MFS BDG

MINIMUM FUNCTIONAL Doc No. : L.1804.11.
02
SPECIFICATION FOR Rev No. : 0
SMALL SCALE LNG HUB IN
BANDUNG
Issue Date 4 April 2018

Doc. No. L.1804.11-001 Latest Amendment Date -
Document Title
Minimum Functional Specification for Small Scale
LNG Hub in Bandung
SCOPE AND PURPOSE
This Specification covers the technical requirements for the Small Scale LNG Hub in
Bandung.
It is intended for use by Pertamina or affiliations, and its Contractor as a document for all
contracts regarding the development of Small Scale LNG Hub.
REV
DATE DESCRIPTION PREPARE CHECK APPROVE
NO.
0 5 April ‘18 ALL PAGES TMS/BPP MRF/AP MK
CUSTODIAN
Process Engineering
Issued by:
Engineering Division, Pertamina (PERSERO), Gas Directorate.
Oil Centre Building, MH. Thamrin Kav.55, Jakarta, INDONESIA.
Tel: +62 21 3983 8283 Fax: +62 21 3983 8283
MINIMUM FUNCTIONAL Doc No. : L.1804.11.02
BANDUNG Page No. : 2 of 33
TABLE OF CONTENT
TABLE OF CONTENT ............................................................................................................. 2

1. INTRODUCTION .......................................................................................................... 4
1.1 Scope ................................................................................................................. 4
2. DEFINITIONS AND ABBREVIATIONS ........................................................................ 4
2.1 Abbreviations .................................................................................................... 4
2.2 Definitions ......................................................................................................... 4
3. REFERENCES ............................................................................................................. 4
3.1 Code and Standard ........................................................................................... 4
4. DESIGN REQUIREMENT ............................................................................................ 5
4.1 General Design Requirement ........................................................................... 5
4.1.1. Location ............................................................................................................ 6
4.1.2. Design Life Time ............................................................................................... 6
4.1.3. LNG Composition ............................................................................................. 6
4.1.4. Operating Philosophy ...................................................................................... 6
4.1.5. Isolation Philosophy ........................................................................................ 6
4.1.6. Hydrocarbon Draining Philosophy .................................................................. 7
4.1.7. Venting Philosophy .......................................................................................... 7
4.1.8. Provision for Future Expansion ...................................................................... 7
4.2 Process .............................................................................................................. 7
4.3 Mechanical ........................................................................................................ 8
4.3.1 LNG Storage Tank ............................................................................................ 8
4.3.2 Unloading Pump ............................................................................................... 9
4.3.3 LNG Filling Skid .............................................................................................. 10
4.4 Piping ............................................................................................................... 11
4.4.1 Pipe ................................................................................................................. 11
4.4.2 Valves .............................................................................................................. 11
4.4.3 Pipe Support ................................................................................................... 11
4.4.4 Insulation ........................................................................................................ 12
4.5 Electrical Equipment....................................................................................... 12
4.5.1 General ............................................................................................................ 12
4.5.2 Power Source Connection ............................................................................. 13
4.5.3 Low Voltage Panel .......................................................................................... 13
4.5.4 Lightning & Grounding .................................................................................. 13
4.5.5 Lighting ........................................................................................................... 13
4.5.6 Cable & Cable Tray ......................................................................................... 14
4.5.7 Uninterruptible Power Supply (UPS) ............................................................. 14
4.6 Instrumentation and Control .......................................................................... 14
4.7 Civil Work ........................................................................................................ 15
4.7.1 Soil Investigation ............................................................................................ 15
4.7.2 Site Preparation and Topography ................................................................. 15
4.7.3 Building ........................................................................................................... 15
4.7.4 Steel (Shelter) Structure................................................................................. 17
4.7.5 Concrete Foundation ..................................................................................... 18

4.7.6 Steel Reinforcement ....................................................................................... 18
4.7.7 Concrete.......................................................................................................... 18
4.7.8 Minimum Concrete Cover .............................................................................. 19
4.7.9 Foundation Height .......................................................................................... 19
4.7.10 Machine Foundation ....................................................................................... 19
4.7.11 Weight of Machine Foundation ...................................................................... 19
4.7.12 Soil Bearing Capacity ..................................................................................... 19
4.7.13 Pile Bearing Capacity ..................................................................................... 20
4.7.14 Concrete Paving ............................................................................................. 20
4.7.15 Drainage and Sewage .................................................................................... 20
4.7.16 Skid Mounting and Structural Components ................................................. 20
4.8 Utilities ............................................................................................................. 21
4.9 Safety ............................................................................................................... 21
4.9.1 General HSE Management ............................................................................. 21
4.9.2 Safety Philosophy .......................................................................................... 21
4.9.3 Passive Fire Protection Measure ................................................................... 22
4.9.4 Active Fire Protection Measure ..................................................................... 22
4.9.5 Overpressure Protection................................................................................ 24
4.10 Materials....................................................................................................... 25
5. GENERAL FABRICATION REQUIREMENTS ........................................................... 25
6. VENDOR TESTING AND INSPECTION..................................................................... 25
6.1 Factory Acceptance Test ................................................................................ 25
6.2 Hydrostatic Test .............................................................................................. 26
7. EQUIPMENT IDENTIFICATION ................................................................................. 26
8. SPARE PART AND SPECIAL TOOLS ...................................................................... 26
8.1 Start-up, Commissioning, and Two Years Spares ........................................ 26
8.2 Special Tools ................................................................................................... 26
9. RESPONSIBILITY & PERFORMANCE GUARANTEE .............................................. 26
9.1 Unloading Performance.................................................................................. 27
9.2 Storage Tank Performance............................................................................. 27
9.3 Filling Performance ........................................................................................ 27
9.4 Power Consumption ....................................................................................... 27
9.5 LNG Consumption for Cooling Down ............................................................ 27
10. DOCUMENTATION .................................................................................................... 27
11. PREPARATION OF SHIPMENT AND STORAGE ..................................................... 28
APPENDIX A – DEVIATION LIST ......................................................................................... 29
APPENDIX B – MANUFACTURER LIST .............................................................................. 30
APPENDIX C – GENERAL SCHEME OF LNG HUB ............................................................. 31
APPENDIX D – PLANT LAYOUT .......................................................................................... 32
APPENDIX E – CONTROL SYSTEM GENERAL CONFIGURATION ................................... 33
1. INTRODUCTION
The purpose of this specification is to provide the minimum functional requirements
which are applicable to the Small Scale LNG Hub Project to be designed, built,
commissioned, tested and started-up in Jakarta Area.
1.1 Scope
This specification covers the general requirement of Small Scale LNG Hub to be
supplied by CONTRACTOR for COMPANY’s Project.
2. DEFINITIONS AND ABBREVIATIONS
2.1 Abbreviations
ESD Emergency Shutdown System
FGD Fire & Gas Detection System
HAZID Hazard Identification
HAZOP Hazard Operability
HSE Health, Safety, & Environment
LNG Liquified Natural Gas
LCP Local Control Panel
PLC Programmable Logic Controller
PPE Personnel Protective Equipment
QRA Quantitative Risk Analysis
VGL Vertical Gas Liquid
2.2 Definitions
COMPANY PT Pertagas Niaga (PTGN)
CONTRACTOR Appointed by COMPANY, who shall be responsible for the
detailed engineering design, material and equipment
procurement, construction, commissioning, tested, and start
up the facility.
SUBCONTRACTOR Appointed by CONTRACTOR to provide services to
CONTRACTOR.
PROJECT Project.
VENDOR The manufacturer of the equipment or the manufacturer’s
agent.
3. REFERENCES
In case of conflicts/availability of codes or standards the following precedence shall be
used:
1. Indonesia Law and Regulation Statutory requirements
2. Project Specifications
3. Industri Practices (typically International Codes, Standards and Practices unless
noted otherwise).
3.1 Code and Standard
API STD 520 Sizing, Selection, and Installation of Pressure Relieving
Devices in Refineries
API STD 521 Guide for Pressure Relieving and Depressuring Systems
API STD 526 Flanged Steel Safety Relief Valves
API STD 598 Valve Inspection and Test
API STD 610 Centrifugal Pumps for Petroleum, Petrochemical and Natural
Gas Industries
API STD 674 Positive Displacement Pumps-Reciprocating
API RP 505 Recommended Practice for Classification of Locations for
Electrical Installations at Petroleum Facilities Classified as
Class I, Zone 0, and Zone 2
ANSI/FCI 70-2 Control Valve Seat Leakage
ASME B16.5 Pipe Flanges and Flanged Fittings
ASME B31.3 Process Piping
ASME V Nondestructive Examination
ASME Sec VIII Div 1 Boiler and Pressure Vessel Code, Rules for Construction of
Pressure Vessel
BS 6364 Valves for cryogenic service
EN 13465 Installations and equipment for liquefied natural gas. Design
of onshore installations with a storage capacity between 5 t
and 200 t
NFPA 10 Standard for Portable Fire Extinguishers
NFPA 11 Standard for Low-, Medium-, and High-Expansion Foam
NFPA 2001 Standard on Clean Agent Fire Extinguishing Systems
Main Design Code shall be selected by using EN 13645. CONTRACTOR shall clearly
describe and justify which code is applicable for each part of the installation.
CONTRACTOR is allowed to select different set of codes per discipline providing that
they are interchangeable. Piping and mechanical shall be covered by one set of codes
(American or European), instrumentation and electrical shall be covered by one set of
codes and structures. The applicable revision of the regulations, standards and codes
followed shall be the latest version applicable at the time of signature of the EPC
Contract.
4. DESIGN REQUIREMENT
4.1 General Design Requirement
The Small Scale LNG Hub Facility will be constructed to have a LNG Storage with 60
m3 capacity and a minimum of 0.096 MMSCFD LNG delivery capacity. It shall consist
of LNG Storage, LNG Unloading Pump, LNG Filling skid, and other supporting
facilities. LNG from source will be transported using 20 ft ISO Tank and unloaded to
LNG Storage Tank by using LNG Unloading Pump. Then LNG from storage tank will
be transferred to LNG Cylinder and LNG Semi Trailer using LNG Filling Skid. General
scheme of LNG Hub can be referred to Appendix C. The facility in LNG Hub shall be
constructed with consideration of future expansion described in Section 4.1.8.
4.1.1. Location
LNG Hub will be constructed in Bandung Area, Jl. Siliwangi No. 99, Baleendah.
Footprint of the area will be approximately 28m x 40m. Exact location will be informed
later.
4.1.2. Design Life Time
LNG Hub shall be designed for 20 years lifetime.
4.1.3. LNG Composition
Equipment shall be designed to handle LNG from several sources with typical
composition as follow:
Table 1. Typical LNG Composition

Component Mole Fraction
Lean Rich
CH4 0.9685 0.9065
C2H6 0.0215 0.0504
C3H8 0.0050 0.0310
i-C4H10 0.0009 0.0060
n-C4H10 0.0011 0.0058
i-C5H12 0.0001 0.0001
i-C5H12 0.0000 0.0000
n-C6H14 0.0000 0.0000
N2 0.0029 0.0002
O2 0.0000 0.0000
CO2 0.0000 0.0000
4.1.4. Operating Philosophy

LNG Hub shall be operated for 12 hours/day with operational hour 06AM – 06PM.
LNG from source will be transported to LNG Hub Facility by using 20 ft ISO Tank. After
arriving in LNG Hub, the ISO Tank shall be unloaded to LNG storage tank by using
flexible hose and unloading pump. The LNG from LNG storage tank shall be
transferred to LNG Cylinder and Semi Trailer by LNG Filling Skid. LNG Cylinder filling
operation will be done by weight measurement using weight scale. Operation for LNG
Filling Skid will be done by utilizing Local Control Panel, while others will be operated in
the Control Room.
4.1.5. Isolation Philosophy
Valving and isolating philosophy shall define safe isolation, draining, purging and
venting so that routine operation, maintenance and inspection are carried out without
shutdown. All the valves that are part of an isolation block (single or double) shall be
Tight Shut Off (equivalent to FCI 70-2 class V). An ESD valve is considered as a block
valve.
Positive isolation (blind, spool piece) shall be provided for vessel entry (if relevant) as
well as to prevent backflow during maintenance operations on equipment.
Nitrogen purging points shall be provided where necessary and appropriate.

4.1.6. Hydrocarbon Draining Philosophy
No potentially contaminated storm water shall be released off-site without treatment.
Spills or leaks of oil may arise from equipment that is lubricated or driven by oil and is
located in sheltered areas. These spills and leaks will be locally collected and gravity
drained to sealed containers for subsequent transport and disposal off-site.
Potentially oil contaminated waters from roads and from areas on shore will be
collected and conveyed through the general area drainage collection system.
Spills of oil from diesel tanks, transformers, etc. shall be collected into a curbed area
and hold until their off-site disposal. Waters resulting from rain or fire, hold in the
curbed area can be conveyed to the general drainage system only through a manually
operated valve.
4.1.7. Venting Philosophy

LNG Hub shall be designed with “no venting” philosophy during normal operation. The
philosophy, however, is inapplicable for the following occurrence:
- Unsafe condition
- No LNG sendout delivered
- Long period of blackout
Venting facilities shall be designed so that all hydrocarbon released from LNG Hub
both intentionally and unintentional will be directed to one single point to the
atmosphere. Venting location and dimension shall consider radiation criteria specified
in API RP 521, as well as dispersion so that hydrocarbon concentration on the LNG
Hub is not in the flammability limit in any condition.
4.1.8. Provision for Future Expansion
CONTRACTOR shall consider provision of space, connection, utilities & etc for
COMPANY’s plan to expand LNG Hub capacity. Additional equipment to be considered
in the future expansion will be as follow:
- 1 horizontal 60 m3 LNG Storage Tank
- 1 LNG pump with 50-150 L/min capacity
4.2 Process
CONTRACTOR shall determine Design Pressure of the equipment installed on the
LNG Hub based on the following criteria:
Table 2. Design Pressure Criteria
Max. Operating Pressure (MOP), barg Design Pressure, barg
MOP < 10 MOP + 1.8 or min 3.5 bar
MOP > 10 1.1 x MOP or MOP + 3.5 (whichever is
greater)
*MOP : maximum operating pressure, which might occurred during normal operation,
start-up, shutdown, and upset condition
Other than Design Pressure, CONTRACTOR shall also determine Design

Temperature of the equipment installed on the LNG Hub based on the following
criteria.
- Maximum Design Temperature = Maximum operating temperature + 25oC
- Design Temperature for equipment installed in the open space shall consider of
sun radiation
- Minimum Design Temperature = Minimum operating temperature – 5oC
*Max/Min Operating Temperature : maximum/minimum operating temperature which
might occurred during normal operation, start-up, shutdown, and upset condition
4.3 Mechanical
Material selection shall be suitable for cryogenic application (where required).
Vessels shall be designed, manufactured and tested in accordance with recognized
standards (CONTRACTOR shall select one common design code such as EN 13458-2
or ASME VIII).
Any pressure and/or cryogenic part of the installation shall be provided with material
certificate 3.1 according ISO 10474.
All equipment and piping shall be provided with earthing and lightning protection.
Mechanical equipment required in this project is listed on Table 3.
Table 3. Mechanical Equipment List
No Item Specification Qty Remark
1 LNG Storage Tank - Installation : Horizontal 1 EA
- Nett Capacity : 60 m3
- Design Pressure : 10 barg
- Boill Off Rate : 0.2%wt/day
- Including PBU
2 LNG Unloading - Capacity : 20 m3/hr 1 EA
Pump - Differential Head : 100 m
3 LNG Filling Skid - 2 EA Pumps 1
Capacity : 50-150 L/min LOT
Differential Head : 100 m
- 2 filling points to LNG
Cylinder (3/4” flexible hose
each designed to 50 L/min
filling)
- 1 filling point to LNG Semi
Trailer (2” flexible hose c/w
dry coupling)
- Other associated piping &
instrumentation
4.3.1 LNG Storage Tank

LNG storage tanks will be horizontal pressure vessels of a 60 m3 capacity and 10 barg
Design Pressure. These vessels shall be vacuum insulated. CONTRACTOR shall
clarify insulation selection with comprehensive justification and a maximum of
0.2%wt/day boil-off rate to be in accordance with Performance Guarantees.
The inner shell shall be in stainless steel and the outer shell in carbon steel. Any part
connected to the inner shell (low temperature) shall be in stainless steel.
Storage tank nozzle sizing shall consider 20 m3/hr filling rate and withdrawal rate. The
tank shall be provided with sufficient automatic pressurization system through built-up
pressure vaporizer based on operational requirements. The tank also shall be provided
with necessary field instrument (pressure transmitter, level transmitter, temperature
gauge) and overpressure protection. All connection from tank shall be in accordance
with ASME B16.5.
CONTRACTOR shall define the holding time without sendout at various level of LNG
Storage Tank (LAL, 20%, 50%, 80%, LAH).
4.3.2 Unloading Pump

The unloading pump is used to transfer the LNG from ISO Tank to LNG storage tank.
The capacity of unloading pump will be 20 m3/hr with 100 m differential head.
In general, pumps rating shall comply with the requirements of the Codes, Standards,
Specifications, and Recommended Practices. However, specific exceptions may be
made subject to approval by COMPANY.
Pumps shall be designed so that maximum efficiency will be obtained as near as
possible to the rated flow conditions. Pumps that operate at less than 40% or greater
than 125% of maximum efficiency point are not acceptable. The pumps design shall
have a minimum flow less than 30% of rated flow.
Pump differential head shall be 100m and designed according to API 610.
Pumps shall be provided with high integrity seal or shall be of canned pumps type.
Each pump should have a recycle line sufficient to cover the minimum flow of the
pump. The minimum flow line shall cover the requirement of minimum flow of the
pump.
The pump shall be mounted on a skid base frame, to be supplied by CONTRACTOR,
outdoors and totally unprotected from the weather. [The pump and driver will be
completely submerged in the product fluid, inside an insulated container located at
ground level outside the storage tank.]
All materials used shall be suitable for cryogenic service and compatible with the data,
information and requirements in this specification and in the data sheets, unless
otherwise permitted by the COMPANY in writing.
The design of the pump should avoid the possibility of any trapped cryogenic liquid.
Any area of the pump or its accessories that could become inadvertently pressurized
beyond its design conditions shall be provided with a method of pressure relief, in
particular, any vacuum insulated space that could become pressurized by leakage
through a defect.
The design of the mechanical seal shall prevent metal-to-metal rubbing between the
seal carrier and the rotating seal ring when the soft face material wears out.
Each pump shall be individually valved in order to enable isolation, draining and
purging for maintenance.In cases of pumps running in parallel, a check valve shall be
installed in each pump discharge line. Provisions shall be taken to avoid hydraulic
hammer from this check valve.
The pump shall withstand without damage or leakage any and all sudden temperature
changes resulting from the initial flow of LNG from ambient conditions, or resulting from
any warm-up or cool-down conditions.
The VENDOR shall have successfully used all materials for at least two similar
installations in operation for at least [four years]. These installations shall be for similar
operating conditions. The COMPANY prior to purchase shall approve materials not
meeting these criteria.
Suction of unloading line shall be completed with 2” cryogenic flexible hose (fitted with
quick coupling) to unload LNG from ISO Tank to LNG Storage Tank and to send vapor
return from LNG Storage Tank to ISO Tank. Unloading duration for 20 ft ISO Tank
shall be less than 1 hour.
4.3.3 LNG Filling Skid
The LNG Filling Skid shall be designed to be able to transfer LNG from LNG Storage
Tank to LNG Cylinder and Semi Trailer. It is expected that LNG Filling Skid shall be
able to filling 2ea of 170 Liter capacity LNG Cylinder under 10 minutes and to fill LNG
Semi Trailer 10 m3 under 1.5 hours at the same time. The LNG Filling Skid shall at
least consists of the following equipment
- 2 EA Pumps
Capacity : 50-150 L/min
Differential Head : 100 m
- Variable Frequency Drive
- 2 filling points to LNG Cylinder (2 ea 3/4” cryogenic flexible hose each designed to
50 L/min filling)
- 1 filling point to LNG Semi Trailer (1ea 2” cryogenic flexible hose c/w dry coupling)
- Vapor return connection (2 ea ¾” cryogenic flexible hose and 1 ea 2” cryogenic
flexible hose c/w quick coupling)
- DP flow meter for each connection to LNG Cylinder and Semi Trailer
- 2 weighing station for each LNG Cylinder connection
- Control valve, shutdown valve, safety valve
- Field instrument
- Manual valve
- Flammable Gas Detector
- Beacon & annunciator
- Emergency push button
- Local Control Panel (including PLC, push button, HMI to display process parameter)
- Junction box, wiring&accessories
- Other associated piping & instrumentation
Inlet and outlet header of LNG Filling Skid shall be designed to handle 2 pumps
operation in parallel. Provision for future space and connection shall be provided for
additional 1EA pump and 2 EA filling point to LNG Cylinder. Skid shall be designed to
be movable and installed in an elevated working platform at least 200 mm from finished
ground level. Design of working platform shall consider ground handling of LNG
Cylinder movement from and to Truck (refer to Picture 1). Skid also shall be completed
with shelter to protect the personnel and equipment from any weather condition.
Picture 1. Sectional View of LNG Filling Skid

4.4 Piping
4.4.1 Pipe
Material selection shall be suitable for cryogenic application. Piping shall be designed,
manufactured and tested in accordance with recognized standards (such as EN 13480
or ASME B31.3 design code) and suitable for cryogenic service (where required).
Above code presents methods to size pipe considering stresses due to internal
pressure, weight of pipe, weight of liquid and thermal expansion and contraction of
piping. Piping material used for cryogenic piping systems must conform to ASTM
specifications which list material to be used based on operating temperature and
pressure. ASTM A 312 material TP304/ TP316 or equivalent, dimensions according to
ASME B 36.19M/B 36.10M or EN 10216-5/ EN10217-7, 1.4401/1.4404, material
certificate must be provided to ensure chemical composition & mechanical properties.
Piping shall be designed to allow free expansion due to thermal gradient. Expansion
Bellows on cryogenic lines are not permitted. Flanges on liquid lines shall be reduced
to a minimum e.g by using butt-welded valves. NDT Requirement shall comply to
ASME B31.3.
All piping from skid edge shall be terminated with a flanged connection, unless
specified otherwise. Wherever possible, piping shall be gathered on the skid to a
header, thus allowing a single tie-in. Each line feeding the drain header shall be
provided with a check valve.
4.4.2 Valves
Valves shall be manufactured in accordance with the latest related code and standard.
Basic valve design and testing shall conform to but not limited to followings standard:
ASME B31.3 Boiler and Pressure Code (all valve types)
ANSI B16.34 (all valve types)
API 600, 602, 603 (gate valves)
API 602 (gate, globe, and check valves)
API 607 (fire test)
API 608 (ball valves)
API 609 (butterfly valves)
BS 6364 (valve for cryogenic service)
Valve material must be suitable for cryogenic service; Cold isolation of the stem seals
from cryogenic temperatures will require an extended bonnet. Seat and stem seal
component material shall be forms of fluoropolymers Butt-welded valves shall be of
top-entry or three-piece body type to allow in-line maintenance of internals. Cryogenic
valves shall also be tested as per the requirements of BS 6364 or compatible standard
4.4.3 Pipe Support
Supports shall be designed to withstand all service loads. Service loads shall include
thermal stresses resulting from differential contraction of the foam (Insulation) and the
pipe, thermal stresses resulting from the temperature gradient through the thickness of
the insulation, clamping forces, mechanical loads applied by the piping system and any
other loading that may be present at the support. The mechanical (vertical and
horizontal) loads should be obtained from the pipe support drawings (e.g. isometric
drawings).
4.4.4 Insulation
Materials for insulation, fastenings and jacketing shall comply with and shall be
selected from the materials described in related code and standard. All materials and
application methods shall be selected to suit local weather and environmental
conditions. Insulation materials shall be free of asbestos. No CFC’s or HFC C141-b
shall be used in the production of PUR/PIR foam materials. All insulated piping shall be
protected with jacketing systems, e.g. metal, reinforced mastic, tapes, modified EPDM,
polymeric compound or GRE/GRP finishing. The jacketing shall provide protection
against water and weather, fire (if required), oil spillage, mechanical wear or other
damage. Due consideration shall be given to the choice of jacketing system in terms of
safety, life cycle cost (service life), environmental/climate conditions (weatherproofing),
vulnerability to corrosion, effectiveness and maintainability. For cold/cryogenic
insulation of valves pre-formed sections shall be used. In-situ moulded/dispensed
PUR/PIR may be used for flange/valve boxes.
For Personal protection, surfaces with operating temperatures below -10°C or above
70°C and are confined to a distance of not more than 2,1 m vertically and 0,8 m
horizontally away from walkways and normal working areas shall be guarded by
screens. Insulation shall only be used where guards are not practical.
Insulation adjacent to flanges in piping and equipment shall be terminated to allow
removal of bolts without damage to insulation. Minimum free space from the flange to
the nearest part of the insulation shall be equal to the bolt length +25 mm. The
termination of the weather protection shall be waterproof.
When a rigid type of insulation is used, provision shall be made for longitudinal
expansion and contraction.
To avoid outside surface condensation on insulation the difference between the

ambient external temperature and the surface temperature shall be limited, to ensure
that the outside temperature is higher than the dew point for about 75% of the time
when it is not raining. This can be determined by the site metrological information
4.5 Electrical Equipment
4.5.1 General
Electrical equipment installed in hazardous area shall be specified in accordance with
the hazardous area classification requirements where they are installed. For indoor
installation, it shall be minimum IP 3X and equipped with Air Conditioning, and for
outdoor installation, it shall be minimum IP 5X. Hazardous Area classification
determination is the responsibility of the CONTRACTOR. It shall be, as a minimum, IIB
T3.
For LNG Hub Electrical scope, CONTRACTOR supply shall include for the whole
installation but not limited to :
a. Power Source Connection,
b. Low Voltage Panel
c. Lightning & Grounding
d. Lighting
e. Cable & Cable Tray
f. Uninterruptable Power Supply (UPS)
g. Miscellaneous
4.5.2 Power Source Connection

The power connection for the main source uses electricity from PLN. The connection of
power to the LNG Hub depends on the load load calculated by CONTRACTOR. If the
load is installed less than 197 KVA it will be a Low Voltage Connection, whereas when
more than 197 KVA it will be done at medium voltage. The requirement for Electrical
System shall follow PLN system
For the Low Voltage Connection, CONTRACTOR shall undertake but not limited to:
a. Low voltage power connection.
b. Connecting electrical power
c. Certificate is feasible operation
d. Warranty installation
e. Guaranteed subscription
f. Distribution transformer (if any)
g. etc
For the medium voltage power connection. CONTRACTOR shall undertake but not
limited to:
a. PLN substation
b. Connecting electrical power
c. Certificate is feasible operation
d. Warranty installation
e. Guaranteed subscription
f. Testing at customer side (Ujimatek)
g. Installation of substations
h. Etc
4.5.3 Low Voltage Panel

CONTRACTOR shall provide the Low Voltage Main Distribution Panel which aims to
supply all the power requirements of 3 (three) phases including pump, UPS, Control
System, Lighting Panel, and etc. For electricity needs of 1 (one) phase, the
CONTRACTOR shall provide a Distribution Panel adapted to the needs of the LNG
Hub. For indoor panel installation, it shall be minimum IP 31 and equipped with Air
Conditioner (AC) system and for outdoor installation, it shall be minimum IP 55.
4.5.4 Lightning & Grounding

Grounding is designed using a looping system using main grounding BC 50. Grounding
must be designed to connect to each loop to reduce the potential difference in the
ground. Every electrical equipment and steel structure of the building must be
connected with grounding. Grounding is required to be smaller than 5 ohms. The
lightning rod system shall consist of an external and internal system of lightning
arresters. Both systems should be designed as an integrated system to reduce any
lightning impulse current or that could endanger personal safety, equipment and station
reliability and integrity. Lightning rods installed should be EMC-based (Electro
Magnetic Compatibility). Lightning rods installed should be separate from grounding
equipment.
4.5.5 Lighting
Lighting systems shall comply with the requirements of the latest edition of the
applicable Codes and Standards. Installation of lighting should be adjusted to the
classification area and its placement. CONTRACTOR should raise the lighting by using
LED light and simulated first to get COMPANY'S approval. For hazardous areas, the
lamps used should have explosion proof certification.
4.5.6 Cable & Cable Tray

CONTRACTOR must design the cable both power cable and instrument cable in
accordance with applicable standards. Cable usage must be adjusted to the load and
installation. For cables Medium voltage must use fireproof cable. Medium voltage
power cables and low voltage power cables should not be in one lane. CONTRACTOR
must install tray / ladder cable in accordance with aesthetics and cable usage. For
power and instrument cables must be installed in a different tray and given a minimum
distance of 30 cm. Tray / ladder cable installed should be at least Hot Dipped
Galvanized. For underground installation, power cable must use armored type cable.
4.5.7 Uninterruptible Power Supply (UPS)

CONTRACTOR shall provide with an emergency power supply solution (such as UPS,
alternative power source, etc.) for critical instrumentation equipment. Uninterruptible
Power Supply shall be designed with a minimum autonomy of 2 x 15 minutes.
CONTRACTOR shall provide for the need of AC and DC power of the essential
instrument equipment in case of black-out.
4.6 Instrumentation and Control

The control, monitoring and supervising of the Small Scale LNG Hub shall be
centralized and executed from Programmable Logic Controllers (PLC) in the control
room and Local Control Panel (LCP) installed in package skid. The LCP panel will be
placed outdoor, considering any protection regarding hazardous area and weather
protection.
230VAC UPS power feeders from Uninterruptible Power Supply (UPS) Systems shall
be provided for all control system equipment to ensure the high system availability.
A color visual display unit based operator interface (HMI) and a remote monitoring
capability shall be provided. The HMI and LCP shall be furnished with alarm
management, historical database, event database and reporting facility.
All instruments enclosures shall be dust proof and weatherproof to IP 65 /NEMA 4X,
and suitable for hazardous area. The enclosure shall be metallic type.
All pressure gauges and pressure transmitters shall be provided with block & bleed
valves. The range shall be 1.5 times of operating. Accuracy of pressure gauge shall be
1% of Full Scale.Pressure transmitter shall be 4-20 mA, 24 VDC loop powered.
Temperature gauge shall be generally bimetallic or gas in steel filled type. Capillary
type shall be SS with CS flexible armoring. The gauge shall have accuracy of 1% Full
Scale. The range shall be 1.5 times of operating. Temperature transmitter shall be 4-20
mA, 24 VDC loop powered.
Liquid level instrument shall be accessible from grade, or an access platform shall be
provided. Magnetic Level gauge shall be provided on vessel to cover complete
operating range. Level transmitter shall be 4-20 mA, 24 VDC loop powered.
Emergency Shutdown Valve shall be ball valve, cryogenic suitable material and
extended bonnet. Pneumatic spring returns actuator shall be considered at first. An
electric actuating system may be used in lieu of pneumatic. ESDV shall be fail safe
design.
Control Valve shall be globe valve, cryogenic suitable material and extended bonnet.
Pneumatic spring returns diaphragm actuator shall be considered at first. An electric
actuating system may be used in lieu of pneumatic. Control valve shall be fail safe
design. Current/pneumatic converter Positioner shall be integrated with positioned, 4-
20 mA signal.
All tubing and fitting shall made from 316 SS. Tubing connection shall be NPT type.
Tubing connector shall be double compression type.
Cables shall normally enter equipment from the bottom face. Side entry may only be
used where approved by COMPANY. Top entry is not allowed.
Cable installation shall be use of Electrical Metallic Tubing (EMT) Conduit or covered
galvanized carbon steel cable tray.
Cable gland shall be metallic and certified for using in hazardous area. Cable gland
shall be ISO metric type
All terminal block, cable and wire shall be clear marking.
CONTRACTOR shall ensure connectivity of grounding for each electric equipment and
metal body for safety.
CONTRACTOR shall be responsible for furnishing, installing, calibrating, and testing all
instrumentation. Packager shall determine if additional protective instrumentation is
required to meet requirements for guarantee conditions.
Please refer to APPENDIX-E Control System General Configuration for reference.
CONTRACTOR shall further detail the proposed architecture in the proposal.
4.7 Civil Work

4.7.1 Soil Investigation
Soil Investigation shall be conducted in order to obtain the soil bearing capacity,
physical, mechanical, and deformation properties of the soil to be used as the
reference base for designing the foundation and to find out there are any short and
long settlement, which is used as a reference recommendation for soil improvement or
Selection of type structures (in case of settlement).
4.7.2 Site Preparation and Topography

Site preparation and topography shall be conducted in order to obtain the area is fulfill
requirement for elevation and finish level and also the site is clear from object or
something that will disrupt of the project.
4.7.3 Building
CONTRACTOR shall at least provide building in the LNG Hub facility as follow:
 Office
 Panel & Control Room
 Security Post
CONTRACTOR shall consider that the above buildings with type of building such as
using 20-40 ft container on a concrete slab/pedestal. CONTRACTOR shall liaise with
COMPANY to determine the location and sizing. The toilet/rest room and prayer room
(if required) shall be provided inside each Container. For Security Post, the container
can be using 10 feet container on a concrete slab/pedestal.
A building is fully water tight and sufficiently air tight to maintain the air inside the
building at a temperature and hygrometry different than those of the air outside. The
surfaces, volumes and partitioning of each building shall be adapted to their functions,
ensuring good work conditions, convenience, space, safety and functionality. The
building shall be designed to give at least 1 m space around each equipment in order
to ensure an ease passage.
Final interior dimensions, subject to COMPANY approval, shall be determined at the

end of the detailed engineering and will depend on the space needed for access. The
space around equipment in buildings shall be determined in such a way that each
equipment can be removed apart from any other one.
Buildings shall be designed to have a minimum working life of 20 years before

significant repair or replacement of structural elements become necessary. They shall
abide by the Indonesian civil regulations and good engineering practices in the matter.
Buildings shall be preferably located outside of Explosive zones.
Buildings and structures shall ensure the main following functions:

• Protection of personnel and goods against severe weather
• Practicality, day-to-day use, accessibility and maintenance
• Hygiene and safety
They shall be designed by taking into account the following aspects:

• Accessibility & evacuation,
• Lighting & power distribution,
• Ventilation, air conditioning,
• Fire detection & firefighting means,
• Sound insulation,
• Earthquake and severe weather conditions,
• Lightning protection & grounding,
• Rain and waste water disposal in accordance with the local regulations and other
applicable standards
Doors and emergency exits shall be clearly marked (light-signaling) so that personnel
and visitors can quickly find their way out of the building in case of emergency.
Evacuation plans shall be put in place in each building for that purpose as required by
the regulation or relevant standard.
The evacuation routes of each building shall comply with the local regulations, shall be
of appropriate width (1m at least) and, in high-risk situations, protected against flames,
fumes and heat radiations generated by a fire, in order to facilitate the evacuation of
personnel and access for fire fighting personnel. The access doors to adjacent rooms
may not obstruct the evacuation route when opening. Blind rooms (including blind
corridors) shall be avoided.
The marking of the evacuation routes including pictograms shall be in accordance with
the local regulations.
All buildings shall have portable fire-extinguishers the amount, type and location of
which shall be in accordance with the possible fire class, and buildings without
electrical or electronic equipment shall be equipped with fire hydrants.
Fume exhaust devices shall be installed if necessary.
The construction elements shall be fire resistant in such a way that spreading of fire is
avoided. Buildings shall be partitioned in different fire compartment, using at least 2 h
fire resistant internal walls and 2 h fire resistant doors.External walls (facades) and roof
of buildings located in the Fire hazard Zones shall be at least 2 h fire resistant and the
doors in the external wall of these buildings shall also be at least 2 h fire resistant.
Where required, as a whole, and each element of them, shall be blast resistant and
shall resist to an internal pressure.In rooms where intellectual concentration is
required, atmospheric noise from outside equipment and noise from other inside rooms
shall be maintained under acceptable level according to labour standards using
acoustically isolated separation elements.
.
All technical buildings shall be heated, ventilated and possibly cooled in order to
provide fresh air and evacuate the heat dissipation of equipment. The permanently
manned rooms shall be heated, ventilated and air conditioned ensuring a minimal fresh
air flow of 50 m³ per hour, a minimal temperature of 20°C in winter and 27°C in
summer with a relative humidity comprised between 45 and 55%.
Generally, the relative pressure inside the buildings shall be maintained positive in
order to prevent the ingress of gas and dust inside the buildings. Moreover, it shall be
possible to automatically close all openings (intake and exhaust) in case of detection of
a gas cloud.
Sanitary rooms shall be ventilated by a separate ventilation circuit and shall be kept in
a relative negative pressure vis-à-vis the other permanently manned rooms.
Spesification for 20 or 40 feet building container
The Specification for office container as follow but not limited to:
1. Interior Design
- Inside Wall frame using 40x40 hollow galvanize
- Ceiling, wall inside an noise absorder using glasswool
- Insulation and noise absorber using polypaper with 3mm thickness
- Floor covered with plywood and vynil tile 30cmx30cm & ceramic 40cmx40cm.
- Door unit + canopy : 1 unit for 20 feet / 2 unit for 40 feet.
- All gaps between polypaper will be covered by aluminium strip
- Window unit + canopy : 2 unit for 20 feet / 3 unit for 40 feet.
- Door inside by polypaper and outdoor by zing aluminium
2. Exterior Design
- Painting using primer : epoxy and finishing : F-talit Marine Paint
- Frame safety outdoor AC : 2 set or 4 set
3. Electricity (If required)

- Mounting socket 1 phase mainlug
- MCB Box 4 pools
- Unit MCB 16A, 10A
- 1 unit PL AC split
- Circulation – exhaust Fan
- Lamp 2x40 watt
- Swith (saklar)
- Power plug
- Outdoor lamp waterproof
- All electrical using NYM
4.7.4 Steel (Shelter) Structure

The Shelter shall be provided at facility location at least :
 Shelter for LNG Filling Skid

Steel structural frames, members and connection details shall be designed in

accordance with ANSI/AISC 360-10/05, Load and Resistance Factor Design (LRFD).
The minimum thickness of any part of a structural steel shape shall be 5 mm for
secondary member including grating supports.The minimum thickness of any part of a
structural steel shape shall be 6 mm for primary member. The minimum thickness of
plate material used for structural connections shall be 9 mm.
High strength bolted connections shall be designed as bearing-type connections, with
threads included. The design strength shall be based on all bolts having threads in the
shear plane.
Deflection of beams caused by equipment or piping, or both loads under operating
condition shall not be exceed 25 mm and equipment manufacture’s recommendation,
or L/200 (L = beam or girder support length). Frequent loads such as wind, earthquake
and thermal anchor loads shall be considered.
Allowable drift limits for personnel access platforms shall not exceed H/200 (H = the
height at elevation of drift consideration).
4.7.5 Concrete Foundation
All foundations shall be designed in accordance with ACI 318-14.
4.7.6 Steel Reinforcement
For design of reinforced concrete structure, specified yield strength of reinforcement

steel (fy) to ACI design code shall be as table below:
Specified Yield Strength of Reinforcement
Reinforcement bar Material fy (Mpa)
Deformed bar SNI-07-2052-2002 Grade BJTS40, or equivalent 390 MPa
Plain round bar SNI 07-2052-2002 Grade BJTP30, or equivalent 295 MPa
Welded Wire Fabric SNI 07- 0663-1995 or equivalent 490 MPa
4.7.7 Concrete
The minimum compressive cylinder strength of concrete at 28 days shall be specified

for each type of structures as Table below:
Minimum Compressive Cylinder Strength of Concrete at 28 Days
Type of structure fc’
35MPa
Bored pile concrete
(350kg/cm2)
40.5MPa
Pre-stressed precast spun pile
28MPa
for all structural concrete
(280kg/cm2)
21MPa
for fireproofing concrete
(210kg/cm2)
14MPa
for Lean concrete
(140kg/cm2)
4.7.8 Minimum Concrete Cover
Minimum Concrete Cover as per table below:
Item Minimum
Category
Cover (mm)
Concrete cast against and
75
permanently in contact with ground
Cast In-Place Concrete expose to weather or in

50
Concrete contact with ground
Concrete not exposed to weather

40
or in contact with ground
Concrete expose to weather or in
40
Precast contact with ground
Concrete Concrete not exposed to weather
35
or in contact with ground
4.7.9 Foundation Height
Minimum height of pedestal supporting steel structure shall be 200 mm from the
pavement highest point/finished grade/final elevation of floor surface. The maximum
height of pedestal for stairways and ladder is 100 mm.
4.7.10 Machine Foundation
Base plate must be placed above the engine foundation specifically designed to
withstand heavy machinery. Base plate shall be locked into a strong foundation with
anchor or in accordance with the recommendation of vendor machines. The gaps are
formed between the base plate to the foundation and the anchor hole must be grouted
wth no shrinkage grouting material (non-shrink).
4.7.11 Weight of Machine Foundation
The weight of machine foundation shall comply with the comparison of the following
requirements:
• Three times of machine weight for rotating machine.
• Five times of machine weight for reciprocating machine
4.7.12 Soil Bearing Capacity

Soil bearing capacity for foundation design shall be based on soil investigation report.
Design of shallow foundation shall be performed in accordance with design as
followed:
• Allowable bearing capacity of shallow foundation shall include a safety factor of at
least 3 against bearing failures.
• For overturning & sliding stability, using safety factor of at least 1.5.
• The allowable differential settlement is 10 mm for each 30 meter length, unless
stipulated specifically.
• The allowable settlement is 25 mm.
4.7.13 Pile Bearing Capacity
PC Pile used shall be in accordance with the soil condition and also take into account
the condition of working area environment. PC Pile shall be used for heavy load and
structural/foundation that is sensitive towards settlement.
• Calculation of pile ultimate bearing capacity should be based on the geotechnical
parameter from the result of soil investigation with consideration on the mobilized
negative skin friction due to settlement on embankment (where applicable).
• Safety factor for obtaining the allowable PC Pile capacity shall be minimum of 2.0.
• Minimum distance from the foundation edge to center PC Pile is 1.2 times of PC
Pile diameter.
• The clear distance of PC Pile is no less than three times of PC Pile diameter.
• Allowable capacity of PC Pile above must be compared with the allowable capacity
of PC Pile material which is issued by producer.
• In case of loading on pile group, shear failure surface of single pile would be
overlapping. Therefore, the axial and lateral capacity of the pile group should be
corrected depends on pile spacing, configuration, group pile efficiency (depending
on the shape of foundation), and load direction.
4.7.14 Concrete Paving
Heavy Duty concrete paving = 200mm with double reinforcement

Light Duty concrete paving = 150mm with single reinforcement
Curb area pavement = 100mm thickness with Single reinforcement
Expansion joint and contraction joint of concrete paving shall be provided at intervals of
not more than 25 m and 10 m, respectively. Joint of concrete paved shall be provided
at interval of not more than 5 m. Every fourth joint shall be an expansion joint and the
others joint shall be contraction joint.
Concrete paved shall be reinforced at the expansion joint by providing tie bars or dowel
bars.
The width of joint shall be less than 10 mm and the top 25 mm of the joint shall be
sealed with joint sealant.
Isolation joint of concrete paving shall be provided around concrete structures and
features in contact with the concrete paving.
4.7.15 Drainage and Sewage
The Area is provided with a comprehensive drainage and sewage system foreseen for
the following effluents:
 Rain and storm water
 Oil contaminated water (if any)
 Sanitary.
4.7.16 Skid Mounting and Structural Components
The equipment with their instruments, valves and accessories shall be mounted on a
skid and piped into skid edge. All drains from the package skid shall be piped to
common header, which shall terminate with flanged connections at the skid edge. The
placement of equipment shall consider accessibility to equipment during operation and
maintenance of equipment
Skid and structures during operation and maintenance shall be designed in
accordance with ASCE7-10 and AISC 360-10. The design and procedure for lifting
activity shall be complying with API RP2A/ASME BTH1-2008 and OSHA.
4.8 Utilities
Prior to Provisional Acceptance, all utilites consumption except LNG for
commissioning, are included in the CONTRACTOR scope of supply.
CONTRACTOR shall provide the required consumption (e.g: instrument air, sanitary
water, etc) and delivery conditions of the required utilities and all required support
facilities for LNG Hub. Electricity source will be provided by tapping electrical cable to
PLN. All utilities equipment generation and/or storage shall be installed considering of
it’s hazardous area.
4.9 Safety
4.9.1 General HSE Management
Safety, health and environmental protection are core values without exception,
CONTRACTOR shall pay the highest regard to health, safety, and environmental
protection, in design and in performance of each phase of the Work, and shall conform
to all HSE-related items of supplied documents by the SPONSOR and Bangladesh
Authority.
CONTRACTOR shall have the objective to complete the Project without accident or
incident and is solely responsible for:
 Providing a safe and healthy working environment;
 The safe performance of the Work by all personnel, and
 Ensuring that awareness of the importance of safety is actively promoted and
monitored with adequate training given to all personnel (including authorized
visitors entering any of CONTRACTOR’s Sites)
 Ensuring that all CONTRACTOR personnel, subcontractor personnel and any
vendor representatives and the like travelling to and working at the site are
provided the necessary safety training and PPE;
 CONTRACTOR shall ensure through the proper application of its environment
protection procedures that the Work is:
 Managed, planned and engineered to minimize any impact upon the environment;
 Performed and completed without incidents detrimental to the environment, and
 Performed in full compliance with the Contract environmental policy objectives
4.9.2 Safety Philosophy

CONTRACTOR shall develop a safety philosophy based on the principles described in
this section i.e. a combination of passive and active protection and submit it for
approval to COMPANY. Qualitative and quantitative risk analysis shall be carried out
by CONTRACTOR to identify, quantify and demonstrate the mitigation measures are
implemented: all necessary studies with at least the following studies/reviews shall be
carried out by CONTRACTOR with participation of COMPANY. Reports shall be
submitted for approval to SPONSORS:
QRA including
- Fire & Explosion Risk Analysis
- Dispersion & Radiation Study
- HAZID
- HAZOP LOPA (Layer of Protection Analysis)
- Emergency Escape Routes Definition
Any action or modification resulting from any of the above reports is included as
integral part of the CONTRACTOR Scope of Works.
4.9.3 Passive Fire Protection Measure

The passive fire protection is provided to:
- Prevent fires,
- Avoid that a fire in one area spreads to another area,
- Minimize damage in the immediate area of a fire by provision of distance, minimizing
the hydrocarbon inventory feeding a possible fire (by segregating the plant in
different fire-zones, segregated by isolation valves, and fire-proofing of main
structures
Passive fire protection will be achieved as follows:

a. Steel structure protection against fire
Steel structures main elements, equipment and/or important parts of equipment, of
which the failure could involve additional hazard in case of a fire, are protected,
when located within a “fire-hazard zone” (FHZ), by a fire proofing system
(protective concrete, fire proof insulation or special paint). The fire proofing shall
provide protection for the duration of the hazard event but shall as a minimum
provide 90 minutes protection.
If material of fireproofing is concrete, thus maximum size of coarse aggregate for

fireproofing concrete shall be 10 mm.
Concrete mixing for Fireproofing concrete summarize as below:

Maximum
Specified Maximum
Water Air
Compressive Coarse
Item Cement Contents
Strength Aggregate
Ratio Slump
(MPa) (mm) (mm) (%)
Fireproofing Concrete 21 0.5 10 75±25 3.5±1.5
CONTRACTOR shall liaise with COMPANY to determine the intended location and
thickness of Fireproofing.
b. Explosion Risks
Area classification shall be considered in and around the Project Facility to avoid
uncontrolled source of ignition. Explosion proof material shall be installed in these
areas and appropriate warning signs installed prior to mechanical completion.
4.9.4 Active Fire Protection Measure
4.8.4.1 Process Control and Monitoring System
LNG Hub shall be fitted with a process control and monitoring systems including:
- Process Control System (PCS),

- Safety Control System (SCS) including,
 Emergency Shutdown System (ESD)
 Fire and Gas Detection System (FGDS),
- CCTV system (CCTV)
The PCS is provided to ensure the monitoring and control of process and utilities
equipment, as well as their interlocking and tripping by process conditions. Automated
plant procedures will free up the Operators, allowing them to monitor Plant conditions,
and concentrate on area’s requiring corrective action.
The Safety Control System (SCS), made of the Emergency Shutdown System (ESD)
coupled with the Fire & Gas Detection System (FGDS). The SCS system is
independent from all other plant monitoring and control systems, and is designed
based on a high availability (or reliability) level. The SCS system shall be developed
considering the following concerns listed from the highest to lowest priority:
- Safety of people and environment
- Protection of assets and equipment
- Continuous LNG deliveries
a. ESD System
CONTRACTOR shall design a reliable and failsafe ESD system based on proven
design concepts. The ESD philosophy is to put the Facilitiy, or specific parts of it,
into a safe condition with minimum disruption of reliable gas delivery. The design of
the ESD system shall follow a "fail safe" philosophy. Activation of ESD can be done
manually or automatically, depending on the case of hazard. In case of an
emergency, ESD system shall perform as a minimum but not limited to the
following functions:
- Stop inlet/outlet hydrocarbon stream by closing dedicated ESD Valve
- Stop flow of thermal energy or heat sources withing ESD zone
- Stop selected drivers on pumps, compressors, and air coolers (if required)
b. FGD System
CONTRACTOR shall design an FGD system that can detect and identify hazard
condition and notify personnel of the emergency condition. FGD system will consist
of:
- Flammable Gas Detector
Location of gas detector shall consider factors such as gas density, the
ventilation, atmospheric condition, gas detector sensitivity, etc. Diffusion head
type catalytic detector (UV/IR gas detector) shall be used unless they are not
compatible with materials that may be released.
- Warning System
Warning system will be activated manually or automatically (from gas or flame
detection) and shall triggered annunciator and flashing beacon to notify
personnel of hazardous condition.
4.8.4.2 Fire Fighting Equipment
Fire fighting protection shall be designed on the assumption that there will be a single
major fire or major leak of flammable liquids or gasses at a time.
a. Wheeled Dry Chemical Extinguishers
Wheeled dry chemical extinguishers shall be designated at the areas where high
potential of intense fire exists due to high back pressure and/or large inventory of
flammable content. The extinguishers shall contain no less than 57 kgs capacity of
potassium bicarbonate, 320-BC fire rating, UL/FM listed, and corrosion resistant.
The extinguisher shall consist of a container with red glossy polyester coating,
cylinder valve with safety pin, jet nozzle with a hose of minimum 15 m in length and
¾ inch in diameter, wheeled carriage, hose hanger assembly, and solid rubber
tires.
b. Hand Held Portable Carbon Dioxide Fire Extinguisher (Indoor)

Carbon dioxide portable fire extinguishers shall be provided where electric fires
would be anticipated (e.g: in control room and electrical room). The fire
extinguisher shall consist of red glossy polyester coated aluminium cylinder with
discharge hose and wall bracket. Each of the extinguishers shall have 9 kg in
content of carbon dioxide with 10-BC fire rating and UL/FM listed.
c. Hand Held Portable Dry Chemical Extinguisher (Indoor)

Hand held portable dry chemical extinguishers for indoor application shall be used
ABC type dry chemical and shall be equipped with red glossy polyester coated
steel cylinder with hose, squeeze grip control nozzle, hose discharge, and
steel/wall mounting bracket. Each of the hand held portable extinguisher shall
contain 9 kgs capacity of mono-ammonium phosphate with 20A,80-BC fire rating
and UL/FM listed.
d. Hand Held Portable Dry Chemical Extinguisher (Outdoor)

Hand held portable dry chemical extinguishers for outdoor application shall be used
BC type dry chemical and shall be equipped with red glossy polyester coated steel
cylinder with hose, squeeze grip control nozzle, hose discharge, and steel/wall
mounting bracket. Each of the hand held portable extinguisher shall contain 9 kgs
capacity of mono-ammonium phosphate with 120-BC fire rating and UL/FM listed.
4.9.5 Overpressure Protection

CONTRACTOR shall consider installation of overpressure protection device for the
Facility. The followings should be considered as the potential causes of overpressure:
a. Electric Power Failure
b. External Fire
c. Blocked Outlet
d. Instrument Air Failure
e. Control Valve Failure
f. Check Valve Malfunction
g. Thermal Expansion
h. Heat Exchanger Tube Failure
Sizing and selection of pressure safety valve shall be performed according to API RP
520, API RP 521, and API 526. Set point of pressure safety valve shall not exceed the
system or vessel maximum allowable working pressure.
All pressure safety valve shall be clearly and permanently marked with following
information
- Manufacturer’s name together with type identification number
- Material
- Size inlet and outlet
- Set Pressure
- Cold Set Pressure
- Spring Number
- Spring Range
4.10 Materials
The units shall be designed and fabricated with new and unused material in such a
manner that it performs its design function safely, reliably, and with a minimum of
maintenance.
VENDOR shall advise and guarantee that Material of Construction for LNG Hub shall
be compatible with process condition gas composition. List of manufacturer for
equipment supplied for this Project shall be listed by using form in Appendix B.
5. GENERAL FABRICATION REQUIREMENTS
CONTRACTOR shall consider general fabrication requirements as follow:

a. Skid design shall take into account lifting and transportation requirements. The unit
maybe mounted on more than one skid, if necessary, for space and weight
considerations. Use more of than one skid shall be clearly indicated and approved
by COMPANY.
b. The skid shall be designed to hold the full weight of the equipment. The design
shall provide for ease loading and unloading. All equipment shall be bolted to the
skid; piping shall be clamped to the skid.
c. Where standby equipment is installed, bypass piping and/or valving shall be
provided to allow isolation of the equipment without interrupting normal unit
operation. This shall include, but not limited to pumps, filters, strainers, and control
valves.
6. VENDOR TESTING AND INSPECTION

Unless specified otherwise, all inspection and testing shall be carried out as per
requirements of this specification, code and standards. For pressure vessels, filters,
shell and tube exchanger, and air cooled exchangers shall have MIGAS certification.
VENDOR shall prepare Inspection and Test Plan and submit for approval by
COMPANY. Detailed, component wise Inspection and Testing activites by the
VENDOR and verification/witness activities by the CONTRACTOR shall be specified,
identified, and controlled by a VENDOR’s Inspection and Test Plan.
COMPANY or representatives shall be permitted to inspect VENDOR’s facilities prior to

placing order. The responsibility for inspection tests with the VENDOR. However,
COMPANY or representatives shall be permited free access to the manufacturer’s or
sub-VENDOR’s facilities during all phases of manufacture and fabrication, to be
assured that materials and workmanship are in accordance with this Specification and
the applicable codes.
VENDOR shall give the CONTRACTOR/COMPANY a minimum of 15 working days

notice prior to any test.
6.1 Factory Acceptance Test

VENDOR shall perform Factory Acceptance Test for the package. The test will include
specific performance test for the equipment and integrated system to demonstrate that
all equipment function properly. The test shall be conducted in the factory.
VENDOR shall provide Acceptance Test document subjected to COMPANY approval
before the Factory Acceptance Test executed.
The Acceptance Test document shall define the scope of tests and acceptance test
schedules. The document shall also define the criteria to be used for satisfactory
performance of the acceptance test. The acceptance test document shall be used as a
reference and as a working document during the test.
6.2 Hydrostatic Test

All pressure containing parts shall be hydrostatic tested to test pressures as per design
code. The duration of hydrostatic test shall be long enough to permit complete
inspection.
Pressure vessels shall be inspected and tested in accordance with project specification
ASME VIII Div 1.
7. EQUIPMENT IDENTIFICATION
LNG Hub shall be fitted with a 316 Stainless Steel nameplate secured to the body of
each equipment item with 316 Stainless Steel fasteners.
Each nameplate shall contain, as a minimum, the following information:

1. Manufacturer serial number
2. Date of manufacturing
3. Item Number and Tag Number Design capacity
Panel mounted lamps and push buttons shall be cleary labeled with 1/16 inch thick
laminated plastic nameplates with 3/16 inch minimum height white lettering on a black
background.
Panel internal components such as relays, timers and switches, shall be identified with
permanent labeling. Pressure sensitive labeling and tags attached with adhesives shall
not be used.
8. SPARE PART AND SPECIAL TOOLS

8.1 Start-up, Commissioning, and Two Years Spares
VENDOR shall include start-up and commissioning spare parts as part of the original
purchase package. A detailed list of recommended spares part for two years
continuous operation shall be provided. Theses spares shall be provided by
CONTRACTOR.
8.2 Special Tools

If required, VENDOR shall supply one full set of standard and special tools for the
complete assembly and reassembly of all items of equipment supplied as part of the
unit. Each tool shall be clearly labeled, identified, and put in a special wooden or metal
box include with part list that to be provided for COMPANY.
9. RESPONSIBILITY & PERFORMANCE GUARANTEE

CONTRACTOR shall be responsible for engineering, coordination, testing,
performance (process, thermal and mechanical) guarantees, delivery, erection
supervision and proper functions of the LNG Hub and its auxiliaries. The Facility shall
be designed to safe, continuous, unattended operation for the conditions specified in
this specification.
CONTRACTOR to guarantee that material is of a suitable quality for the service,

hydraulic and mechanical performance as per design requirements.
COMPANY and CONTRACTOR shall agree on the procedures, sequence, schedule,

and other conditions for carrying out Performance Test. During all Performance Test,
CONTRACTOR shall provide adequate operating and maintenance personnel,
together with adequate utilities and consumables to enable the Facility to operate
satisfactorily and allow evaluation of the Performance Test results. Performance Test is
deemed sufficient after 3 concecutive successful operation of each:
- Unloading of 20 ft ISO Tank
- Filling to 1 set of 2 EA 170 Liter LNG Cylinder
- Filling to 10 m3 Semi Trailer
- Filling to 1 set of 2 EA 170 Liter LNG Cylinder and Semi Trailer simultaneously
In case the Performance Guarantee can’t be met, COMPANY and CONTRACTOR

shall mutually agree upon an adjustment to the Performance Guarantee. If an
agreement can’t be met, COMPANY shall have the right to determine such
Performance Test condition as may be appropriate under the circumstances.
Performance guarantee shall consists of the guarantee described as below :
9.1 Unloading Performance

CONTRACTOR guarantee that unloading of 20 ft ISO Tank (±18 m3 capacity) to LNG
Storage Tank shall be completed under one hour.
9.2 Storage Tank Performance

CONTRACTOR guarantee that maximum 0.2%wt/day Boil Off Rate can be achieved
by measurement of pressure increase in the LNG Storage Tank.
9.3 Filling Performance

CONTRACTOR guarantee that:
- Filling of 2 ea of 170 Liter LNG Cylinder can be completed simultaneously under
10 minutes
- Filling of 1 ea of 10 m3 Semi Trailer can be completed under 1.5 hours
- Filling of 2 ea of 170 Liter LNG Cylinder and 10 m3 Semi Trailer can be operated
simultaneously under 10 minutes and 1.5 hours respectively
9.4 Power Consumption

CONTRACTOR guarantee that power consumption for LNG Hub will be less or equal
than the value specified in CONTRACTOR’s proposal.
9.5 LNG Consumption for Cooling Down

CONTRACTOR guarantee that LNG consumption for cooling down of LNG Hub will be
less or equal than the value specified in CONTRACTOR’s proposal.
10. DOCUMENTATION
Each copy of the Proposal shall include (but not limited to) the following items:
a) Data Sheets for this specification with completed VENDOR’s information
b) Preliminary package dimension drawings with weight data
c) Performance curves of head, efficiency, kW (BHP). Rated maximum and minimum

impeller diameters and rated duty point shall be shown. Minimum continuous safe
flow shall also be shown.
d) Utility requirement and consumption list (binding)
e) Time required for shipment after date of order
f) Complete listing of materials of construction, identified according to the appropriate
ASTM specifications
g) Design, fabrication, and delivery schedule
h) A complete list of spare parts indicating those parts and part numbers required for
normal maintenance for a period of two years. Prices and normal delivery times are
required
11. PREPARATION OF SHIPMENT AND STORAGE

Equipment shall be prepared for shipment and tagged in accordance with this
Specification.
After final testing, the completed package shall clean thoroughly internally and
externally and prepared for export shipment. Lubricating oil shall be drained from the
units prior to packaging.
APPENDIX A – DEVIATION LIST
No. Section COMPANY Specification CONTRACTOR Proposed

Modification
APPENDIX B – MANUFACTURER LIST
No. Equipment Type Brand/Manufacturer

APPENDIX C – GENERAL SCHEME OF LNG HUB
LNG SEMI TRAILER
LNG FILLING SKID

COMPANY EPC CONTRACTOR LNG STORAGE
LNG ISOTANK TANK
FUTURE
CONNECTION
LNG CYLINDER #1
LNG TRANSFER
LNG UNLOADING PUMP
PUMP
FUTURE FUTURE
CONNECTION CONNECTION
LNG CYLINDER #2
FUTURE
CONNECTION
FUTURE
CONNECTION
APPENDIX D – PLANT LAYOUT

1,77 m
19,49 m 19,36 m
130,44 m
91,48 m
APPENDIX E – CONTROL SYSTEM GENERAL

CONFIGURATION
APPENDIX E - CONTROL SYSTEM GENERAL CONFIGURATION FOR REFERENCE
CONTROL ROOM
LASER JET PRINTER & SCANNER ABBREVIATIONS & LEGEND
COLOR A4 OWS OWS: OPERATOR WORK STATION
CCTV: CLOSED CIRCUIT TELEVISION
NVR: NETWORK VIDEO RECORDER
LCP: LOCAL CONTROL PANEL
HMI: HUMAN MACHINE INTERFACE
HARDWIRE
SERIAL LINK
ETHERNET
ETHERNET TCP/IP
ETHERNET BUS CCTV

MONITOR MICROPHONE
FILLING SHELTER
ELECTRICAL PANEL
CONTROLLER LNG FILLING SKID
I/O MODULE LCP
MOTOR CONTROL
Note 3,4,5 CCTV NVR AMPLIFIER
CENTER INDOOR
(MCC)
BUILDING DETECTOR
Note 1
PUMP, FAN, MOTOR,

etc
FIELD/OUTDOOR
JUNCTION
BOX
HARDWIRED CCTV CEILLING

OUTDOOR SPEAKER
TRANSMITTER, FLAME & GAS

VALVE
ETC DETECTOR
Note 1: Start/Stop command for motor, fan, or pump shall trough Motor Control Center (MCC).
Note 2: All power feeders for control equipment shall be 230 VAC Uninterruptible Power Supply (UPS).
Note 3: LCP shall be provided by Filling Station Packager.
Note 4: Maintenance laptop shall be provided by supplier.
Note 5: OWS for filling skid should be set as a main HMI and gather all process information from controller.

MFS BDG

Hochgeladen von

Dokumentinformationen

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

MFS BDG

Hochgeladen von

Copyright:

Verfügbare Formate

MINIMUM FUNCTIONAL Doc No. : L.1804.11.

Issue Date 4 April 2018

SCOPE AND PURPOSE

0 5 April ‘18 ALL PAGES TMS/BPP MRF/AP MK

TABLE OF CONTENT ............................................................................................................. 2

4.7.5 Concrete Foundation ..................................................................................... 18

Table 1. Typical LNG Composition

4.1.4. Operating Philosophy

Nitrogen purging points shall be provided where necessary and appropriate.

4.1.7. Venting Philosophy

Other than Design Pressure, CONTRACTOR shall also determine Design

4.3.1 LNG Storage Tank

4.3.2 Unloading Pump

Picture 1. Sectional View of LNG Filling Skid

To avoid outside surface condensation on insulation the difference between the

4.5 Electrical Equipment

4.5.2 Power Source Connection

4.5.3 Low Voltage Panel

4.5.4 Lightning & Grounding

4.5.6 Cable & Cable Tray

4.5.7 Uninterruptible Power Supply (UPS)

4.6 Instrumentation and Control

4.7 Civil Work

4.7.2 Site Preparation and Topography

Final interior dimensions, subject to COMPANY approval, shall be determined at the

Buildings shall be designed to have a minimum working life of 20 years before

Buildings and structures shall ensure the main following functions:

They shall be designed by taking into account the following aspects:

Spesification for 20 or 40 feet building container

3. Electricity (If required)

4.7.4 Steel (Shelter) Structure

 Shelter for LNG Filling Skid

Steel structural frames, members and connection details shall be designed in

4.7.5 Concrete Foundation

All foundations shall be designed in accordance with ACI 318-14.

4.7.6 Steel Reinforcement

For design of reinforced concrete structure, specified yield strength of reinforcement

Welded Wire Fabric SNI 07- 0663-1995 or equivalent 490 MPa

The minimum compressive cylinder strength of concrete at 28 days shall be specified

4.7.8 Minimum Concrete Cover

Minimum Concrete Cover as per table below:

Cast In-Place Concrete expose to weather or in

Concrete not exposed to weather

4.7.9 Foundation Height

4.7.10 Machine Foundation

4.7.11 Weight of Machine Foundation

4.7.12 Soil Bearing Capacity

4.7.13 Pile Bearing Capacity

4.7.14 Concrete Paving

Heavy Duty concrete paving = 200mm with double reinforcement

4.7.15 Drainage and Sewage

4.7.16 Skid Mounting and Structural Components

4.9.2 Safety Philosophy

4.9.3 Passive Fire Protection Measure

Passive fire protection will be achieved as follows:

If material of fireproofing is concrete, thus maximum size of coarse aggregate for

Concrete mixing for Fireproofing concrete summarize as below:

Fireproofing Concrete 21 0.5 10 75±25 3.5±1.5

4.9.4 Active Fire Protection Measure

4.8.4.1 Process Control and Monitoring System

- Process Control System (PCS),

- CCTV system (CCTV)

4.8.4.2 Fire Fighting Equipment

b. Hand Held Portable Carbon Dioxide Fire Extinguisher (Indoor)