Water Heater Unit: Thermo Top E Additional Heating Thermo Top C Additional Heating Thermo Top P Additional Heating

Water heater unit
Feel the drive

e1
Thermo Top E Additional heating 00 0003
e1
Thermo Top C Additional heating 00 0002
e1
Thermo Top P Additional heating 00 0104
Installation instructions
Peugeot 307/ 307Break/ 307SW

Gasoline and diesel
From model year 2005
For left-hand drive vehicles only
Automatic gear not tested!
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result
in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can
be caused as a result.
Specialist company training, technical documentation, specialized tools and

equipment are required to install and repair Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required
technical skills or if you do not have access to the required technical documentation,
tools and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all
warning instructions.
Webasto does not accept any liability for defects and damage that are attributable to
an installation by untrained staff.
Ident. No.: 1310346BEN Fee 10.- Euro © Webasto AG

Table of Contents
Validity 2 Moving the cable harness 18
Heater Unit / Installation Kit 3 Water Connection 19
Foreword 3 Only for 1.4l and 1.6l gasoline 19
General Instructions 3 2.0l Gasoline only 23
Special Tools 3 1.6l Diesel only 27
Explanatory Notes on the Document 4 2.0l Diesel only 31
Preliminary work 5 Combustion Air 36
Heater unit installation location 5 Exhaust System 37
Preparing the electronics for the automatic air Fuel Connection 38
conditioning 6 Fuel take-off for gasoline engine 40
Electrical Connections 7 Fuel take-off for diesel engine 41
Manual air conditioning blower control 8 Final Work 43
Automatic air conditioning blower control 10 Operating instructions for the end customer 44
Remote Start Option 13 Template for bracket 45
Thermo Call Option 14 Gasoline tank extracting device template 46
Preparing the Installation Location 15 Diesel tank extracting device template 47
Installing the Heater Unit 16
Validity
Manufacturer Model Type EG-BE No. / ABE
Peugeot 307 3... e2 * 2001 / 116 * ...
Engine type Engine model Power in kW Engine capacity in cm³

KFU Gasoline 65 1360
NFU Gasoline 80 1587
RFJ Gasoline 103 1997
9HV Diesel 66 1560
9 Hz Diesel 80 1560
RHR Diesel 100 1997
Vehicle and engine types as well as equipment variants, which are not listed in these installation
instructions, have not been tested. Installation according to these installation instructions may,
however, be possible.
The installation location of a time switch and summer / winter switch should be confirmed with the end
customer before installation.
2
Heater Unit / Installation Kit
Amount Description Order no.:

1 Commercial supply of required control See price list
1 Installation kit Peugeot 307/ 307Break/ 307SW Gasoline 1310342A
and diesel from model year 05
Also required for automatic air conditioning
Amount Description Order no.:

1 Peugeot 307/406 climate kit 66299A
Recommended heater unit for the relevant vehicle class:
Vehicle Heater unit

Compact car Thermo Top E
Mid-class, station wagon Thermo Top C
Luxury, van, off-roader Thermo Top P
Select the heater unit based on the size of the vehicle passenger compartment and the customer's
comfort requirements.
Foreword
These installation instructions apply to vehicles Peugeot 307/ 307Break/ 307SW with Gasoline and
diesel engines.
– Re. validity, see page 2 – from model year 2005 and later, assuming technical modifications to the
vehicle do not affect installation, any liability claims excluded. Depending on the vehicle version and
equipment, modifications may be necessary during installation with respect to these installation
instructions.
However, the stipulations in the "installation instructions" and "operating and maintenance instructions"
for the Thermo Top C/P/E are to be observed in any event.
The corresponding rules of technology and any information from the vehicle manufacturer should be
observed during the installation work.
General Instructions
Installation should be carried out according to the general, standard rules of technology. Unless
specified otherwise, fasten hoses, lines and cable harnesses to original vehicle lines and cable
harnesses using cable clips.
Sharp edges should be fitted with edge protectors (split open plastic hose).
Spray unfinished body areas, such as for example bore holes, with anti-corrosion wax (Tectyl 100K,
Order No. 111329)!
Special Tools
- Torque spanner for 2.0 - 10 Nm
- Vice-grip wrench
- Riveting nut tool
- Stage drill to Ø 42mm
3
Explanatory Notes on the Document
To provide you with a quick overview of the individual working steps, you will find an identification mark
on the outside top right corner of the page in question.
Mechanical work
Electrics
Water connection
Fuel connection
Exhaust system
Combustion air
Special features are highlighted using the following symbols:
Specific risk of injury or fatal accidents.
Specific risk of damage to components.
Specific risk of fire or explosion.
Reference to general installation instructions of

i Webasto components or to the manufacturer's vehicle-
specific documents.
Reference to a special technical feature.
The arrow in the vehicle icon indicates the position on

the vehicle and the viewing angle.
4
Preliminary work
WARNING!
- Open the tank cap, ventilate the tank.

- Close the tank cap again.
- Copy the factory number from the original type label to the duplicate type label.
- Remove years that do not apply from the duplicate label.
- Attach the duplicate label (type label) in the appropriate place.
- Disconnect the battery and remove it!
- Let off pressure in the cooling system.
- Completely remove the air filter.
- Remove the bumper.
- Remove the underride protection
- Open right tank mounting service lid.
- Remove the footwell panel on the driver’s side.
1 Heater unit installation location
1 Heater unit
Installation
location
1
5
Preparing the electronics for the

automatic air conditioning
1 2 br 2,5mm²
Wire section 1 will be needed later for
connecting the resistor.
100 400
Cutting
enclosed
wires into
3 sections
rt 0,75mm²
300
4
br 1,0mm²
300
5 Enclosed
br 4,0mm²
wires
1500
6
rt 4,0mm²
Reconnect according to the circuit diagram.
Insert wires 5 and 6 in enclosed insulating
1500 hose.
HG
X1 F3
4
rt/ws
rt
gn/ws
rt
86 87 87a 3
Pre-
assem-
K3 bling the
85 30 cable
sw Harness
rt
6
4 86 30
K3.1
85 87 87a
br
2
br br br
5
6
Electrical Connections
Cable harness feed-through Cable harness feed-through
1 Protective rubber sleeve 1 Secure cable harnesses with cable ties.
1 1
2 3
br
bl
sw rt br rt Cable
Wait to install the metering pump harness
cable harness until later together installation
with fuel line along the original diagram
vehicle fuel lines.
Wires shown grey are only used
for automatic air conditioning.
1 2 1 2
3
4 5
Fuse holder, K3 relay, K3.1 relay Time switch, summer / winter switch option
1 K3.1 relay, Ø 5mm bore hole; M5x12 bolt, 1 Summer / winter switch, bore hole Ø 12 mm.
washer, flanged nut (only for automatic air 2 Time switch, drilling template
conditioning)
2 Fuse holder retaining plate, Ø 5mm hole,
M5x12 bolt, washers, nuts
4 K3.1 relay, Ø 5mm hole, M5x12 bolt, washers,
flanged nuts
3 Positive wire to positive terminal.
5 Ground wire to ground point
7
Manual air conditioning blower

control
Connection to 6-pin connector in resistor

group pin B3.
1 Plug for resistor group

Plug for
resistor
group
1 6
1 Connect with enclosed blade receptacles

according to the circuit diagram.
5 Plug for resistor group, pulled

1 Green (gn) line from blower switch level 2
2 Red (rt) wire from K3/87a
3 Black (sw) wire from K3/30
2 4 Green (gn) wire to connector in resistor Connect
group pin B3. cables
5 4 3 7
8
Webasto Peugeot 307 ohne i

Klimaautomatik
30
15
HG
X1 F3 PSF1
4
gn/ rt/ws
ws BE
rt Circuit
A1 A5 A4 A3 A2 diagram
without
86 87 87a ws bl gn ge automatic
rt air condi-
tioning
K3
85 30 sw
rt
+ gn
A1 B1 A2 B3 A3
M GM
-
WG
br sw
31
Webasto components Peugeot components Colours and symbols

HG heater unit TT-C/E PSF1 central electrics rt red
F3 blower fuse BE Control unit with blower ws white
K3 blower relay switch sw black
WG resistor group br brown
GM blower motor gn green Legend
bl blue
ge yellow
Insulate and tie back
wire ends
X splitting point
9
1 2 Automatic air conditioning blower

control
Ensure sufficient distance of the resistor from

adjacent components. This will be hot!
Reconnect according to the circuit diagram.
4 Bracket (short limb), M6x16 bolt, spring

washer, 5 mm spacer on original vehicle
Assembly
ground point.
of resistor
1 Resistance, M5x20 pan head screw,
washer, flanged nut
2 Wire from K3/87a
3 Wire section 1to ground point
4 3 8
1 The positive triggering is between the 6 pin

plug connection on Pin 3 and the two pin plug
for the blower motor, pin 2.
1 6-pin plug connection
Positive
triggering
of the
blower
motor
Connect with enclosed flat connectors

1 Red (rt) wire to blower motor and blower

controller
1 2 Black (sw) wire from K3/30
3 Red (rt) wire from K3/87a Positive
4 4 Red (rt) wire from PSF1 central electronics triggering
of the
blower
motor
3 10
1 The ground triggering is between the 2 pin

plug connection on the blower motor, pin 1,
and the 4 pin plug on the blower controller, pin
3.
2 according to the circuit diagram.
Positive
1 Blower motor connector triggering
5
2 Black (bk) wire from blower motor of the
connector blower
5 Red (rt) wire from K3.1/30 motor
3 Black (bk) wire to blower motor controller
4 Brown (br) wire from K3.1/87
4 3 11
10
1 2 The diode connection is between the 6 pin

plug connection on the air conditioner, pin 1,
and the 4 pin plug on the blower controller, pin
2.
1 Diode
2 White (ws) wire from the air conditioning Diode
control. connection
3 White (ws) wire to blower motor controller
3 12
11
Peugeot 307 i
Webasto
Klimaautomatik
30
15
PSF1 KB
HG 1 St 2
X1 F3
4 3 St 1 ws
rt/ws rt
rt
gn/ws
86 87 87a sw
rt rt
K3 +
Automatic
85 30 M GM air condi-
tioning
-
br rt circuit
4 3 sw diagram
rt 6
86 30
K3.1
85 87 87a
D1
br 5
br
br
sw ws
2
R1 1 3 4 2
GR
br
1
31
Webasto components Peugeot components Colours and symbols

HG heater unit TT-C/E PSF1 central electrics rt red
F3 blower fuse KB Air conditioning control ws white
K3 blower relay St 1 6-pin plug connection sw black
K3.1 Supplementary St 2 6-pin connector br brown
relay
Legend
R1 Resistor GM blower motor gn green
D1 Diode GR Blower controller
Insulate and tie back

wire ends
X splitting point
12
Remote Start Option

i
1 Bolt M5x12, washer, flanged nut in
1 previously drilled hole
2 2 Bracket
3 Receiver
Assem-
bling the
receiver
3 13
1 1 Antenna
Assem-
bling the
antenna
14
1 2 only for HTM 100
1 Temperature sensor, self-adhesive Velcro

strip
2 Air duct
Assem-
bling the
temperature
sensor
15
13
1 Thermo Call Option

i
1 Receiver, self-adhesive Velcro tape [2x]
Assem-
bling the
receiver
16
1 1 Antenna
Assem-
bling the
antenna
17
1 1 Tip switch
Assem-
bling the
tip switch
18
14
1 2 2 3 Preparing the Installation Location
1 Place template on the middle of the cross

rail.
3 Cross rail
4 Existing openings [3x]
4 4 2 Copy the hole image, Ø 7 mm bore hole Copying
[3x] the hole
image
4
2 19
Position the bracket according to the figure

20, 21 and 22.
1 Bracket
2 M6x20 bolt, washer [2x]
3 M6x20 bolt, washer
1 Assem-
bling the
bracket
2 2
3 20
1 2 2 The cable harness depends on vehicle

equipment.
1 Cross rail
2 Bolt20/2, flanged nuts [2x]
3 3 Cable harness
Assem-
bling the
bracket
21
1 1 Bolt20/3, body washer, flanged nuts

2 Plastic traverse
3 Bracket
4 Cross rail
2 Assem-
bling the
bracket
4 22
15
Installing the Heater Unit
1 Circulation pump cover 193°
Replacing
the
circulation
pump
cover
1
23
1 2 2 Ejot screw bolts tightening torque 10 Nm!

Insert two washers between the heater unit
and the bracket in position 3.
1 heater unit
2 Ejot screw bolt [2x]
3 Ejot screw bolt, 2 washers
Assem-
bling the
heater unit
3 24
1 Run the heater unit cable harness along the

original vehicle cable harnesses and fasten
with cable clips.
1 Heater unit cable harness
1 Insert the
cable
harness
1 1 25
1 2 2 Only loosely assemble the Ejot screw bolts.
1 Cross rail
4 Strut
3 2 Ejot screw bolt [2x]
3 Copying the hole image [2x]
Hole image
on the
3 cross rail
4 26 Disassemble the strut again.

16
1 1 Ø 9mm bore hole, rivet nut
Inserting
the rivet
nut
27
1 1 Ø 9mm bore hole, rivet nut
Inserting
the rivet
nut
28
Ejot screw bolts tightening torque 10 Nm!

1
1 M6x20 bolt, spring washer [2x]
2 Strut
3 Protective sheet
4 Ejot screw bolt [2x]
Assem-
2 bling the
strut and
protective
sheet
3
1 4 29
17
1 1 Moving the cable harness
The cable harness design depends on the

equipment according to image 30 or 31.
Secure cable harness with cable ties.
1 Original vehicle cable harness

2 Cable mount in the heater unit bore hole. Moving the
2 cable
harness
30
1 The cable harness design depends on the

equipment according to image 30 or 31.
Secure cable harness with cable ties.
1 Original vehicle cable harness
Moving the
cable
1 harness
31
18
Water Connection
WARNING!
Tighten all hose clamps to 2.0 + 0.5 Nm.
Any cold water running off should be collected using an appropriate container!
Install hoses so that they are kink-free! Unless specified otherwise, always fasten using cable clips!
Position hose clamps and spring band clamps so that no other hose can be damaged!
The connection should be "inline" based on the following diagram:
Only for 1.4l and 1.6l gasoline
Heat
Wärme-
exchanger
tauscher
Water
installation
diagram
A
Motor
All undesignated clamps are Ø 20-27mm hose clamps.

All connecting pipes are Ø 17x20.
19
a = 1,300mm
Dispose of section X
A X
Cutting
water
hoses into
sections
b = 1400
Dispose of sections X
B
X
Cutting
water
hoses into
sections
b
X
1 2 Only loosely assemble the bolt 4.
1 Original vehicle bolt

2 Angle bracket drilled open to Ø 8.5mm on
the short end.
3 Rubberized tube clamp Ø 29 mm [2x]
4 M6x20 bolt, flanged nut Preassem-
bling the
hose
mounting
3 4 3 32
1 2 Only loosely pre-assemble the bolt 3.
1 15mm spacer disc

2 Rubberized tube clamp Ø 34mm [2x]
3 M6x30 bolt, body washer, flanged nut on
existing hole
3 Preassem-
bling the
hose
mounting
2 33
20
1 1 2 The design of the cable harnesses 1depends

on the equipment.
1 Original vehicle cable harnesses [2x]

2 Heat exchanger inlet hose section
3 Engine outlet hose section
Splitting
point
3 34
A 1 2 2 Engine outlet hose section

1 Black rubber profile
3 Fasten hose A to the grounding wires with
cable clips.
Engine
A outlet
connection
3 35
B A The design of the cable harnesses depends

on the equipment.
1 Heat exchanger inlet hose

2 Fasten hose B to the cable harness
bracket with cable clips.
Connecting
1 the heat
exchanger
inlet
2 36
1 B A 1 Preassembled rubberized tube clamp Ø 29

mm [2x]
Hose
placement
A
1 37
21
Hose
placement
A 38
1 A Cut the enclosed 1500 mm heat protection

hose in the middle and slide it onto hoses A
and B.
2 Preassembled rubberized tube clamp Ø

34mm
2 1 Heater unit inlet
Connecting
the heater
unit inlet
39
1 B Before connecting, fill the water hoses with

coolant water

34mm
1 Heater unit outlet
2 Connecting
the heater
unit outlet
40
Check the placement of water hoses A and B

along the entire length as well as the
placement of the black (sw) rubber profile and
correct if necessary.
Secure hoses with cable ties.
Tighten rubberised tube clamps [4x].
22
Water connection
WARNING!
2.0l Gasoline only
Wärme-
Heat
exchanger
tauscher
Water
installation
diagram
Motor B
All undesignated hose clamps are Ø 20-27 mm hose clamps.

Original vehicle spring band clamp will be used again. All connecting pipes are Ø 18x20.
23
A = Enclosed 180° bend Ø 18mm

A
b = 1,420mm
B Cutting
X Dispose of sections X
water
hoses into
sections
b
X
c = 1,450mm
C
X
Cutting
water
hoses into
sections
c
X
1 2 3 Only loosely pre-assemble the bolt 2.-{}-
1 Original vehicle double bolt

4 Angle bracket
2 M6x20 bolt, flanged nut
4
Preassemb
ling the
hose
mounting
3 41
1 2 3 Bend the fastening strip 4 according to

picture
Only loosely pre-assemble the bolt 2.-{}-
4 Fastening strap with holes

existing hole Preassemb
3 Rubberized tube clamp Ø 34mm [2x] ling the
2 M6x20 bolt, flanged nut hose
mounting
4 3 42
24
1 Pull the hose 1 off the engine outlet.
1 Engine outlet hose to the heat exchanger

inlet.
Splitting
point
43
Engine
outlet
connection
44
B 1 Heat exchanger inlet hose
Connect
hose A and
A B
1 45
1 1 Heat exchanger inlet hose

2 Black rubber profile
Connecting
B the heat
exchanger
inlet
2 C 46
25
1 B 1 Preassembled rubberized tube clamp Ø 29

mm [2x]
Hose
placement
1 C 47
C 1 Cut the enclosed 1500 mm heat protection

hose in the middle and slide it onto hoses C
and C.

34mm [2x]
Hose
placement
B 1 48
1 2 C Before connecting, fill the water hoses with

coolant water

2 Heater unit inlet
Connecting
to the
heater unit
B 49

26
Water connection
WARNING!
1.6l Diesel only
Heat
Wärme-
exchanger
tauscher
Water
installation
diagram
Motor B

27
A = Enclosed 180° bend Ø 18mm

A
b = 1,150mm
B Cutting
X Dispose of sections X
water
hoses into
sections
b
X
c = 1,200mm
C
X
Cutting
water
hoses into
sections
c
X
1 Original vehicle double bolt

4 Angle bracket
2 M6x20 bolt, flanged nut
4
Preassem-
bling the
hose
mounting
3 50
1 2 Only loosely pre-assemble the bolt 3.-{}-
1 15mm spacer disc

2 Rubberized tube clamp Ø 34mm [2x]
existing hole
3 Preassem-
bling the
hose
mounting
2 51
28
1 Pull the hose 1 off the engine outlet.
1 Engine outlet hose to the heat exchanger

inlet.
Splitting
point
52
A 1 Heat exchanger inlet hose
Engine
outlet
connection
1 53
B 1 Heat exchanger inlet hose
Connect
hose A and
B
1 54
A 1 Heat exchanger inlet hose
Connecting
B the heat
exchanger
inlet
C 1 55
29
B 1 2 Preassembled rubberized tube clamp

Ø 29 mm [2x]
Hose
placement
C 1 56
1 B Cut the enclosed 1500 mm heat protection

hose in the middle and slide it onto hoses C
and C.

34mm
2 1 Heater unit inlet
Connecting
the heater
unit inlet
57
1 C Before connecting, fill the water hoses with

coolant water

34mm
2 Connecting
the heater
unit outlet
58
Check the placement of hoses A and B along

the entire length and correct if necessary.
30
Water connection
WARNING!
2.0l Diesel only
Wärme-
Heat
tauscher
exchanger
Water
installation
diagram
Motor
A

31
A X a = 1,250mm
Dispose of section X
Cutting
water
hoses into
sections
B b = 1,300mm
X
Cutting
water
hoses into
sections
b
X

Drill angle bracket open to Ø 8.5mm on the
short end.

2 Angle bracket
4 Rubberized tube clamp Ø 29 mm [2x] Preassem-
3 M6x20 bolt, flanged nut bling the
hose
mounting
4 4 59
1 2 3 Bend the fastening strip 4 according to

picture
Only loosely pre-assemble the bolt 2.
4 Fastening strap with holes

existing hole Preassem-
3 Rubberized tube clamp Ø 34mm [2x] bling the
2 M6x20 bolt, flanged nut hose
mounting
4 3 60
32
1 2 1 Remove the bracket

2 Remove the engine outlet hose to the heat
exchanger inlet.
Remove
the bracket
and hose
61
1 2 1 Engine outlet hose section

2 Heat exchanger inlet hose section
Splitting
point
Replace the heat exchanger inlet hose

62 section 2.
1 A 1 1 Black rubber profile [5x]

2 Engine outlet hose section
Pre-
assem-
bling the
2 hoses
1 B 1 1 63
1 1 Reinsert engine outlet hose section.

2 Fasten black rubber profile with cable clips
to the strut.
Engine
outlet
connection
2 A 64
33
B 1 2 2 Reinsert heat exchanger inlet hose

section.
1 Black rubber profile positioned according
to figure.
Connecting
the heat
exchanger
inlet
A 65
B 1 2 1 Black rubber profile positioned under cable

harness according to figure.
2 Black rubber profile 65/1
Hose
placement
A 66
1 B 1 Secure black rubber profile to the original

vehicle line with cable clips [2x]
2 Original vehicle line.
Hose
placement
2 A 67
1 1 B 1 Preassembled rubberized tube clamp Ø 29

mm [2x]
Hose
placement
A 68
34
B 1 Cut the enclosed 1500 mm heat protection

hose in the middle and slide it onto hoses A
and B.

34mm [2x]
Hose
placement
A 1 69
1 2 B Before connecting, fill the water hoses with

coolant water

2 Heater unit inlet
Connecting
to the
heater unit
A 70

35
3 Combustion Air
Fasten the fuel pipe and silencer with cable i
clips according to the figure.
1 Combustion air intake silencer

2 Combustion air intake pipe
3 Ø 27 mm hose clamp
combustion
air
2 1 71
36
1 2 Exhaust System
1 Exhaust pipe
a = 190mm
2 Exhaust end section
b = 120mm Preparing
the
Dispose of section X exhaust
pipe
a b
1 Figure shows 1.6l diesel.

4 Crossarm
230mm 2 Ø 6.5mm bore hole
2 3 Underride protection
5 Ø 42 mm bore hole
Bore holes
5 4 72
1 2 3 4 2 5 Exhaust silencer
3 30mm spacer sleeve [2x], M6x70 bolt,
flanged nut.
2 Hose clamps [3x]
4 Exhaust pipe
1 Exhaust end section
Assem-
bling the
exhaust
system
5 2 73
1 First position the red (rt) rubber profile (1)

from below onto the exhaust end section (2),
then insert with groove in the underride
protection (2). Align the end cap from the
exhaust end section (2) flush with the red
2 rubber profile (1) according to the figure.
3 Underride protection Inserting

3 1 Red (rt) rubber profile with groove rubber
2 Exhaust end section profile
74
37
Fuel Connection
CAUTION!
Open the vehicle's tank-cap lock, ventilate the tank and then re-close the tank lock.
Catch any fuel running off with an appropriate container.
Install fuel line and metering pump cable harness so that they are protected against stone impact.
Unless specified otherwise, always fasten using cable clips!
Fit the fuel line and cable harness with edge protectors around sharp edges.
WARNING!
The fuel line and cable harness to the metering pump should be installed based on the cable harness
installation diagram.
1 2 2 Mecanyl fuel line

1 Ø 10 mm hose clamps [2x]; Ø 4.5 mm
hose section,
3 Protective hose
Connecting
to the
heater unit
3 75
1 1 1 1 Mecanyl fuel line
Installing
lines
76
1 2 1 Mecanyl fuel line

2 Metering pump cable harness
3 Original vehicle cable channel 78/1
3 Installing
lines
77
38
1 2 3 1 Original vehicle cable channel 77/3

2 Metering pump cable harness
3 Mecanyl fuel line
Installing
lines
78
The installation location is in the middle

1 2 3
behind the vehicle tank. i
Fuel line to the heater unit on the pressure
side of the metering pump [side with
connector].
2 Bracket fastened with oblong hole onto

tank mounting Connecting
1 Metering pump to the
7 Flanged nut [2x]; silent block, metering
6 Rubberized tube clamp pump
3 Cable harness; completed connector
housing
4 Fuel line to the heater unit
7 6 5 4 79 5 Hose clamp Ø 10 mm [2x]; hose section,
39
1 2 Fuel take-off for gasoline engine
Remove tank mounting according to

manufacturer's instructions.
3
2 Tank mounting
1 Washer, external Ø =17.6mm
3 Copy the hole image, Ø 6 mm bore hole.
Fuel take-
off
80
1 Shape, cut into sections, and insert the tank

extracting device according to the template, i
see the Installation Instructions.
Shorten the Ø 3.5 mm moulded hose to Ø
4.5mm with the Ø 3.5 mm end on the tank
extracting device.
1 Tank mounting Inserting

2 Tank extracting device tank
4 Moulded hose Ø 3.5 mm on Ø 4.5 mm extracting
3 Universal clip Ø 9mm device
4 3 2 2 81
1 2 Install the tank mounting according to

3 Tank mounting
2 Universal clip Ø 10 mm
1 1 Residual section of Mecanyl fuel line
Connecting
3
and
disconnecti
ng the fuel
line
82
1 2 3 Fuel line from the tank extracting device on

the intake side of the metering pump [side
without connector].
1 Fuel line from the tank extracting device

2 Hose clamp Ø 10 mm [2x]; hose section, Connecting
metering
pump
Check the placement of fuel lines and the
metering pump cable harness along the
entire length and correct if necessary. Secure
wires and cable harness with cable ties.
83
40
1 2 Fuel take-off for diesel engine
Remove tank mounting according to

The design of the type label 2 depends on the
equipment. Remove the type label if
necessary.
3
1 Tank mounting
Fuel take-
2 Type label.
off
4 Washer, external Ø =17.6mm
3 Copy the hole image, Ø 6 mm bore hole.
2 84
1 2 3 Shape, cut into sections, and insert the tank

extracting device according to the template, i
see the Installation Instructions.
Shorten the Ø 3.5 mm moulded hose to Ø
4.5mm with the Ø 3.5 mm end on the tank
extracting device.
1 Tank mounting Inserting

4 Tank extracting device tank
3 Moulded hose Ø 3.5 mm on Ø 4.5 mm extracting
2 Universal clip Ø 9mm device
4 4 85
Only for HDI-FAP.
Run the tank extracting device according to

figure along the return line.
1 Return line
2 Tank extracting device
2 Inserting
tank
extracting
device
1
86
1 2 Install the tank mounting according to

1 Tank mounting
3 Universal clip Ø 10 mm
2 Residual section of Mecanyl fuel line
Connecting
and
disconnecti
ng the fuel
line
3 87
41
1 2 3 Fuel line from the tank extracting device on

the intake side of the metering pump [side
without connector].
1 Fuel line from the tank extracting device

2 Hose clamp Ø 10 mm [2x]; hose section, Connecting
metering
pump
Check the placement of fuel lines and the
metering pump cable harness along the
entire length and correct if necessary. Secure
wires and cable harness with cable ties.
88
42
Final Work
WARNING!
Reassemble disassembled components in reverse order.
Check that all hose lines, hose, spring band clamps and universal clips, and all electrical connections
are securely fastened.
Secure all loose cables using cable clips.
Spray heating unit components with anti-corrosion wax (Tectyl 100K, Order No. 111329).
- Connect battery
- Start engine, bleed water circuit according to the vehicle manufacturer's specifications, top up with
cold water.
- Set the time switch.
- Set the vehicle heating with automatic air conditioning or without automatic air conditioning
according to the "operating instructions for the end customer".
- Check that the auxiliary heating operates properly, see operating instructions / installation
instructions. i
- Attach the "Switch off auxiliary heating before re-fuelling" sticker onto the left side of the B-pillar.
Feel the drive

Webasto AG
Postfach 80 - 82132 Stockdorf - Hotline 0 18 05 / 93 22 78
Hotfax (0395) 55 92-353 - http://www.webasto.de
Printed in Germany 08/06Printed by: Steffen

Operating instructions for the end customer

Please remove page and add to the vehicle operating instructions.
Before parking the vehicle, make the following settings:
1 2 1 Air outlet to windscreen

2 Temperature to "max."
For
vehicles
without
automatic
air condi-
tioning
89
1 2 1 1 Temperature to "max." [2x]

2 Air outlet to windscreen
For
vehicles
with
automatic
air condi-
tioning
2 90
44
Template
for bracket
100mm
Scale 1:1
Compare the size of the printed version with dimension lines.

Permitted tolerance a maximum of 2%.
In case of bigger differences, correct the printer setting

accordingly or request an original printed copy.
100mm
0 45
Gasoline tank extracting device template
100mm
Scale 1:1


100mm
0 46
Diesel tank extracting device template
100mm
Scale 1:1


100mm
0 47

Water Heater Unit: Thermo Top E Additional Heating Thermo Top C Additional Heating Thermo Top P Additional Heating

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Water Heater Unit: Thermo Top E Additional Heating Thermo Top C Additional Heating Thermo Top P Additional Heating

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Water heater unit

Feel the drive

Peugeot 307/ 307Break/ 307SW

Specialist company training, technical documentation, specialized tools and

Ident. No.: 1310346BEN Fee 10.- Euro © Webasto AG

Engine type Engine model Power in kW Engine capacity in cm³

Heater Unit / Installation Kit

Amount Description Order no.:

Also required for automatic air conditioning

Amount Description Order no.:

Recommended heater unit for the relevant vehicle class:

Vehicle Heater unit

Explanatory Notes on the Document

Special features are highlighted using the following symbols:

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

Reference to general installation instructions of

Reference to a special technical feature.

The arrow in the vehicle icon indicates the position on

- Open the tank cap, ventilate the tank.

1 Heater unit installation location

Preparing the electronics for the

1 Protective rubber sleeve 1 Secure cable harnesses with cable ties.

Manual air conditioning blower

Connection to 6-pin connector in resistor

1 Plug for resistor group

1 Connect with enclosed blade receptacles

5 Plug for resistor group, pulled

Webasto Peugeot 307 ohne i

Webasto components Peugeot components Colours and symbols

1 2 Automatic air conditioning blower

Ensure sufficient distance of the resistor from

4 Bracket (short limb), M6x16 bolt, spring

1 The positive triggering is between the 6 pin

1 6-pin plug connection

Connect with enclosed flat connectors

1 Red (rt) wire to blower motor and blower

1 The ground triggering is between the 2 pin

1 2 The diode connection is between the 6 pin

Webasto components Peugeot components Colours and symbols

Insulate and tie back

Remote Start Option

1 2 only for HTM 100

1 Temperature sensor, self-adhesive Velcro

1 Thermo Call Option

1 2 2 3 Preparing the Installation Location

1 Place template on the middle of the cross

Position the bracket according to the figure

1 2 2 The cable harness depends on vehicle

1 1 Bolt20/3, body washer, flanged nuts

Installing the Heater Unit

1 Circulation pump cover 193°

1 2 2 Ejot screw bolts tightening torque 10 Nm!

1 Run the heater unit cable harness along the

1 Heater unit cable harness

1 2 2 Only loosely assemble the Ejot screw bolts.

4 26 Disassemble the strut again.

1 1 Ø 9mm bore hole, rivet nut

1 1 Ø 9mm bore hole, rivet nut

Ejot screw bolts tightening torque 10 Nm!

1 1 Moving the cable harness

The cable harness design depends on the