Annex- A

I n s t r u m e n t Desion

. ..
Job Classification TTCL ' THC Remarks
*
.-
1. BASIC ENGINZERING

(1) Licensor D a t a

(2) Licensor Specification

(3) O;mer's S p e c i f i c a t i o n

- A p p l i c a b l e code and s t a n d a r d s

- owner's t e c h n i c a l requirement

-- 2. FRONT-END ENGTNZZRING
'.
) P r e l i m i n a r y .Information f o r P l o t Plan -%
'.
- Layout and a r e a of controlroom ..

- L a y o u t a n d -a r e a o f l o c a l . p a n e l , . a n a l y z e r
shed, ' e t c .

- Routing o f main c a b l e - w z y (cable-duct,-.pit, --

etc. )

(3)

(4)
Design o f instrument a i r s u p p l y system

Design o f instrument p o w e r supply system

.*
?F
(5) P r e p a r a t i o n of Instrument Data Sheet

- S e l e c t i o n of k i n d o f i n s t r u m e n t
- Sizing of control valve
- Sizing of szfety valve
- S i z i n g o f flow element and flow meter
- Deciding measuring r a n g e of instrument
- D e c i d i n g c o n n e c t i n g s i z e and r z t i n g
- S e l e c t i o n b a s i s of m a t e r i a l s
- D e c i d i n g n e c e s s i t y o f h e ~ t i n gand i n s u l a t i o n
(6) P r e p a r a t i o n o f I n t e r l o c k L o g i c Diagram f

- study of p r o c e s s d a t a (interlock
iniormation)

- D e s i ~ nB a s i s of I n t e r l o c k i n g L o g i c System
 Instrument Desian

Job Classification - - - TTCL , TZC Renarks

-
% .
,
--
- ~ e c i d i n gthe logic based on the operation
(nor, start u?, stud own, etc.)

- Kind of signals and decision of connecting

points (NO, NC, live or not live, lock,
non-lock, etc. ) \

- Consultation and confirmation with other

departments for the interlock logic of
rotating machinery, unit facility, etc.

3. DETAIL E N G I I N Z Z R I N G

(1) study of Control Room, Local Psnel, and

Analyzer Shed Layout in Planning Stage

- Specify number of DCS equipmeht

- Specify number of paneis and r a c k

- Layout of instrument panels to be located
in the roan, and local panels

- Layout of analyzers in analyzer shed

- Locating the pits, ducts, openings, and

insert. plates and their major dimensions

. In control room
. In analyzer shed

- Calculation of heat genersted

- Summing ug approximate tot21 weight af panel

(2) study of Routing of ~ a i nCzble Duct

- Deciding the layout

- Deciding the principal dinention of cable

duct including cable pit

(3) Study of specification of Utility for

Instrumenet Utility

- Deciding specification of ?.ir source:

.Required quantity
.Pressure and fluctuation thereof,
tenperarure, and dew point
.SpecFfication of emergency air source, if
necessary (Eold-up time, etc. )
 I n s t r u m e n t Desiqn

Job c l a s s i f i c a t i o n - - TTCL .- TE:C Renarks

- Deciding s p e c i f i c a t i o n of e l e c t r i c source:

. Required power ( c o n s u m p t i o n )
. v o l t a g e and f r e q u e n c y and t h e i r
. N e c e s s i t y and s p e c i f i c a t i o n of emergency
o r n o n - f a i l u r e power g e n e r a t o r

- s g e c i f i c a t i o n and summing up of n e c e s s a r y
q u a n t i t y of s t e a m , w a t e r , a i r , N2 g a s , e t c .
t o b e used f o r j a c k e t , t r a c e , c o o l l n g ,
purging, s e a l i n g , e t c .

(4) D e t a i l d e s i g n o f I n s t r u m e n t Loop Diagram

- - Deciding t h e l o o p f u n c t i o n and t h e l o c a t i o n
of i n s t r u m e n t s
, -..
- D e c i s i o n of s i g n a l t r a n s m i s s i o n , s y s t e m and
signal level

- D e c i s i o n of s i z e and number of c o r e s o f
w i r e and t u b i n g f o r a i r

- Locating t r a n s i t i o n o r connection p o i n t s

- Study of d e t a i l w i r i n g manner, v o l t a g e d r o p
and t i m e l o g
. I
- D e c i s i o n of t e r m i n a l s

- -Preparation of instrument l o a p diagram

- Updating and f i n a l i z a t i o n .of i n s t r u m e n t

l o o p diagram
>.

(5) Design of I n s k r u n e n t arrangement on C o n t r o l

Panel

- Arrangement of d i s p l a y equipment s u c h a s
m e t e r s , a l a r n s and t r i p system

- P l a n n i n g t h e s e m i - g r a p h i c flow diagram i f
necessary
 I n s t r u m e n t Desiqn

. - - .

Job Classification TTCL ' TEC Remarks

1

--
- Deciding major dimensions and l o c a t i o n of
anchor b o l t s f o r p a n e l s

- A l l o c a t i o n of p r i n c i p a l equipment t o b e
placed a t t h e back o f panel and direcpion
of c a b l e s o r w i r e s t o b e c o n n e c t e d

- ~ e c i d i n gt h e name p l a t e l e t t e r i n g

- D e c i d i n g t h e c o l o r o f symbols f o r
semi-graphic d i s p l a y

- Deciding detail s p e c i f i c a t i o n

(6) Check f o r V e s s e l s N o z z l e a n d P i p i n g Drawing

- checking t h e v e s s e l engineering-drawings:
\.
. Confirmation of s i z e and l o c a t i o n of
nozzle f o r instrument

- N e c e s s i t y of a t t a c h i n g instrument support
and n e c e s s i t y , l o c a t i o n , v i e w a n g l e and
s u p p o r t i n g manner o f t h e n n o w e l l , and
chamber f o r l e v e l i n d i c a t o r

- Checking f o r p i p i n g drawing

. ionfirmation t o keep n e c e s s a r y s t r a i g h t
run f o r flow elements

. c h e c k i n g n e c e s s a r y s p a c e f o r l i n e mounted
i n s t r u m e n t , CV a n d SV o n t h e v i e w p o i n t . o f .
maintenance

(7) F i n a l i z i n g P&ID's i n accordance w i t h matching *

' p o i n t of u n i t Vendors

- C o n f i r m i n g t h e m a t c h i n g p o i n t b y P&ID
- Confirming t h e matching p o i n t f o r r o t a t i n g
machinery and u n i t f a c i l i t y on t h e Vendor's
drawings (P&I diagram, e t c . )

(8) D e s i g n of A n a l y z e r P a n e l a n d L o c a l P a n e l
arrangement

- Deciding approximate dimension f o r t h e

s u r f a c e of P a n e l s

- D e c i d i n g s p e c i f i c a t i o n of e x p l o s i o n p r o o f
c o n s t r u c t i o n and purge system
 I n s t r u m e n t Desiqn

~ o cbl a s s i f i c a t i o n .- . . TTCL .
. TEC Remarks.
..
- D e c i d i n g s p e c i f i c a t i o n o f w a t e r and
dust-proof c o n s t r u c t i o n of panels

- Deciding a s s o r t m e n t w i t h t h e main p a n e l k
a n d s e q u e n t i a l p r i o r i t y on o p e r a t i o n a l
viewpoint

- Deciding t h e system & s o u r c e of-power

supply & air supply

- O t h e r s a r e same a s t h e main p a n e l

(9) C h e c k i n g o f Vendor P r i n t *

-
-
: the
C h e c k i n g V e n d o r ' s d e s c r i p t i o n s - . . t o meet w i t h
procurement s p e c i f i c a t i o n -

P r e p a r a t i o n o f a p p r o v e d drawings' t o be
returned t o vendors
\

( 1 0 ) L a y o u t o f C o n t r o l Room a n d A n a l y z e r Shed t

- Location o f i n s t r u m e n t p a n e l s and d e s k , e t c .
' i n c o n t r o l room ( i - e . , d i m e n s i o n s from t h e
:, c e r t a i n b a s i c p o i n t )

- L o c a t i o n s o f a n a l y z e r and i t s a c c e s s o r i e s
i n analyzer shed
I

- Routing, dimensions, a n d openings of duct

o r p i t i n c o n t r o l room and a n a l y z e r shed

- D e c i s i o n o f l o c a t i o n a n d s i z e of a n c h o r
bolters

- D e c i s i o n e n t r z n c e d o o r d i m e n s i o n s where
t h e i n s t r u m e n t p a n e l s a r e brought i n t o t h e
room

- D e c i s i o n znd s t u d y o f r e l a t i v e d i m e n s i o n s
a n d l a y o u t w i t h t h e a i r d u c t , d r e s s e d wz11,
and e l e c t r i c l i g h t i n g f i x t u r e s

(11) I n f o r m a t i o n f o r I n s e r t P l a t e s

-. L o c a t i o n and s i z e o f i n s e r t p l a t e s

- Weight a n d d i m e n s i o n s o f major equipment t o

which t h e i n s e r t s a r e u s e d
 I n s t r u m e n t Desion

. . - -
Job c l a s s i f i c a t i o n TTCL ,TEC Remarks
.-
(12) S p a r e P a r t s and Consumables L i s t *
- ~ u m ~ i n g - u tph e n e c e s s a r y q u a n t i t y o f
complete equi-went o r each accessory
including chart, ink, lubricant, etc.

- summing-up t h e n e c e s s a r y q u a n t i t y o f
c o n s t r u c t i o n materials

(13) Instrument P r e s s u r e P i p i n g , Analyzer P i p i n g

a n d Steam T r a c i n g Hook Up

- Basic p i p i n g p a t t e r n f o r t y p i c a l 'service

- Decisio? of p a t t e r n o f iiistrument p i p i n g
f o r each i t e m
-. 1

- Decision of m a t e r i a l specification '(size,

m a t e r i a l standard, and quantity)

- D e c i s i o n o f s p e c i f i c a t i o n of a s s o r t i n g p a r t

- c o n f i r m a t i o n of model o f instrument and

orientation

- C o n f i r m a t i o n o f n e c e s s i t y f o r steam t r a c e ,
h e a t p r e s e r v a t i o n , c o l d p r e s e r v a t i o n , and
pufging .

(14) L a y o u t o f I n s t r u m e n t H a i n C a b l e Way ( D u c t ) *
- Decision o f r o u t i n g o f c a b l e duct and
elevation

- Decision o f s i z e o f d u c t ( s e l e c t i n g from
s t z n d ~ r ds i z e ; and n e c e s s i t y and l o c a t i o n
. of s e p a r a t o r s

- D e c i s i o n o f s e a l i n g method and s p e c i a l
construction p a r t

- D e c i s i o n o f c o n s t r u c t i o n of w a l k way and
necessity thereof

- D e c i s i o n o f m a n n e r o f s u p p o r t s and
specification f o r assorting parts

(15) L a y o u t D r a w i n g s o f I n s t r u m e n t Wain C a b l e ,
I n s t r u m e n t W i r i n g , I n s t r u m e n t A i r Pipincj,
U t i l i t y Piping f o r I n s t r u m e n t , I n s t r u m e n t
P l o t P l a n K e y P l z n a n d Symbols legend f o r
I n s t r u m e n t a t i o n L a y o u t Drawincj
 Instrument Desian

Job c l a s s i f i c a t i o n TTCL ITEC Remarks

.
- ,

- Decision of e l e v a t i o n of l o c a l instrument
a l l o c a t i o n b a s e d on t h e p l o t p l a n a n d p i p i n g
drawing

- Decision of r o u t i n g of signal wiring.and

piping

- D e c i s i o n o f s i z e and l o c a t i o n of l o c a l
j u n c t i o n box

- D e c i s i o n o f m a t e r i a l s and f i t t i n g s f o r
w i r i n g and p i p i n g

- D e c i s i o n o f r o u t i n g , o f g r o u n d , w i r e and
;connecting p o i n t s . .

- D e c i s i o n o f r o u t i n g a n d t y p e o. f s p a r e c a b l e s
1.

\
- Decision o f working procedure of c a b l e
p e n e t r a t i o n t o a n d f r o m t h e c o n t r o l room o r
d u c t a n d s e a l i n g manner t h e r e o f '

-.Confirmation of a s s o r t i n g p o i n t s of p i p i n g
f o r instrument u t i l i t y

- c o n f i r m a t i o n of r e q u i r e d d i s t a n c e a p a r t
from power c a b l e ( f o r p r e v e n t i o n o f
e l e c t r o - m a g n e t i c n o i s e and s a f e t y )
I

(16) I n s t r u m e n t W i r i n g and Tubing Connection L i s t *

-' D e c i s i o n o f c a b l e t e r m i n a l number

- D e c i s i o n o f number a n d c o l o r o f c a b l e s

- summing u p l e n g t h o f c a b l e a n d d e c i s i o n o f
- a l l o c a t i n g c a b l e drum and number o f drum

(17) I n s t . W i r i n g a n d T u b i n g C o n n e c t i o n Drawing

- Decision o f l o c a l e l e c t r i c a l connection
p a r t s ( c o n d u i t and f i t t i n g s )

- Decision o f i n s t . a i r p i p i n g m a t e r i a l s and
fittings

(18) Haterials L i s t

- Haking up t h e b i l l of m a t e r i a l s from
c o n s t r u c t i o n a n d hook-up d r a w i n g s , a n d c a b l e
schedule

- Summing u p o f m a t e r i a l s by t y p e a n d s i z e
 I n s t r u m e n t Desiqn

Job c l a s s i f i c a t i o n TTCL ..TEC - Remarks

- Calculating necessary s p a r e materials for

work

- D e c i s i o n and c o n f i r m a t i o n o f d e t a i l
s p e c i f i c a t i o n of materials
I

(19) T y p i c a l Dug. a n d I n s t r u c t i o n f o r I n s t a l l a t i o n t

and F a b r i c a t i o n

(20) . P r e p a r a t i o n o f s p a r e parts l i s t *
- for construction
- for operation

. - 4. DCS ENGINEERING WOXK . .

(1) Basic Requirement f o r DCS . -. %
Software

- Data s h e e t p r e p a r a t i o n and f i l l - c u t
- Data' b a s e g e n e r a t i o n
:- Documentation

(3) ' Hardware

- B a s i c d e s i g n o f c o n t r o l equipment
I
- Detail . d e s i g n o f c o n t r o l equipment
- F i n a l i z i n g o f hardware d e t a i l s
. - Manufacturing s u p e r v i s i o n
- Doccmentation

C-. (4) F a c t o r y Shop I n s p e c t i o n b e f o r e Delivery

- Inspection requirement & procedure

- Perform check-out

(5) Installation Supervision ( i f require)

- Installation
- Debugging p l a n t - s i t e check-out
- System s t a r t - u ?
- System cneck-out
- Loop c h e c k
- F i n a l debugging
- Process start-up a s s i s t a n c e
 Part if 1

Instrument Engineering Design

Training
1. Overail (Standard ISA, API etc.)

2. IS0 Company quality management policy

Company quality objective

3. TWC (Engineering work cheek sheet)

. Instment data sheet

4. Hazardous area

5. Delivery of goods condition

6. Piping size standard / schedule

7. Engineering design criteria / Ih~Iturn 1 De5i9n

8. Engineering installation work

9. Engineering testing
 Part # 2
Instrument Construction Design
Training

Description Reference
- Typical installation
- TTCL Drafting Manual
- TTCL Standard Drawing

2. - Material of instrumentation - Instrument material take off sheet

- Classification of Major and Auxiliary for - Bill of material sheet
instrument work

3. Internal scope of work & supply - Split of work between I, P, V Installation

4. Study standard contract scope of work and - Extent of Work

supply for Sub-contractor.
 SPLIT OF WORK

BETWEEN

AND PIPING/MECHANICAL INSTALLATION

"Dl" and "D3" in the column "Section Responsible for Materials Take-Off
and Procurement" means:

Piping Design Section, and

Instrumentation Design Section.

"Wl", "W2" and "W3" in the column "split of Site work" means:

Piping group
Mechanical Installation group
Instrumentation group
ILLUSTRATION IN P&l
FLOW DIA. (EXAMPLE)
ILLUSTRATION IN PIPING
ARRANGEMENT DRAWING
ILLUSTRATION IN
HOOK-UP DWG(DETAIL)
NO.
SECTION RESPON
MATERIALS TAKE-OFF Ai

MATERIALS
FOR
)ROCUREMENT

D1
-

D3 W1
OF 'ITE

W2 W3
REMARI<S 1'
1 BOSS 0 0 ( 1 ) THE MAIN VALVE FOR TllE
PRESSURE GAGE MouruE[)
2 PIPE 0 0 ON PIPE SHALL.It4 PRI
NCIPLE, B E SW VALVE.BU1
THE TYPE SHALL BE
3 VALVE 0 0 DETERMINED BY CONSIII I -
ING D3.WHEN THE JOB
CONCERNED IS STARTED.

(2) WHEN THE TAKE-OFF

VALVE IS OF FLANGED
TYPE-THE TABLE SHOIV A1
LEFT SHALL APPLY.

( 3 ) SCOPE O F THE TAKE-OFF

AND PROCUREMENI FOR
D l IN THE CASES SHOWN
BELOW SHALL BE AS
INDICATED THEREIN.

(TO BE INDICATED IN PBI)

(NOTE: IF THERE ARE PIPES

TO BE CONNECTED TO DEVI-
CES OTHER THAN MEASURING)

PIPE(1):THE PlPE SHOW BY

(1)TO BE WITHIN THE
SCOPE OF D l .IF IT IS
CONNECTED A DEVICE
OTHER THAN INSTRUMEllT
 ILLUSTRATION IN P&l ILLUSTRATION IN PIPING
1 SECTION RESPO1
MATERIALS TAKE-OFF At.
FOR
ROCUREMENT
/ SPLIT OF SITE WORK
1 I
REMARKS

I
FLOW DIA.(EXAMPLE) ARRANGEMENT DRAWING HOOK-UP DWG(DETAIL)
W3 I
'1
PRESSURE GAGE 1 BOLT/NUT 0 0 ( 1 ) TAKE-OFF VALVES FOR
PRESSURE GAGES TO BE
2 GASKET 0 0 MOUNTED DIRECTLY ON A
VESSEL SHALL BE OF

;q
AIA
-8 3

4
VALVE

BOLT/NUT
0
0
0
0
FLANGED TYPE.IN PRINCIPLE

VESSEL(2) D l IS RESPONSIBLE
FOR TAKE-OFF AND
PLAN DWG
PROCUREMENT.
(NOTE: SHOW INCLUDING
VALVES HERE.NOT TO BE
DESCRIBED IN NOZZLE CHART.)

PLAN DWG
(NOTE: FAN ITEMS ON THE
PG SIDE,GIVE INDICATION
OF THEIR TYPE.) (OF SW TYPE,IN PRINCIPLE)

DIAPHRAGM-SEALED TYPE 1 TEE

PRESSURE GAGE
I

PLAN DWG

DETAIL DWG 1

2
BOLT/NUT

GASKET
0
0
-
0
0
I MANUFACTURE

•
AIK
8 3

4
FLANGE

PIPE

5 UNION •
PLAN DWG
(NOTE: NOT TO BE DESCRIBED 6 PRESSURE GAGE
IN NOZZLE CHART.)
 ILLUSTRATION IN P&l
FLOW DIA.(EXAMPLE)
ILLUSTRATION IN PIPING
ARRANGEMENT DRAWING
SECTION RESPOI .E FOR
MATERIALS TAKE-OFF A133 '70CUREMENT
I SPLIT OF SITE WORK
REMARKS
NO. MATERIALS D1 03 W1 W2 W3

DIAPHRAGM-SEALED TYPE 1 TEE 0 0

PRESSURE GAGE

PLAN DWG I 4 1 GASKET I

I 5 (VALVE

6 BOLT/NUT 0
TYPE-D

,
7 0

2
%
GASKET

8 FLANGE • - I
.
1 9 1 PIPE I l 6 1
MANUFACTURE
DETAIL DWG
1 101 UNION I
1 1 PRESSURE GAGE a

5 GASKET 0

6 FLANGE

7 PIPE a
DETAIL DWG
-
8 UNION a a
1 9 1 PRESSURE GAGE / 1 . 1 I 1 . 1

PLAN DWG
(NOTE: SHOW INCLUDING VALVE.
NOT TO H E DESCRIBED
IN NOZZLE CHART.)
 ILLUSTRATION I N P & l
FLOW DIA.(EXAMPLE)

THERMOMETER
 ILLUSTRATION I N P&l
FLOW DIA.(EXAMPLE)
ILLUSTRATION IN PIPING
ARRANGEMENT DRAWING
JSTRATION IN
HOOK-UP DWG(DETAIL)
I SECTION RESPONSlBl
MATERIALS TAKE-OFF AND .
IR
UREMENT I OF 'ITE 1 REMARKS

SAFETY VALVE AND VACUUM BOLTS/NUTS (7) TO BE

BREAKER PROCURED BY D 3

PLAN-- DWG
--

.l\ LlNE DESIGNATION

LlNE DESIGNATION

q L 7 DETAIL DWG

D
DETAIL DWG

1 1 12 PIPE

'1 BOLTS/NUTS ( 1 ) TO BE
PROCURED BY D3
DETAIL DWG

rE DESIGNATION

L I ~ EDESIGNATION
PLAN DWG 6

7
PIPE

SAFETY VALVE
0

0
0 (0)

0
I IF (5) AND (6) ARE TO
BE PREFABRICATED.THE
WORK SHALL BE INCLUDED
IN INSTALLATION GROUP.

'1 WHEN A SPOOL PlPE IS

INSERTED (IF DIRECTLY
CONNEC~EDTO THE
1 DETAIL DWG
VESSEL

NOZZLE.) DESCRIBE THE

SIZE AND SPEC. (NOTE. SHALL BE DESCRIBED
IN NOZZLE CHART.)

NOTE : MARK" #O " MEANS TIiE RELATED NOZZLE NO.

ILLUSTRATION IN P&l ILLUSTRATION IN PIPING JSTRATION IN
FLOW DIA (EXAMPLE) ARRANGEMENT DRAWING HOOK-UP DWG(DETAIL)

LINE DESIGNATION

IF (8) AND (9) ARE TO

BE PREFABRICATED.THE
WORK SHALL B E INCLUDED
IN INSTALLATIOtl GROUP

NOTE . MARI<" #O " MEANS THE RELATED NOZZLE NO

AIA
REMARKS
ILLUSTRATION IN P&l ILLUSTRATION IN PIPING
FLOW DIA.(EXAMPLE) ARRANGEMENT DRAWING

/
PLAN DWG.

r\

DETAIL DWG
(NOTE: SHOW INCLUDING VALVE.
NOT TO BE DESCRIBED
IN NOZZLE CHART.)

PLAN DWG.

DETAIL DWG
(NOTE: SHOW INCLUDING VALVE.
NOT TO B E DESCRIBED
IN NOZZLE CHART.)

PLAN DWG.

q*
$P
PLAN DWG.
 ILLUSTRATION IN P&l
FLOW DIA.(EXAMPLE)
ILLUSTRATION IN PIPING
ARRANGEMENT DRAWING
ILLUSTRATION IN
HOOK-UP DWG(DETAIL)
I SECTION RESPON!
MATERIALS TAKE-OFF AI
- FOR
'ROCUREMENT I OF 'ITE 'ORK I
'1 WHEN ELEMENTS SUCH AS
FLANGE. PIPE AND CAP
ARE TO BE PROCURED BY
D l . AND THE COLUMN IS
TO BE FABRICATED AT
SITE. IT SHALL BE FAB-
RICATED BY "PIPING"
GROUP AND INSTALLED BY
INSTALLATION GROUP.
LINE
-- DESIGNATION

,---, 7 -\ SIZE CLASS

I

2
- ....w-
AIA
 ILLUSTRATION IN P&l
FLOW DIA.(EXAMPLE)
ILLUSTRATION IN PIPING
ARRANGEMENT DRAWING
ILLUSTRATION IN
HOOK-UP DWG(DETAIL)
I SECTION RESPON.
MATERIALS TAKE-OFF A
1 FOR
"ROCUREMENT I SPLIT OF 'ITE 'ORK 1 REMAKKS
NO. MATERIALS D1

DRAIN AND PURGE PIPING FOR VALVE (8) IS INTEGRAL

INSTRUMENTATION WlTH THE L W E L GAGE
-s, LINE DESIGNATION
SUCH VALVES ARE NOT TO
BE DESCRIBED IN P&l

DRAIN

13 FLANGE 0

WHEN TO BE EQUIPPED WlTH

I ACTUAL FORM SHALL BE
ILLUSTRATED.

PURGE METER

,LINE DESIGNATION PLAN DWG

2

4
GASKET

VALVE

BOLT/NUT
0

0
0
0

0 1