PSS5000-TEGU VRM Verify v2 Install Test 80337601

PSS 5000 VRM Verification, Germany
Version 2.0
Installation and Test Guide
PUMP
ELECTRONICS
RS485 FAFNIR VPC

CONTROL
ELECTRONICS
SENSOR DEVICE
Date 27 May 2003

Document number PSS5000/TEGU/803376/01
Doms A/S Formervangen 28 Tel. +45 4329 9400 info@doms.dk

DK-2600 Glostrup Fax +45 4343 1012 www.doms.com
Installation and Test Guide, version 2.0
Table of Contents
1 Introduction ..................................................................................................... 3
2 References ....................................................................................................... 3
3 Installation and Setup ...................................................................................... 4
3.1 PSS 5000 .................................................................................................. 5
3.1.1 Configuration..................................................................................... 5
3.2 Local Optical and Acoustical Alarms....................................................... 6
3.3 Demo POS................................................................................................ 7
3.3.1 Configuration..................................................................................... 7
3.4 Configurator ............................................................................................. 7
4 Running the Verification Tools ....................................................................... 8
4.1 Demo POS................................................................................................ 8
4.1.1 Configure Forecourt .......................................................................... 8
4.1.2 Open Forecourt Devices .................................................................. 10
4.1.3 Self Service Mode ........................................................................... 11
4.1.4 Fuelling Point Error handling.......................................................... 13
4.1.5 Connection Lost after PSS 5000 Power Down................................ 14
4.2 PSS Configurator.................................................................................... 15
4.2.1 Configure VRM System.................................................................. 15
5 Verification Sessions ..................................................................................... 16
5.1 Evaluated Fillings................................................................................... 16
5.1.1 Various Vapour Recovery Rates (VRR) ......................................... 17
5.2 Fillings with VRC-box Error.................................................................. 22
5.3 Fillings with Alarm Box Error ............................................................... 25
5.4 “Time to Live with Error(s)” Error State................................................ 26
5.5 PSS Vapour Recovery Monitoring Data ................................................ 28
5.5.1 PSS Web Pages ............................................................................... 28
5.5.1.1 Vapour Recovery Monitoring Status........................................ 28
5.5.1.2 Online List ................................................................................ 28
5.5.1.3 Device Errors............................................................................ 29
5.5.2 PSS Local Service Panel ................................................................. 29
5.5.3 Status and Log Files ........................................................................ 29
6 Test and Reset Functions............................................................................... 30
7 Fp Error Codes (Reported to POS)................................................................ 33
History .............................................................................................................. 34
PSS5000/TEGU/803376/01 Page 2 of 34
1 Introduction
This document is describing the test and verification procedure used to verify
that the official German requirements, the so-called BlmSchV Rules,
regarding Vapour Recovery Monitoring, are complied with when using the
Doms PSS 5000 and FAFNIR VRC Boxes.
The test procedures can be used in an accept test session for the customer of
the PSS 5000 / VRC system.
2 References
VRM System Description: Doms Document SYSTEM/DESC/803308/04
PSS5000/TEGU/803376/01 Page 3 of 34
3 Installation and Setup
PUMP PSS 5000 BP/DOMS POS
HTTP SERVICE
VRC
DVRC
FUEL VAPOUR
4W XML STATISTICS
ALARM PANEL
Fig. 1 Equipment Involved in Vapour Recovery Monitoring
Tools and programs to be used are:

• PSS 5000 system with 1 VRM Alarm Panel
• PC with Web browser
• Demo POS for initialisation and Forecourt operation
• PSS Configurator for VRC initialisations
• TLT (Transport Level Tester), optional
• Real pump or Pump Simulator
• Real Vapour Recovery Controller or VRC Simulator
PSS5000/TEGU/803376/01 Page 4 of 34
3.1 PSS 5000
The VRM Alarm Panel should be connected to the PSS port 11 (default) via a
DSB451 module (Parallel I/O).
For port number of all other external devices: Please see PSS 5000 Application
Software Release Document (SRD).
Program modules are uploaded according to the PSS 5000 Technical Manual.
3.1.1 Configuration
The TCP/IP IP address of the PSS 5000 must set to a value given by the
network administrator.
To set the above mentioned TCP/IP parameters from the Local Service Panel
go to menu 2.3.1 and press <RIGHT> to display the current IP address and
proceed to the set-up menu’s.
TCP/IP IP ADDRESS USE DHCP?

2.3.1 Q 10.10.10.199 Q NO
Set USE DHCP=NO and set the IP address to the desired value using the
<UP> and <DOWN> buttons:
SET IP ADDRESS SET SUBNET MASK SET DEF. GATEWAY

10. 10. 10.101 Q 255.255.255.0 Q 10. 10. 10. 1
NEW SETUP
RESET NOW?
Finally press <OK> to perform the board reset, which activates the new
setting.
PSS5000/TEGU/803376/01 Page 5 of 34
3.2 Local Optical and Acoustical Alarms
Alarm Panel
The system must locally be equipped with an optical as well as an acoustical

alarm.
Alarms should be handled in two steps:
• first alert the operator and the remote system that something is wrong
with the vapour recovery system.
• second provide information regarding what is wrong.
Alarm functionality’s to be checked:
• Visual alarm:
o ON to indicate that everything is ok.

o FLASHING if the Vapour Recovery System has one or more
nozzles in error or disabled state.
o OFF indicates that there is a problem with the alarm panel or
its connections.
• Acoustical alarm:
o SOUND if the Vapour Recovery System has one or more

nozzles in error or disabled state.
o Switch for switching off the sound
PSS5000/TEGU/803376/01 Page 6 of 34
3.3 Demo POS
The PSS 5000 Windows Interface components are required for running the
Doms Demo POS
For installing the PSS 5000 Windows Interface components, run the setup
program:
Windows\PSS 5000 Interface Components\setup.exe
Follow the instructions on the screen.
For installing the Demo POS including User’s Guide and various ini-files, run
the Demo POS setup program:
Windows\DemoPOS\…\setup.exe
IMPORTANT: If a Doms Demo POS is already installed, the existing Demo

POS must be un-installed before installing the new one: Go to the ‘Control
Panel… Add/Remove Programs… Remove ‘Doms Demo POS’.
3.3.1 Configuration
The actual site setup (physical devices connected to the PSS 5000 system) is
defined in the PSS5000_VRM.ini file.
• Grades (names etc)

• Prices
• Mode of running (ServiceModes, FullingModes etc)
• Pumps (number, products assigned etc)
• VRC assignments
3.4 Configurator
For installing the PSS Configurator, run the setup program:
Windows\PSS Configurator\setup.exe
PSS5000/TEGU/803376/01 Page 7 of 34
4 Running the Verification Tools

4.1 Demo POS
The Demo POS is started from the start menu of your PC:
Start… Program Files… Doms PSS Demo POS
When prompted for Forecourt Logon: Select/Enter the IP address of the host =
the PSS 5000 and press ‘OK’
4.1.1 Configure Forecourt
From the Demo POS menu:

Actions… Special… Configure Forecourt
Fig. 2 Demo POS, Configure Forecourt
PSS5000/TEGU/803376/01 Page 8 of 34
Navigate/browse (‘…’-button) to the Forecourt configuration ini file (default

located in the Demo POS program folder). Select PSS5000_VRM.ini
Fig. 3 Demo POS Configurator, Configure Forecourt
Press ‘Configure’
Fig. 4 Demo POS MasterReset FC
Press ‘Yes’ to MasterReset
When finished, close the Configurator: Press ‘Exit’

Return to Demo POS.
PSS5000/TEGU/803376/01 Page 9 of 34
4.1.2 Open Forecourt Devices
From the Demo POS menu:

Actions… Special… Open All Devices
Fig. 5 Demo POS, Open All Devices
Open All Devices:

Confirm: Press ‘Yes’
PSS5000/TEGU/803376/01 Page 10 of 34
4.1.3 Self Service Mode
Before a Self Service transaction can take place, the Fuelling Point (Pump)
must be PreAuthorized:
Fig. 6 Demo POS, Fuelling Point status Idle
To PreAuthorize a Fuelling Point:

• Select Fuelling Point (Fp 1 in this example)
• Press ‘Auth’ button to preauthorize the selected Fp
• Fp 1 will now be Preauthorized like Fp 2
Make a Self Service transaction on pump 1 and the Demo POS will show the
transaction like below:
Fig. 7 Demo POS, One Current Transaction
PSS5000/TEGU/803376/01 Page 11 of 34
To clear the transaction, perform a Pay operation:

• Select the transaction to be paid in ‘Forecourt Overview’ pane
• Press ‘Add’ button to add the transaction to the receipt
• Select the transaction in the ‘Receipt’ pane
• Press ‘Sale OK’ for paying
Fig. 8 Demo POS, Transaction locked
Now the Fuelling Point status will return to either ‘Idle’ or ‘PreAuthorized’
depending on the ServiceMode being used.
PSS5000/TEGU/803376/01 Page 12 of 34
4.1.4 Fuelling Point Error handling
Fig. 9 Fuelling Error State
To Clear a Fuelling Point Error:

• Select Fuelling Point (Fp 3 in this example)
• Press ‘Clear Err.’ button to clear the error of the selected Fp
Fp 3 will now be back in Idle state like Fp 4
PSS5000/TEGU/803376/01 Page 13 of 34
4.1.5 Connection Lost after PSS 5000 Power Down
After a PSS 5000 power down, the connection from the Demo POS to the PSS
Forecourt will be lost.
To re-establish the connection, make a new Forecourt logon:
From the Demo POS Menu:

• Select Actions… Special… Forecourt Logon
Fig. 10 Demo POS, Manual Forecourt Logon
PSS5000/TEGU/803376/01 Page 14 of 34
4.2 PSS Configurator
The PSS Configurator is started from the start menu of your PC:
Start… Program Files… Doms PSS Configurator
4.2.1 Configure VRM System
The Configurator is used for additional configuring the VRM system.

Follow the instructions in the PSS Configurator User’s Guide.
PSS5000/TEGU/803376/01 Page 15 of 34
5 Verification Sessions
In the following test sessions the test results are checked as following:
• ‘PSS Web Menu 5.1.5.1. Vapour Recovery Monitor Test’ requires

login as User = “vrc” and password = ”password” (default).
• Vapour Recovery Errors on Nozzles are reported as Fuelling Point
Errors (FpError) to the POS system.
• Error counting is reported as ‘Consecutive unacceptable fillings’ on
‘PSS Web Menu 5.1.4.1 Vapour Recovery Monitor Status’ and in the
Site Status Log http://PssIpAddr/newevent.xml
• Evaluated Filling data is logged in the PSS event log
http://PssIpAddr/newevent.xml
• Alarm (Sound and light) is checked on the VRM Alarm panel
• Nozzle disabled is checked by observing if motor running on Pump
Simulator or real pump.
5.1 Evaluated Fillings
Only evaluated fillings are reported by the VRC box.
Definition:
An evaluated filling is a filling that:
• Lasts longer than 20 seconds

and
• Has a flow rate of min. 25 litre/minute
PSS5000/TEGU/803376/01 Page 16 of 34
5.1.1 Various Vapour Recovery Rates (VRR)
Purpose:
Verify, that
• All evaluated fillings must be logged in event log
• A Fuelling Point will enter a Vapour Recovery Error state when an
associated nozzle is meeting the specified error conditions
• Alarm (Acoustical as well as optical) activated
All fillings with unacceptable VRR must regardless of temperature be included

in the error counting.
The limited temperature range between +5C and +35C (both inclusive) is only
related to calibration of the VRC.
The temperature values used in the test cases are solely for having traceable
test data.
VRR OK :
• Create 1 filling with VRR = 100% and temp 20, and check that
o POS:
- No FpError
o PSS web menu 5.1.4.1 VRM Status:
- Nozzle x ‘Status’ OK
o Event log (newevent.xml):
- Check VRC filling data
VRR too low, Fp X:
• Create 1 filling with VRR = 70% and temp 21, and check that:
o POS:
- No FpError yet
o PSS web menu 5.1.4.1 VRM Status + site_sta.xml:
- Nozzle x ‘Status’ warning
- Consecutive unacceptable filling - counter is incremented
- Check VRC filling data
• Create 9 similar fillings (same nozzle / grade), check that:

o POS:
- FpError 3x
o Pump:
- Temporary blocked. Another fuelling not possible
o Alarm panel:
- Flashing, Sound ON until switched OFF
- Nozzle x ‘Status’ error
- Consecutive unacceptable fillings - counter is incremented
- Check VRC filling data + FpError 3x
PSS5000/TEGU/803376/01 Page 17 of 34
• Clear FpError from POS, and check that

o POS:
- FpError is cleared
o PSS web menu 5.1.4.1 VRM Status,
- Nozzle x ‘Status’ error
- ‘Remaining operation’ set to 72 hours
o Alarm panel:
- Flashing
o Another fuelling possible
• Perform a ‘Reset VR counters for fuelling point’ using the password

protected PSS web menu 5.1.5.1 VRC Test, check that:
o PSS web menu 5.1.4.1 VRM Status + site_sta.xml,
- Nozzle x ‘Status’ is OK
o Alarm panel:
- No alarm
VRR too high, Fp X:
• Create 1 filling with VRR = 125% and temp 22, check that
o POS: No FpError yet
• Create 9 similar fillings (same nozzle / grade), check that

o POS:
- FpError 3x
o Pump:
o Alarm panel:

o POS:
- Nozzle ‘Status’ error
o Alarm panel:
- Flashing

protected PSS web menu 5.1.5.1 VRC Test.
PSS5000/TEGU/803376/01 Page 18 of 34
Fp X with 3 grades, Nozzle X, VRR to low:
• Create 1 (Nozzle X) filling with VRR = 80% and temp 11, check that
o POS:
- No FpError yet
• Create 9 similar fillings (same nozzle / grade) check that

o POS:
- FpError 3x
o Pump:
o Alarm panel:

o POS:
- Nozzle X ‘Status’ error
o Alarm panel:
- Flashing
Fp X with 3 grades, Nozzle Y, VRR too low:
• Create 1 (Nozzle Y) filling with VRR = 80% and temp 12, check that
o POS:
- No FpError yet

o POS:
- FpError 3y
o Pump:
o Alarm panel:
- Flashing, Sound remains OFF

o POS:
- Nozzle X and Y ‘Status’ error
o Alarm panel:
- Flashing
PSS5000/TEGU/803376/01 Page 19 of 34
Fp X with 3 grades, Nozzle Z, VRR too low:
• Create 1 (Nozzle Z) filling with VRR = 80% and temp 23, check that
o POS:
- No FpError yet
- Nozzle Z ‘Status’ warning

o POS:
- FpError 3z, check also
- no additional FpError 30 is reported
- Pump: Temporary blocked. Another fuelling not possible
o Alarm panel:
- Flashing, Sound remains OFF

o POS:
- Nozzle X,Y and Z ‘Status’ error
o Alarm panel:
- Flashing
• Perform an ‘Reset VR counters for fuelling point’ using the password

protected PSS web menu 5.1.5.1 VRC Test, check that
o On PSS web menu 5.1.4.1 VRM Status:
- All Nozzle ‘Status’ is OK
PSS5000/TEGU/803376/01 Page 20 of 34
Non-consecutive bad fillings
• Create 5 fillings (with same nozzle) with VRR = 120% and temp 31.
• Create 1 good filling (with same nozzle) with VRR = 100% and
temp 32. Check that:
- Nozzle x ‘Status’ OK
• Create 5 fillings (with same nozzle) with VRR = 120% and temp 33.
Check that:
o POS:
- No FpError

PSS5000/TEGU/803376/01 Page 21 of 34
5.2 Fillings with VRC-box Error
Customer transactions generated when Vapour Recovery Box is in error states

must always be handled as fillings with unacceptable vapour recovery rate.
1a) Verification sessions with VRC-box online, but no evaluated data

delivered within 5 seconds after Pump Filling ended:1
• Pump transaction. Don’t create any VRC filling. Check that:

- Nozzle x ‘Status’ Not evaluated
o POS:
- No FpError generated
1b) Verification sessions with VRC-box online, but evaluated data

delivered too late (unexpected):2
• Create 1 filling with VRR = 100% and temp 20. Check that:
- Nozzle x ‘Status’ not evaluated
o POS:
- FpError 51:Unexpected VRC Filling
• Clear FpError. Check that :

o POS:
• Authorize Fp for another fuelling. Check that:

o Pump:
- Motor can start again
2a) Verification sessions with VRC-box going offline:
• VRC going from online to offline. Check that:

o POS:
- All VRC assigned Fps: FpError 49: VRC Offline warning
• Clear FpError(s). Check that:

o POS:
- All VRC assigned Fps: FpError(s) are cleared
1
Test case might only be possible using VRC simulator or when using real VRC with a pump filling lasting less
than 20 secs or with a flow less than 25 litres/minutes.
2
Test case might only be possible using VRC simulator
PSS5000/TEGU/803376/01 Page 22 of 34
2b) Verification sessions with VRC-box being offline:
• Create 1 filling. Check that:

o POS:
- No FpError generated

PSS5000/TEGU/803376/01 Page 23 of 34
3a) Verification sessions when VRC-Box going into Fatal error:
• Set VRC in Fatal error state (ID 108: Bit 0 = 1). Check that:
o POS:
- FpError 50: VRC Error warning
• Clear FpError. Check that:

o POS:
3b) Verification sessions when VRC-Box reporting Fatal error:
• Create 1 filling with VRR = 100% and temp 20, VRC in error state.
Check that:
- Nozzle X ‘Status’ warning
o POS:
- No FpError yet
• Create 9 similar fillings (same nozzle / grade). Check that:

o POS:
- FpError 3x
o Pump:
o Alarm Panel:
- Flashing. Sound ON until switched OFF

o POS:

o Pump:
- Not longer blocked.
PSS5000/TEGU/803376/01 Page 24 of 34
5.3 Fillings with Alarm Box Error
When the Alarm Box is offline or in an error state, all transactions should be
handled as VRC error transactions.
Verification session when Alarm-Box going from online to offline:
• Disconnect DIO module DSB451 (Remove DSB cable between PSS

5000 and HIM module). Check that:
o POS:
- All VRC assigned Fps: FpError 52: VR Alarm Panel Offline
warning
• Clear all VRC assigned Fps FpError(s). Check that

o POS:
- All FpError(s) are cleared
• Authorize Fp for another fuelling. Check that:

o Pump:
- Motor can be starting immediately
Verification sessions when Alarm-Box offline or in error:
• Create 1 filling with VRR = 100% and temp 20. Check that:
o POS:
- No FpError yet
• Create 9 similar fillings (same nozzle / grade). Check that:

o POS:
- FpError 3x
o Pump:
o Alarm Panel:
- Light OFF. Sound OFF

o POS:

protected PSS web menu 5.1.5.1 VRC Test. Check that:
o Pump:
- Not longer blocked.
PSS5000/TEGU/803376/01 Page 25 of 34
5.4 “Time to Live with Error(s)” Error State
If a Vapour Recovery Error state has lasted more than the time specified as
‘Time to Live with Error(s)’ (Default 72 hours), the nozzle must be disabled.
• Create 10 fillings (same nozzle / grade) with VRR = 72% and temp =
20. Check that:
o POS:
- FpError 3x
o Pump:

o POS:
o Pump:
- Another fuelling possible
• Wait 72 hours (or the time configured as ‘Time to Live with Error(s)’).
Check that:
o The nozzle is disabled (with and without clearing the
generated FpError):
• Using the defective nozzle for another filling. Check that:

o Pump: Filling not possible
- Nozzle X ‘Status’ Disabled
Hastening the ‘Time to Live with Error(s)’_state can be simulated using the
password protected Service Menu:
Simulate ‘Time to Live with Error(s)’ timeout. See System Test Facilities.

o Pump: Using the prior defective nozzle for another filling
again possible
- Nozzle X ‘Status’ OK
PSS5000/TEGU/803376/01 Page 26 of 34
With special VRM System Configuration (VccInterfaceType option):

Any nozzle in error => All nozzles disabled when ‘Time with Nozzle
Error(s)’ reached
VRR too low:
• Create 1 (Nozzle X) filling with VRR = 70% and temp 20, check that
o POS:
- No FpError yet

o POS:
- FpError 3x
o Pump:
- Is blocked
o Alarm panel:

o POS:
- Nozzle X ‘Status’ error
- ‘Remaining operation’ set to ‘Time with Nozzle Error(s)’
(default 72 hours) for all nozzles
o Alarm panel:
- Flashing
Another fuelling possible
• Await ‘Time with Nozzle Error(s)’ reached, and check

o POS:
- FpError 40 (Can’t be cleared before VR repaired)
o Pump:
- The nozzle disabled

o Site_sta.xml:
- Nozzle ‘Status’ is OK
o Alarm Panel:
- No alarm
PSS5000/TEGU/803376/01 Page 27 of 34
5.5 PSS Vapour Recovery Monitoring Data
Diagnostic information regarding the vapour recovery system should be

available:
• via PSS Web Pages,

• as XML formatted status and log files.
5.5.1 PSS Web Pages
Available information should be:
• Vapour recovery Monitoring Status

• Online List
• Device Errors
5.5.1.1 Vapour Recovery Monitoring Status
Vapour Recovery Monitoring Status (Menu 5.1.4.1):
VRM System:
• Status
VRM Controller:
• Serial Number
• Hardware version
• Firmware version
• Protocol Version
• Online
• State
• Pulser Rate
VRM Fuelling Point:

• Maintenance mode
• Start of counting (date)
• Specific Nozzle Info
o Status
o Remaining operation (when in error state)
o Consecutive unacceptable fillings
o Latest Recovery Rate
o Latest Fuel Flow
o Latest temperature
5.5.1.2 Online List
PSS Menu 5.1.1:

All devices detected online should be listed
PSS5000/TEGU/803376/01 Page 28 of 34
5.5.1.3 Device Errors
PSS Menu 5.1.2:

• Fuelling Point Errors
• VRC Errors
5.5.2 PSS Local Service Panel
• Online List
• Device Errors
5.5.3 Status and Log Files
XML formatted status and log can be viewed with an Internet browser:
http://PssIpAddr/site_sta.xml
http://PssIpAddr/newevent.xml
XML formatted status and event log files could be requested via TCP/IP.
The content of the XML formatted file is the similar to the Web based status.
PSS5000/TEGU/803376/01 Page 29 of 34
6 Test and Reset Functions

Test and reset functions can be accesses via a password protected menu of the
PSS system (Menu 5.1.5.1):
None
Reset VR counters for fuelling point
Suspend disabling of fuelling point
Simulate VR error on fuelling point

Simulate VR disabling of fuelling
point
Simulate VR disabling of nozzle 1
Simulate VR disabling of nozzle 2
Time to live with error(s) for entire VRM system: |72| hours
Check each function listed in the ‘Test and Reset’ table.
• Time To Live with Error(s) using PSS system (Menu 5.1.5.1):

Check:
o Reduced time values during test below
• Simulate VR error on fuelling point using PSS system (Menu

5.1.5.1): Check that:
o POS:
- FpError 30
o Pump:
o Alarm Panel:
- Flashing. Sound ON until switched OFF.

o POS:
• Simulate VR disabling of fuelling point using PSS system (Menu

o POS:
- FpError 40
o Pump:
- Blocked. Another fuelling not possible
o Alarm Panel:
PSS5000/TEGU/803376/01 Page 30 of 34
• Try Clear FpError. Check that:

o POS:
- FpError is not cleared (still FpError 40)
• Set to None using PSS system (Menu 5.1.5.1).

o POS:
• Simulate VR disabling of nozzle x using PSS system (Menu

5.1.5.1):
o POS:
- FpError 4x
o Pump:
o Alarm Panel:

o POS:
• Set to None using PSS system (Menu 5.1.5.1)
• Simulate VR disabling of fuelling point using PSS system (Menu

5.1.5.1):
o Alarm Panel:
• Suspend disabling of fuelling point using PSS system (Menu

o POS:
- FpError 40
o Pump:
o Alarm Panel:
- Constant light. Sound still OFF
• POS: Clear FpError. Check that:

o POS:
o Pump:
- Another filling possible
PSS5000/TEGU/803376/01 Page 31 of 34
• Make 10 fillings (same nozzle x) with VRR = 70% and temp 20.
• On Alarm Panel: Switch sound OFF
• On POS: Clear FpError.
• Await ‘Time To Live with Error(s). Check that:
o POS:
- FpError 4x
• Suspend disabling of fuelling point using PSS system (Menu

o POS:
- FpError 40
o Pump:
o Alarm Panel:
- Constant light. Sound still OFF
• POS: Clear FpError. Check that:

o POS:
o Pump:
- Another filling possible

PSS5000/TEGU/803376/01 Page 32 of 34
7 Fp Error Codes (Reported to POS)

VRM errors are reported in two levels:
• After 10 consecutive fillings (same Fuelling Point, same nozzle)

FpErrorCode 3x is generated. This error can be cleared – and the Fp
will be operational for another ‘Time To Live With Error(s)’ Default
72 hours
• ‘Time To Live With Error(s)’ timeout (without repairing the VRC

device) FpErrorCode 4x is generated. This error code can be cleared –
but the nozzle will remain disabled.
FpErrorCode (DEC2)
/* Read when fuelling point is idle */

30: Vapour Recovery Error, all nozzles in error state
31: Vapour Recovery Error, nozzles 1 in error state

40: Vapour Recovery Error, all nozzles disabled
41: Vapour Recovery Error, nozzles 1 disabled

49: Vapour Recovery Controller Offline (Warning)
50: Vapour Recovery Controller Error (Warning)
51: Vapour Recovery Controller Unexpected Filling (Warning)
52: Vapour Recovery Alarm Panel Offline (Warning)
PSS5000/TEGU/803376/01 Page 33 of 34
History
Date Rev. Init. Comments
2003-04-04 00 JoJ First revision (Preliminary)
Major changes reflecting changed system specifications after first
2003-05-27 01 JoJ
test with Fafnir equipment.
PSS5000/TEGU/803376/01 Page 34 of 34

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PSS 5000 VRM Verification, Germany

Installation and Test Guide

RS485 FAFNIR VPC

Date 27 May 2003

Doms A/S Formervangen 28 Tel. +45 4329 9400 info@doms.dk

3 Installation and Setup

PUMP PSS 5000 BP/DOMS POS

Fig. 1 Equipment Involved in Vapour Recovery Monitoring

Tools and programs to be used are:

3.1 PSS 5000

TCP/IP IP ADDRESS USE DHCP?

SET IP ADDRESS SET SUBNET MASK SET DEF. GATEWAY

3.2 Local Optical and Acoustical Alarms

The system must locally be equipped with an optical as well as an acoustical

Alarms should be handled in two steps:

• second provide information regarding what is wrong.

Alarm functionality’s to be checked:

o ON to indicate that everything is ok.

o SOUND if the Vapour Recovery System has one or more

3.3 Demo POS

Windows\PSS 5000 Interface Components\setup.exe

Follow the instructions on the screen.

Follow the instructions on the screen.

IMPORTANT: If a Doms Demo POS is already installed, the existing Demo

• Grades (names etc)

For installing the PSS Configurator, run the setup program:

Follow the instructions on the screen.

4 Running the Verification Tools

Start… Program Files… Doms PSS Demo POS

4.1.1 Configure Forecourt

From the Demo POS menu:

Fig. 2 Demo POS, Configure Forecourt

Navigate/browse (‘…’-button) to the Forecourt configuration ini file (default

Fig. 3 Demo POS Configurator, Configure Forecourt

Fig. 4 Demo POS MasterReset FC

Press ‘Yes’ to MasterReset

When finished, close the Configurator: Press ‘Exit’

4.1.2 Open Forecourt Devices

From the Demo POS menu:

Fig. 5 Demo POS, Open All Devices

Open All Devices:

4.1.3 Self Service Mode

Fig. 6 Demo POS, Fuelling Point status Idle

To PreAuthorize a Fuelling Point:

Fig. 7 Demo POS, One Current Transaction

To clear the transaction, perform a Pay operation:

Fig. 8 Demo POS, Transaction locked

4.1.4 Fuelling Point Error handling

Fig. 9 Fuelling Error State

To Clear a Fuelling Point Error:

Fp 3 will now be back in Idle state like Fp 4

4.1.5 Connection Lost after PSS 5000 Power Down

To re-establish the connection, make a new Forecourt logon:

From the Demo POS Menu:

Fig. 10 Demo POS, Manual Forecourt Logon

4.2 PSS Configurator

Start… Program Files… Doms PSS Configurator

4.2.1 Configure VRM System

The Configurator is used for additional configuring the VRM system.

• ‘PSS Web Menu 5.1.5.1. Vapour Recovery Monitor Test’ requires

5.1 Evaluated Fillings

Only evaluated fillings are reported by the VRC box.

• Lasts longer than 20 seconds

5.1.1 Various Vapour Recovery Rates (VRR)