin was close to 100%. The heterogeneously catalyzed reaction is expected to be slower as
final yield of methyl butyrate upon reaching final stage was ca. only sites on the surface of the catalyst particles can be involved
91% of the stoichiometrically possible value. in the process. Rough estimate for 20 nm MgO particles shows
that only 8% of MgO units are actually on the surface and can
3.4. Catalytic activity of the solution of Mg(OCH3)2 and
solid MgOx(OCH3)22x
Scheme 2. The mechanism of ester transesterification in the presence of a base Fig. 2. Transesterification of tributyrine in the presence of pre-dissolved
catalyst. sodium methoxide.
50 I.N. Martyanov, A. Sayari / Applied Catalysis A: General 339 (2008) 45–52
potentially participate in a catalytic process. Moreover, the reaction products such as di- and monobutyrin and glycerol
agglomeration of the particles into larger aggregates may should definitely slow the process down due to their
create mass transfer limitations that would further reduce the competition for basic sites and reverse reactions that would
apparent rate of the reaction. take place. However, as evident from the experiment with
As for the chemical process involved in suspension/ magnesium methoxide solution (Fig. 3), formation of di- and
precipitation formation, analysis of the composition of the monobutyrin as well as glycerol in the amounts far exceeding
precipitate was proven to be quite informative. Even washing the number of potential catalytic sites does not shut the reaction
with methanol resulted in partial loss of precipitate integrity. down. Therefore, the presence of the main reaction products
The GC–MS analysis of the surrounding liquid after precipitate though detrimental, cannot be the sole factor for catalyst
washing showed high concentrations of glycerol, mono- and deactivation.
dibutyrin. Further disintegration of the precipitate upon its The situation with the potential side product butyric acid is
acidification with hydrochloric acid resulted in the appearance completely different. Indeed, the dissociation constants (pKa)
of large amounts of butyric acid. This finding suggests that the of butyric acid, glycerol, methanol are 4.75 [18], 14.15 [18] and
derivatives of the reaction products such as glycerol, mono and 15.5 [19], respectively. The dissociation constants for di- and
dibutyrin, as well as the reaction by-product butyric acid are all monobutyrin are not available but are expected to be of the
ingredients of the precipitate. Direct mixing of glycerol/ same order as for glycerol. As can be seen, the difference in the
methanol mixture with the solution of magnesium methoxide ionization constants of butyric acid and methanol is so large
gave rise to a white gel in about 6 min. Similar chemistry, that for all practical purposes deprotonation of butyric acid and
though less pronounced, can be expected from mono and deactivation of surface basic sites is much more thermo-
dibutyrin. During a catalytic run, the formation of any of these dynamically favorable than deprotonation of methanol.
products is expected to contribute to the suspension/precipitate Formation of species resembling the structure of butyric acid
formation abruptly slowing the reaction process. salts on the surface of a solid catalyst in the amounts
The catalytic activity data for the in-house prepared comparable with the number of catalytic sites can be very
MgOx(OCH3)22x are presented in Fig. 4. The behavior of detrimental to the catalyst activity. Indeed, once formed these
this material was quite different from homogeneous magne- species would prevent methanol deprotonation thus making the
sium methoxide. The reaction was much more sluggish and catalyst inactive.
essentially stopped within 3 h. The turnover number calculated Further experiments provided support to this hypothesis.
as a molar ratio of methyl butyrate produced in 3 h to the total Addition of a fresh portion of MgOx(OCH3)22x to the reaction
number of magnesium ions in the solid was about 4.5. mixture after 6 h run resumes the reaction, which, however,
Consideration of the basic sites located only at the surface of comes to a halt after 3–4 h as with the initial portion of the
MgOx(OCH3)22x would significantly increase the calculated catalyst. This experiment shows that the deactivation of
turnover number leaving no doubt that the reaction is catalytic the catalyst is unlikely to be due to chemicals accumulated in
in nature. the solution, but rather related to chemicals that mainly are
The lower activity of the MgOx(OCH3)22x solid catalyst in generated and reside on the surface of the catalyst.
comparison to homogeneous magnesium methoxide can at least Washing the used MgOx(OCH3)22x with methanol, reactive
in part be explained by the lower number of basic sites available dissolution of the solid with hydrochloric acid combined with
for the reaction. As for the catalyst deactivation, formation of comparative GC–MS analysis showed a considerable amount
I.N. Martyanov, A. Sayari / Applied Catalysis A: General 339 (2008) 45–52 51