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Contents

LOGO! Applications

Example 1 Example 10 Example 18


Watering of Controlling a Cream Stirrer Monitoring the Utilization
Greenhouse Plants Time, e.g. in a Solar Energy
Example 11 System
Example 2 Lighting in a Sports Hall
Controlling Example 19
Conveyor Belts Example 12 Intelligent Pedal Control
Continuous Capacity for Selecting Speeds
Example 3 Utilization of Three Loads
Controlling a Example 20
Bending Machine Example 13 Control of an Elevating
Sequence Control of Platform
Example 4 Machines for Welding
Shop WindowLighting Cables of Large Cross- Example 21
section Impregnating Textiles,
Example 5 Controlling the Strip Heaters
Bell System, Example 14 and Conveyor Belts
e.g. in a School Step Switch,
e.g. for Ventilators Example 22
Example 6 Controlling a Silo-Filling
Monitoring of Parking Lots Example 15 System
Boiler Sequence Control
Example 7 Example 23
Outdoor Lighting Example 16 Killing Germs with Gas
Control of Several
Example 8 Pumps/Pump Pairs With
Controlling Roll-down Centralized Operator
Shutters Control and Visualization

Example 9 Example 17
Exterior and Interior Cuttin Tool, e.g. for Fuses
Lighting of a House
s

Watering of
Greenhouse Plants
LOGO! Applications Example 1

5HTXLUHPHQWV &RPSRQHQWVXVHG
LOGO! is to be used to control the watering of - LOGO! 230RC
plants in a greenhouse. There are three different
- I1 Float switch for maximum value
types of plants. Type 1 are aquatic plants in a
(NC contact)
pool whose water level must be kept within a
- I2 Float switch for minimum value
certain range. The plants of type 2 are to be
(NO contact)
watered each morning and evening for 3 minutes
- I3 Photo-sensitive switch (NO contact)
and the plants of the third type every second
- I4 Switch for automatically controlled
evening for 2 minutes.
watering (NO contact)
The automatic watering system can, of course,
also be switched off.
- Q1 Solenoid valve for watering plant
type 1
/2*26ROXWLRQ
- Q2 Solenoid valve for watering plant
Watering of plant type 1 type 2
The water level in the pool is always kept in the - Q3 Solenoid valve for watering plant
set range via the float switches for maximum and type 3
minimum value (at I1 and I2).
Watering of plant type 2 $GYDQWDJHVDQG6SHFLDOLWLHV
Via the time switch the watering system is
The watering time can be changed in the
switched on for three minutes (daily) from 6:00 to
mornings and evenings as desired.
6:03 in the morning and from 8:00 to 8:03 in the
evening.
In addition to watering the plants, the lighting or
Watering of plant type 3
ventilation in the greenhouse can also be
With the aid of the current impulse function the
controlled by LOGO!.
plants are watered only every second day;
always in the evening for 2 minutes when the
photo-sensitive switch at I3 responds.
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Controlling
Conveyor Belts
LOGO! Applications Example 2

5HTXLUHPHQWV &RPSRQHQWVXVHG
3 conveyor belts are to be controlled with LOGO! - e.g. LOGO! 24R
to transport parts.
- I1 OFF button (NO contact)
The system connected to the conveyor belts
- I2 ON button (NO contact)
provides parts for the conveyor belt every 30
- I3 Sensor for the detection of parts from
seconds. Each part needs about 1 minute to
the system connected to the conveyor
travel over the conveyor belt.
belts (NO contact)
As the system connected to the conveyor belts
- I4 Sensor for the detection of parts on
can have a lot of dead time, the belts must be
conveyor belt 1 (NO contact)
automatically started or stopped depending on
- I5 Sensor for the detection of parts on
whether there are parts to be transported or not.
conveyor belt 2 (NO contact)
- I6 Sensor for the detection of parts on
/2*26ROXWLRQ
conveyor belt 3 (NO contact)
The system is switched on via the ON button at
I2 and switched off via the OFF button at I1. - Q1 Conveyor belt 1
The 3 conveyor belts are each driven by a motor - Q2 Conveyor belt 2
(at Q1, Q2, Q3), and 3 proximity switches detect - Q3 Conveyor belt 3
the part on each conveyor belt (at I4, I5, I6). Via - Q4 Indicator lamp
a fourth proximity switch at I3, the parts at the
beginning of conveyor belt 1 are detected (parts $GYDQWDJHVDQG6SHFLDOLWLHV
coming from the system connected to the
Other transfer times can be set as desired.
conveyor belt).
When the ON button is pressed and there are
Existing systems can be easily changed.
parts to be conveyed, the conveyor belts start up
one after the other (in the order: belt 1, belt 2,
All sensors are connected directly to LOGO!.
belt 3). If it takes more than 1 minute for the next
part to appear, the conveyor belts stop one after
Fewer components used than for previous
the other (in the order: belt 1, belt 2, belt 3).
solutions.
If the system connected to the conveyor belts
does not provide any parts for more than 100
seconds, there is a dead time of 15 minutes,
which is indicated via a lamp at Q4.
s

Controlling
a Bending Machine
LOGO! Applications Example 3

5HTXLUHPHQWV &RPSRQHQWVXVHG
The bending of exhaust pipes is to be controlled - e.g. LOGO! 24R
using LOGO!.
- I1 Sensor "pipe present" (NO contact)
The bending procedure must not start unless
- I2 Sensor "connector fitting present"
both the pipe and connector fitting are present.
(NO contact)
If a part is defective or not present this is
- I3 Error acknowledgment button
indicated by an indicator light.
(NO contact)
/2*26ROXWLRQ
- Q1 Solenoid valve for clamping cylinder
A proximity switch at I1 detects whether a pipe is - Q2 Enable relay
present (an ON delay of 1 second is set for this - Q3 Error indicator lamp
purpose). Then the pipe is clamped in position
via the solenoid valve at Q1. If the connector $GYDQWDJHVDQG6SHFLDOLWLHV
fitting is also present (sensor at I2), the pipe is let
Can be easily expanded; for example for
go and the go-ahead for bending given by
additional displays.
resetting the enable relay at Q2 (Q2 = 0).
An enable procedure lasts for a maximum of 5
Fewer components are needed than for previous
seconds. This is the limit time for enabling. If no
solutions.
pipe is detected within these 5 seconds the go-
ahead for the bending procedure is canceled by
setting the enable relay (Q2 = 1).
If a part is recognized as being defective or
incomplete this is indicated via an indicator light
at Q3. Via I3 the error can be acknowledged and
the defective part removed. The pipe is let go
and the procedure can start again from the
beginning.
s

Shop Window Lighting


LOGO! Applications Example 4

5HTXLUHPHQWV &RPSRQHQWVXVHG
A shop window display is to be automatically lit - LOGO! 230R
using LOGO!. There are 4 different groups of
- I1 Photo-sensitive switch (NO contact)
lights. One for lighting during the day, one for
- I2 ON switch (NO contact)
additional lighting in the evening, one for
- I3 Test switch (NO contact)
minimum lighting during the night and one for
- I4 Motion detector (NO contact)
spotlights, to light particular articles.
- Q1 Light group 1
/2*26ROXWLRQ
- Q2 Light group 2
The shop window is to be lit from Monday to - Q3 Light group 3 (minimum lighting)
Friday from 8:00 in the morning until 10:00 in the - Q4 Light group 4 (spotlights)
evening, on Saturday from 8:00 to midnight and
on Sunday from midday until 8:00 in the evening. $GYDQWDJHVDQG6SHFLDOLWLHV
Within these times light group 1 at Q1 is
The set time ranges can be changed at any time
switched on via a time switch. Additionally in the
as desired.
evening light group 2 is switched on if the photo-
sensitive switch at I1 responds. Outside of the
Other combinations of light groups can easily be
above-mentioned times, light group 3 at Q3
selected.
takes over minimum lighting after the photo-
sensitive switch has given the go-ahead. Via the
Fewer components are necessary than for
motion detector at I4 the spotlights are switched
conventional solutions.
on and off during the whole time (light group 4 at
Q4).
Via the test switch at I3 all the light groups can
be switched on for 1 minute, for example to test
their function or to set them up.
s

Bell System,
e.g. in a School
LOGO! Applications Example 5

5HTXLUHPHQWV &RPSRQHQWVXVHG
In a school the school bell is activated by - LOGO! 230R
LOGO!. The bell is to ring at certain times for 2
- Q1 Bell
seconds (school begin, breaks and end of
school).
$GYDQWDJHVDQG6SHFLDOLWLHV
/2*26ROXWLRQ Fewer components are necessary than for
conventional solutions.
Via the time switch integrated in LOGO! the
times are set for the beginning of school, breaks
The bell system can easily be expanded; for
and end of school. The bell is to ring on Mondays
example, switching the bell off during school
to Fridays at 8:00, 9:45, 10:00, 12:45, 13:30 and
holidays.
16:30. On Friday school already ends, however,
at 15:30. An ON delay guarantees that the bell
only rings for 2 seconds.
s

Monitoring of
Parking Lots
LOGO! Applications Example 6

5HTXLUHPHQWV &RPSRQHQWVXVHG
In a carpark there are a certain number of - LOGO! 230R
parking lots available. The traffic lights at the
- I1 Light barrier "entrance" (NO contact)
entrance are to change automatically from green
- I2 Light barrier "exit" (NO contact)
to red when all the parking spaces are taken. As
- I3 Re-set button (NO contact)
soon as parking spaces become free, the lights
change to green again to allow admittance to the
- Q1 Traffic light relay (changeover contact)
carpark.
$GYDQWDJHVDQG6SHFLDOLWLHV
/2*26ROXWLRQ
The current count value can be easily indicated
Vehicles driving in and out of the carpark are
on the display.
counted via light barriers (at I1 and I2) with the
counter integrated in LOGO!. When a vehicle
The maximum count value can be changed as
enters the carpark (I1) the counter adds 1 to the
desired.
total and when a vehicle leaves the carpark (I2)
the counter subtracts 1 from the total. The
The system can easily be expanded; for
counting direction (forwards/backwards) on the
example, to close off the entrance when all the
counter is defined via I2 and the current impulse
parking places are taken or to switch over
function.
between two count values (parking lots reserved
When the set parameter has been reached the
for company employees).
traffic lights are switched over at Q1.
Via the button at I3 the count value and output
Q1 can be re-set.
s

Outdoor Lighting
LOGO! Applications Example 7

5HTXLUHPHQWV &RPSRQHQWVXVHG
The exterior lighting of a building is to be - LOGO! 230RC
controlled using LOGO!. There are two kinds of
- I1 Photo- sensitive switch (NO contact)
lighting: main and secondary lighting with manual
- I2 Motion detector (NO contact)
or automatic operation. The main lighting is
- I3 "Automatic" setting (NO contact)
switched on for the whole of the set time, the
- I4 "Manual" setting (NO contact)
secondary lighting only at certain times when a
motion detector is activated. The lighting is
- Q1 Main lighting
generally only switched on when it is dark.
- Q2 Secondary lighting
/2*26ROXWLRQ
$GYDQWDJHVDQG6SHFLDOLWLHV
The main lighting (at Q1) is only automatically
Energy savings due to the coupling of time
switched on during the period from 6:00 in the
switch, motion detector and photo- sensitive
morning to 12:00 at night if the photo-sensitive
switch.
switch at I1 also responds. The secondary
lighting (at Q2) is switched on via the motion
The times can be set individually; for example,
detector at I2 for 90 seconds (during the periods
different times on workdays and weekends or
from 6:00 to 8:00 in the morning and from 5:00 to
other time periods.
12:00 in the evening).
Via I4 (manual setting) the main and secondary
The lighting system can easily be expanded; for
lighting are switched on independent of the time
example, additional motion detectors or other
switch and photo- sensitive switch; for example,
lighting groups to differentiate more clearly
for test purposes.
between the various areas.
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Controlling Roll-down Shutters


LOGO! Applications Example 8

5HTXLUHPHQWV &RPSRQHQWVXVHG
LOGO! is to be used to control the shutters of a - LOGO! 230RC
house. Manual operation or automatic control
- I1 Photo-sensitive switch (NO contact)
can be selected via a selector switch. Depending
- I2 Manual switch UP (NO contact)
on the time, darkness and day the shutters are
- I3 Manual switch DOWN (NO contact)
either automatically rolled up or down.
- I4 Position switch ’shutters open’
(NC contact)
/2*26ROXWLRQ
- I5 Position switch ’shutters closed’
Manual operation (NC contact)
Via the switches at I2 (UP) and I3 (DOWN) the - I6 Selector switch set at "automatic"
shutters can be manually opened and closed,
provided that the selector switch at I6 is not set - Q1 Open shutters
at automatic. - Q2 Close shutters
Automatic operation
For automatic operation the selector switch (I6) $GYDQWDJHVDQG6SHFLDOLWLHV
must be set at automatic. If the photo-sensitive
The times can easily be adjusted to the individual
switch at I1 is activated, the shutters are closed
circumstances; for example, different times on
in the period between 6:00 in the evening and
workdays and at the weekend or during holidays.
7:00 in the morning. They are opened during the
day between 7:00 in the morning and 6:00 in the
Two areas/situations can be controlled differently
evening.
via the outputs that are still free.
The position switches at I4 and I5 determine
whether the shutters are open or closed.
Energy savings due to coupling of time switch
and photo-sensitive switch.
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Exterior and Interior Lighting


of a House
LOGO! Applications Example 9

5HTXLUHPHQWV &RPSRQHQWVXVHG
The exterior and interior lighting of a house is - LOGO! 230RC
controlled using LOGO!. In the absence of the
- I1 Photo-sensitive switch (NO contact)
occupants and when it is dark, persons
- I2 Motion detector 1 (NO contact)
approaching are to be detected and the exterior
- I3 Motion detector 2 (NO contact)
and interior lighting switched on via motion
- I4 Motion detector 3 (NO contact)
detectors and the alarm contact of an alarm
- I5 Motion detector 4 (NO contact)
system.
- I6 Alarm contact of the alarm system
(NO contact)
/2*26ROXWLRQ
The exterior lighting is divided into three areas - Q1 Exterior lighting 1
(at Q1, Q2, Q3). Each area has its own motion - Q2 Exterior lighting 2
detector (at I2, I3, I4). If one of these motion - Q3 Exterior lighting 3
detectors is activated during a certain period the - Q4 Interior lighting
corresponding exterior lighting is switched on for
90 seconds. The time period is set via a time $GYDQWDJHVDQG6SHFLDOLWLHV
switch integrated in LOGO! (5:00 in the evening
Energy savings due to the coupling of time
to 7:00 in the morning). The photo-sensitive
switch, photo-sensitive switch and motion
switch at I1 guarantees that the lighting is only
detector.
switched on when it is dark. A fourth motion
detector is connected at I5, which independent of
The set times can easily be changed; for
time and darkness switches on all exterior
example, other time ranges for the time switch or
lighting for 90 seconds. The exterior lighting is
other time periods for the lighting.
also switched on via the alarm contact of the
alarm system at I6 for 90 seconds.
Fewer components used than for conventional
In addition, after switching off the exterior
solutions.
lighting, the interior lighting is switched on for 90
seconds. Via the motion detector at I5 and the
alarm contact the internal lighting is immediately
switched on for 90 seconds.
s

Controlling a
Cream Stirrer
LOGO! Applications Example 10

5HTXLUHPHQWV &RPSRQHQWVXVHG
A cream stirrer in a dairy is to be controlled using - e.g. LOGO! 230R
LOGO!. Automatic or direct operation can be
- I1 Mode selector switch set at "automatic"
selected via a mode selector switch. Faults are
(NO contact)
indicated via a fault indicator lamp and an alarm
- I2 Mode selector switch set at "direct"
horn.
(NO contact)
- I3 Motor circuit-breaker alarm contact
/2*26ROXWLRQ
(NO contact)
If the mode selector switch is set at "automatic" - I4 Horn re-set button (NO contact)
(I1), the stirrer (at Q1) starts up immediately. - I5 Alarm function test button (NO contact)
Automatic operation means that the stirrer
switches on and off after set intervals (15 - Q1 Stirrer
seconds ON, 10 seconds pause). The stirrer - Q2 Fault indicator lamp
operates at these intervals until the mode - Q3 Alarm horn
selector switch is set at 0. With direct operation
(I2 set at "direct") the stirrer runs without time $GYDQWDJHVDQG6SHFLDOLWLHV
intervals.
The stirring intervals can be changed as desired.
If the motor circuit-breaker is tripped (at I3) the
fault indicator lamp (Q2) and alarm horn (Q3) are
Fewer components are necessary than for
activated. The intervals between the horn signals
previous solutions.
are set using the clock-pulse generator at 3
seconds. The horn signal can be interrupted via
the re-set button at I4. When the fault has been
rectified the fault indicator lamp and the horn are
re-set.
With the "alarm function test" button at I5 both
the fault indicator lamp and the horn can be
tested.
s

Lighting in
a Sports Hall
LOGO! Applications Example 11

5HTXLUHPHQWV &RPSRQHQWVXVHG
The lighting in the sports hall and changing - LOGO! 230RC
rooms of a school is controlled using LOGO!. As
- I1 Sports hall lighting button (NO contact)
various sports clubs have also rented the sports
- I2 Changing room lighting button
hall in the evenings, LOGO! has been
(NO contact)
programmed to switch the lighting off at a set
- I3 Central switch (NO contact)
time so that the clubs cannot use the hall for
- I4 Locking switch for holidays (NO contact)
longer than permitted. Via a central switch, the
lighting can be switched on and off completely
- Q1 Sports hall lighting group 1
independently.
- Q2 Sports hall lighting group 2
- Q3 Changing room lights
/2*26ROXWLRQ
- Q4 Horn
The lighting in the sports hall (at Q1 and Q2) can
be switched on and off via the button at I1. The $GYDQWDJHVDQG6SHFLDOLWLHV
lighting in the changing rooms can be switched
The system can easily be adapted for other
on and off via the button at I2.
times that the hall is in use.
The lighting is switched off in the evening via the
integrated time switch. At 9:45 in the evening a
Fewer components necessary than for
horn sounds for 5 seconds to warn that the time
conventional solutions.
is up. There is time to leave the sports hall and
switch off the light. At 10 o’clock the first light
group in the sports hall (Q1) is switched off and
at 10:15 the second light group (Q2). The lighting
in the changing rooms is switched off at 10:25.
The light cannot be switched on again after that.
Via a central switch, the lighting can be switched
on and off completely independently (for
example, by the caretaker).
The holiday periods can be manually excluded
via the locking switch at I4.
s

Continuous Capacity Utilization


of Three Loads
LOGO! Applications Example 12

5HTXLUHPHQWV &RPSRQHQWVXVHG
LOGO! has been used for switching a group of - e.g. LOGO! 230R
three similar loads. Two of these three loads
- I1 Interrupt input of load 1 (NO contact)
must always be in operation at one time. To
- I2 Interrupt input of load 2 (NO contact)
ensure equal wear on all three loads, they must
- I3 Interrupt input of load 3 (NO contact)
be alternately switched on and off.
- I4 Interrupt acknowledgment button
Each load has an interrupt output, which is
(NO contact)
connected to a group interrupt. As soon as a
load signals a fault, it is switched off and the
- Q1 Load 1
other two loads are in operation.
- Q2 Load 2
- Q3 Load 3
/2*26ROXWLRQ
- Q4 Group interrupt output
The procedure for continuous capacity utilization
of the loads is as follows. First of all loads 1 and $GYDQWDJHVDQG6SHFLDOLWLHV
2 (at Q1 and Q2) are in operation, then loads 2
This solution can be used for any loads.
and 3 (at Q2 and Q3), then loads 1 and 3 (at Q1
and Q3). This procedure is continuously
The operating times of the loads can be changed
repeated (beginning with Q1 and Q2). The loads
as desired.
are in operation for the set times (for example 3
seconds). The procedure is started via an
The application can easily be expanded; for
inverted latching relay. Also in the case of
example, by a main switch for switching the
voltage recovery the system starts independently
loads on and off.
(initial condition).
If a fault occurs with load 1 it is switched off via
Fewer components are necessary than for
interrupt input I1 and the third load is switched in.
conventional solutions.
The fault is indicated via the group interrupt at
Q4. When the fault has been rectified and the
acknowledgment button at I4 pressed, LOGO!
returns to the initial condition and the procedure
starts again beginning with Q1 and Q2. The
same applies for loads 2 and 3 (error message
of load 2 at I2, error message of load 3 at I3).
s

Sequence Control of Machines for


Welding Cables of Large Cross-section
LOGO! Applications Example 13

5HTXLUHPHQWV &RPSRQHQWVXVHG
The sequence of operations of cable-welding - e.g. LOGO! 24R
machines must be strictly adhered to. Activation
- I1 Foot-operated button (NO contact)
is only possible via foot-operated button. In the
case of improper operation, the cycle is
- Q1 Signal lamp of the preset time (3 sec.)
immediately interrupted and must start again
- Q2 Valve for clamping the cable
from the beginning.
- Q3 Valve for freeing the cable
/2*26ROXWLRQ
$GYDQWDJHVDQG6SHFLDOLWLHV
The welding procedure is initiated by a foot-
The preset time can be adapted to fit the
operated button at I1. Improper operation and
circumstances at any time.
delay on the part of the operator must be
excluded. When the foot-operated button is
With LOGO! this circuit, which previously needed
pressed, the end of the cable is pushed up to the
numerous components in a 3-row sub-
end stop. The foot-operated button must be
distribution, is a space-saving and low-cost
pressed again within 3 seconds to clamp the
solution.
cable ends (valve at Q2). The time period of 3
seconds is indicated via a signal lamp at Q1. If
the foot-operated button is pressed again within
the 3 seconds, welding takes place. When the
foot-operated button is pressed again the cable
is freed and transported further (valve at Q3). If
the 3 seconds are exceeded after the foot-
operated button was first pressed, the clamping
valve immediately lets go of the cable and it is
not welded. The cycle must start again from the
beginning.
s

Step Switch,
e.g. for Ventilators
LOGO! Applications Example 14

5HTXLUHPHQWV &RPSRQHQWVXVHG
LOGO! is to be used for switching between 4 - e.g. LOGO! 230R
speed levels of a ventilator.
- I1 Button for up a level (NO contact)
- I2 Button for down a level (NO contact)
/2*26ROXWLRQ
Via the button at I1 the ventilator is started at - Q1 Contactor level 1
level 1. By pressing the button again the - Q2 Contactor level 2
ventilator is switched one level higher. This is - Q3 Contactor level 3
possible up to 4 times (Q1, Q2, Q3 and Q4). - Q4 Contactor level 4
This 4-step switch has been made possible by
the integrated counter. Depending on how often $GYDQWDJHVDQG6SHFLDOLWLHV
button I1 was pressed, the corresponding
The number of levels of the step switch can be
contactor is released (I1 pressed twice ->Q2
changed as desired (2, 3 or 4 steps).
active). So that just one contactor is activated,
switching between the individual contactors takes
The step switch can easily be expanded; for
place only after a short delay of 2 seconds.
example, to switch off the ventilator immediately
With button I2 the ventilator can be switched
if button I2 is pressed for a longer time.
back step by step.
The delay before switching over can easily be
changed.

Fewer components are necessary than for


previous solutions.
s

Boiler Sequence Control


LOGO! Applications Example 15

5HTXLUHPHQWV &RPSRQHQWVXVHG
LOGO! is to be used to ensure that four gas – LOGO! 230RL
boilers do not start up simultaneously. The start-
– I1 Master thermostat
up control for the boilers is enabled via a master
thermostat.
– Q1 Power setting 1, boiler 1
– Q2 Power setting 2, boiler 1
/2*26ROXWLRQ
– Q3 Power setting 1, boiler 2
Each of the four boilers has two power settings. – Q4 Power setting 2, boiler 2
Each power setting is assigned to an output (Q1 – Q5 Power setting 1, boiler 3
to Q8). The master thermostat is connected to – Q6 Power setting 2, boiler 3
I1. The thermostat is used to set the temperature – Q7 Power setting 1, boiler 4
at which the boiler is to be switched on and off. If – Q8 Power setting 2, boiler 4
the temperature falls below 70°C, the first power
setting of boiler 1 (Q1) is activa-ted for heating $GYDQWDJHVDQG6SHFLDOLWLHV
via I1. Five minutes later, power setting 2 of
The intervals can be adjusted in accordance with
boiler 1 (Q2) is activated. Provided that the final
performance and operation.
temperature has not been reached, a further
power setting (Q3 to Q8) is enabled for reheating
Existing installations are easily modified or
at intervals of 5 minutes. When the final
adapted.
temperature of 80°C is reached, the boilers are
switched off in sequence. Starting with power
Fewer components are required than in the case
setting 1 and 2 of boiler 1, then after 5 minutes
of previous solutions.
boiler 2, etc.
When the temperature falls, the boilers are
activated again, starting with Q1.
s

Control of Several Pumps/Pump Pairs


With Centralized Operator Control and
Visualization
LOGO! Applications Example 16

Fill-level 1:
5HTXLUHPHQWV
The float switch for level 1 is connected to I5.
LOGO! is to be used as an AS-Interface slave to
When this trips, the pumps operate alternately
control several pump pairs. The centralized
for 5 minutes each.
operator control and visualization functions are
implemented in the control room with a SIMATIC
S7-200 as an AS-Interface master connected to
Fill-level 2:
a TD 200 for the display of messages for each
pump pair. The float switch for level 2 is connected to I6.
When this trips, the pumps operate
/2*26ROXWLRQ IRURQHSXPSSDLU simultaneously for 8 minutes followed by a break
of 2 minutes.
LOGO! either controls the two pumps directly or
allows them to be operated manually via the AS-
Interface bus. A LOGO!Contact module is
Fill-level 3:
connected to output Q1 for switching pump 1 and
a second LOGO!Contact module is connected to The float switch for level 3 is connected to I7.
output Q2 for pump 2. When this trips, both pumps operate
continuously.

Manual/automatic mode:
Indicators:
The manual/automatic switch is connected to the
S7-200 in the control room. The switching status Lamps are connected to outputs Q3 to Q5 to
is transferred to LOGO! via the AS-Interface bus indicate the fill-levels (Q3 for level 1, Q4 for level
(AS-i input Ia1). 2 and Q5 for level 3).
In automatic mode, the pumps are activated in The lamps connected to Q6 and Q7 indicate
accordance with the fill-level that has been whether the pumps are running or not.
reached (see description of the fill-levels).
If the switch is set to manual, each pump can be
switched on and off from the control room as well Faults:
as on-site. The status of the switches in the
Faults are monitored via the normally-closed
control room are transferred to the slaves via the
contacts of the respective LOGO! Contact
AS-Interface bus where they are read as signals
module. The checkback signal is input on I3 and
Ia2 for pump 1 and Ia3 for pump 2.
I4. If a fault occurs when the pump should be
The on-site switches are directly connected to
operating, the appropriate lamp on Q6 or Q7
LOGO!. The switch for pump 1 is connected to I1
flashes.
and the switch for pump 2 is connected to I2.
s

Control of Several Pumps/Pump Pairs


With Centralized Operator Control and
Visualization
LOGO! Applications Example 16

Checkback signals: $GYDQWDJHVDQG6SHFLDOLWLHV


Checkback signals are transferred to the S7-200 The installation can easily be expanded with
(master) via the AS-i outputs. Faults on pump 1 additional pump pairs or other subsystems.
(Qa1), faults on pump 2 (Qa2) and fill-level 3
(Qa3) are reported. In the event of a bus fault or failure of the central
controller, LOGO! continues to operate and
The checkback signals can then be used in
activates the pumps.
further processing, for example, for displaying
messages on the TD200 or for flashing lamps in
This results in enhanced reliability.
the control room.
LOGO! implemented as an AS-Interface slave
&RPSRQHQWVXVHG
provides distributed intelligence on-site. This
– LOGO! 24RLB11 allows the pumps to be activated manually (e.g.
for test purposes).
– I1 Manual pump 1 (NO)
– I2 Manual pump 2 (NO) Standard actuators and sensors can be used.
– I3 Checkback signal, pump 1 (NC)
– I4 Checkback signal, pump 2 (NC) The operating times for the pumps are easily
– I5 Float switch, fill-level 1 (NO) adapted and modified.
– I6 Float switch, fill-level 2 (NO)
– I7 Float switch, fill-level 3 (NO) Fewer components are required than in the case
of previous solutions.
– Ia1 Manual/automatic switch, control room
– Ia2 Manual pump 1, control room
– Ia3 Manual pump 2, control room

– Q1 LOGO!Contact pump 1 (NC)


– Q2 LOGO!Contact pump 2 (NC)
– Q3 Indicator, fill-level 1
– Q4 Indicator, fill-level 2
– Q5 Indicator, fill-level 3
– Q6 Indicator, pump 1
– Q7 Indicator, pump 2

– Qa1 Fault pump 1


– Qa2 Fault pump 2
– Qa3 Overflow (fill-level 3)
s

Cuttin Tool,
e.g. for Fuses
LOGO! Applications Example 17

cycle is not started again. This is indicated by the


5HTXLUHPHQWV
LED on Q1.
LOGO! is to be used to implement a cutting tool To restart the cutting cycle and to reset the
for the fuses of fireworks. Short lengths are to be counter value, the OFF button on I2 must be
cut as quickly as possible from safety delay pressed for more than 2.5 seconds.
fuses of 5 meters in length. For this purpose, the If the OFF button or the Emergency STOP
fuse must be transported a certain distance to button on I6 is pressed, the procedure is
the cutting position. When a preset quantity has interrupted and the cylinders are halted in the
been cut, the procedure is automatically stopped. initial position. The counter value is retained and
the solenoid valve on Q2 is switched off.
/2*26ROXWLRQ
&RPSRQHQWV8VHG
The fuse is transported and cut using two cylin-
ders that transport the fuse and cut it – e.g. LOGO! 230R
respectively by means of outward travel. A
– I1 Start button (NO)
solenoid valve is connected to Q2 that ensures
– I2 OFF button (NO)
that the cylinders return to their initial position.
– I3 Inductive switch
The equipment is switched on by pressing the
”Transport cylinder home” (NO)
start button connected to I1. This activates the
– I4 Inductive switch
solenoid valve on Q2 and the cylinders move into
”Transport cylinder extended” (NO)
the initial position. The checkback signal that
– I5 Inductive switch
reports that the transport cylinder is in the initial
”Cutting cylinder extended” (NO)
position is output by the inductive switch
– I6 Emergency STOP button (NC)
connected to I3. When this trips, the cylinder for
transporting is activated on Q3. The cylinder
– Q1 LED ”Quantity reached”
moves outwards and transports the length of
– Q2 Solenoid valve (for initial position)
fuse with it. The length is determined by the
– Q3 Cylinder for transporting
extension range of the cylinder. When the final
– Q4 Cylinder for cutting
position is reached, the inductive switch
”Transport cylinder extended” on I4 trips. Then
$GYDQWDJHVDQG6SHFLDOLWLHV
the cylinder for the cutting process is activated
on Q4. This moves outwards and cuts the fuse. The maximum quantity can be displayed and
When it reaches the final position, a checkback modified easily.
signal is output by the inductive switch ”Cutting
cylinder extended” on I5. This causes Q3 and Q4 Two functions could be assigned to the STOP
to be reset and the procedure begins again. button (interrupt procedure and reset counter).
The quantity counter integrated into LOGO! can
be used to count the separate cutting proce- Fewer components are required than for
dures. For every cut, the counter is incremented. aconventional solution.
When the preset quantity of 80 is reached, the
s

Monitoring the Utilization Time,


e.g. in a Solar Energy System
LOGO! Applications Example 18

5HTXLUHPHQWV &RPSRQHQWV8VHG
LOGO! is to be used to ensure that loads can – LOGO! 12RC
only remain switched on for a specific length of
– I1 Switch for load 1 (NO)
time. If the preset time is exceeded, LOGO!
– I2 Switch for load 2 (NO)
switches the load off automatically. This is
– I3 Switch for load 3 (NO)
extremely useful for solar energy systems in
particular, because total battery drainage can be
– Q1 Load 1
prevented.
– Q2 Load 2
– Q3 Load 3
/2*26ROXWLRQ
– Q4 LED
LOGO! monitors the length of time for which the
connected loads have been switched on. A $GYDQWDJHVDQG6SHFLDOLWLHV
different time can be specified for each load. An
Automatic load switch-off protects the batteries
input is assigned to each output, i.e. if the switch
from being totally drained.
on I1 is depressed, the load on Q1 is switched
on immediately. The load can be switched on
Fewer components are required than for a
and off as often as necessary within the preset
conventional solution.
time interval, but when this interval is exceeded,
LOGO! switches the load off automatically. The
The switch-on durations can be easily modified
remaining inputs and outputs are linked together
and adapted to new situations.
in the same manner (I2 with Q2; I3 with Q3).
The enable procedure is implemented as follows:
The enable time can be modified for each load,
The current switch-on duration is determined by
e.g. only once a week.
the counter integrated into LOGO! by means of a
pulse transmitter that supplies a pulse to the
The time clock can also be used to limit
counter at one minute intervals. In this manner,
operation of the load to certain times.
the elapsed minutes are counted. The preset
limit value corresponds to the maximum switch-
on duration (e.g. 120 = 120 minutes for Q1).
When this count is reached, the load is switched
off. The load remains inhibited until an enable is
received again from the time clock (e.g. every
day at 6:00 hrs).
An additional LED connected to output Q4
indicates that the maximum switch-on time will
soon have elapsed by flashing 15 minutes before
the preset time is reached.
s

Intelligent Pedal Control


for Selecting Speeds
LOGO! Applications Example 19

5HTXLUHPHQWV &RPSRQHQWV8VHG
A pedal control can be used at a machine – e.g. LOGO! 24R
workplace to select a different motor speed or to
– I1 Semi-depressed pedal control
switch off the machine. LOGO! handles this
Changes speed
control.
– I2 Completely depressed pedal control
Stops machine
/2*26ROXWLRQ
The pedal control of the machine has two – Q1 Motor speed 1
contacts which are connected to LOGO! in the – Q2 Motor speed 2
following way: Pedal control ”semi-depressed” at – Q3 Indicator light for motor speed 2
I1 and pedal control ”completely depressed” at
I2. For normal operation, motor speed 1 is $GYDQWDJHVDQG6SHFLDO)HDWXUHV
sufficient and can be started by pressing I1.
The delay times can easily be adapted to the
Motor speed 1 is controlled via output Q1 after a
individual situation.
delay time of 2 seconds. If a faster speed is
required for operation, motor speed 2 can be
Fewer components are required than for a
selected by again pressing I1. Motor speed 2 is
conventional solution.
controlled via output Q2 also after a delay time of
2 seconds. If I1 is pressed again, the speed is
Simple and fast modification/extension of the
again reduced. In other words, each time I1 is
function without additional components.
pressed the speed changes to either speed 1 or
speed 2, in each case after a delay time of 2
seconds.
An indicator light at Q3 lights up if the machine is
operating at the higher speed.
In order to stop the machine, the pedal control
must be depressed completely. The machine is
then switched off via I2.
s

Control of an Elevating Platform


LOGO! Applications Example 20

5HTXLUHPHQWV &RPSRQHQWV8VHG
Control of an elevating platform has been – e.g. LOGO! 230RL
implemented with LOGO!. Several ultrasonic
– I1 Button for moving platform UP
sensors have been connected in parallel to
(NO contact)
monitor the elevating platform area.
– I2 Limit switch up (NO contact)
– I3 Button for moving platform DOWN
/2*26ROXWLRQ
(NO contact)
The elevating platform can be moved up or down – I4 Limit switch down (NO contact)
via pushbuttons. The UP button has been – I5 Sensors (NC contact)
connected to I1 and the DOWN button to I3. – I6 STOP button (NO contact)
Final positions are detected via limit switches. – I6 Emergency STOP button (NO contact)
Limit switch at I2 for platform UP and limit switch
at I4 for platform DOWN. As soon as a final – Q1 Platform UP
position has been reached, the platform can only – Q2 Platform DOWN
move in the opposite direction. The direction of – Q3 Warning light
movement is input to I1 or I3 via the
pushbuttons. Movement of the platform can be $GYDQWDJHVDQG6SHFLDO)HDWXUHV
halted via the STOP button at I6.
The delay times can easily be adapted to the
The ultrasonic sensors for monitoring the
individual situation.
elevating platform area are connected to I5. If
the sensors detect an obstacle, the platform is
Simple modification/extension of the system
halted. Movement can be continued manually if
without additional components.
the direction pushbutton is held down for more
than 2 seconds.
Fewer components are required than for a
If, however, the emergency STOP button at I7 is
conventional solution.
pressed, the elevating platform comes to an
immediate standstill. It can then only be moved
by releasing the emergency STOP button – the
direction pushbutton is disabled.
A warning light at Q3 is activated to provide
visual indication that the platform is moving
either up or down.
s

Impregnating Textiles, Controlling the


Strip Heaters and Conveyor Belts
LOGO! Applications Example 21

5HTXLUHPHQWV &RPSRQHQWV8VHG
LOGO! can be used for impregnating textiles. In – e.g. LOGO! 230RL
this process, textile bales are unrolled, put
– I1 OFF button (NO)
through an impregnating bath, and dried on
heated conveyor belts. LOGO! automatically
– Q1 Fans
controls the conveyor belts for both impregnating
– Q2 Heated belt 1
and drying.
– Q3 Heated belt 2
– Q4 Heated belt 3
/2*26ROXWLRQ
– Q5 Heated belt 4
The impregnation process is started – Q6 Conveyor belt 1 for impregnating bath
automatically via the time switch integrated in – Q7 Conveyor belt 2 for impregnating bath
LOGO!. Every day at 3:00 a.m., the fans on Q1 – Q8 Conveyor belt 3 for impregnating bath
are started to provide ventilation. After 15
minutes, the first heated belt on Q2 starts. The $GYDQWDJHVDQG6SHFLDOLWLHV
heated belts on Q3, Q4 and Q5 then start at five
LOGO! ensures that the belts start slowly and
minute intervals. Because the heated belts need
automatically, thus avoiding too much input
a very long time to heat up, the first conveyor
current.
belt leading to the impregnating bath is not put
into operation until 3.5 hours after the heated
Starting and stopping of the transport belts is
belts have been started. The second and third
carefully coordinated.
belts, which are connected to Q7 and Q8
respectively, are then started at five minute
The integrated time switch makes it possible to
intervals. When all the conveyor belts are
start heating up the drying belts ahead of time.
running, the textiles are transported to the
impregnating bath, then dried on the heated
The delay times are easy to change.
belts. Once this process has been completed,
the impregnation conveyor belts and the heated
Fewer components are required than for a
belts can be immediately stopped via the
conventional solution.
pushbutton on I1. The fans continue to run for
one more hour.
s

Controlling a Silo-Filling System


LOGO! Applications Example 22

5HTXLUHPHQWV &RPSRQHQWV8VHG
LOGO! can be used to control and monitor silo- – LOGO! 230R
filling systems. The silos are filled with lime or
– I1 Enabling button (NO)
cement from trucks via a hose.
– I2 Reed contact on filler neck (NO)
– I3 Level indicator (NO)
/2*26ROXWLRQ
– I4 Overpressure monitor (NC)
The filling process can be started only when the – I5 Emergency fill button (NO)
enabling button on I1 is actuated and the hose – I6 Acknowledgment switch for audible
properly connected. A reed contact on the filler alarm (NO)
neck signals whether the hose is properly
connected to the silo. This signal is read into – Q1 Filter
LOGO! via input I2. The compression valve on – Q2 Compression valve
Q2 is then opened, the venting filter on Q1 being – Q3 Audible alarm
triggered simultaneously. The venting filter must – Q4 Indicator lamp for overpressure
remain on throughout the filling process. Lime or
cement can now be pumped into the silo. The $GYDQWDJHVDQG6SHFLDOWLHV
level indicator on I3 signals when the silo is full.
The application can be used for other silos, as it
An audible alarm signals that 99 seconds remain
is a standard application.
until automatic termination of the process. The
valve on the truck must be closed within this time
It requires less space than the previous solution.
period in order to allow emptying of the hose.
The audible alarm can be prematurely reset via
Fewer components are required than for a
the acknowledgment switch on I6; otherwise, it
conventional solution.
will be switched off automatically after 25
seconds.
If the hose could not be emptied in time, a 30-
second emergency filling procedure can be
activated using the button on I5.
An overpressure monitor in the silo also
terminates the filling procedure automatically.
This is signaled by the indicator lamp on Q4.
s

Killing Germs with Gas


LOGO! Applications Example 23

5HTXLUHPHQWV &RPSRQHQWV8VHG
LOGO! can be used in hatcheries. In these – e.g. LOGO! 230R
installations, LOGO! controls the gas used to kill
– I1 ON/OFF button (NO)
germs on the eggs. In a special chamber, gas is
– I2 Exhaust fan ON/OFF (NO)
generated using an electric heating device. The
gas must be present in the room for a defined
– Q1 Gas generator
period of time; the chamber is then cleared by an
– Q2 Exhaust fan
exhaust fan.
– Q3 Mode indicator
/2*26ROXWLRQ
$GYDQWDJHVDQG6SHFLDOWLHV
The gassing process is started by pressing the
The gassing and ventilating times can be readily
pushbutton on I1. The gas generator on Q1 is
adapted to the size of the chamber, thus making
activated immediately. It is switched off after 10
it easy to use the same program for other
minutes via a n OFF delay. The gassing period
installations.
depends on the size of the chamber. The gas
must remain in the room for a certain period of
Easy double usage of pushbutton I1 (can be
time in order for it to successfully complete the
used for switching the process on and off).
germ-killing process. After 10 minutes, the
exhaust fan on Q2 is activated and the chamber
Fewer components are required than for a
cleared of gas. The fan also runs for 10 minutes
conventional solution.
before being turned off via a tripping delay.
A mode indicator on Q3 signals that the gassing
process is in progress.
The process can be stopped at any time by
pressing and holding I1 for longer than three
seconds. Outputs Q1 to Q3 and all timers are
reset. Block B11 ensures that stopping the
process will not result in outputs Q1 and Q2
being set arbitrarily. The program can be
restarted via I1 after every cycle and every
interruption.
Independently of the program run, the exhaust
fan can be switched on and off via I2. This is
made possible by a current impulse function.
s

Control of automatic feeders,


for example for trout
LOGO! applications Example 24

5HTXLUHPHQW &RPSRQHQWVXVHG
7KHDXWRPDWLFIHHGHUVLQDILVKSRQGV\VWHPDUH /2*25&
WREHFRQWUROOHGZLWK/2*27KHWURXWDUHIHG
, 2QVZLWFKIHHGHU QRUPDOO\RSHQ
DWGLIIHUHQWWLPHVDFFRUGLQJWRWKHLUVL]HDQGDJH
, 2QVZLWFKIHHGHU QRUPDOO\RSHQ
:KHQWKHIHHGFRQWDLQHUVDUHHPSW\WKHIHHGHU
, 2QVZLWFKIHHGHU QRUPDOO\RSHQ
VKRXOGEHVZLWFKHGRIIWRSUHYHQWXQQHFHVVDU\
, /HYHOLQGLFDWRUIHHGHU QRUPDOO\FORVHG
GLVFKDUJHRIWKHEDWWHU\
, /HYHOLQGLFDWRUIHHGHU QRUPDOO\FORVHG
, /HYHOLQGLFDWRUIHHGHU QRUPDOO\FORVHG
/2*2VROXWLRQ
7KUHHDXWRPDWLFIHHGHUVDUHFRQWUROOHGZLWK 4 $XWRPDWLFIHHGHU
/2*2$IHHGHUFRQVLVWVRIDFRQLFDOFRQWDLQHU 4 $XWRPDWLFIHHGHU
ZLWKD9PRWRUIRUWKHVSUHDGHUGLVN7KH 4 $XWRPDWLFIHHGHU
FRQLFDOFRQWDLQHUVKDSHDQGWKHYLEUDWLRQRIWKH 4 ,QGLFDWRUODPS
PRWRUHQVXUHWKDWIHHGLVDOZD\VDGYDQFHG
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7KHLQGLYLGXDOVZLWFKLQJWLPHVFDQEHHDVLO\
IURPDPWRSP$SXOVHFDQEH
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LQWHJUDOWLPHVZLWFKDQGWKHSXOVHJHQHUDWRU VHW 6XIILFLHQWVZLWFKLQJF\FOHVFDQEHJHQHUDWHG
WLPH PLQXWHV 7KHLVVXLQJRIIHHGLV VLPSO\ZLWKWKHLQWHUQDOSXOVHJHQHUDWRU
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6LQFHPDQ\EUHHGLQJWDQNVDUHSRSXODWHGZLWK
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ILVKRIWKHVDPHYDULHW\LQODUJHLQVWDOODWLRQVWKH
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VZLWFKLQJSURJUDPFDQEHVLPSO\XVHGDJDLQ
,VLJQDOVIXOO
$ORZHUVZLWFKLQJIUHTXHQF\LVVXIILFLHQWIRUWKH %\PHDQVRI/2*25&WKHDXWRPDWLF
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OHYHOLQGLFDWRUDW,RU,VLJQDOVIXOO
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s

Changeover circuit,
for example for two compressors
LOGO! applications Example 25

%RWKFRPSUHVVRUVDUHWREHRSHUDWHGDOWHUQDWHO\
5HTXLUHPHQW
LQWKHDXWRPDWLFPRGH7KLVUHTXLUHVWKDWERWK
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RWKHURQHLVWREHVWDUWHGDXWRPDWLFDOO\7KH SPFRPSUHVVRULVWRUXQLIWKHUHLV
FRPSUHVVRUVFDQEHUXQLQGLYLGXDOO\LQPDQXDORU VXIILFLHQWSUHVVXUH$SUHVVXUHPRQLWRULV
DXWRPDWLFPRGH/2*2H[HFXWHVWKHFRQWURO FRQQHFWHGWR,IRUWKHSXUSRVH,IWKHUHLVVWLOO
DQGLQWHUORFNLQJRIERWKFRPSUHVVRUV VXIILFLHQWSUHVVXUHDFKDQJHRYHUWRFRPSUHVVRU
WDNHVSODFHGXULQJWKHWLPHIURPSPWR
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SODFHKRZHYHUWKHUXQRQWLPHRIWKH
$VHOHFWRUVZLWFKLVSURYLGHGIRUHDFK
FRPSUHVVRUVPXVWHODSVH$UXQRQWLPHRI
FRPSUHVVRUWRVHOHFWWKHPDQXDORUDXWRPDWLF
VHFRQGVLVSUHVHWIRUFRPSUHVVRUDQG
PRGH)RUFRPSUHVVRUWKHPDQXDOVHWWLQJLV
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FRQQHFWHGWR,DQGWKHDXWRPDWLFVHWWLQJWR,
7KHPDQXDOVHWWLQJRIWKHVHFRQGVHOHFWRU ,IRQHRIWKHFRPSUHVVRUVIDLOVEHFDXVHRI
VZLWFKLVFRQQHFWHGWR,DQGWKHDXWRPDWLF LQDGHTXDWHSUHVVXUHDFKDQJHRYHUWRWKHRWKHU
VHWWLQJWR, FRPSUHVVRUWDNHVSODFHDXWRPDWLFDOO\(YHQLI
:KHQRQHRIWKHFRPSUHVVRUVLVVWDUWHGWKH WKHUHLVVXIILFLHQWSUHVVXUHRQFHDJDLQWKLV
PDLQFRQWDFWRULVILUVWDFWXDWHGIRUHQDEOLQJDQG FRPSUHVVRUFDQRQO\EHVZLWFKHGRIILIERWK
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FRPSUHVVRUWKHFRQWDFWRULVFRQQHFWHGWR4 ,I,UHVSRQGVEHFDXVHRILQVXIILFLHQWSUHVVXUH
DQGVWDUWLQJLVHQDEOHGYLD4)RUFRPSUHVVRU WKLVLVVLJQDOHGYLDWKHIDXOWODPSDW47KHIDXOW
WKHFRQWDFWRULVFRQQHFWHGWR4DQGVWDUWLQJ FDQEHDFNQRZOHGJHGZLWK,,IWKHSUHVVXUH
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s

Activation of Up/Down (Right/Left) movement


with only one momentary-contact switch
LOGO! applications Example 26

, 0RPHQWDU\FRQWDFWVZLWFK QRUPDOO\


5HTXLUHPHQW
RSHQ
8SDQG'RZQPRYHPHQWVRU5LJKWDQG/HIW , /LPLWVZLWFKRSHQ QRUPDOO\FORVHG
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