KG30 SupremeManual 12-26-12 Complete

IceBlast KG20
IceBlast
KG30 Supreme
IceBlast KG6
IceBlast
KG50 Supreme
MANUAL for kg30 - KG50 Supreme

UK
MANUAL for KG30 - KG50 Supreme
CONTENTS
dry ice blasting equipment from icetech

GENERAL INFORMATION SHUTTING DOWN
• Dry AND Thermal Cleaning Process 2 THE DRY ICE BLASTING MACHINE 12
• No Residual Blasting Media 2
EMERGENCY STOP 12
DRY ICE BLASTING – How It Operates
• Dry Ice Pellets 2 PRECAUTIONS – BLASTING HOSE
• Method 2 • Connection and Disconnection 12
• Cleaning Effect 2 • Defective Blasting Hose 12
• Blasting Hose Repair 13
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Page 1
SAFETY REGULATIONS
• General 3 PRECAUTIONS
• Personnel Qualifications 3 – ELECTRIC CONNECTION 13
• Safety and Risk 3
• Precautions During Blasting 3 MAINTENANCE
• Static Electricity 4 • Daily Before Starting the Machine 13
• Pacemaker Precautions 4 • After 100 Hours of Operation 13
• Explosive Hazard 4 • After 500 Hours of Operation 13
• Danger of Congelation 4
• Danger of Thrown Loose Objects 4 REPAIR AND WARRANTY 14
• Noise 4 • Repair 14
• Dust 5 • Terms of Warranty 14
• Danger of Congelation 5
• CO2 Detector 5 NOZZLE SELECTION
• CO2 Concentrations 5 AND AIR CONSUMPTION 15
• Nozzle Diameter
MACHINE ILLUSTRATIONS 6 and Spread Angle 15
• Small Spread Angle 15
CONTROL PANEL 8 • Large Spread Angle 15
• Nozzle Size 15
BLASTING HOSE 8 • Air Consumption Table 15
• Example of Use of the Table 15
IceGun HD 9
TECHNICAL DATA
STARTING THE • IceBlast KG30 ¾” Supreme 16
DRY ICE BLASTING MACHINE 10 • IceBlast KG50 ¾” Supreme 17
• Setting Up 10 • IceBlast KG50 1” Supreme 18
• Starting 10
Spare Parts Index
• IceBlast KG30 ¾” 20
• IceBlast KG50 ¾” / 1” 21
• Blasting Hose 22
• IceGun HD 23

GENERAL INFORMATION
The dry ice blasting machine and its accessories This change from a solid to a gaseous form, the
have been developed with the aim of supplying accompanying tremendous expansion in volume,
cleaning equipment which minimizes consequential the high kinetic energy and the low temperatures
cleaning costs and combines the best characteristics are the most important factors which result in the
of sand blasting and steam cleaning. loosening of impurities.
Dry AND Thermal Cleaning Process Method

Dry ice blasting provides a dry cleaning process The dry ice blasting machine contains a dry ice pellet
(familiar in sand blasting), AND a thermal cleaning tank and a dosing unit, which doses the dry ice pellets
process (familiar in steam cleaning). into the jet of compressed air. By means of the com-
pressed air, the dry ice is transported through a special
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The blasting media itself (dry ice pellets) subli- blasting hose to the blasting gun and nozzle.
Page 2
mates; this means that in most cases the process

can be used for cleaning components, machinery In the blasting gun, the air stream is accelerated, and
and plant equipment without dismantling and often the dry ice pellets leave the nozzle of the blasting gun
without having to cover adjacent plant equipment. at very high velocity.
No Residual Blasting Media Cleaning Effect

Dry ice blasting provides a dry and gentle, but The cleaning effect of dry ice blasting is based on
extremely efficient, cleaning process that leaves no three principles:
residual blasting media to be disposed of, and no
undesired substances that might penetrate into or • Thermal Effect:
be deposited on machines and plant components. The dry ice pellets have a temperature of
-79°C/-110°F, and impurities are therefore
This means that cleaning by dry ice blasting cooled down drastically; the impurities shrink
becomes an excellent alternative to cleaning with and loosen due to different thermal expansion
traditional methods. coefficients.
• Kinetic Effect:
DRY ICE BLASTING – How It Operates When the dry ice pellets leave the blasting gun
Dry Ice Pellets nozzle they have high kinetic energy and strike
The dry ice blasting machine uses small CO2 ”par- the impurities at a speed almost equivalent to
ticles” as the blasting medium, called dry ice pellets the velocity of sound.
(CO2 – the chemical symbol for carbon dioxide).
• Sublimation Effect / Volume Expansion:
In a machine commonly known as a pelletizer, liquid The dry ice pellets are being pressed into the
CO2 is used to produce hard and uniform dry ice pellets. brittle impurities and sublimate immediately on
The pellets are approx. 3 mm (0.1 inch) in diameter contact. The resulting volume increase by a
and approx. 10 mm (0.4 inch) in length – or rice-sized. factor of approx. 700 contributes to tearing
away deposited dirt.
These dry ice pellets have a temperature of -79°C/
-110°F. When used for dry ice blasting, the pellets In some cases the thermal effect will be the most
are blasted onto the object to be cleaned at a very significant factor, in other cases the kinetic effect
high velocity. On contact with the surface of the will be the most significant factor.
object, they immediately change from a solid to a
gaseous form as they heat up on impact.
“ Dry ice pellets sublimates immediately

on striking the object. ”
SAFETY REGULATIONS

General
This manual contains instructions and safety regula-
tions which must be followed while starting, opera-
ting and maintaining the dry ice blasting machine.
It is important that the manual is kept, so the Precautions during Blasting

operator always knows its exact location. It is also Air, CO2 gas and dry ice pellets leave the gun nozzle
important the owner makes certain that the at a very high velocity (up to 300 m/s – 984 ft/s).
operator reads, understands and follows the con-
tents of the manual. Therefore,
• do not aim the nozzle at a person(s) or in the
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Personnel Qualifications direction of a place(s) where other people work,
Page 3
Personnel responsible for operation, servicing and
maintenance must be suitably qualified to perform • remember, dry ice pellets can be deflected back
these functions. from the object being cleaned,
Special training in machine handling as well as • do not aim the nozzle in directions where
repair and maintenance is offered by the manufac- damage might result.
turer of the machine.
Do not use the machine “for fun” and under no
The owner of the machine must ensure that the circumstances should you aim the gun nozzle at
person appointed to operate the dry ice blasting persons or other living creatures.
machine fully understands and is able to follow the
SAFETY REGULATIONS defined in the following
pages, and the WARNING SYMBOLS located on
the machine.
Safety and Risk

The machine is constructed to comply with the
standards and clauses contained in the declaration
of conformity and the terms of sale. Therefore, pro-
vided the manufacturer’s instructions are followed,
the machine will not pose any risk to the operator.
“ Drastic reduction of waste problems.

No abrasive effect. ”
Static Electricity Danger of Thrown Loose Objects

Serious discharge of static electricity can occur. There is a risk of dry ice pellets and small objects
Always make sure that objects to be cleaned are being deflected back during blasting.
adequately earthed/grounded and that this ear- Therefore small objects must be firmly secured be-
thing/grounding remains stable throughout the fore blasting. Loose objects must not be left in the
whole cleaning process. area where the cleaning process is taking place!!
The dry ice blasting machine is earthed/grounded,
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from machine cabinet to blasting gun, and through The operator must always wear approved protective
Page 4
the main electricity connection on the rear side of goggles or a protective shield when working with
the machine – provided that the machine has been the dry ice blasting machine. This also applies to
set up and connected as described under STARTING anybody near the workspace.
THE DRY ICE BLASTING MACHINE page 10.
PACEMAKER Precautions
Do NOT use the dry ice blasting machine, if you are
wearing a pacemaker. The dry ice blasting machine
may cause pacemaker malfunction.
Explosive Hazard Noise

The machine must never be used in surroun- Because of the high air velocities in the gun nozzle
dings where there is a danger of explosion. during dry ice blasting, the level of noise in the area
Despite optimum earthing/grounding of both ma- where the operator works may exceed the maximum
chine and cleaning object, static electricity can be permissible level. The owner is responsible for keeping
generated and create a spark. himself acquainted with, and informing the operator of
any precautions to be taken as to the application of ear
protection, since legislation on maximum permissible
noise levels varies from one country to another.
Danger of Congelation
At atmospheric pressure, CO2 in a solid form has
a temperature of -79°C/-110°F or lower and can
give rise to congelation when the dry ice comes in
contact with unprotected skin.
Important!
Therefore, always read the safety data sheet pro-
vided by the dry ice supplier, and follow the instruc-
tions given.
“ Dry ice pellets are non-toxic, non-abrasive

and free of moisture. Therefore, dry ice
blasting is applicable for a large number of
industries. ”

Dust CO2 Concentrations
Certain types of dust have a tendency to pulverize Dry ice pellets are CO2 in a solid form. At normal
during the cleaning process. Therefore we recom- atmospheric pressure, CO2 can only exist in a solid
mend that the operator wears a dust mask or if form at a temperature of -79°C/-110°F or lower.
necessary a breathing mask and industrial protec- When CO2 is used as a blasting medium, it becomes
tive clothing. heated and changes into a gaseous form. As CO2
has a higher specific gravity than ordinary atmos-
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The owner is responsible for keeping himself pheric air, inhaled air will contain CO2 – especially
Page 5
acquainted with, and informing the operator of any if the blasting process takes place in small or partly
precautions to be taken as to the application of dust closed rooms.
masks, since the limit value varies from one country
to another. In such conditions there is a risk of the oxygen con-
tent of inhaled air being replaced by CO2. Therefore
it is essential to make sure the room is well venti-
lated when dry ice blasting!!
Danger of Congelation
When using the dry ice blasting machine, the opera-
tor must wear long-sleeved industrial protective
clothing in order to eliminate the risk of congelation
when the dry ice comes in contact with unprotected
skin. Note that
• low CO2 concentrations (3-5%) result in
Read the safety data sheet provided by the headaches and rapid breathing,
dry ice supplier and follow the instructions
given. • CO2 concentrations of 7-10% produce head-
aches and nausea, and may lead to uncon-
sciousness,
• higher CO2 concentrations lead to unconscious-

ness and in the worst case – suffocation.
CO2 Detector
The presence of a CO2 detector is recommended in As stated above, high CO2 concentrations can
areas of limited ventilation such as rooms, closed displace oxygen and result in unconsciousness.
tanks, etc. The CO2 detector can be installed to in- Therefore, avoid using the dry ice blasting machine
terrupt the blasting process before the CO2 concen- in spaces/rooms where ventilation is limited.
tration exceeds a prescribed limit.
“ When using the blasting equipment,

the operator must wear gloves in order to
eliminate the risk of being burned. ”
MACHINE ILLUSTRATIONS
3
1
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2
Page 6
4
3
8
6
10 5
9
7
1 Handle on hopper lid. 7 Machine wheel brakes. ger switch on the blasting
Must remain applied when gun is activated. As soon as
2 Hopper lid. the machine is in operation. the trigger switch on the
Maintained in open position blasting gun is released, the
by pneumatic struts. 8 Pressure control. valve cuts off the air stream.
Adjusts the blasting pressure
3 Handle for maneuvering to the value set on the 10 Static Ground Cable
the machine. control panel.
4 Control panel. 9 Main valve for blasting air

stream. If the machine is
5 Connection for blasting hose. ready for operation and the
blasting parameters required
6 Dry ice dosing unit. have been set, this valve
Doses dry ice into the opens for the blasting air
blasting air stream. stream, every time the trig-
“ The equipment is designed to meet

the wishes of users. It is light, mobile,
reliable and easy to operate. ”
MACHINE ILLUSTRATIONS

9
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Page 7
1 9 9
7
A
2
6
10 3
4 5 8 10
A Compressed-air-driven 6 Signal cable from blasting 10 Static Ground Cable

vibrator on the hopper. hose. Transfers signals from
the trigger switch on the Important!
1 Hopper. blasting gun to the machine When lifting with a forklift
control. truck, make sure that the forks
2 Control box. are inserted all the way under
7 Cable holder. the machine frame itself.
3 Filter rate controller for vibra- When using a crane for lifting,
tor and main valve (to be set 8 Rating plate. a yoke with straps under the
to 4.5-5.0 bar / 65-73 psi). cabinet frame must be used.
9 Cabinet handles are for Ensure that wheels and wheel
4 Compressed air supply. maneuvering the machine brakes do not become damaged.
manually on its wheels. Do
5 Main power supply. NOT use them as lifting
hooks. Use a forklift truck or
a crane instead!
“ In many cases cleaning is possible

without dismantling. The frequency of
production stops is therefore often
drastically reduced. ”
CONTROL PANEL
1 2 3 4 5 6 1 Machine ON / OFF.
2 Consumption of Dry Ice in kg/h -lbs/min.
3 Emergency stop.
4 Air Supply pressure.

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5 Blasting pressure.
Page 8
7 6 Knob for adjusting air pressure.
7 Warning symbols and

instructions.
BLASTING HOSE
1 Hose coupling – for connection The standard blasting hose is

on front of the dry ice blasting made of a flexible fiber-reinforced
machine. silicone tube with a protective
sleeve. Blasting hoses made
2 Signal cable – for connection of Teflon for use in e.g. the
on front of the dry ice blasting food industry are available upon
1 machine. request.
4 3 Signal cable – for connection

to the blasting gun.
4 Hose coupling – for connection

2 3 to the blasting gun.
IceGun HD Supreme without light
Dim. (mm/inch) 7 Safety switch

– incl. nozzle and nozzle holder 8 Blasting nozzle – interchangeable
Length: 320 / 12.5 8 9 Signal cable
Width: 60 / 2.36 10 Two-step trigger
Height: 185 / 7.28 - Blasting with dry ice AND air
- Blasting with AIR ONLY
Weight 9
7
– incl. nozzle and nozzle holder
g: 1150 / lbs: 2.53 Light max 20 min without blasting
10
“ A broad range of accessories can be

supplied for the blasting gun, ensuring
maximum efficiency. ”
IceGun HD Supreme with light

1 Light.
1
6 2 Safety switch.
5 3 Two-step trigger.
- Blasting with dry ice AND air.
- Blasting with AIR ONLY.
4 Signal cable.
4 5 Standard Round Nozzle
2
- interchangeable.
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6 Nozzle holder.
Page 9
3
Dim. (mm/inch)
Length: 320 / 12.5
Width: 60 / 2.36
Height: 185 / 7.28
Weight
g: 1150 / lbs: 2.53
Light max 20 min without blasting
Fault Cause Remedy
Only air is coming out of the Trigger on gun is not fully IceGun has a two-step trigger,
gun depressed half depressed blast air only
No signal to IceGun Connection lost in blast hose Call technician to be further

diagnosed
“ The blasting gun is ergonomically

designed. The gun is built up of modules and
can be adapted to suit any task. ”
STARTING THE DRY ICE BLASTING MACHINE

Setting Up
1
1 Make sure the machine is on a level, horizontal
surface, and that the wheel brakes are applied.
2 2 2 Plug the blasting hose couplings into the socket

on the machine front and the blasting gun,
respectively.
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Page 10
Check to make sure the hose couplings are

correctly connected.
3 3 3 Connect the signal cable at both ends of the

blasting hose with the sockets on the machine
front and the blasting gun.
CORRECT ORDER IS IMPORTANT!!
FIRST connect the blasting hose couplings
– THEN the signal cable!!
4 4 Connect the main power supply.
5 5 Connect the compressed air supply.
Starting
When the machine has been set up as described
above (items 1-5), the following procedure shall
be followed before the cleaning process has
begun:
6 6 Check carefully to ensure that the dosing unit

is dry and clean at the hopper outlet.
7 7 Open the external compressed 2

air supply (slowly).

8 9
8 Check to make sure that the machine is in normal
operating position (the emergency stop button is
pulled out).
9 Turn the machine ON (press the green ON button).
10 10 The IceBlast machine is equipped with a Static

Ground Cable which is mounted on the front of the
IceBlast machine. Connect the Static Ground Cable
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to the item being blast cleaned or to an electrically
Page 11
conductive supporting structure of the material.
11
11 Activate the trigger on the blasting gun
for a few seconds to allow air to flow through
the system. Checking for moisture in the
airstream, and proper operation of the dosing
disc, vibrator, and regulator

12 12 Fill dry ice pellets into the hopper (this can be done while the
machine is in operation).
Please note: It is recommended that you run the hopper empty before each
filling to enable the operator to see whether “snow” or lumps appear in the dry ice.
These can prevent a continuous supply of dry ice to the dosing unit.
Never leave the machine with the lid open.
13 13 Adjust the dry ice consumption (kg/h / lbs/min.)

and the blasting pressure (bar/psi) – the value is
shown on the pressure gauge.
14 14 Start dry ice blasting.

5 7 9 13
Please note: Before activating the trigger on the blasting gun, the operator
must stand in a working posture that prevents loss of balance from blasting
gun recoil (at max. blasting pressure, with the largest nozzle diameter, the
recoil energy can reach as much as 10 kg / 22 lbs).
SHUTTING DOWN THE DRY ICE BLASTING MACHINE

When the cleaning task has been completed, the CORRECT ORDER IS IMPORTANT!!
following procedure must be carried out before the
machine is dismantled or stored: • Connection:
FIRST connect the blasting hose couplings
• Empty the hopper. – THEN the signal cable!!
• Activate the trigger on the blasting gun
for a few seconds in order to empty the system • Disconnection:
of possible dry ice residue. FIRST disconnect the signal cable
• Close the compressed air supply. – THEN the blasting hose couplings!!
• Activate the trigger on the blasting gun for a few
seconds in order to depressurize the system. Defective Blasting Hose
• Turn off the machine (press the red OFF button). The outer hose sleeve protects the operator from
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• Disconnect the main power supply. any exposure caused by wear and tear of the inner
Page 12
• Disconnect the compressed air supply. hose. No pressure build-up is permissible in the outer
• It is recommended to disconnect the sleeve during operation.
blasting hose.
If a defective blasting hose is used, the operator
CORRECT ORDER IS IMPORTANT! risks serious injury from being hit by dry ice pel-
FIRST disconnect the signal cable – THEN the lets.
blasting hose couplings!!
Any sign of inflation means that the inner hose is in
• Avoid kinking the blasting hose, when rolling some way defective.
it up.
NOTE:
EMERGENCY STOP If that fault occurs, stop the machine
Activation of the emergency stop button immediately IMMEDIATELY:
stops the blasting air stream and the dry ice flow.
Before the machine can be restarted, the following • Close the compressed air supply immediately.
procedure must be carried out: • Activate the trigger on the blasting gun
until the system is depressurised.
• Disengage the emergency stop button • Activate the emergency stop button.
(pull out the button). • Disconnect the main power supply.
• Start the machine (press the green ON button). • Disconnect the compressed air supply.
• Restart the blasting air stream by activating • Disconnect the blasting hose
the trigger switch on the blasting gun. (FIRST disconnect the signal cable
– THEN the blasting hose couplings).
• Make sure the blasting hose is repaired and
PRECAUTIONS – BLASTING HOSE pressure-tested (see following page).
Connection and Disconnection • Although the hopper may not be empty, the
Never disconnect the blasting hose from the ma- system must not be blasted through until a
chine or blasting gun when the main power supply new/repaired blasting hose has been connected.
and/or compressed air supply are connected. Other-
wise activation of the trigger on the blasting gun will
result in a discharge of blasting air through an open
outlet instead of through the blasting gun nozzle.
If this happens, the operator will lose control of the
air stream, and serious injury may result.
“ The operator must NEVER repair the

blasting hose without using original IceTech
spare parts!! ”
MAINTENANCE

Blasting Hose Repair Daily before Starting the Machine
Blasting hoses must only be repaired either by 1 Pay special attention to places on the blasting hose
an IceTech technician or by the owner’s qualified where kinks may have occurred during operation.
personnel having been trained by IceTech in the
repair and maintenance of IceTech dry ice blasting 2 If any kind of damage to the blasting hose or the
machines and accessories. Beyond the necessary machine itself is noted, such damage must be repaired
knowledge, the person concerned must have appro- either by an IceTech technician or by the owner’s qualified
priate tools and equipment, as well as the auxiliary personnel who has been trained by IceTech in the repair
materials required, at his disposal. and maintenance of IceTech dry ice blasting machines and
accessories. Beyond the necessary knowledge, the person
The operator must NEVER repair the concerned must have appropriate tools and equipment, as
blasting hose without using original IceTech well as the auxiliary materials required, at his disposal.
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spare parts!!
Page 13
In this way it is ensured that the repaired blasting hose/
The standard blasting hose is made of a flexible machine continues to comply with the safety regulations
fiber-reinforced silicone tube with a protective sleeve. after repair.
Blasting hoses made of Teflon for use in the food
industry are available upon request. After 100 Hours of Operation
1 Examine connections for wear and tear or other
damage. Tighten up or replace them as necessary.
PRECAUTIONS – ELECTRIC CONNECTION
Main Power Supply 2 Check the dosing unit for damage and leakage.
The main electric connection supplies the machine
with LN + PE. (L-N), respecting the live/phase (L), After 500 Hours of Operation
neutral (N) and ground (PE) connections 1 Examine connections for wear and tear or other
damage. Tighten up or replace them as necessary.
The machine voltage is specified on the rating plate.
2 Dismantle the dosing unit. Check the dosing disc.
The control circuits use 24 V DC. and wear plates for damage and wear.
If the dosing disc and wear plates are OK - then
OFF Button reassemble and readjust the dosing unit. If wear
The OFF button cuts off voltage to the control cir- plates and dosing disc are not OK – then ...
cuits, but does not make the machine voltage-free.
3 Replace the dosing disc, and replace the upper
The machine is only voltage-free when the and lower wear insert at the dosing disc.
main power supply has been disconnected.
4 Reassemble the dosing unit.
Cover Plate at the hopper Bottom
A cover plate is fitted at the bottom of the hopper to 5 Check the blasting hose for wear and tear.
prevent the operator from coming into contact with
the moving parts of the dosing unit during operation. 6 If necessary, replace the diaphragm in the
pilot-controlled pressure regulator.
Since the cover plate is part of the safety precautions
of the machine, it must NOT be removed.
“ Examine the hose for cracks

and other damage before starting
the machine ”
REPAIR AND WARRANTY

Repair In such cases, the liability of the manufacturer will

The repair/replacement of the following parts can be solely confined to any manufacturing faults/er-
be made by the owner’s qualified personnel: rors made prior to the machine being delivered and
before repairs/replacements have been made.
• Signal cable plugs on the machine, blasting hose
and blasting gun.
• Blasting hose couplings on the machine, hose

and gun.
• Electricity and compressed air sockets on the

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rear of the machine.

Page 14
When making repairs/replacements, use only

original IceTech spare parts.
Terms of Warranty
In order to comply with the terms of the warranty,
and for safety reasons, repairs other than those
stated above require relevant tools and equip-
ment and therefore must always be made either by
an IceTech technician or by the owner’s qualified
personnel who have been trained by IceTech in the
repair and maintenance of IceTech dry ice blasting
machines and accessories. Beyond the necessary
knowledge, the person concerned must have appro-
priate tools and equipment, as well as the auxiliary
materials required, at his disposal.
The liability of the manufacturer under the terms

of the CE endorsement in regards to safety may
become invalid:
• If repairs are made using non-IceTech

spare parts.
• If repairs are made by unqualified personnel.
• If repairs are unsatisfactory due to lack of

relevant tools and equipment.
NOZZLE SELECTION AND AIR CONSUMPTION

Nozzle Diameter and Blast Pattern Air Consumption Table
The nozzle selection should be based on finding The air consumption table indicates the air con-
the best combination of air consumption, dry ice sumption in relation to nozzle size and blasting
consumption and cleaning efficiency. pressure. The maximum supply pressure of KG50
The selection of the nozzle spread angle should and KG30 amounts to 16 bar/232 psi.
depend on how strong or weak a cleaning effect is
desired for a given dry ice consumption. Example of Use of the Table
The air consumption table outlines the air consump-
Small Blast Pattern tion achieved with the nozzle sizes available. If for
A small blast pattern gives a concentrated jet with a example a size 8 nozzle is used at a blasting pres-
high cleaning effect on a small area. sure of 6 bar (87 psi) the air consumption amounts
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to 4.2 Nm3/min (148.3 ft3/min).
Page 15
Wide Blast Pattern
A large spread angle, e.g. the flat nozzle, results in The available compressor capacity will always need
a jet which for the same consumption of dry ice and to be taken into consideration and therefore it may
air cleans a larger area with a lesser cleaning effect. be necessary to do some test blasts and observe
the results until the optimum combination of nozzle
Nozzle Size size and blasting pressure for a certain application
It is most important to select the size of nozzle is found.
which will provide the desired air velocity using
the available compressor capacity. Choosing the
right nozzle size and type will optimize not only the
cleaning effect, but also the dry ice consumption
and the time required for the cleaning process itself.
Refer to the air consumption table for guidance on
the nozzle selection.
Air consumption in Nm3/min - ft3/min KG 6/20 KG 30

at the pressures indicated (bar/psi)
Ø = nozzle diameter KG 12 KG 50
Bar» 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
AIR CONSUMPTION TABLE
Ø5 0.7 0.9 1.2 1.4 1.6 1.9 2.1 2.3 2.6 2.8 3.0 3.3 3.5 3.7 4.0
Ø6 1.0 1.3 1.7 2.0 2.4 2.7 3.0 3.4 3.7 4.0 4.4 4.7 5.1 5.4 5.7
Ø7 1.4 1.8 2.3 2.7 3.2 3.7 4.1 4.7 5.1 5.7 6.2 6.6 7.1 7.4 7.7
Ø8 1.8 2.4 3.0 3.6 4.2 4.8 5.4 6.1 6.7 7.3 7.9 8.4 9.1 9.7 10
Ø9 2.3 3.0 3.8 4.6 5.3 6.1 6.9 7.7 8.4 9.4 10.1 10.8 11.7 12.1 13
Ø 10 2.8 3.7 4.7 5.7 6.6 7.6 8.5 9.6 10.4 11.3 12.4 13.4 14.3 15.3 16
Air consumption in m3 free air/min
psi» 29 44 58 73 87 102 116 131 145 160 174 189 203 218 232
AIR CONSUMPTION TABLE
Ø5 25 32 42 49 56 67 74 81 92 99 106 116 124 131 141
Ø6 35 46 60 71 85 95 106 120 131 141 155 166 180 191 201
Ø7 49 64 81 95 113 131 145 166 180 201 219 233 251 261 272
Ø8 64 85 106 127 148 169 191 215 237 258 279 297 321 342 353
Ø9 81 106 134 162 187 215 244 272 297 332 357 381 413 427 459
Ø 10 99 131 166 201 233 268 300 339 367 399 438 473 505 540 565
Air consumption in ft3/min
TECHNICAL DATA
IceBlast KG30 ¾” Supreme Power Consumption

Dimensions (mm/inch) 110/230 V
Length: 580 / 22.8 AC 50-60 Hz
Width: 550 / 21.6 800 W
Height incl. handle: 960 / 37.7
Blasting hose
Weight Inside diameter: ¾”
kg: 85 / lbs: 187
US version: kg: 109 / lbs: 240 Single Hose System
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Page 16
Dry Ice Capacity Noise

kg: 30 Noise level 60-120 dB(A) depending on
lbs: 66 blasting pressure, nozzle combination, material
surface and other environmental factors.
Dry Ice Consumption
kg/h: 0-100
lbs/h: 0-220
infinitely adjustable
Supply Pressure The Circuits board is listed

bar: min. 5 - max. 16 in the UL certification system.
psi: min. 72 - max. 232
Blasting Pressure
bar: min. 2 - max. 16
psi: min. 29 - max. 232
Air Consumption
m3: 0.7-11
cfm: 25-388
depending on nozzle
combination For Spare Parts:
Scan this code with your Smartphone´s
Compressed Air Connection QR CODE READER APP or
1” claw coupling Go online at http://www.icetechworld.com/Spare-
Air quality: According to ISO 8573-1 Class 3 Parts/View-category.html
for environment temperature below +5°C/ +41°F.

TECHNICAL DATA

IceBlast KG50 ¾” Supreme Power Consumption
Length: 700 / 27.5 AC 50-60 Hz
Width: 550 / 21.6 800 W
Blasting hose
Weight Inside diameter: ¾”
kg: 90 / lbs: 198
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Page 17
Dry Ice Consumption
kg/h: 0-100
lbs/h: 0-220

psi: min. 72 - max. 232
Blasting Pressure
psi: min. 29 - max. 232
Air Consumption
m3: 0.7-11
cfm: 25-388
depending on nozzle
1” claw coupling Go online at http://www.icetechworld.com/Spare-
TECHNICAL DATA
IceBlast KG50 1” Supreme Power Consumption

Length: 700 / 27.5 AC 50-60 Hz
Width: 550 / 21.6 800 W
Blasting hose
Weight Inside diameter: 1”
kg: 90 / lbs: 198
|
Page 18

Dry Ice Consumption
kg/hr: 0-150 (0-220 optional)
lbs/hr: 0-330 (0-485 optional)

psi: min. 72 - max. 232
Blasting Pressure
psi: min. 29 - max. 232
Air Consumption
m3: 0.7-16
cfm: 25 - 565
depending on nozzle
1.5” claw coupling Go online at http://www.icetechworld.com/Spare-

|
Page 19
KG30 - KG50 Supreme
“ The system produces no waste

products. Only the coating that has been
removed remains to be disposed of, and
this can usually be swept or vacuumed
from the floor. ”
DRY ICE BLASTING EQUIPMENT FROM ICETECH | PAGE 21
KG30 PROFESSIONAL
MANUAL FOR KG50
Spare Parts IceBlast KG30 ¾”

|
Page 20
• Spare Parts
IceBlast KG30 ¾” Supreme USA 110V UL 24
IceBlast KG30 ¾” Supreme EU 230V 26
IceBlast KG30 ¾” Supreme UK 110V 28
IceBlast KG30 ¾” Supreme JP 110V 30
• Cabinet
IceBlast KG30 ¾” Supreme Cabinet 32
• Control Panel
IceBlast KG30-50 Supreme 3/4” Contr. panel 34
• Hopper
IceBlast KG30 ¾” Supreme - Hopper 36
• Bottom
IceBlast KG30 ¾” Supreme -Bottom USA 110V UL 38
IceBlast KG30 ¾” Supreme -Bottom EU 230V 40
IceBlast KG30 ¾” Supreme -Bottom UK/JP 110V 42
• Dosing Unit
IceBlast KG30-50 Supreme -Dosing Unit 44
• Pneumatic Unit
IceBlast KG30 ¾” Supreme –Pneumatic unit,
UK 110V, EU 230V, USA 110V UL 46

Spare Parts IceBlast KG50 ¾” / 1”

|
Page 21
• Spare Parts
IceBlast KG50 ¾” Supreme USA 110V UL 48
IceBlast KG50 ¾” Supreme EU 230V 50
IceBlast KG50 ¾” Supreme UK 110V 52
IceBlast KG50 ¾” Supreme JP 110V 54
• Spare Parts
IceBlast KG50 1” Supreme USA 110V UL 56
IceBlast KG50 1” Supreme EU 230V 58
IceBlast KG50 1” Supreme UK 110V 60
IceBlast KG50 1” Supreme JP 110V 62
• Cabinet
IceBlast KG50 Supreme Cabinet 64
• Control Panel
IceBlast KG30-50 Supreme ¾” Contr. panel 66
IceBlast KG50 Supreme 1” Contr. panel 68
• Hopper
IceBlast KG50 Supreme - Hopper 70
• Bottom
IceBlast KG50 ¾” Supreme -Bottom USA 110V UL 72
IceBlast KG50 ¾” Supreme -Bottom EU/UK/JP 74
IceBlast KG50 1” Supreme -Bottom USA 110V UL 76
IceBlast KG50 1” Supreme -Bottom EU/UK/JP 78
• Dosing Unit
IceBlast KG30-50 ¾” Supreme -Dosing Unit 80
IceBlast KG50 1”, Supreme -Dosing Unit 82
• Pneumatic Unit
IceBlast KG50 Supreme –Pneumatic unit,
UK 110V, EU 230V, USA 110V UL 84

Blasting Hose
• Spare Parts ¾”
|
Blasting Hose, complete, for IceBlast KG30 - 50 ¾” Supreme 86

Page 22
Cable for blasting hose for IceBlast KG30 - 50 ¾” Supreme 88
• Spare Parts 1”
Blasting Hose, complete, for IceBlast KG50 1” Supreme 90
Cable for blasting hose for IceBlast KG50 1” Supreme 92
IceGun HD

• IceGun With Light ¾”
|
Spare Parts for IceGun HD Supreme ¾” with Light 94
Page 23
IceGun HD Supreme ¾” Description with Light 96
• IceGun Without Light ¾”

Spare Parts for IceGun HD Supreme ¾” without Light 98
IceGun HD Supreme ¾” Description without Light 100
• IceGun With Light 1”

Spare Parts for IceGun HD Supreme 1” with Light 102
IceGun HD Supreme 1” Description with Light 104
• IceGun Without Light 1”

Spare Parts for IceGun HD Supreme 1” without Light 106
IceGun HD Supreme 1” Description without Light 108
IceBlast KG30 ¾” Supreme USA 110V UL
|
Page 24


|
Page 25

from the floor. ”
IceBlast KG30 ¾” Supreme EU 230V
|
Page 26
dry ice blasting equipment from icetech | Page 27
IceBlast KG30 ¾” Supreme UK 110V
|
Page 28
IceBlast KG30 ¾” Supreme JP 110V
|
Page 30
IceBlast KG30 ¾” Supreme Cabinet
|
Page 32
IceBlast KG30-50 Supreme 3/4” Contr. panel
|
Page 34
IceBlast KG30 ¾” Supreme - Hopper
|
Page 36
IceBlast KG30 ¾” Supreme -Bottom USA 110V UL
|
Page 38


|
Page 39

from the floor. ”
IceBlast KG30 ¾” Supreme -Bottom EU 230V
|
Page 40
IceBlast KG30 ¾” Supreme -Bottom UK/JP 110V
|
Page 42
IceBlast KG30-50 Supreme -Dosing Unit
|
Page 44
Spare Parts
IceBlast
for IceBlast
KG30 ¾”KG30
Supreme
¾” Supreme
–Pneumatic unit, UK 110V, EU 230V, USA 110V UL
|
Page 46
Spare Parts
IceBlast
for IceBlast
KG50 ¾”KG30
Supreme
¾” Supreme
USA 110V UL
|
Page 48
IceBlast KG50 ¾” Supreme EU 230V
|
Page 50
IceBlast KG50 ¾” Supreme UK 110V
|
Page 52
IceBlast KG50 ¾” Supreme JP 110V
|
Page 54
IceBlast KG50 1” Supreme USA 110V UL
|
Page 56
IceBlast KG50 1” Supreme EU 230V
|
Page 58
IceBlast KG50 1” Supreme UK 110V
|
Page 60
IceBlast KG50 1” Supreme JP 110V
|
Page 62
IceBlast KG50 Supreme Cabinet
|
Page 64
IceBlast KG30-50 Supreme 3/4” Contr. panel
|
Page 66
IceBlast KG50 Supreme 1” Contr. panel
|
Page 68
IceBlast KG50 Supreme - Hopper
|
Page 70
IceBlast KG50 ¾” Supreme -Bottom USA 110V UL
|
Page 72
IceBlast KG50 ¾” Supreme -Bottom EU/UK/JP
|
Page 74
IceBlast KG50 1” Supreme -Bottom USA 110V UL
|
Page 76
IceBlast KG50 1” Supreme -Bottom EU/UK/JP
|
Page 78
IceBlast KG30-50 Supreme -Dosing Unit
|
Page 80
IceBlast KG50 1”, Supreme -Dosing Unit

|
Page 82
IceBlast KG50 Supreme –Pneumatic unit, UK 110V, EU 230V, USA 110V UL
|
Page 84
Blasting Hose, complete, for IceBlast KG30 - 50 ¾” Supreme
|
Page 86
Cable for blasting hose for IceBlast KG30 - 50 ¾” Supreme
|
Page 88
Spare Parts -Blasting hose, complete, 3/4”, Supreme + MultiTouch V2

|
Page 89
Blasting Hose, complete, for IceBlast KG50 1” Supreme
|
Page 90
Cable for blasting hose for IceBlast KG50 1” Supreme
|
Page 92
Spare Parts for IceGun HD Supreme ¾” with Light
|
Page 94
IceGun HD Supreme ¾” Description with Light
|
Page 96
Spare Parts for IceGun HD Supreme ¾” without Light
|
Page 98
IceGun HD Supreme ¾” Description without Light
|
Page 100
Spare Parts for IceGun HD Supreme 1” with Light
|
Page 102
IceGun HD Supreme 1” Description with Light
|
Page 104
Spare Parts for IceGun HD Supreme 1” without Light
|
Page 106
IceGun HD Supreme 1” Description without Light
|
Page 108
Head Office Denmark IceTech Deutschland GmbH www.icetechworld.com | 90877S-UK 03/1212
|
UK
IceTech A/S Breitenloher Weg 29
Industrivej 62 DE-91166 Georgensgmünd
DK-6740 Bramming Phone: 0800 4238 324
Phone: +45 76 56 15 00 E-mail: icetech@icetechworld.de
Fax: +45 76 56 15 09 www.icetechworld.de
E-mail:icetech@icetechworld.com
www.icetechworld.com
Head Office United States

IceTech America Inc.
5217 Muhlhauser Road
West Chester, Ohio 45011 USA
Phone: (+1) 513-942-4144
Fax: (+1) 513-942-4244
Toll free: (+1) 877-693-7073
E-mail:icetech-usa@icetechworld.com
www.icetechworld.com
Distributor

KG30 SupremeManual 12-26-12 Complete

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IceBlast KG20

MANUAL for kg30 - KG50 Supreme

dry ice blasting equipment from icetech

Dry AND Thermal Cleaning Process Method

mates; this means that in most cases the process

No Residual Blasting Media Cleaning Effect

“ Dry ice pellets sublimates immediately

dry ice blasting equipment from icetech

It is important that the manual is kept, so the Precautions during Blasting

Safety and Risk

“ Drastic reduction of waste problems.

Static Electricity Danger of Thrown Loose Objects

Explosive Hazard Noise

“ Dry ice pellets are non-toxic, non-abrasive

dry ice blasting equipment from icetech

• higher CO2 concentrations lead to unconscious-

“ When using the blasting equipment,

4 Control panel. 9 Main valve for blasting air

“ The equipment is designed to meet

dry ice blasting equipment from icetech

A Compressed-air-driven 6 Signal cable from blasting 10 Static Ground Cable

“ In many cases cleaning is possible

2 Consumption of Dry Ice in kg/h -lbs/min.

4 Air Supply pressure.

7 6 Knob for adjusting air pressure.

7 Warning symbols and

1 Hose coupling – for connection The standard blasting hose is

4 3 Signal cable – for connection

4 Hose coupling – for connection

IceGun HD Supreme without light

Dim. (mm/inch) 7 Safety switch

“ A broad range of accessories can be

IceGun HD Supreme with light

dry ice blasting equipment from icetech

Light max 20 min without blasting

Fault Cause Remedy

No signal to IceGun Connection lost in blast hose Call technician to be further

“ The blasting gun is ergonomically

STARTING THE DRY ICE BLASTING MACHINE

2 2 2 Plug the blasting hose couplings into the socket

Check to make sure the hose couplings are

3 3 3 Connect the signal cable at both ends of the

4 4 Connect the main power supply.

5 5 Connect the compressed air supply.

6 6 Check carefully to ensure that the dosing unit

7 7 Open the external compressed 2

dry ice blasting equipment from icetech

9 Turn the machine ON (press the green ON button).

10 10 The IceBlast machine is equipped with a Static

13 13 Adjust the dry ice consumption (kg/h / lbs/min.)

14 14 Start dry ice blasting.

SHUTTING DOWN THE DRY ICE BLASTING MACHINE

“ The operator must NEVER repair the

dry ice blasting equipment from icetech

“ Examine the hose for cracks

REPAIR AND WARRANTY

Repair In such cases, the liability of the manufacturer will

• Blasting hose couplings on the machine, hose

• Electricity and compressed air sockets on the

rear of the machine.

When making repairs/replacements, use only

The liability of the manufacturer under the terms

• If repairs are made using non-IceTech