Manual Standard Welding

SAUDI ARAMCO
WELDING PROCEDURE SPECIFICATIONS
WPS No. P3-3 WPS Revision No. 0 PQR No. P3-3 PQR Revision No. 0 Page 1 of 2
Application: Piping X Pipeline Pressure Vessel X Tank Structural Other None
Service Sour Impact Toughness Yes Minimum Design 0C PWHT Yes Welding Process SMAW
Non-Sour No Temperature No
BASE METAL FILLER METAL

P-No. 3 Group N/A T O P-No. 3 Group N/A Spec. No. (SFA) A5.28 A5.5
Material Specification C 1/2Mo Steel, e.g. ASTM A-182 F1 & ASTM AWS No. (Class.) ER80S-D2 E7018-A1
(typical) A-204 B.
Size of Filler Metals 2.4mm 3.2mm
BM Thickness Range: Groove 4.8-203mm Max. Deposit Thickness 12.2mm 203mm
Fillet Unlimited
SAW Electrode-Flux (Class.) N/A N/A
Pipe Diameter Range: Groove 25.4mm-Unlimited Flux Trade Name N/A N/A
Fillet Unlimited SAMS S/N Not in stock 20-483-089
Other Refer to table IV.1 for complete listing of materials. Other Recommended GTAW wire is METRODE MnMo
PREHEAT
POST WELD HEAT TREATMENT
Preheat Temp. 10 C For WT less than 12.7mm
Temperature Range 593-718 C
79 C For WT equal to or greater than 12.7mm
Time Range 1 hr/25mm WT, 1 hr minimum.
Heating Rate 222 C/hr/25mm WT
Interpass Temp. 315 C Maximum.
Cooling Rate 278 C/hr/25mm WT
GAS
Shielding Gas (Type) 100% Argon Other *Mandatory above 427 C
Flow Rate 7-12 l/min POSITION
Groove All Fillet All
Gas Backing (Type) None
Gas Backing Flow Rate N/A Welding Progression V-UP
Other None Other None

TECHNIQUE & ELECTRICAL CHARACTERISTICS
Tungsten Electrode Size and Type 2%Th, 2.4mm Orifice or Gas Cup Size 4, 6, 8
String or Weave Bead Stringer and Weave Multiple or Single Passes Multiple
Method of Backgouging N/A Contact Tube to Work Distance N/A
Initial & Interpass Cleaning (Brushing, Grinding, etc.) Brushing & Grinding
JOINT SKETCH TRAVEL SPEED
SIDE PASS PROCESS FILLER METAL SIZE (mm) POL. VOLT. AMP. (cm/min)
1 Root GTAW ER80S-D2 2.4 DCSP 12-17 100-155 3.8-8.9

1 Fill1 GTAW ER80S-D2 2.4 DCSP 12-17 100-155 3.8-8.9
1 Fill2 SMAW E7018-A1 3.2 DCRP 20-25 90-160 3.8-12
1 Cap SMAW E7018-A1 3.2 DCRP 20-25 90-160 5-10.2
Other Dimensions/Comments:
A = 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5 See SPECIFIC INSTRUCTIONS & DETAILS section at the
bottom of page 2.
B= 0.8mm -/+ 0.8 D= 10 deg -/+ 2.5
Other Recommended joint design is for BM thickness greater than 22mm.
Department Consulting Services Department Revision Date Jun 5, 2000
Approval restrictions None

Copyright©Saudi Aramco 2009. All rights reserved.
SAUDI ARAMCO
TRAVEL SPEED
SIDE PASS PROCESS FILLER METAL SIZE(mm) POL. VOLT. AMP. (cm/min)

1 Fill2 SMAW E7018-A1 3.2 DCRP 20-25 90-160 3.8-12
1 Cap SMAW E7018-A1 3.2 DCRP 20-25 90-160 5-10.2
2 Fill2 SMAW E7018-A1 3.2 DCRP 20-25 90-160 3.8-12
2 Cap SMAW E7018-A1 3.2 DCRP 20-25 90-160 5-10.2
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
1. See SPECIFIC INSTRUCTIONS & DETAILS section at
the bottom of page 2.
B= 0.8mm -/+ 0.8 D= 22.5 deg -0/+ 2.5 2. Backgouging is optional depending upon the
penetration & quality of the root pass back side.
Other Alternative recommended joint design for BM thickness greater than 22mm.
TRAVEL SPEED

1 Fill2 SMAW E7018-A1 3.2 DCRP 20-25 90-160 3.8-12
1 Cap SMAW E7018-A1 3.2 DCRP 20-25 90-160 5-10.2
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5 See SPECIFIC INSTRUCTIONS & DETAILS section at the
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
Other Recommended joint design for BM thickness equal to or less than 22mm.
TRAVEL SPEED

1 Fill1 GTAW ER80S-D2 2.4 DCRP 12-17 100-155 3.8-8.9
1 Fill2 SMAW E7018-A1 3.2 DCRP 20-25 90-160 3.8-12
1 Cap SMAW E7018-A1 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
Other Recommended joint design for branch connection.

SPECIFIC INSTRUCTIONS & DETAILS
1. Fill passes 2 & 3 represent Fill1.
2. Fill passes 4, 5, 6, 7, 8, 9 & 10 represent Fill2.
3. Fill1 or Fill2 application may be waived. However, this will be generally controlled by the BM thickness
and the user's decision.
4. The bead sequence shown in the drawing is recommended but not mandatory.
5. The number of beads may vary, depending upon bead thickness.

SAUDI ARAMCO
Service Sour Impact Toughness Yes Minimum Design 0C PWHT Yes Welding Process GTAW

P-No. 3 Group N/A T O P-No. 3 Group N/A Spec. No. (SFA) A5.28
Material Specification C 1/2Mo Steel, e.g. ASTM A-182 F1 & ASTM AWS No. (Class.) ER80S-D2
(typical) A-204 B.
Size of Filler Metals 2.4mm
BM Thickness Range: Groove 1.6-19mm Max. Deposit Thickness 19.0mm
Fillet Unlimited
SAW Electrode-Flux (Class.) N/A
Pipe Diameter Range: Groove Unlimited Flux Trade Name N/A
Fillet Unlimited SAMS S/N Not in stock
PREHEAT
Temperature Range None
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS
Shielding Gas (Type) 100% Argon Other None


1 Fill GTAW ER80S-D2 2.4 DCSP 13-17 115-155 3.8-8.9
1 Cap GTAW ER80S-D2 2.4 DCSP 13-16 115-155 3.8-8.9
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
Other Recommended joint design for butt weld.
Department Consulting Services Department Revision Date Nov 24, 1998

SAUDI ARAMCO
TRAVEL SPEED

1 Fill GTAW ER80S-D2 2.4 DCSP 13-17 115-155 3.8-8.9
1 Cap GTAW ER80S-D2 2.4 DCSP 13-16 115-155 3.8-8.9
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
See SPECIFIC INSTRUCTIONS & DETAILS section at the
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
The number of beads may vary, depending upon bead thickness.

SAUDI ARAMCO

Material Specification C 1/2Mo Steel, e.g. ASTM A-182 F1 & ASTM AWS No. (Class.) E7018-A1
(typical) A-204 B.
Fillet Unlimited
Pipe Diameter Range: Groove 50.8mm-Unlimited Flux Trade Name N/A
Fillet Unlimited SAMS S/N 20-483-089
Other Refer to table IV.1 for complete listing of materials. Other None
PREHEAT
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS
Shielding Gas (Type) None Other None
Flow Rate N/A POSITION
Other None Other Root Pass V-Down or V-Up

Tungsten Electrode Size and Type N/A Orifice or Gas Cup Size N/A
Method of Backgouging Arc Air and/or Grinding Contact Tube to Work Distance N/A
1 Root SMAW E7018-A1 3.2 DCRP 19-24 90-160 12.7-17.8

1 Fill SMAW E7018-A1 3.2 DCRP 19-24 90-160 6.4-11.4
1 Cap SMAW E7018-A1 3.2 DCRP 19-24 90-160 7.6-12.7
2 Fill SMAW E7018-A1 3.2 DCRP 19-24 90-160 6.4-11.4
2 Cap SMAW E7018-A1 3.2 DCRP 19-24 90-160 7.6-12.7
A = None C= 37.5 deg -/+ 2.5 1. See SPECIFIC INSTRUCTIONS & DETAILS section at
B= 0.8mm -/+ 0.8 D= N/A 2. Backgouging is mandatory before welding side 2.

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E7018-A1 3.2 DCRP 19-24 90-160 12.7-17.8

1 Fill SMAW E7018-A1 3.2 DCRP 19-24 90-160 6.4-11.4
1 Cap SMAW E7018-A1 3.2 DCRP 19-24 90-160 7.6-12.7
2 Fill SMAW E7018-A1 3.2 DCRP 19-24 90-160 6.4-11.4
2 Cap SMAW E7018-A1 3.2 DCRP 19-24 90-160 7.6-12.7
A= None C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
Application: Piping X Pipeline Pressure Vessel X Tank X Structural Other None

P-No. 4 Group 1 T O P-No. 4 Group 1 Spec. No. (SFA) A5.28
Material Specification 1-1/4Cr 1/2Mo Steel, e.g. ASTM A-387 11 Cl. AWS No. (Class.) ER80S-B2
(typical) 1 & ASTM A-335 P11.
Fillet Unlimited
PREHEAT
Preheat Temp. 149 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root GTAW ER80S-B2 2.4 DCSP 13-16 100-130 3.8-6.4

1 Fill GTAW ER80S-B2 2.4 DCSP 14-18 115-155 3.8-6.4
1 Cap GTAW ER80S-B2 2.4 DCSP 14-18 115-155 3.8-6.4
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
Department Consulting Services Department Revision Date Apr 9, 2001

SAUDI ARAMCO
TRAVEL SPEED

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification 1-1/4Cr 1/2Mo Steel, e.g. ASTM A-387 11 Cl. AWS No. (Class.) E8018-B2
Fillet Unlimited
PREHEAT
Preheat Temp. 149 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW E8018-B2 3.2 DCRP 19-24 90-160 12.7-17.8

1 Fill SMAW E8018-B2 3.2 DCRP 19-24 90-160 7.6-14
1 Cap SMAW E8018-B2 3.2 DCRP 19-24 90-160 5.7-11.4
2 Fill SMAW E8018-B2 3.2 DCRP 19-24 90-160 7.6-14
2 Cap SMAW E8018-B2 3.2 DCRP 19-24 90-160 5.7-11.4
Department Consulting Services Department Revision Date Apr 9, 2001

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E8018-B2 3.2 DCRP 19-24 90-160 12.7-17.8

1 Fill SMAW E8018-B2 3.2 DCRP 19-24 90-160 7.6-14
1 Cap SMAW E8018-B2 3.2 DCRP 19-24 90-160 5.7-11.4
2 Fill SMAW E8018-B2 3.2 DCRP 19-24 90-160 7.6-14
2 Cap SMAW E8018-B2 3.2 DCRP 19-24 90-160 5.7-11.4
A= None C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
P-No. 4 Group 1 T O P-No. 4 Group 1 Spec. No. (SFA) A5.28 A5.5
Material Specification 1-1/4Cr 1/2Mo Steel, e.g. ASTM A-387 11 Cl. AWS No. (Class.) ER80S-B2 E8018-B2
Fillet Unlimited
Fillet Unlimited SAMS S/N 20-504-615 20-484-523
PREHEAT
Preheat Temp. 149 C
GAS

1 Root GTAW ER80S-B2 2.4 DCSP 13-19 95-160 4.4-7

1 Fill1 GTAW ER80S-B2 2.4 DCSP 13-19 95-160 4.4-7
1 Fill2 SMAW E8018-B2 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E8018-B2 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED

1 Fill2 SMAW E8018-B2 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E8018-B2 3.2 DCRP 20-25 90-160 5-10.2
2 Fill2 SMAW E8018-B2 3.2 DCRP 20-26 90-160 3.8-10.8
2 Cap SMAW E8018-B2 3.2 DCRP 20-25 90-160 5-10.2
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED

1 Fill2 SMAW E8018-B2 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E8018-B2 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED

1 Fill1 GTAW ER80S-B2 2.4 DCRP 13-19 100-165 3.8-8.9
1 Fill2 SMAW E8018-B2 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E8018-B2 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A


SAUDI ARAMCO
WPS No. P5A-1 WPS Revision No. 0 PQR No. P5A-1 PQR Revision No. 0 Page 1 of 2

P-No. 5A Group N/A T O P-No. 5A Group N/A Spec. No. (SFA) A5.28
Material Specification 2-1/4Cr 1/2Mo Steel, e.g. ASTM A-387 P22 & AWS No. (Class.) ER90S-B3
(typical) ASTM A-335 P22.
Fillet Unlimited
PREHEAT
Preheat Temp. 177 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS
Gas Backing (Type) 100% Argon
Gas Backing Flow Rate 4-7 l/min Welding Progression V-UP


bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
Department Consulting Services Department Revision Date Sep 2, 2000

SAUDI ARAMCO
TRAVEL SPEED

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

P-No. 5A Group N/A T O P-No. 5A Group N/A Spec. No. (SFA) A5.5
Material Specification 2-1/4Cr 1/2Mo Steel, e.g. ASTM A-387 P22 & AWS No. (Class.) E9018-B3
Fillet Unlimited
PREHEAT
Preheat Temp. 177 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW E9018-B3 3.2 DCRP 19-24 90-160 12.7-17.8

1 Fill SMAW E9018-B3 3.2 DCRP 19-24 90-160 6.4-11.4
1 Cap SMAW E9018-B3 3.2 DCRP 19-24 90-160 7.6-12.7
2 Fill SMAW E9018-B3 3.2 DCRP 19-24 90-160 6.4-11.4
2 Cap SMAW E9018-B3 3.2 DCRP 19-24 90-160 7.6-12.7

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E9018-B3 3.2 DCRP 19-24 90-160 12.7-17.8

1 Fill SMAW E9018-B3 3.2 DCRP 19-24 90-160 6.4-11.4
1 Cap SMAW E9018-B3 3.2 DCRP 19-24 90-160 7.6-12.7
2 Fill SMAW E9018-B3 3.2 DCRP 19-24 90-160 6.4-11.4
2 Cap SMAW E9018-B3 3.2 DCRP 19-24 90-160 7.6-12.7
A= None C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
P-No. 5A Group N/A T O P-No. 5A Group N/A Spec. No. (SFA) A5.28 A5.5
Material Specification 2-1/4Cr 1/2Mo Steel, e.g. ASTM A-387 P22 & AWS No. (Class.) ER90S-B3 E9018-B3
Fillet Unlimited
PREHEAT
Preheat Temp. 177 C
GAS


1 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED

1 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
2 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
2 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED

1 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED

1 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A


SAUDI ARAMCO
WPS No. P5B-1 WPS Revision No. 1 PQR No. P5B-1 PQR Revision No. 0 Page 1 of 2

P-No. 5B Group N/A T O P-No. 5B Group N/A Spec. No. (SFA) A5.28
Material Specification 5Cr 1/2Mo Steel, e.g. ASTM A-213 T5 & AWS No. (Class.) ER80S-B6
BM Thickness Range: Groove 4.8-22.0mm Max. Deposit Thickness 4.8-22.0mm
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other This GTAW wire was formerly classified ER502
PREHEAT
Preheat Temp. 177 C
Heating Rate 222 C/hr/25mm WT*
Cooling Rate 278 C/hr/25mm WT*
GAS


1 Cap GTAW ER80S-B6 2.4 DCSP 15-19 135-175 4.4-7
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Cap GTAW ER80S-B6 2.4 DCSP 15-19 135-175 4.4-7
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
2. Fill passes 4, 5, 6, 7 & 8 represent Fill2.

SAUDI ARAMCO
SMAW
P-No. 5B Group N/A T O P-No. 5B Group N/A Spec. No. (SFA) A5.9 A5.5
Material Specification 5Cr 1/2Mo Steel, e.g. ASTM A-213 T5 & AWS No. (Class.) ER80S-B6 E8015-B6
BM Thickness Range: Groove 4.8-22.0mm Max. Deposit Thickness 3.4mm 16.6mm
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other
GTAW wire & SMAW electrode were formerly classified ER502 & E502-15
PREHEAT
Preheat Temp. 177 C
GAS


1 Fill2 SMAW E8015-B6 2.4 DCRP 25-33 55-90 4.4-7
1 Cap SMAW E8015-B6 2.4 DCRP 25-31 55-90 4.4-7
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
Department Consulting Services Department Revision Date Mar 24, 2001

SAUDI ARAMCO
TRAVEL SPEED

1 Fill2 SMAW E8015-B6 2.4 DCRP 25-33 55-90 4.4-7
1 Cap SMAW E8015-B6 2.4 DCRP 25-31 55-90 4.4-7
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

P-No. 5B Group N/A T O P-No. 5B Group N/A Spec. No. (SFA) A5.28
Material Specification 9Cr 1Mo Steel, e.g. ASTM A-213 T9 & ASTM AWS No. (Class.) ER80S-B8
(typical) A-335 P9.
BM Thickness Range: Groove 4.8-22.0mm Max. Deposit Thickness 22.0mm
Fillet Unlimited
Fillet Unlimited SAMS S/N Not in Stock.
This GTAW wire was formerly classified ER505 ( it is METRODE 9CRMO TIG)
PREHEAT
Preheat Temp. 177 C
GAS


1 Fill1 GTAW ER80S-B8 2.4 DCSP 10-17 110-155 3.8-7.6
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
P-No. 5B Group N/A T O P-No. 5B Group N/A Spec. No. (SFA) A5.28 A5.5
9Cr 1Mo Steel, e.g. ASTM A-213 T9 & ASTM A-335 P9.
Material Specification AWS No. (Class.) ER80S-B8 E8015-B8
(typical)
Fillet Unlimited
Fillet Unlimited SAMS S/N Not in Stock. Not in Stock.
GTAW wire is METRODE 9CRMO TIG, SMAW electrode is METRODE CHROMET9
PREHEAT
Preheat Temp. 177 C
GAS


1 Fill2 SMAW E8015-B8 2.4 DCRP 23-30 60-100 5-12.7
1 Cap SMAW E8015-B8 2.4 DCRP 23-29 75-105 3.8-8.9
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill2 SMAW E8015-B8 2.4 DCRP 23-30 60-100 5-12.7
1 Cap SMAW E8015-B8 2.4 DCRP 23-29 75-105 3.8-8.9
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification Martensitic Stainless Steel, e.g. ASTM A-240 AWS No. (Class.) E410
(typical) type 410 & ASTM A-182 F6NM.
Fillet Unlimited
PREHEAT
Preheat Temp. 149 C
GAS
Shielding Gas (Type) None Other *Mandatory above 427 C

1 Root SMAW E410 3.2 DCRP 23-29 115-150 8.9-14

1 Fill SMAW E410 3.2 DCRP 21-27 105-145 3.6-10.2
1 Cap SMAW E410 3.2 DCRP 19-25 95-135 3.6-8.9
2 Fill SMAW E410 3.2 DCRP 21-27 105-145 3.6-10.2
2 Cap SMAW E410 3.2 DCRP 19-25 95-135 3.6-8.9
B= 0.8mm -/+ 0.8 D= 22.5 deg -0/+ 2.5 2. Backgouging is mandatory before welding side 2.
Other Recommended joint design for BM thickness greater than 22mm.
Department Revision Date Nov 24, 1998

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E410 3.2 DCRP 23-29 115-150 8.9-14

1 Fill SMAW E410 3.2 DCRP 21-27 105-145 3.6-10.2
1 Cap SMAW E410 3.2 DCRP 19-25 95-135 3.6-8.9
2 Back Weld SMAW E410 3.2 DCRP 21-27 105-145 3.6-10.2
A= None C= 37.5 deg -/+ 2.5
B= 0.8mm -/+ 0.8 D= 10 deg -/+ 2.5 2. Backgouging is mandatory before welding side 2.
TRAVEL SPEED
1 Root SMAW E410 3.2 DCRP 23-29 115-150 8.9-14

1 Fill SMAW E410 3.2 DCRP 21-27 105-145 3.6-10.2
1 Cap SMAW E410 3.2 DCRP 19-25 95-135 3.6-8.9
A= None C= 37.5 deg -/+ 2.5 1. See SPECIFIC INSTRUCTIONS & DETAILS section at
TRAVEL SPEED
1 Root SMAW E410 3.2 DCRP 23-29 115-150 8.9-14

1 Fill SMAW E410 3.2 DCRP 21-27 105-145 3.6-10.2
1 Cap SMAW E410 3.2 DCRP 19-25 95-135 3.6-8.9
A= None C= 37.5 deg -/+ 2.5 1. See SPECIFIC INSTRUCTIONS & DETAILS section at


SAUDI ARAMCO
WPS No. P8-1A WPS Revision No. 0 PQR No. P8-1 PQR Revision No. 0 Page 1 of 2
Application: Piping X Pipeline X Pressure Vessel X Tank Structural Other None
Service Sour Impact Toughness Yes Minimum Design -176 C PWHT Yes Welding Process GTAW

Material Specification Austenitic Stainless Steel, e.g. ASTM A-312 AWS No. (Class.) ER316L
(typical) TP304L & ASTM A-240 Type 316.
Fillet Unlimited
Other None Other See SPECIFIC INSTRUCTIONS & DETAILS section for filler metal selection.
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS
Shielding Gas (Type) Argon Other None
Gas Backing (Type) Argon

1 Root GTAW ER316L 2.4 DCSP 12-15 90-115 6.4-8.9

1 Fill GTAW ER316L 2.4 DCSP 11-14 80-100 5-10.2
1 Cap GTAW ER316L 2.4 DCSP 11-14 80-100 5-7.6
A = 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5 1. See SPECIFIC INSTRUCTIONS & DETAILS section at
B= 0.8mm -/+ 0.8 D= N/A 2. Amperage, voltage, and travel speed limits are
mandatory due to heat input restrictions.
Other Recommended joint design for butt joint.

SAUDI ARAMCO
TRAVEL SPEED

1 Cap GTAW ER316L 2.4 DCSP 11-14 80-100 5-7.6
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
2. Additional filler metal listing:
Base Metal Filler Metal S/N
304 308L or 316L 20-504-797 & 20-504-795
304L 308L or 316L 20-504-797 & 20-504-795
316 316L 20-504-795
316L 316L 20-504-795
321 347 20-504-803
347 347 20-504-803

SAUDI ARAMCO
SMAW
Material Specification Austenitic Stainless Steel, e.g. ASTM A-312 AWS No. (Class.) ER316L E316L
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Hot GTAW ER316L 2.4 DCSP 11-14 65-85 5.7-8.3
1 Fill SMAW E316L 3.2 DCRP 20-24 65-85 10.2-15.2
1 Cap SMAW E316L 3.2 DCRP 21-26 70-90 11.4-16.4

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 11-14 65-85 5.7-8.3
1 Fill SMAW E316L 3.2 DCRP 20-24 65-85 10.2-15.2
1 Cap SMAW E316L 3.2 DCRP 21-26 70-90 11.4-16.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
Base Metal Filler Metal GTAW S/N SMAW S/N
304 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
304L 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
316 316L 20-504-795 20-484-698
316L 316L 20-504-795 20-484-698
321 347 20-504-803 20-485-155
347 347 20-504-803 20-485-155

SAUDI ARAMCO
SMAW
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Hot GTAW ER316L 2.4 DCSP 11-15 90-120 5-7.6
1 Fill SMAW E316L 2.4 DCRP 20-23 60-70 4.4-9.5
1 Cap SMAW E316L 2.4 DCRP 20-23 60-70 4.4-7

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 11-15 90-120 5-7.6
1 Fill SMAW E316L 2.4 DCRP 20-23 60-70 4.4-9.5
1 Cap SMAW E316L 2.4 DCRP 20-23 60-70 4.4-9.5
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
304 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
304L 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
316 316L 20-504-795 20-484-698
316L 316L 20-504-795 20-484-698
321 347 20-504-803 20-485-155
347 347 20-504-803 20-485-155

SAUDI ARAMCO
SMAW
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Hot GTAW ER316L 2.4 DCSP 11-15 95-115 5.7-8.3
1 Fill SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
1 Cap SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5 2. Amperage, voltage, and travel speed limits are

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 11-15 95-115 5.7-8.3
1 Fill SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
1 Cap SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
2 Fill SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
2 Cap SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
B= 1.6mm -/+ 0.8 D= 22.5 deg -0/+ 2.5 2. Amperage, voltage, and travel speed limits are
3. Backgouging is optional depending upon the
Other Alternative recommended joint design for BM thickness greater than 22mm. penetration & quality of the root pass back side.
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 11-15 95-115 5.7-8.3
1 Fill SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
1 Cap SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5 1. See SPECIFIC INSTRUCTIONS & DETAILS section at
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 11-15 95-115 5.7-8.3
1 Fill SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
1 Cap SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4

304 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
304L 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
316 316L 20-504-795 20-484-698
316L 316L 20-504-795 20-484-698
321 347 20-504-803 20-485-155
347 347 20-504-803 20-485-155

SAUDI ARAMCO

Material Specification Austenitic Stainless Steel, e.g. ASTM A-240 AWS No. (Class.) ER310
(typical) Type 310 & 310S and ASTM A-312 TP310S.
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS
Other Gas purging should be maintained throughout welding. Other None

1 Root GTAW ER310 2.4 DCSP 8-12 55-105 N/A

1 Fill GTAW ER310 2.4 DCSP 8-13 70-105 N/A
1 Cap GTAW ER310 2.4 DCSP 8-12 55-105 N/A
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED
1 Root GTAW ER310 2.4 DCSP 8-12 55-105 N/A

1 Fill GTAW ER310 2.4 DCSP 8-13 70-105 N/A
1 Cap GTAW ER310 2.4 DCSP 8-12 55-105 N/A
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
2. Shielding gas flow should be maintained after arc is extinguished.

SAUDI ARAMCO
Service Sour Impact Toughness Yes Minimum Design -29 C PWHT Yes Welding Process SMAW

Material Specification Austenitic Stainless Steel, e.g. ASTM A-240 AWS No. (Class.) E310-15
(typical) Type 310 & 310S and ASTM A-312 TP310S.
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW E310-15 2.4 DCRP 23-29 70-100 7.6-12.7

1 Fill SMAW E310-15 2.4 DCRP 23-29 55-85 5-10.2
1 Cap SMAW E310-15 2.4 DCRP 23-29 55-85 6.4-11.4
2 Fill SMAW E310-15 2.4 DCRP 23-29 55-85 5-10.2
2 Cap SMAW E310-15 2.4 DCRP 23-29 55-85 6.4-11.4

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E310-15 2.4 DCRP 23-29 70-100 7.6-12.7

1 Fill SMAW E310-15 2.4 DCRP 23-29 55-85 5-10.2
1 Cap SMAW E310-15 2.4 DCRP 23-29 55-85 6.4-11.4
2 Fill SMAW E310-15 2.4 DCRP 23-29 55-85 5-10.2
2 Cap SMAW E310-15 2.4 DCRP 23-29 55-85 6.4-11.4
A= None C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Fill GTAW ER316L 2.4 DCSP 10-13 75-95 4.4-7
1 Cap GTAW ER316L 2.4 DCSP 12-15 90-115 6.4-8.9

SAUDI ARAMCO
TRAVEL SPEED

1 Cap GTAW ER316L 2.4 DCSP 12-15 90-115 6.4-8.9
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
304 308L or 316L 20-504-797 & 20-504-795
304L 308L or 316L 20-504-797 & 20-504-795
316 316L 20-504-795
316L 316L 20-504-795
321 347 20-504-803
347 347 20-504-803

SAUDI ARAMCO
SMAW
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Hot GTAW ER316L 2.4 DCSP 10-13 85-105 7.6-10.2
1 Fill SMAW E316L 2.4 DCRP 24-27 40-50 7.6-12.7
1 Cap SMAW E316L 2.4 DCRP 24-27 40-50 7.6-12.7

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 10-13 85-105 7.6-10.2
1 Fill SMAW E316L 2.4 DCRP 24-27 40-50 7.6-12.7
1 Cap SMAW E316L 2.4 DCRP 24-27 40-50 7.6-12.7
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
304 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
304L 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
316 316L 20-504-795 20-484-698
316L 316L 20-504-795 20-484-698
321 347 20-504-803 20-485-155
347 347 20-504-803 20-485-155

SAUDI ARAMCO
SMAW
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root GTAW ER316L 2.4 DCSP 12-15 105-130 7-9.5

1 Hot GTAW ER316L 2.4 DCSP 12-15 105-130 7-10.2
1 Fill SMAW E316L 2.4 DCRP 24-27 45-60 5.7-10.8
1 Cap SMAW E316L 2.4 DCRP 24-27 45-60 5.7-10.8

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 12-15 105-130 7-10.2
1 Fill SMAW E316L 2.4 DCRP 24-27 45-60 5.7-10.8
1 Cap SMAW E316L 2.4 DCRP 24-27 45-60 5.7-10.8
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
304 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
304L 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
316 316L 20-504-795 20-484-698
316L 316L 20-504-795 20-484-698
321 347 20-504-803 20-485-155
347 347 20-504-803 20-485-155

SAUDI ARAMCO

Material Specification Austenitic Stainless Steel, e.g. ASTM A-312 AWS No. (Class.) ERNiCrMo-3
(typical) S31254.
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS
Other Gas purging should be maintained throughout welding. Other None

1 Root GTAW ERNiCrMo-3 2.4 DCSP 9-13 55-105 N/A

1 Fill GTAW ERNiCrMo-3 2.4 DCSP 9-13 55-105 N/A
1 Cap GTAW ERNiCrMo-3 2.4 DCSP 9-13 55-105 N/A
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill GTAW ERNiCrMo-3 2.4 DCSP 9-13 55-105 N/A
1 Cap GTAW ERNiCrMo-3 2.4 DCSP 9-13 55-105 N/A
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
Material Specification Austenitic Stainless Steel, e.g. ASTM A-312 AWS No. (Class.) ERNiCrMo-3 ENiCrMo-3
(typical) S31254.
Fillet Unlimited
Other Other None
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS
Gas purging should be maintained until 10mm of weld thickness is completed.
Other Other None

1 Hot GTAW ERNiCrMo-3 2.4 DCSP 9-12 85-105 N/A
1 Fill SMAW ENiCrMo-3 2.4 DCRP 19-27 45-85 N/A
1 Cap SMAW ENiCrMo-3 2.4 DCRP 19-27 45-85 N/A
bottom of page 2.
B= 0.8mm -/+ 0.8 D= 10 deg -/+ 2.5
Department Consulting Services Department Revision Date May 27, 2003

SAUDI ARAMCO
TRAVEL SPEED

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED

bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED

bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A


SAUDI ARAMCO

P-No. 9B Group 1 T O P-No. 9B Group 1 Spec. No. (SFA) A5.28
Material Specification 3-1/2Ni Steel, e.g. ASTM A-333 Gr. 3, ASTM AWS No. (Class.) ER80S-Ni2
(typical) A-203 Gr. E.
BM Thickness Range: Groove 3-12.2mm Max. Deposit Thickness 12.2mm
Fillet Unlimited
Fillet Unlimited SAMS S/N Not in stock
Other Refer to table IV.1 for complete listing of materials. Other Recommended GTAW wire is METRODE 2Ni.
PREHEAT
Preheat Temp. 93 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root GTAW ER80S-Ni2 2.4 DCSP 15-18 100-125 5-11.4

1 Fill GTAW ER80S-Ni2 2.4 DCSP 12-15 90-115 4.4-11.4
1 Cap GTAW ER80S-Ni2 2.4 DCSP 12-15 90-115 4.4-7.6
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED
1 Root GTAW ER80S-Ni2 2.4 DCSP 15-18 100-125 5-11.4

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
2. Amperage, voltage, and travel speed limits are mandatory due to heat input restrictions.

SAUDI ARAMCO
SMAW
P-No. 9B Group 1 T O P-No. 9B Group 1 Spec. No. (SFA) A5.28 A5.5
Material Specification 3-1/2Ni Steel, e.g. ASTM A-333 Gr. 3, ASTM AWS No. (Class.) ER80S-Ni2 E8018-C1
BM Thickness Range: Groove 3-12.2mm Max. Deposit Thickness 1.8mm 10.4mm
Fillet Unlimited
PREHEAT
Preheat Temp. 93 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root GTAW ER80S-Ni2 2.4 DCSP 14-18 100-135 6.4-11.4

1 Fill SMAW E8018-C1 2.4 DCRP 23-26 65-85 5.7-15.2
1 Cap SMAW E8018-C1 2.4 DCRP 23-26 65-85 5.7-11.4
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C1 2.4 DCRP 23-26 65-85 5.7-15.2
1 Cap GTAW E8018-C1 2.4 DCRP 23-26 65-85 5.7-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
Fillet Unlimited
PREHEAT
Preheat Temp. 93 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Fill SMAW E8018-C1 2.4 DCRP 21-24 65-90 5.7-11.4
1 Cap SMAW E8018-C1 2.4 DCRP 21-24 65-90 5.7-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C1 2.4 DCRP 21-24 65-90 5.7-11.4
1 Cap GTAW E8018-C1 2.4 DCRP 21-24 65-90 5.7-10.2
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
Fillet Unlimited
PREHEAT
Preheat Temp. 93 C
Time Range 1/2 hr/25mm WT, 1 hr minimum.
GAS


1 Fill SMAW E8018-C1 2.4 DCRP 21-24 65-85 4.4-11.4
1 Cap SMAW E8018-C1 2.4 DCRP 21-24 65-85 4.4-8.9
bottom of page 2.
B= 1.6mm -0/+0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C1 2.4 DCRP 21-24 65-85 4.4-11.4
1 Cap GTAW E8018-C1 2.4 DCRP 21-24 65-85 4.4-8.9
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -0/+0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

P-No. 9B Group 1 T O P-No. 9B Group 1 Spec. No. (SFA) A5.28
Material Specification 3-1/2Ni Steel, e.g. ASTM A-333 Gr. 3, ASTM AWS No. (Class.) ER80S-Ni1
BM Thickness Range: Groove 3-12.2mm Max. Deposit Thickness 12.2mm
Fillet Unlimited
PREHEAT
Preheat Temp. 93 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


bottom of page 2.
B= 1.6mm -0/+0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -0/+0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
Fillet Unlimited
PREHEAT
Preheat Temp. 93 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Fill SMAW E8018-C3 2.4 DCRP 21-24 55-70 7.6-11.4
1 Cap SMAW E8018-C3 2.4 DCRP 21-24 55-70 7.6-11.4
bottom of page 2.
B= 1.6mm -0/+0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C3 2.4 DCRP 21-24 55-70 7.6-11.4
1 Cap GTAW E8018-C3 2.4 DCRP 21-24 55-70 7.6-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -0/+0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
Service Sour Impact Toughness Yes Minimum Design - 45 C PWHT Yes Welding Process GTAW
SMAW
Fillet Unlimited
PREHEAT
Preheat Temp. 93 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root GTAW ER80S-Ni1 2.4 DCSP 15-19 100-145 8.9-14

1 Fill SMAW E8018-C3 2.4 DCRP 22-26 75-95 7.6-16.5
1 Cap SMAW E8018-C3 2.4 DCRP 22-26 75-95 7.6-10.2
bottom of page 2.
B= 1.6mm -0/+0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C3 2.4 DCRP 22-26 75-95 7.6-16.5
1 Cap GTAW E8018-C3 2.4 DCRP 22-26 75-95 7.6-10.2
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -0/+0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
Size of Filler Metals 2.4mm 2.4 & 3.2mm
Fillet Unlimited
Fillet Unlimited SAMS S/N 20-504-620 20-484-545/547
PREHEAT
Preheat Temp. 93 C
Time Range 1/2 hr/25mm WT, 1 hr minimum.
GAS


1 Fill SMAW E8018-C3 2.4&3. DCRP 22-26 85-110 5.7-14
1 Cap SMAW E8018-C3 2
3.2 DCRP 22-26 85-110 5.7-10.2
bottom of page 2.
B= 1.6mm -0/+0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C3 2.4&3. DCRP 22-26 85-110 5.7-14
1 Cap GTAW E8018-C3 2
3.2 DCRP 22-26 85-110 5.7-10.2
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -0/+0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
Application: Piping Pipeline Pressure Vessel Tank Structural X Other None

Material Specification Aluminum alloys, e.g. ASTM B-209 6061-T6 AWS No. (Class.) ER4043
(typical)
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

Method of Backgouging Grinding Contact Tube to Work Distance N/A
1 Root GTAW ER4043 2.4 AC 13-16 75-95 5.7-8.3

1 Fill GTAW ER4043 2.4 AC 13-16 65-85 5-8.9
1 Cap GTAW ER4043 2.4 AC 13-16 115-135 5.7-8.9
2 Back Weld GTAW ER4043 2.4 AC 13-16 65-85 5-8.9

SAUDI ARAMCO
TRAVEL SPEED
1 Root GTAW ER4043 2.4 AC 13-16 75-95 5.7-8.3

1 Fill GTAW ER4043 2.4 AC 13-16 65-85 5-8.9
1 Cap GTAW ER4043 2.4 AC 13-16 115-135 5.7-8.9
2 Back Weld GTAW ER4043 2.4 AC 13-16 65-85 5-8.9
A= None C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification 90/10 & 70/30 CuNi, e.g. ASTM B-88 C70600 AWS No. (Class.) ERCuNi
(typical) & ASTM B-111 C70600 & C71500.
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other Monel 67
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root GTAW ERCuNi 2.4 DCSP 8-12 85-115 N/A

1 Fill GTAW ERCuNi 2.4 DCSP 8-12 75-105 N/A
1 Cap GTAW ERCuNi 2.4 DCSP 8-12 75-105 N/A
A = 1.6mm -/+ 0.8 C= 37.5 deg -/+ 2.5 See SPECIFIC INSTRUCTIONS & DETAILS section at the
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED
1 Root GTAW ERCuNi 2.4 DCSP 8-12 85-115 N/A

1 Fill GTAW ERCuNi 2.4 DCSP 8-12 75-105 N/A
1 Cap GTAW ERCuNi 2.4 DCSP 8-12 75-105 N/A
A= 1.6mm -/+ 0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification 90/10 & 70/30 CuNi, e.g. ASTM B-88 C70600 AWS No. (Class.) ERNiCu-7
(typical) & ASTM B-111 C70600 & C71500.
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other GTAW wire is INCO ALLOYS INTERNATIONAL Monel-60
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root GTAW ERNiCu-7 2.4 DCSP 10-14 100-130 N/A

1 Fill GTAW ERNiCu-7 2.4 DCSP 10-14 100-130 N/A
1 Cap GTAW ERNiCu-7 2.4 DCSP 10-14 100-130 N/A
A = 0.8mm -/+ 0.8 C= 37.5 deg -/+ 2.5 See SPECIFIC INSTRUCTIONS & DETAILS section at the
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED
1 Root GTAW ERNiCu-7 2.4 DCSP 10-14 100-130 N/A

1 Fill GTAW ERNiCu-7 2.4 DCSP 10-14 100-130 N/A
1 Cap GTAW ERNiCu-7 2.4 DCSP 10-14 100-130 N/A
A= 0.8mm -/+ 0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification Monel, e.g. ASTM B-127 type N04400 & AWS No. (Class.) ERNiCu-7
(typical) ASTM B-165 type N04400.
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other GTAW wire is INCO ALLOYS INTERNATIONAL Monel-60
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root GTAW ERNiCu-7 2.4 DCSP 12-16 140-200 3.8-6.4

1 Fill GTAW ERNiCu-7 2.4 DCSP 11-15 140-185 3.8-6.4
1 Cap GTAW ERNiCu-7 2.4 DCSP 11-15 145-185 3.8-6.4
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED
1 Root GTAW ERNiCu-7 2.4 DCSP 12-16 140-200 3.8-6.4

1 Fill GTAW ERNiCu-7 2.4 DCSP 11-15 140-185 3.8-6.4
1 Cap GTAW ERNiCu-7 2.4 DCSP 11-15 145-185 3.8-6.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification Monel, e.g. ASTM B-127 type N04400 & AWS No. (Class.) ENiCu-7
(typical) ASTM B-165 type N04400.
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other Monel 190
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW ENiCu-7 2.4 DCRP 21-27 75-105 7.6-12.7

1 Fill SMAW ENiCu-7 2.4 DCRP 21-27 75-105 3.8-12.7
1 Cap SMAW ENiCu-7 2.4 DCRP 21-27 75-105 3.8-8.9
2 Back Weld SMAW ENiCu-7 2.4 DCRP 21-27 75-105 3.8-12.7

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW ENiCu-7 2.4 DCRP 21-27 75-105 7.6-12.7

1 Fill SMAW ENiCu-7 2.4 DCRP 21-27 75-105 3.8-12.7
1 Cap SMAW ENiCu-7 2.4 DCRP 21-27 75-105 3.8-8.9
2 Back Weld SMAW ENiCu-7 2.4 DCRP 21-27 75-105 3.8-12.7
A= None C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification Inconel 600, e.g. ASTM B-168 type 600 . AWS No. (Class.) ERNiCr-3
(typical)
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other GTAW wire is INCO ALLOYS INTERNATIONAL Inconel-82
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS
Shielding Gas (Type) 100 Argon Other None
Gas Backing (Type) 100 Argon

1 Root GTAW ERNiCr-3 2.4 DCSP 11-15 90-120 3.8-6.4

1 Fill GTAW ERNiCr-3 2.4 DCSP 11-15 115-155 3.8-6.4
1 Cap GTAW ERNiCr-3 2.4 DCSP 11-15 115-155 3.8-6.4
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification Hastelloy C276, e.g. ASTM B-575 type C276 . AWS No. (Class.) ERNiCrMo-4
(typical)
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other INCO C-276
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root GTAW ERNiCrMo-4 2.4 DCSP 12-16 115-165 4.4-7

1 Fill GTAW ERNiCrMo-4 2.4 DCSP 12-16 125-175 3.8-10.8
1 Cap GTAW ERNiCrMo-4 2.4 DCSP 11-15 105-155 3.8-6.4
2 Back Weld GTAW ERNiCrMo-4 2.4 DCSP 12-16 125-175 3.8-10.8
B= 0.8mm -/+ 0.8 D= N/A 2. Backgouging and backwelding 2 may be required if full
penetration was not achieved.

SAUDI ARAMCO
TRAVEL SPEED
1 Root GTAW ERNiCrMo-4 2.4 DCSP 12-16 115-165 4.4-7

2 Back Weld GTAW ERNiCrMo-4 2.4 DCSP 12-16 125-175 3.8-10.8
A= 1.6mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification Hastelloy C276, e.g. ASTM B-575 type C276 . AWS No. (Class.) ENiCrMo-4
(typical)
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other INCO C-276
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW ENiCrMo-4 2.4 DCRP 21-27 50-80 7.6-17.8

1 Fill SMAW ENiCrMo-4 2.4 DCRP 19-25 50-80 3.8-9.5
1 Cap SMAW ENiCrMo-4 2.4 DCRP 19-25 50-80 3.8-8.9
2 Back Weld SMAW ENiCrMo-4 2.4 DCRP 19-25 50-80 3.8-9.5

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW ENiCrMo-4 2.4 DCRP 21-27 50-80 7.6-17.8

2 Back Weld SMAW ENiCrMo-4 2.4 DCRP 19-25 50-80 3.8-9.5
A= None C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification Incoloy 800H and Incoloy 825. AWS No. (Class.) ERNiFeCr-1
(typical)
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other GTAW wire is INCO ALLOYS INTERNATIONAL Incoloy-65
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root GTAW ERNiFeCr-4 2.4 DCSP 12-16 125-165 4.4-7

1 Fill GTAW ERNiFeCr-4 2.4 DCSP 12-16 125-165 3.8-13.3
1 Cap GTAW ERNiFeCr-4 2.4 DCSP 12-16 135-175 3.8-6.4
2 Back Weld GTAW ERNiFeCr-4 2.4 DCSP 12-16 125-165 3.8-13.3
Department Consulting Services Department Revision Date Jan 23, 2000

SAUDI ARAMCO
TRAVEL SPEED
1 Root GTAW ERNiFeCr-4 2.4 DCSP 12-16 125-165 4.4-7

1 Fill GTAW ERNiFeCr-4 2.4 DCSP 12-16 125-165 3.8-13.3
1 Cap GTAW ERNiFeCr-4 2.4 DCSP 12-16 135-175 3.8-6.4
2 Back Weld GTAW ERNiFeCr-4 2.4 DCSP 12-16 125-165 3.8-13.3
A= 1.6mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

P-No. 45 Group N/A T O P-No. 45 Group N/A Spec. No. (SFA) N/A
Material Specification Incoloy 800H and Incoloy 825. AWS No. (Class.) N/A
(typical)
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other SMAW electrode is INCO ALLOYS INTERNATIONAL Incoloy-135
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW Incoloy-135 2.4 DCRP 21-27 55-85 7.6-17.8

1 Fill SMAW Incoloy-135 2.4 DCRP 21-27 55-85 3.8-12.0
1 Cap SMAW Incoloy-135 2.4 DCRP 21-27 55-85 3.8-8.9
2 Back Weld SMAW Incoloy-135 2.4 DCRP 21-27 55-85 3.8-12.0

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW Incoloy-135 2.4 DCRP 21-27 55-85 7.6-17.8

1 Fill SMAW Incoloy-135 2.4 DCRP 21-27 55-85 3.8-12.0
1 Cap SMAW Incoloy-135 2.4 DCRP 21-27 55-85 3.8-8.9
2 Back Weld SMAW Incoloy-135 2.4 DCRP 21-27 55-85 3.8-12.0
A= None C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification 904L ASTM B-673 AWS No. (Class.) ERNiCrMo-3

(typical)
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other Inconel 625
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root GTAW ERNiCrMo-3 2.4 DCSP 11-15 75-105 5-7.6

bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
Material Specification 904L ASTM B-673 AWS No. (Class.) ERNiCrMo-3 ENiCrMo-3
(typical)
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other GTAW wire is Incoloy 625.
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Hot GTAW ERNiCrMo-3 2.4 DCSP 11-15 75-105 5.7-8.3
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ERNiCrMo-3 2.4 DCSP 11-15 75-105 5.7-8.3
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification Incoloy 800H and Incoloy 825. AWS No. (Class.) ERNiCr-3
(typical)
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other GTAW wire is INCO ALLOYS INTERNATIONAL Inconel-82
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification Incoloy 800H and Incoloy 825. AWS No. (Class.) ENiCrFe-3
(typical)
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW ENiCrFe-3 2.4 DCRP 21-27 50-70 7.6-17.8

1 Fill SMAW ENiCrFe-3 2.4 DCRP 21-27 50-70 3.8-9.5
1 Cap SMAW ENiCrFe-3 2.4 DCRP 21-27 50-70 3.8-8.9
2 Back Weld SMAW ENiCrFe-3 2.4 DCRP 21-27 50-70 3.8-9.5

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW ENiCrFe-3 2.4 DCRP 21-27 50-70 7.6-17.8

2 Back Weld SMAW ENiCrFe-3 2.4 DCRP 21-27 50-70 3.8-9.5
A= None C= 37.5 deg -/+ 2.5
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
WPS No. DISS-1 WPS Revision No. 0 PQR No. DISS-1 PQR Revision No. 0 Page 1 of 2

Material Specification Carbon Steel to Austenitic Stainless Steel, e.g. AWS No. (Class.) ERNiCr-3
(typical) ASTM A-53 to ASTM A-312 TP304L
Fillet Unlimited
Refer to table IV.1 for complete listing of materials.
Other Other Inco 82
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
Approval restrictions The welding procedure should not apply to pressure containing welds in sour service.
SAUDI ARAMCO
TRAVEL SPEED

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
Material Specification Carbon Steel to Austenitic Stainless Steel, e.g. AWS No. (Class.) ERNiCr-3 ENiCrFe-3
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other GTAW wiew is Inco 82
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
Approval restrictions The welding procedure should not apply to pressure containing welds in sour service.
SAUDI ARAMCO
TRAVEL SPEED

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification Carbon Steel to Austenitic Stainless Steel, e.g. AWS No. (Class.) ER309L
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Fill GTAW ER309L 2.4 DCSP 11-16 80-120 3.8-7.6
1 Cap GTAW ER309L 2.4 DCSP 12-16 80-120 3.8-7.6
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
Approval restrictions The welding procedure should not apply to pressure containing welds in sour or in non-sour hydrocarbon service.
SAUDI ARAMCO
TRAVEL SPEED

1 Fill GTAW ER309L 2.4 DCSP 11-16 80-120 3.8-7.6
1 Cap GTAW ER309L 2.4 DCSP 12-16 80-120 3.8-7.6
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
Application: Piping X Pipeline X Pressure Vessel X Tank Structural Other
SMAW
Material Specification Carbon Steel to Austenitic Stainless Steel, e.g. AWS No. (Class.) ER309L E309
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Fill SMAW E309 2.4 DCRP 21-27 55-95 3.8-12.7
1 Cap SMAW E309 2.4 DCRP 21-27 55-95 3.8-7.6
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
Approval restrictions The welding procedure should not apply to pressure containing welds in sour or in non-sour hydrocarbon service.
SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E309 2.4 DCRP 21-27 55-95 3.8-12.7
1 Cap SMAW E309 2.4 DCRP 21-27 55-95 3.8-7.6
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
Application: Piping X Pipeline X Pressure Vessel X Tank X Structural Other None

Material Specification Carbon Steel, e.g. ASTM ASTM A-516 Gr. 70 AWS No. (Class.) E7018
(typical) & ASTM A-537 Cl. 1.
Size of Filler Metals 2.4 & 3.2mm
BM Thickness Range: Groove 15.9-203mm Max. Deposit Thickness 203mm
Fillet Unlimited
Pipe Diameter Range: Groove 50.8-Unlimited Flux Trade Name N/A
Fillet Unlimited SAMS S/N 20-483-069/071
PREHEAT
Preheat Temp. Refer to SPECIFIC INSTRUCTIONS & DETAILS
section at the bottom of page 2 for preheat
temperatures. Time Range 1 hr/25mm WT, 1 hr minimum.
GAS

1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-130 4.4-12.7
1 Cap SMAW E7018 3.2 DCRP 21-24 90-120 4.4-12.7
2 Fill2 SMAW E7018 2.4 DCRP 21-24 70-105 4.4-10.2
2 Fill1 SMAW E7018 3.2 DCRP 20-23 90-130 4.4-12.7
2 Cap SMAW E7018 3.2 DCRP 21-24 90-120 4.4-12.7
A = 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5 1. See SPECIFIC INSTRUCTIONS & DETAILS section at the bottom of page 2.
2. Backgouging is mandatory before welding side 2.
3. Fill1 and Fill2 may be substituted for each other, however this will be generally controlled by the BM thickness,
except Fill2 application in side 2 is mandatory.
B= 1.6mm -/+ 0.8 D= 22.5 deg -0/+ 2.5 4. Amperage, voltage, and travel speed limits are mandatory due to heat input restrictions.
Department Revision Date Sep 15, 1999

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-130 4.4-12.7
1 Fill2 SMAW E7018 2.4 DCRP 21-24 70-105 4.4-10.2
1 Cap SMAW E7018 3.2 DCRP 21-24 90-120 4.4-12.7
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5 1. See SPECIFIC INSTRUCTIONS & DETAILS section at the bottom of page 2.
3. Fill1 and Fill2 may be substituted for each other.
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5 4. Amperage, voltage, and travel speed limits are mandatory due to heat input restrictions.
TRAVEL SPEED
1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-130 4.4-12.7
1 Fill2 SMAW E7018 2.4 DCRP 21-24 70-105 4.4-10.2
1 Cap SMAW E7018 3.2 DCRP 21-24 90-120 4.4-12.7
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-130 4.4-12.7
1 Fill2 SMAW E7018 2.4 DCRP 21-24 70-105 4.4-10.2
2 Cap SMAW E7018 3.2 DCRP 21-24 90-120 4.4-12.7
3. Fill1 and Fill2 may be substituted for each.
B= 1.6mm -/+ 0.8 D= N/A

1. Preheat: 10 C for WT less than or equal to 15mm, 38 C for WT greater than 15mm but less than or equal
to 20mm, 52 C for WT greater than 20mm but less than or equal to 22mm, 79 C for WT greater than 22mm
but less than or equal to 25mm, 93 C for WT greater than 25mm but less than or equal to 32mm, 107 C for
WT greater than 32mm but less than or equal to 38mm, 121 C for WT greater than 38mm.
2. Fill passes 2, 3, 4, 5, 6, 7, 8, 14, 15 & 16 represent Fill1.
3. Fill passes 11, 12 & 13 represent Fill2.

SAUDI ARAMCO

P-No. 1 Group 1, 2 T O P-No. 1 Group 1, 2 Spec. No. (SFA) A5.18
Material Specification Carbon Steel, e.g. API 5L X52, ASTM A-106 AWS No. (Class.) ER70S-2
(typical) Gr. B & ASTM A-350 LF2.
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C For WT less than or equal to 25.4mm
79 C For WT greater than 25.4mm
GAS
Shielding Gas (Type) Argon Other *Mandatory above 427 C

1 Root GTAW ER70S-2 2.4 DCSP 15-19 120-150 8.9-14

1 Hot GTAW ER70S-2 2.4 DCSP 15-19 125-155 6.4-11.4
1 Fill1 GTAW ER70S-2 2.4 DCSP 16-23 165-205 3.8-8.9
1 Cap GTAW ER70S-2 2.4 DCRP 16-20 155-175 6.4-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ER70S-2 2.4 DCSP 15-19 125-155 6.4-11.4
1 Fill2/Cap GTAW ER70S-2 2.4 DCSP 16-23 155-195 3.8-12.7
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
B= 1.6mm -/+ 0.8 D= 22.5 deg -0/+ 2.5 2. Backgouging may be used before welding side 2.
TRAVEL SPEED
1 Root GTAW ER70S-2 2.4 DCSP 15-19 120-150 10.2-12.7

1 Hot GTAW ER70S-2 2.4 DCSP 15-19 125-155 6.4-11.4
1 Cap GTAW ER70S-2 2.4 DCSP 16-20 155-175 6.4-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
1 Root GTAW ER70S-2 2.4 DCSP 15-19 120-150 10.2-12.7

1 Hot GTAW ER70S-2 2.4 DCSP 15-19 125-155 6.4-11.4
1 Cap GTAW ER70S-2 2.4 DCSP 16-20 155-175 6.4-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

1. Fill passe 3 & 4 represent Fill1.
2. Fill passes 5, 6, 7 & 8 represent Fill2.

SAUDI ARAMCO

Material Specification Carbon Steel, e.g. API 5L X52, ASTM A-106 AWS No. (Class.) E6010 E7018
(typical) & ASTM A-516 Gr. 65.
Fillet Unlimited
Other Other None
PREHEAT
Preheat Temp. To select the applicable preheat, refer the
relevant Saudi Aramco welding standard
(vessel, piping, etc.) Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
2 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
2 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-29 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A


SAUDI ARAMCO

Fillet Unlimited
PREHEAT
(vessel, piping, etc.) Time Range 1 hr/25mm WT, 1 hr minimum.
GAS

1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5
Department Revision Date Jun 7, 2000

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
2 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
2 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-29 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A


SAUDI ARAMCO

Material Specification Carbon Steel, e.g. API 5L X52, ASTM A-106 AWS No. (Class.) ER80S-Ni1
(typical) Gr. B.
Fillet Unlimited
Other Other None
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
Approval restrictions This welding procedure is applicable to refinery equipment only.

SAUDI ARAMCO
TRAVEL SPEED

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
Material Specification Carbon Steel, e.g. API 5L X52, ASTM A-106 AWS No. (Class.) ER80S-Ni1 E8018-C3
(typical) Gr. B .
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Fill SMAW E8018-C3 2.4 DCRP 22-25 55-70 7.6-12.7
1 Cap SMAW E8018-C3 2.4 DCRP 21-24 55-70 7.6-12.7
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C3 2.4 DCRP 22-25 55-70 7.6-12.7
1 Cap SMAW E8018-C3 2.4 DCRP 21-24 55-70 7.6-12.7
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
Other
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
Service Sour Impact Toughness Yes Minimum Design - 45 C PWHT Yes Welding Process GTAW
SMAW
(typical) Gr. B.
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Fill SMAW E8018-C3 2.4 DCRP 20-23 65-80 5.7-12.7
1 Cap SMAW E8018-C3 2.4 DCRP 23-26 75-95 7.6-12.7
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C3 2.4 DCRP 20-23 65-80 5.7-12.7
1 Cap SMAW E8018-C3 2.4 DCRP 23-26 75-95 7.6-12.7
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
Other
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

(typical) Gr. B & ASTM A-350 LF2.
Fillet Unlimited
Other Refer to table IV.1 for complete listing of materials. Other METRODE 2Ni.
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS
Flow Rate 9.5-14.0 l/min POSITION


bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

P-No. 1 Group 1, 2 T O P-No. 1 Group 1, 2 Spec. No. (SFA) A5.1 A5.1
Fillet Unlimited
PREHEAT
Heating Rate N/A
Cooling Rate N/A
GAS
Other Other None

1 Root SMAW E6010 3.2 DCRP 19-25 80-140 3.8-8.9

1 Hot SMAW E7018 2.4 DCRP 19-25 70-100 3.8-10.2
1 Fill SMAW E7018 3.2 DCRP 22-29 90-160 3.8-14
1 Cap SMAW E7018 3.2 DCRP 22-29 90-160 5-15.2
bottom of page 2.
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 19-25 80-140 3.8-8.9

1 Hot SMAW E7018 2.4 DCRP 19-25 70-100 3.8-10.2
1 Fill SMAW E7018 3.2 DCRP 22-29 90-160 3.8-14
1 Cap SMAW E7018 3.2 DCRP 22-29 90-160 5-15.2
2 Fill SMAW E7018 3.2 DCRP 22-29 90-160 3.8-14
2 Cap SMAW E7018 3.2 DCRP 22-29 90-160 5-15
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 19-25 80-140 3.8-8.9

1 Hot SMAW E7018 2.4 DCRP 19-25 70-100 3.8-10.2
1 Fill SMAW E7018 3.2 DCRP 22-29 90-160 3.8-14
1 Cap SMAW E7018 3.2 DCRP 22-29 90-160 5-15.2
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 19-25 80-140 3.8-8.9

1 Hot SMAW E7018 2.4 DCRP 19-25 70-100 3.8-10.2
1 Fill SMAW E7018 3.2 DCRP 21-29 90-160 3.8-14
1 Cap SMAW E7018 3.2 DCRP 22-29 90-160 5-15.2
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A


SAUDI ARAMCO
WPS No. TOS-25 WPS Revision No. 0 PQR No. P1-25 PQR Revision No. 0 Page 1 of 1
Application: Piping Pipeline Pressure Vessel Tank Structural X Other Offshore X

P-No. N/A Group I & II T O P-No. N/A Group I & II Spec. No. (SFA) A5.1 A5.1
Material Specification Carbon Steel, e.g. API 5L X52, Maximum AWS No. (Class.) E7016 E7018
(typical) CE=0.44
6.4-19mm Primary Joints
BM Thickness Range: Groove 6.4-Unlimited Non-Primary Joints
Max. Deposit Thickness 3mm max. 16mm
Fillet Unlimited
Other Refer to the Joint Sketch section for additional details. Other E7018 can be used up to unlimited thickness for cat B-B joint or lower.
PREHEAT
Preheat Temp. 10 C For WT 3-19mm
66 C For WT greater than 19-38.1mm
107 C For WT greater than 38.1-63.5mm Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

Root SMAW E7016 3.2 DCSP 21-24 90-140 7.6-10.2

Hot/Fill SMAW E7018 3.2 DCRP 22-24 90-140 7.6-12.7
Cap SMAW E7018 3.2 DCRP 22-24 90-140 10.2-12.7
A = N/A C= N/A Grade X60 material may be used as a substitute to Group
I & II materials.
B= N/A D= N/A
Other Refer to AWS D1.1 to select the applicable joint design.

SAUDI ARAMCO
WPS No. TOS-25 WPS Revision No. 0 PQR No. P1-25 PQR Revision No. 0 Page 2 of 2
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

P-No. 1 Group 1, 2 T O P-No. 1 Group 1,2 Spec. No. (SFA) A5.1 A5.1
Fillet Unlimited
PREHEAT
GAS

1 Root SMAW E6010 3.2 DCRP 19-25 80-140 3.8-8.9

1 Hot SMAW E7018 2.4 DCRP 19-25 70-100 3.8-10.2
1 Fill SMAW E7018 3.2 DCRP 22-29 90-160 3.8-14
1 Cap SMAW E7018 3.2 DCRP 22-29 90-160 5-15.2
bottom of page 2.
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 19-25 80-140 3.8-8.9

1 Hot SMAW E7018 2.4 DCRP 19-25 70-100 3.8-10.2
1 Fill SMAW E7018 3.2 DCRP 22-29 90-160 3.8-14
1 Cap SMAW E7018 3.2 DCRP 22-29 90-160 5-15.2
2 Fill SMAW E7018 3.2 DCRP 22-29 90-160 3.8-14
2 Cap SMAW E7018 3.2 DCRP 22-29 90-160 5-15.2
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
the bottom of page 2 .
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 19-25 80-140 3.8-8.9

1 Hot SMAW E7018 2.4 DCRP 19-25 70-100 3.8-10.2
1 Fill SMAW E7018 3.2 DCRP 22-29 90-160 3.8-14
1 Cap SMAW E7018 3.2 DCRP 22-29 90-160 5-15.2
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 19-25 80-140 3.8-8.9

1 Hot SMAW E7018 2.4 DCRP 19-25 70-100 3.8-10.2
1 Fill SMAW E7018 3.2 DCRP 21-29 90-160 3.8-14
1 Cap SMAW E7018 3.2 DCRP 22-29 90-160 5-15.2
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A


SAUDI ARAMCO
Application: Piping X Pipeline X Pressure Vessel Tank Structural Other None

Material Specification Carbon Steel, e.g. API 5L X60, ASTM A-106 AWS No. (Class.) E7010-G E7018
Size of Filler Metals 3.2mm 3.2 & 4.0 mm
Fillet Unlimited
PREHEAT
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW E7010-G 3.2 DCRP 23-29 80-140 3.8-9

1 Hot SMAW E7018 3.2 DCRP 23-29 90-160 4.4-9.5
1 Fill1 SMAW E7018 4.0 DCRP 23-29 130-220 3.8-8.9
1 Fill2 SMAW E7018 3.2 DCRP 23-29 90-160 3.8-8.9
1 Cap SMAW E7018 3.2 DCRP 23-29 90-160 3.8-8.9
A = 3.2mm -0/+ 0.8 C= 37.5 deg -/+ 2.5 See SPECIFIC INSTRUCTIONS & DETAILS section at the
bottom of page 2.
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E7010-G 3.2 DCRP 23-29 80-140 3.8-9

1 Hot SMAW E7018 3.2 DCRP 23-29 90-160 4.4-9.5
1 Fill1 SMAW E7018 4.0 DCRP 23-29 130-220 3.8-8.9
1 Fill2/Cap SMAW E7018 3.2 DCRP 23-29 90-160 3.8-8.9
2 Fill1 SMAW E7018 4.0 DCRP 23-39 130-220 3.8-8.9
A= 3.2mm -0/+ 0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
1 Root SMAW E7010-G 3.2 DCRP 23-29 80-140 3.8-9

1 Hot SMAW E7018 3.2 DCRP 23-29 90-160 4.4-9.5
1 Fill1 SMAW E7018 4.0 DCRP 23-29 130-220 3.8-8.9
1 Fill2 SMAW E7018 3.2 DCRP 23-29 90-160 3.8-8.9
1 Cap SMAW E7018 3.2 DCRP 23-29 90-160 3.8-8.9
A= 3.2mm -0/+ 0.8 C= 37.5 deg -/+ 2.5 See SPECIFIC INSTRUCTIONS & DETAILS section at the
bottom of page 2.
B= 1.6mm -0/+0.8 D= N/A
TRAVEL SPEED
1 Root SMAW E7010-G 3.2 DCRP 23-29 80-140 3.8-9

1 Hot SMAW E7018 3.2 DCRP 23-29 90-160 4.4-9.5
1 Fill1 SMAW E7018 4.0 DCRP 23-29 130-220 3.8-8.9
1 Fill2 SMAW E7018 3.2 DCRP 23-29 90-160 3.8-8.9
1 Cap SMAW E7018 3.2 DCRP 23-29 90-160 3.8-8.9
A= 3.2mm -0/+ 0.8 C= 37.5 deg -/+ 2.5 See SPECIFIC INSTRUCTIONS & DETAILS section at the
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

1. Fill pass 3, 4, 5 & 6 represent Fill1.
2. Fill passes 7 represents Fill2.

SAUDI ARAMCO
SMAW
Material Specification Carbon Steel, e.g. API 5L X60, ASTM A-106 AWS No. (Class.) ER70S-2 E7018
Fillet Unlimited
PREHEAT
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root GTAW ER70S-2 3.2 DCSP 14-18 115-145 5-10.8

1 Hot SMAW E7018 2.4 DCRP 23-29 70-100 3.8-10.2
1 Fill1 SMAW E7018 3.2 DCRP 22-28 90-160 3.8-9.5
1 Fill2 SMAW E7018 3.2 DCRP 20-26 90-160 3.8-16.5
1 Cap SMAW E7018 3.2 DCRP 20-25 90-160 3.8-8.9
bottom of page 2.
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED

1 Hot SMAW E7018 2.4 DCRP 23-29 70-100 3.8-10.2
1 Fill1 SMAW E7018 3.2 DCRP 22-28 90-160 3.8-9.5
2 Fill1 SMAW E7018 3.2 DCRP 21-29 90-160 3.8-9.5
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED

1 Hot SMAW E7018 2.4 DCRP 23-29 70-100 3.8-10.2
1 Fill1 SMAW E7018 3.2 DCRP 22-28 90-160 3.8-9.5
1 Fill2 SMAW E7018 3.2 DCRP 20-26 90-160 3.8-16.5
1 Cap SMAW E7018 3.2 DCRP 20-25 90-160 3.8-8.9
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED

1 Hot SMAW E7018 2.4 DCRP 23-29 70-100 3.8-10.2
1 Fill1 SMAW E7018 3.2 DCRP 22-28 90-160 3.8-9.5
1 Fill2 SMAW E7018 3.2 DCRP 20-26 90-160 3.8-16.5
1 Cap SMAW E7018 3.2 DCRP 20-25 90-160 3.8-8.9
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5 See SPECIFIC INSTRUCTIONS & DETAILS section at the bottom of page 2
for more detail.
B= 1.6mm -/+ 0.8 D= N/A


SAUDI ARAMCO
SMAW
Material Specification Carbon Steel, e.g. API 5L X60, ASTM A-106 AWS No. (Class.) ER70S-2 E7018
Fillet Unlimited
PREHEAT
GAS


1 Hot SMAW E7018 2.4 DCRP 23-29 70-100 3.8-10.2
1 Fill1 SMAW E7018 3.2 DCRP 22-28 90-160 3.8-9.5
1 Fill2 SMAW E7018 3.2 DCRP 20-26 90-160 3.8-16.5
1 Cap SMAW E7018 3.2 DCRP 20-25 90-160 3.8-8.9
A = 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5 See SPECIFIC INSTRUCTIONS & DETAILS section at the bottom of page 2
for more detail.
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED

1 Hot SMAW E7018 2.4 DCRP 23-29 70-100 3.8-10.2
1 Fill1 SMAW E7018 3.2 DCRP 22-28 90-160 3.8-9.5
2 Fill1 SMAW E7018 3.2 DCRP 21-29 90-160 3.8-7.6
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5 1. See SPECIFIC INSTRUCTIONS & DETAILS section at the bottom of page
2 for more detail.
TRAVEL SPEED

1 Hot SMAW E7018 2.4 DCRP 23-29 70-100 3.8-10.2
1 Fill1 SMAW E7018 3.2 DCRP 22-28 90-160 3.8-9.5
1 Fill2 SMAW E7018 3.2 DCRP 20-26 90-160 5-10.2
1 Cap SMAW E7018 3.2 DCRP 20-25 90-160 3.8-16.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED

1 Hot SMAW E7018 2.4 DCRP 23-29 70-100 3.8-10.2
1 Fill1 SMAW E7018 3.2 DCRP 22-28 90-160 3.8-9.5
1 Fill2 SMAW E7018 3.2 DCRP 20-26 90-160 5-10.2
1 Cap SMAW E7018 3.2 DCRP 20-25 90-160 3.8-16.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A


SAUDI ARAMCO

Material Specification Carbon Steel, e.g. ASTM A-516 Gr. 70 & AWS No. (Class.) E7018
(typical) ASTM A-537 Cl. 1.
Fillet Unlimited
PREHEAT
temperatures. Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-125 4.4-12.7
1 Cap SMAW E7018 3.2 DCRP 21-26 90-160 4.4-12.7
2 Fill2 SMAW E7018 2.4 DCRP 21-25 70-115 4.4-10.2
2 Fill1 SMAW E7018 3.2 DCRP 20-23 90-125 4.4-12.7
2 Cap SMAW E7018 3.2 DCRP 21-26 90-160 4.4-12.7
3. Fill1 or Fill2 application may be waived except Fill2 application in side 2 is mandatory. However , this will be
generally controlled by the BM thickness.
Department Consulting Services Department Revision Date May 30, 1999

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-125 4.4-12.7
1 Fill2 SMAW E7018 2.4 DCRP 21-25 70-115 4.4-10.2
1 Cap SMAW E7018 3.2 DCRP 21-26 90-160 4.4-12.7
3. Fill1 or Fill2 application may be waived. However, this will be generally controlled by the BM thickness.
TRAVEL SPEED
1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-125 4.4-12.7
1 Fill2 SMAW E7018 2.4 DCRP 21-25 70-115 4.4-10.2
1 Cap SMAW E7018 3.2 DCRP 21-26 90-160 4.4-12.7
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-125 4.4-12.7
1 Fill2 SMAW E7018 2.4 DCRP 21-25 70-115 4.4-10.2
2 Cap SMAW E7018 3.2 DCRP 21-26 90-160 4.4-12.7
B= 1.6mm -/+ 0.8 D= N/A


SAUDI ARAMCO
SMAW
(typical) Gr. B.
Fillet Unlimited
Fillet Unlimited SAMS S/N Not in Stock. 20-484-541
Other Refer to table IV.1 for complete listing of materials. Other GTAW wire is METRODE 2Ni.
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Fill SMAW E8018-C1 2.4 DCRP 21-25 70-90 6.4-11.4
1 Cap SMAW E8018-C1 2.4 DCRP 21-25 70-90 6.4-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C1 2.4 DCRP 21-25 70-90 6.4-11.4
1 Cap SMAW E8018-C1 2.4 DCRP 21-25 70-90 6.4-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
Other
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
(typical) Gr. B.
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Fill SMAW E8018-C1 2.4 DCRP 21-24 70-90 5.7-11.4
1 Cap SMAW E8018-C1 2.4 DCRP 22-26 70-90 6.4-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C1 2.4 DCRP 21-24 70-90 5.7-11.4
1 Cap SMAW E8018-C1 2.4 DCRP 22-26 70-90 6.4-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
Other
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification Carbon Steel, e.g. ASTM A-537 Cl. 2. AWS No. (Class.) E8018-C1
(typical)
Fillet Unlimited
PREHEAT
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW E8018-C1 3.2 DCRP 19-23 90-155 7.6-12.7

1 Fill1 SMAW E8018-C1 3.2 DCRP 20-23 90-130 6.4-11.4
1 Cap SMAW E8018-C1 3.2 DCRP 19-22 90-135 6.4-11.4
2 Fill2 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5-10.2
2 Fill1 SMAW E8018-C1 3.2 DCRP 20-23 90-130 6.4-11.4
2 Cap SMAW E8018-C1 3.2 DCRP 19-22 90-135 6.4-11.4
3. Fill1 or Fill2 application may be waived, however, this will be generally controlled by the BM thickness, except
Fill2 application in side 2 is mandatory.

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E8018-C1 3.2 DCRP 19-23 90-155 7.6-12.7

1 Fill1 SMAW E8018-C1 3.2 DCRP 20-23 90-130 6.4-11.4
1 Fill2 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5-10.2
1 Cap SMAW E8018-C1 3.2 DCRP 19-22 90-135 6.4-11.4
2 Back Weld SMAW E8018-C1 3.2 DCRP 20-23 90-130 6.4-11.4
TRAVEL SPEED
1 Root SMAW E8018-C1 3.2 DCRP 19-23 90-155 7.6-12.7

1 Fill1 SMAW E8018-C1 3.2 DCRP 20-23 90-130 6.4-11.4
1 Fill2 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5-10.2
1 Cap SMAW E8018-C1 3.2 DCRP 19-22 90-135 6.4-11.4
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
1 Root SMAW E8018-C1 3.2 DCRP 19-23 90-155 7.6-12.7

1 Fill1 SMAW E8018-C1 3.2 DCRP 20-23 90-130 6.4-11.4
1 Fill2 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5-10.2
2 Cap SMAW E8018-C1 3.2 DCRP 19-22 90-135 6.4-11.4
B= 1.6mm -/+ 0.8 D= N/A


SAUDI ARAMCO

(typical)
Fillet Unlimited
PREHEAT
GAS

1 Root SMAW E8018-C1 3.2 DCRP 21-23 90-160 7.6-12.7

1 Fill1 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5.8-10.8
1 Fill2 SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
1 Cap SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
2 Fill1 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5.8-10.2
2 Fill2 SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
2 Cap SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
3. Fill1 or Fill2 application may be waived, however this will be generally controlled by the BM thickness, except Fill2
application in side 2 is mandatory

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E8018-C1 3.2 DCRP 21-23 90-160 7.6-12.7

1 Fill1 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5.8-10.2
1 Fill2 SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
1 Cap SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
TRAVEL SPEED
1 Root SMAW E8018-C1 3.2 DCRP 21-23 90-160 7.6-12.7

1 Fill1 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5.8-10.2
1 Fill2 SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
1 Cap SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
1 Root SMAW E8018-C1 3.2 DCRP 21-23 90-160 7.6-12.7

1 Fill1 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5.8-10.2
1 Fill2 SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
1 Cap SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
3. Fill1 or Fill2 application may be waived. However, this will be generally controlled by the BM thicknesse.
B= 1.6mm -/+ 0.8 D= N/A

5. The number of beads may vary, depending upon bead bhickness.

SAUDI ARAMCO
SMAW
(typical) Gr. B.
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
GAS


1 Fill SMAW E8018-C1 2.4 DCRP 23-26 70-85 8.3-13.3
1 Cap SMAW E8018-C1 2.4 DCRP 23-26 70-85 8.3-13.3
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C1 2.4 DCRP 23-26 70-85 8.3-13.3
1 Cap SMAW E8018-C1 2.4 DCRP 23-26 70-85 8.3-13.3
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
Other
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
Application: Piping X Pipeline X Pressure Vessel X Tank X Structural Other

(typical) Gr. B.
Fillet Unlimited
PREHEAT
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Hot GTAW ER70S-2 2.4 DCSP 15-19 125-155 7.6-11.4
1 Cap GTAW ER70S-2 2.4 DCRP 16-20 155-175 7.6-11.4
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5 2. Amperage, voltage, and travel speed limits are

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ER70S-2 2.4 DCSP 15-19 125-155 7.6-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
3. Amperage, voltage, and travel speed limits are
TRAVEL SPEED

1 Hot GTAW ER70S-2 2.4 DCSP 15-19 125-155 7.6-11.4
1 Cap GTAW ER70S-2 2.4 DCSP 16-20 155-175 7.6-11.4
TRAVEL SPEED

1 Hot GTAW ER70S-2 2.4 DCSP 15-19 125-155 7.6-11.4
1 Cap GTAW ER70S-2 2.4 DCSP 16-20 155-175 7.6-11.4


SAUDI ARAMCO
WPS No. P1-10B WPS Revision No. 0 PQR No. P1-10 PQR Revision No. 0 Page 1 of 2

P-No. 1 Group 1, 2 T O P-No. 1, 2 Group 2 Spec. No. (SFA) A5.1
Material Specification Carbon Steel, e.g. ASTM ASTM A-516 Gr. 70 AWS No. (Class.) E7018
(typical) & ASTM A-537 Cl. 1.
Fillet Unlimited
Pipe Diameter Range: Groove 50.8-Unlimited Flux Trade Name N/A
PREHEAT
GAS

1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-130 4.4-12.7
1 Cap SMAW E7018 3.2 DCRP 21-24 90-120 4.4-12.7
2 Fill2 SMAW E7018 2.4 DCRP 21-24 70-105 4.4-10.2
2 Fill1 SMAW E7018 3.2 DCRP 20-23 90-130 4.4-12.7
2 Cap SMAW E7018 3.2 DCRP 21-24 90-120 4.4-12.7
3. Fill1 and Fill2 may be substituted for each other,
however this will be generally controlled by the BM
Other Recommended joint design for BM thickness greater than 22mm. thickness, except Fill2 application in side 2 is mandatory.

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-130 4.4-12.7
1 Fill2 SMAW E7018 2.4 DCRP 21-24 70-105 4.4-10.2
1 Cap SMAW E7018 3.2 DCRP 21-24 90-120 4.4-12.7
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-130 4.4-12.7
1 Fill2 SMAW E7018 2.4 DCRP 21-24 70-105 4.4-10.2
1 Cap SMAW E7018 3.2 DCRP 21-24 90-120 4.4-12.7
TRAVEL SPEED
1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-130 4.4-12.7
1 Fill2 SMAW E7018 2.4 DCRP 21-24 70-105 4.4-10.2
2 Cap SMAW E7018 3.2 DCRP 21-24 90-120 4.4-12.7
3. Fill1 and Fill2 may be substituted for each.


SAUDI ARAMCO

(typical) Gr. B.
Fillet Unlimited
Other Other None
PREHEAT
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Hot GTAW ER70S-2 2.4 DCSP 15-19 125-155 7.6-11.4
1 Cap GTAW ER70S-2 2.4 DCRP 16-20 155-175 7.6-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ER70S-2 2.4 DCSP 15-19 125-155 7.6-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED

1 Hot GTAW ER70S-2 2.4 DCSP 15-19 125-155 7.6-11.4
1 Cap GTAW ER70S-2 2.4 DCSP 16-20 155-175 7.6-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED

1 Hot GTAW ER70S-2 2.4 DCSP 15-19 125-155 7.6-11.4
1 Cap GTAW ER70S-2 2.4 DCSP 16-20 155-175 7.6-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A


SAUDI ARAMCO

Fillet Unlimited
PREHEAT
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
2 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
2 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-29 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A


SAUDI ARAMCO

Fillet Unlimited
PREHEAT
GAS

1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
2 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
2 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-24 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
1 Root SMAW E6010 3.2 DCRP 26-29 70-90 4.4-10.2

1 Hot SMAW E7018 2.4 DCRP 21-27 70-100 5.7-11.4
1 Fill SMAW E7018 3.2 DCRP 21-29 90-120 5-10.2
1 Cap SMAW E7018 3.2 DCRP 24-27 90-120 5.7-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A


SAUDI ARAMCO

(typical) Gr. B.
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
(typical) Gr. B .
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Fill SMAW E8018-C3 2.4 DCRP 22-25 55-70 7.6-12.7
1 Cap SMAW E8018-C3 2.4 DCRP 21-24 55-70 7.6-12.7
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C3 2.4 DCRP 22-25 55-70 7.6-12.7
1 Cap SMAW E8018-C3 2.4 DCRP 21-24 55-70 7.6-12.7
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
Other
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
(typical) Gr. B.
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Fill SMAW E8018-C3 2.4 DCRP 20-23 65-80 5.7-12.7
1 Cap SMAW E8018-C3 2.4 DCRP 23-26 75-95 7.6-12.7
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C3 2.4 DCRP 20-23 65-80 5.7-12.7
1 Cap SMAW E8018-C3 2.4 DCRP 23-26 75-95 7.6-12.7
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
Other
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
(typical) Gr. B.
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Fill SMAW E8018-C1 2.4 DCRP 21-25 70-90 6.4-11.4
1 Cap SMAW E8018-C1 2.4 DCRP 21-25 70-90 6.4-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C1 2.4 DCRP 21-25 70-90 6.4-11.4
1 Cap SMAW E8018-C1 2.4 DCRP 21-25 70-90 6.4-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
Other
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO
SMAW
(typical) Gr. B.
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Fill SMAW E8018-C1 2.4 DCRP 21-24 70-90 5.7-11.4
1 Cap SMAW E8018-C1 2.4 DCRP 22-26 70-90 6.4-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C1 2.4 DCRP 21-24 70-90 5.7-11.4
1 Cap SMAW E8018-C1 2.4 DCRP 22-26 70-90 6.4-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
Other
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

(typical)
Fillet Unlimited
PREHEAT
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW E8018-C1 3.2 DCRP 19-23 90-155 7.6-12.7

1 Fill1 SMAW E8018-C1 3.2 DCRP 20-23 90-130 6.4-11.4
1 Cap SMAW E8018-C1 3.2 DCRP 19-22 90-135 6.4-11.4
2 Fill2 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5-10.2
2 Fill1 SMAW E8018-C1 3.2 DCRP 20-23 90-130 6.4-11.4
2 Cap SMAW E8018-C1 3.2 DCRP 19-22 90-135 6.4-11.4
3. Fill1 or Fill2 application may be waived, however, this
will be generally controlled by the BM thickness, except

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E8018-C1 3.2 DCRP 19-23 90-155 7.6-12.7

1 Fill1 SMAW E8018-C1 3.2 DCRP 20-23 90-130 6.4-11.4
1 Fill2 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5-10.2
1 Cap SMAW E8018-C1 3.2 DCRP 19-22 90-135 6.4-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
3. Fill1 or Fill2 application may be waived. However, this
will be generally controlled by the BM thickness.
TRAVEL SPEED
1 Root SMAW E8018-C1 3.2 DCRP 19-23 90-155 7.6-12.7

1 Fill1 SMAW E8018-C1 3.2 DCRP 20-23 90-130 6.4-11.4
1 Fill2 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5-10.2
1 Cap SMAW E8018-C1 3.2 DCRP 19-22 90-135 6.4-11.4
TRAVEL SPEED
1 Root SMAW E8018-C1 3.2 DCRP 19-23 90-155 7.6-12.7

1 Fill1 SMAW E8018-C1 3.2 DCRP 20-23 90-130 6.4-11.4
1 Fill2 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5-10.2
2 Cap SMAW E8018-C1 3.2 DCRP 19-22 90-135 6.4-11.4

SAUDI ARAMCO

(typical)
Fillet Unlimited
PREHEAT
GAS

1 Root SMAW E8018-C1 3.2 DCRP 21-23 90-160 7.6-12.7

1 Fill1 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5.8-10.8
1 Fill2 SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
1 Cap SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
2 Fill1 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5.8-10.2
2 Fill2 SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
2 Cap SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
3. Fill1 or Fill2 application may be waived, however this
will be generally controlled by the BM thickness, except

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E8018-C1 3.2 DCRP 21-23 90-160 7.6-12.7

1 Fill1 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5.8-10.2
1 Fill2 SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
1 Cap SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
1 Root SMAW E8018-C1 3.2 DCRP 21-23 90-160 7.6-12.7

1 Fill1 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5.8-10.2
1 Fill2 SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
1 Cap SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
TRAVEL SPEED
1 Root SMAW E8018-C1 3.2 DCRP 21-23 90-160 7.6-12.7

1 Fill1 SMAW E8018-C1 2.4 DCRP 20-25 70-95 5.8-10.2
1 Fill2 SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
1 Cap SMAW E8018-C1 3.2 DCRP 20-25 90-120 6.4-11.4
will be generally controlled by the BM thicknesse.
5. The number of beads may vary, depending upon bead bhickness.

SAUDI ARAMCO
SMAW
(typical) Gr. B.
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
GAS


1 Fill SMAW E8018-C1 2.4 DCRP 23-26 70-85 8.3-13.3
1 Cap SMAW E8018-C1 2.4 DCRP 23-26 70-85 8.3-13.3
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Fill SMAW E8018-C1 2.4 DCRP 23-26 70-85 8.3-13.3
1 Cap SMAW E8018-C1 2.4 DCRP 23-26 70-85 8.3-13.3
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
Other
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other

SAUDI ARAMCO

Material Specification Carbon Steel, e.g. ASTM A-516 Gr. 70 & AWS No. (Class.) E7018
(typical) ASTM A-537 Cl. 1.
Fillet Unlimited
PREHEAT
Heating Rate N/A
Cooling Rate N/A
GAS

1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-125 4.4-12.7
1 Cap SMAW E7018 3.2 DCRP 21-26 90-160 4.4-12.7
2 Fill2 SMAW E7018 2.4 DCRP 21-25 70-115 4.4-10.2
2 Fill1 SMAW E7018 3.2 DCRP 20-23 90-125 4.4-12.7
2 Cap SMAW E7018 3.2 DCRP 21-26 90-160 4.4-12.7
3. Fill1 or Fill2 application may be waived except Fill2
application in side 2 is mandatory. However, this will be
Other Recommended joint design for BM thickness greater than 22mm. generally controlled by the BM thickness.
Department Consulting Services Department Revision Date Aug 27, 2002

SAUDI ARAMCO
TRAVEL SPEED
1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-125 4.4-12.7
1 Fill2 SMAW E7018 2.4 DCRP 21-25 70-115 4.4-10.2
1 Cap SMAW E7018 3.2 DCRP 21-26 90-160 4.4-12.7
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED
1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-125 4.4-12.7
1 Fill2 SMAW E7018 2.4 DCRP 21-25 70-115 4.4-10.2
1 Cap SMAW E7018 3.2 DCRP 21-26 90-160 4.4-12.7
TRAVEL SPEED
1 Root SMAW E7018 3.2 DCRP 21-25 90-160 7.6-12.7

1 Fill1 SMAW E7018 3.2 DCRP 20-23 90-125 4.4-12.7
1 Fill2 SMAW E7018 2.4 DCRP 21-25 70-115 4.4-10.2
2 Cap SMAW E7018 3.2 DCRP 21-26 90-160 4.4-12.7
1. Preheat: 10 C for WT less than or equal to 15mm, 38 C for WT greater than 15mm but less than or equal to
20mm, 52 C for WT greater than 20mm but less than or equal to 22mm, 79 C for WT greater than 22mm but less
than or equal to 25mm, 93 C for WT greater than 25mm but less than or equal to 32mm, 107 C for WT greater than
32mm but less than or equal to 38mm, 121 C for WT greater than 38mm.

SAUDI ARAMCO

Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Cap GTAW ER316L 2.4 DCSP 11-14 80-100 5-7.6
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Cap GTAW ER316L 2.4 DCSP 11-14 80-100 5-7.6
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
304 308L or 316L 20-504-797 & 20-504-795
304L 308L or 316L 20-504-797 & 20-504-795
316 316L 20-504-795
316L 316L 20-504-795
321 347 20-504-803
347 347 20-504-803

SAUDI ARAMCO
SMAW
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Hot GTAW ER316L 2.4 DCSP 11-14 65-85 5.7-8.3
1 Fill SMAW E316L 3.2 DCRP 20-24 65-85 10.2-15.2
1 Cap SMAW E316L 3.2 DCRP 21-26 70-90 11.4-16.4
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 11-14 65-85 5.7-8.3
1 Fill SMAW E316L 3.2 DCRP 20-24 65-85 10.2-15.2
1 Cap SMAW E316L 3.2 DCRP 21-26 70-90 11.4-16.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
304 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
304L 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
316 316L 20-504-795 20-484-698
316L 316L 20-504-795 20-484-698
321 347 20-504-803 20-485-155
347 347 20-504-803 20-485-155

SAUDI ARAMCO
SMAW
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Hot GTAW ER316L 2.4 DCSP 11-15 90-120 5-7.6
1 Fill SMAW E316L 2.4 DCRP 20-23 60-70 4.4-9.5
1 Cap SMAW E316L 2.4 DCRP 20-23 60-70 4.4-7
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 11-15 90-120 5-7.6
1 Fill SMAW E316L 2.4 DCRP 20-23 60-70 4.4-9.5
1 Cap SMAW E316L 2.4 DCRP 20-23 60-70 4.4-9.5
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
304 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
304L 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
316 316L 20-504-795 20-484-698
316L 316L 20-504-795 20-484-698
321 347 20-504-803 20-485-155
347 347 20-504-803 20-485-155

SAUDI ARAMCO
SMAW
Fillet Unlimited
Other None Other
See SPECIFIC INSTRUCTIONS & DETAILS section for filler metal selection.
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Hot GTAW ER316L 2.4 DCSP 11-15 95-115 5.7-8.3
1 Fill SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
1 Cap SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 11-15 95-115 5.7-8.3
1 Fill SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
1 Cap SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
2 Fill SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
2 Cap SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 11-15 95-115 5.7-8.3
1 Fill SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
1 Cap SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 11-15 95-115 5.7-8.3
1 Fill SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
1 Cap SMAW E316L 2.4 DCRP 19-26 60-75 6.4-11.4
bottom of page 2.
B= 1.6mm -/+ 0.8 D= N/A

304 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
304L 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
316 316L 20-504-795 20-484-698
316L 316L 20-504-795 20-484-698
321 347 20-504-803 20-485-155
347 347 20-504-803 20-485-155

SAUDI ARAMCO

Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Cap GTAW ER316L 2.4 DCSP 12-15 90-115 6.4-8.9
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Cap GTAW ER316L 2.4 DCSP 12-15 90-115 6.4-8.9
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
304 308L or 316L 20-504-797 & 20-504-795
304L 308L or 316L 20-504-797 & 20-504-795
316 316L 20-504-795
316L 316L 20-504-795
321 347 20-504-803
347 347 20-504-803

SAUDI ARAMCO
SMAW
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Hot GTAW ER316L 2.4 DCSP 10-13 85-105 7.6-10.2
1 Fill SMAW E316L 2.4 DCRP 24-27 40-50 7.6-12.7
1 Cap SMAW E316L 2.4 DCRP 24-27 40-50 7.6-12.7
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 10-13 85-105 7.6-10.2
1 Fill SMAW E316L 2.4 DCRP 24-27 40-50 7.6-12.7
1 Cap SMAW E316L 2.4 DCRP 24-27 40-50 7.6-12.7
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
304 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
304L 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
316 316L 20-504-795 20-484-698
316L 316L 20-504-795 20-484-698
321 347 20-504-803 20-485-155
347 347 20-504-803 20-485-155

SAUDI ARAMCO
SMAW
Fillet Unlimited
PREHEAT
Preheat Temp. 10 C
Time Range N/A
Heating Rate N/A
Cooling Rate N/A
GAS


1 Hot GTAW ER316L 2.4 DCSP 12-15 105-130 7-10.2
1 Fill SMAW E316L 2.4 DCRP 24-27 45-60 5.7-10.8
1 Cap SMAW E316L 2.4 DCRP 24-27 45-60 5.7-10.8
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A

SAUDI ARAMCO
TRAVEL SPEED

1 Hot GTAW ER316L 2.4 DCSP 12-15 105-130 7-10.2
1 Fill SMAW E316L 2.4 DCRP 24-27 45-60 5.7-10.8
1 Cap SMAW E316L 2.4 DCRP 24-27 45-60 5.7-10.8
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED
A= C=
B= D=
Other
TRAVEL SPEED
A= C=
B= D=
Other
304 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
304L 308L or 316L 20-504-797, 20-504-795 20-485-234, 20-484-698
316 316L 20-504-795 20-484-698
316L 316L 20-504-795 20-484-698
321 347 20-504-803 20-485-155
347 347 20-504-803 20-485-155

SAUDI ARAMCO
SMAW
Material Specification C 1/2Mo Steel, e.g. ASTM A-182 F1 to A106 AWS No. (Class.) ER80S-D2 E7018-A1
(typical) or API 5L Gr. B
Fillet Unlimited
PREHEAT
GAS


1 Fill2 SMAW E7018-A1 3.2 DCRP 20-25 90-160 3.8-12
1 Cap SMAW E7018-A1 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED

1 Fill2 SMAW E7018-A1 3.2 DCRP 20-25 90-160 3.8-12
1 Cap SMAW E7018-A1 3.2 DCRP 20-25 90-160 5-10.2
2 Fill2 SMAW E7018-A1 3.2 DCRP 20-25 90-160 3.8-12
2 Cap SMAW E7018-A1 3.2 DCRP 20-25 90-160 5-10.2
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED

1 Fill2 SMAW E7018-A1 3.2 DCRP 20-25 90-160 3.8-12
1 Cap SMAW E7018-A1 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED

1 Fill1 GTAW ER80S-D2 2.4 DCRP 12-17 100-155 3.8-8.9
1 Fill2 SMAW E7018-A1 3.2 DCRP 20-25 90-160 3.8-12
1 Cap SMAW E7018-A1 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A


SAUDI ARAMCO
SMAW
P-No. 4 Group 1 T O P-No. 1 Group 1, 2 Spec. No. (SFA) A5.28 A5.5
1-1/4Cr 1/2Mo Steel, e.g. ASTM A-387 11 to A106 or API 5L Gr.
Material Specification B
AWS No. (Class.) ER80S-B2 E8018-B2
(typical)
Fillet Unlimited
PREHEAT
Preheat Temp. 149 C 593-621 C
Temperature Range
GAS


1 Fill2 SMAW E8018-B2 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E8018-B2 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED

1 Fill2 SMAW E8018-B2 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E8018-B2 3.2 DCRP 20-25 90-160 5-10.2
2 Fill2 SMAW E8018-B2 3.2 DCRP 20-26 90-160 3.8-10.8
2 Cap SMAW E8018-B2 3.2 DCRP 20-25 90-160 5-10.2
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED

1 Fill2 SMAW E8018-B2 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E8018-B2 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED

1 Fill2 SMAW E8018-B2 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E8018-B2 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A


SAUDI ARAMCO
SMAW
P-No. 5A Group N/A T O P-No. 4 Group 1 Spec. No. (SFA) A5.28 A5.5
Material Specification 2-1/4Cr 1/2Mo Steel, e.g. ASTM A-335 P22 to AWS No. (Class.) ER90S-B3 E9018-B3
(typical) 1-1/4 Cr-1/2 Mo, e.g. A335 P11
Fillet Unlimited
PREHEAT
Preheat Temp. 177 C
GAS


1 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED

1 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
2 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
2 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED

1 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED

1 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A


SAUDI ARAMCO
Application: Piping X Pipeline Pressure Vessel X Tank Structural Other
SMAW
P-No. 5A Group N/A T O P-No. 1 Group N/A Spec. No. (SFA) A5.28 A5.5
2-1/4Cr 1/2Mo Steel Carbon Steel, e.g. ASTM A-335 P22 to ASTM
Material Specification -106
AWS No. (Class.) ER90S-B3 E9018-B3
(typical)
Fillet Unlimited
PREHEAT
Preheat Temp. 177 C
GAS


1 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= 10 deg -/+ 2.5

SAUDI ARAMCO
TRAVEL SPEED

1 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
2 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
2 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
A= 3.2mm -0/+0.8 C= 37.5 deg -/+ 2.5
TRAVEL SPEED

1 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A
TRAVEL SPEED

1 Fill2 SMAW E9018-B3 3.2 DCRP 20-26 90-160 3.8-10.8
1 Cap SMAW E9018-B3 3.2 DCRP 20-25 90-160 5-10.2
bottom of page 2.
B= 0.8mm -/+ 0.8 D= N/A


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SAUDI ARAMCO

WELDING PROCEDURE SPECIFICATIONS

Application: Piping X Pipeline Pressure Vessel X Tank Structural Other None

BASE METAL FILLER METAL

Other None Other None

1 Root GTAW ER80S-D2 2.4 DCSP 12-17 100-155 3.8-8.9

Other Recommended joint design is for BM thickness greater than 22mm.

Department Consulting Services Department Revision Date Jun 5, 2000

Approval restrictions None

1 Root GTAW ER80S-D2 2.4 DCSP 12-17 100-155 3.8-8.9

1 Root GTAW ER80S-D2 2.4 DCSP 12-17 100-155 2.5-7.5

1 Root GTAW ER80S-D2 2.4 DCSP 12-17 100-155 2.5-7.5

Other Recommended joint design for branch connection.

Copyright©Saudi Aramco 2009. All rights reserved.

Application: Piping X Pipeline Pressure Vessel X Tank Structural Other None

BASE METAL FILLER METAL

Other None Other None

1 Root GTAW ER80S-D2 2.4 DCSP 12-15 105-130 3.8-5.7

Other Recommended joint design for butt weld.

Department Consulting Services Department Revision Date Nov 24, 1998

Approval restrictions None

1 Root GTAW ER80S-D2 2.4 DCSP 12-15 105-130 3.8-5.7

Other Recommended joint design for branch connection.

Copyright©Saudi Aramco 2009. All rights reserved.

Application: Piping X Pipeline Pressure Vessel X Tank Structural Other None

BASE METAL FILLER METAL

Other None Other Root Pass V-Down or V-Up

1 Root SMAW E7018-A1 3.2 DCRP 19-24 90-160 12.7-17.8

Other Recommended joint design for butt weld.

Department Consulting Services Department Revision Date Nov 24, 1998

Approval restrictions None

1 Root SMAW E7018-A1 3.2 DCRP 19-24 90-160 12.7-17.8

Other Recommended joint design for branch connection.

Copyright©Saudi Aramco 2009. All rights reserved.

Application: Piping X Pipeline Pressure Vessel X Tank X Structural Other None

BASE METAL FILLER METAL

Other None Other None

1 Root GTAW ER80S-B2 2.4 DCSP 13-16 100-130 3.8-6.4

Other Recommended joint design for butt weld.

Department Consulting Services Department Revision Date Apr 9, 2001

Approval restrictions None

1 Root GTAW ER80S-B2 2.4 DCSP 13-16 100-130 3.8-6.4

Other Recommended joint design for branch connection.

Copyright©Saudi Aramco 2009. All rights reserved.

Application: Piping X Pipeline Pressure Vessel X Tank X Structural Other None

BASE METAL FILLER METAL

Other None Other Root Pass V-Down or V-Up

1 Root SMAW E8018-B2 3.2 DCRP 19-24 90-160 12.7-17.8

Other Recommended joint design for butt weld.

Department Consulting Services Department Revision Date Apr 9, 2001

Approval restrictions None

1 Root SMAW E8018-B2 3.2 DCRP 19-24 90-160 12.7-17.8

Other Recommended joint design for branch connection.

Copyright©Saudi Aramco 2009. All rights reserved.

Application: Piping X Pipeline Pressure Vessel X Tank X Structural Other None

Other None Other None

1 Root GTAW ER80S-B2 2.4 DCSP 13-19 95-160 4.4-7

Other Recommended joint design is for BM thickness greater than 22mm.

Department Consulting Services Department Revision Date Nov 24, 1998

Approval restrictions None

1 Root GTAW ER80S-B2 2.4 DCSP 13-19 100-165 4.4-7

1 Root GTAW ER80S-B2 2.4 DCSP 13-19 100-165 4.4-7

1 Root GTAW ER80S-B2 2.4 DCSP 13-19 100-165 2.5-7.5

Other Recommended joint design for branch connection.