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Specification for Power Transformers Version 4.0
Signed :............................................................
Saif Al Sumry, TTE
CFDH, Electrical Engineering (UEE)
The following is a brief summary of the 4 most recent revisions to this document. Details of all
revisions prior to these are held on file by the issuing department.
Contents
1. Introduction..............................................................................................3
1.1 PURPOSE...........................................................................................................3
1.2 APPLICABLE STANDARDS, SPECIFICATIONS AND CODES....................3
1.3 COMPLIANCE WITH STANDARDS...............................................................3
1.4 PRODUCT/ASSET WARRANTY......................................................................3
2. Amendment/Supplement.........................................................................5
2.1. DEP PART II CLAUSE 1.2 - SERVICE CONDITIONS....................................5
2.2 DEP PART II CLAUSE 8.4.2 - WINDINGS AND TAPPINGS..........................5
2.3 DEP PART II CLAUSE 8.4.7.1 – GENERAL....................................................5
2.4 DEP PART II CLAUSE 8.4.7.2 - MAIN CONNECTING CABLE BOXES.......5
2.5 DEP PART II CLAUSE 8.4.8 - CABLE TERMINATIONS...............................5
2.6 DEP PART II CLAUSE 8.4.24 - PACKAGING FOR TRANSPORT.................6
2.7 DEP PART II CLAUSE 8.6 - ADDITIONAL REQUIREMENTS FOR
CONSERVATOR TYPE TRANSFORMERS.....................................................6
2.8 DEP PART II CLAUSE 8.4.22 – SURFACE PREPARATION
GALVANISING AND FINISHING....................................................................6
2.9 PURCHASE ORDER.........................................................................................7
APPENDICES
APPENDIX A: GLOSSARY OF DEFINITIONS, TERMS AND ABBREVIATIONS.....................8
SP USER-COMMENT FORM
Factory inspection check list..............................................................................................................9
1. Introduction
1.1 PURPOSE
This specification is an amendment and supplement to DEP 33.66.40.31-Gen., Power
Transformers. It contains additional and/or modified requirements specific to the Company
and shall be used in conjunction with the above DEP.
DEP clause numbers used in this SP refer to the relevant clause number in DEP
33.66.40.31-Gen, issue dated October, 2001.
2. Amendment/Supplement
Liquid filled power transformers shall be installed outdoors without sun protection shields
and shall be designed for a maximum ambient temperature of 55°C. Dry type power
transformers shall be installed indoors. For atmospheric outdoor and indoor conditions
refer to SP-1103.
The purchase order shall be prepared using the latest revision of the following standard
form:
Requisition form: DEP 33.65.40.93-Gen.
The following terms and abbreviations used in this document, are defined below:
General Terminology
Shall - The word 'shall' is to be understood as mandatory.
Manufacturer/Vendor The party responsible for the manufacture of equipment and services to
perform the duties specified by the Consultant or Company.
Abbreviation
BS - British Standard
DEP - Design and Engineering Practice ( SIEP/SIOP)
ERD - Engineering Reference Document (old revision of SP).
HV - High Voltage.
IEC - International Electrotechnical Commission.
PDO - Petroleum Development Oman LLC.
SIOP - Shell International Oil Products B.V.
SP - Specification (PDO)
GU Guidelines
SP User-Comment Form
If you find something that is incorrect, ambiguous or could be better in an SP, write your comments
and suggestions on this form. Send the form to the Document Control Section (DCS). They make a
record of your comment and send the form to the correct CFDH. The form has spaces for your
personal details. This lets DCS or the CFDH ask you about your comments and tell you about the
decision.
Comments:
Suggestions:
Comments:
MANDATORY REQUIREMENTS
TESTS
10
a) Routine test
b) Type tests
c) Special tests
2
GENERAL
a) Finishing 8.4.22
b) Rating plate
c) Packaging 7
d) Final release 8.4.24
2.6
3
Note : This document is based( revision) on old document : PDO-07-03, Inspection
Profile 65- 02, dated April 1990, approved by CFDH- Electrical
10
Specification for Power Transformers Version 4.0
Reject
SR.
Accept
Type of inspection
No
CORE DETAILS
check:
- Cores are laminated low loss grain oriented Si-steel, Si protected, de-
burred, insulated with mitred joints, 3 phase transformers have in line
3 limb cores
- All metal parts except core laminations, core bolts and side clamping
plates are earthed
- Removable core insulation test link provided below inspection
opening in main tank cover (not on welded sealed transformers)
- Oil ducts / barriers in plane of separating laminations by more than 2.5
mm bridged by tinned copper strips
- Core is fixed at top and bottom
- Security of all winding connections & brazing adequate along their
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Specification for Power Transformers Version 4.0
COOLING
Check:
c)
- Details as per data sheet
- Oil immersed transformers cooled by bolted flange mounted radiators.
Welded cooling tubes prohibited. Corrugated walls acceptable up to
and including 1600kVA. Oil is conforming to either IEC 60296 Class I
A and Class II A or IEC 61099 specification. (check – P/O
specification). Oil containing Polychlorinated biphenyl (PCBs) not
allowed.
CABLE / TERMINATIONS
d)Check:
- Cable termination boxes to IEC 600529 IP 53 (outdoor use) IP 41
(indoor use), IP 21 (indoor use with protective barriers). Check also
data sheet & SP-1117, clause-2.4, 2.5.
- Separate cable boxes provided for HV side, LV side, auxiliary circuits,
on load tap changer & forced air circulation installation (if provided)
- Cable boxes have glands plates mounted on underside
- Cable boxes are air insulated with insulated / shrouded live parts
- Requisition for special earthing requirements for LV & auxiliary
circuit if these are insulated from the main transformer frame
- Requisition for sum / rain canopy requirements, at least 50mm
overhang and free air space required over cable boxes.
- Main cable boxes allow conductors to be connected to terminals
without harmful bending. Parallel conductors connected straight using
copper bars or flags. Certificates to be reviewed showing ability to
stand continuous rated and short circuit currents. Space available for
stress relievers.
- Main cable termination boxes and sleeves for multicore cables are split
types. Termination either air insulated or epoxy resin sealed to cable
crutch. Single core cable termination use bronze / brass or aluminium
(as per requisition spec.) compression glands in non-magnetic base
plate.
- Cover plates have simple handles, over 25 kg lifting lugs.
- Auxiliary cable boxes mounted 400 to 1800 mm above transformer
bottom. Cover fastened with non- loosening bolts / screws.
- Auxiliary cable terminations as approved by company- see requisition.
- Each cable protective screen and or armour inside each cable
connecting box, including those for secondary and auxiliary circuits,
provided with earthing facilities. Earthing bolts, nuts and washers for
earthing each single core cable.
- Main terminals connection shall have arrangement to prevent to
prevent loosening, provided with nuts, washers and cable lugs.
f) Terminals indelibly marked to identify phase connections in
accordance with rating plate
- Auxiliary terminals provided for all outgoing conductors and are
wedge type, non-loosening, and do not require the use of cable lugs.
Terminals logically arranged and separated with barrier shields /
spacers. Terminals clearly and indelibly marked according to auxiliary
wiring diagram.
- Cable supports and clamps provided for main and auxiliary cables on
tank wall from ground level to 500mm of termination. Supports are not
obstructing cooling system
- Support / clamp spacing not to exceed 600mm for single core main
cables
- Bushing insulators mounted, sealed and leak proof on top cover / tank
wall. To be non-tracking and non-hygroscopic. Underground type cable
connectors have bushings in tank walls with HV winding ends always
submerged under cold oil level. Overhead line direct connection type
have bushings on top of transformer provided with arcing horns with
following arcing distances:
Insulator type 10N (10kV) : 85 mm
Insulator type 20N (20kV) : 155 mm
Insulator type 30N (30kV) : 220 mm
- Insulators creepage distance are 40 mm /kV at the highest system
voltage
- Frame earthing bolt with nuts & washers at least M8 located on lower
part of transformer near LV cable connection.
-
ELECTRIC MOTORS
Check:
- Motors, if supplied, comply with data sheet
requirement and SP1119 &
DEP 33.66.05.31 Gen
- Degree of protection to IP 54
- Winding insulation class-F
CURRENT TRANSFORMERS
Check:
- Current transformers are in accordance with data sheet, DEP clause
8.4.17 and IEC 60044 in respect of rated output, primary current
(current ratio if specified) and secondary current (normally 1 A),
remote indication (if specified), class of accuracy. Short time thermal
current rating – Is, check P/O. Measuring current transformers
saturation factor ‘n’ not more than 5 at maximum fault current.
Secondary terminals of current transformers wired terminal block with
short circuiting links in auxiliary cable connecting box and one side of
winding connected to earth bar at this terminal block. Protective
current transformer saturation factor not less than 10.
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Specification for Power Transformers Version 4.0
ROUTINE TESTS
Check:
S
- Winding resistance measurement uses DC Wheatstone bridge on each
winding and results recorded with winding temperature (after 3 hours
non-excitation and taken as equal average of top & bottom oil
temperature).
- Voltage ratio and voltage vector relation ship measured on each
tapping. Polarity of single phase and connection symbol of 3 phase
transformers checked
- Impedance voltage (principal tapping), short circuit impedance and
load loss shall be measured at rated frequency using sinusoidal supply
to one winding the other short circuited with winding connected on the
relevant tapping. Current not less than 25% of rated (principal
tapping) or tapping current. Temperature rise due to measurements
shall not be allowed to give rise to significant errors.
Measured value of impedance voltage corrected by ratio (rated current
to test) current and to reference temperature of table IV of IEC 60076-
1
Measured value of short circuit impedance, ohms per phase, corrected
to reference temperature of table IV of IEC 60076-1.
Measured value of load loss corrected by square of ratio rated current
to test current and to reference temperature of table IV (heating loss
proportional to resistance and other losses inversely proportional to
resistance).
Note: calculation may be by computer, check programme version used
is official issue, i.e. checked and authorised.
On transformers with 3 or more windings, impedance voltages
(principal tapping), short circuit impedance and load losses
j) measured between each pair of windings with other (s)
winding open circuit.
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Specification for Power Transformers Version 4.0
SPECIAL TESTS
Check:
· identical construction and rating of transformers cited in special test
reports as certification for those ordered
· Dielectric Tests: see table IEC 60076-3 (& ‘ROUTINE TESTS’, sec.3, of
this plan)
· Measurement of zero sequence impedance (s) on 3 phase transformers at
rated connected together and neutral terminal. Phase test current to be
stated. Measurements made on principal tapping. (auto transformers and
transformers with permanent neutral earth connection to be treated as
normal transformer with two stars connected windings).
· Short circuit test (check P/O for requirements for transformers, category
III 40 MVA auto transformers with more than two windings).
Routine test results are available before short circuit test is made
including reactance and resistance at tapping positions at which short
circuit test will be carried out. Windings between 0 & 40 oC at start.
Peak value of asymmetric test current calculated to table V of IEC
60076-5 (including reactance resistance and resistance at tapping
positions at which short circuit test will be carried out). Test currents
and applied voltage recorded on oscillograph, moment of switching on
at zero voltage in one of the phase windings controlled by synchronous
switch. Category 1 and 3 phase transformers have 9x0.5s, 3 tests on
each limb at respectively highest voltage ratio, principal tapping
(middle limb), and lowest voltage ratio. Category II (315 kVA to
40,000kVA) & III tests agreed with Company, check P/O.
Acceptance criteria, transformer inspection tanked and untanked shoe
no defects, deformation of windings, connections, supporting
structures, traces of discharge. Dismantling is required for category I
transformers after repeat routine testing shows 2% deviation from
original values. For foil transformers max. 4% deviation as agreed
between manufacturer & purchaser. Category II & III requirements to
be agreed with Company.
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Specification for Power Transformers Version 4.0
· Measurement on acoustic sound level ( see IEC 600551 & DEP Clause-
7)
· Measurement of harmonics of no load current in all phases by harmonic
analyser and results expressed as percentage of fundamental component.
· Measurement of power taken by fan and oil pump motors.
RATING PLATE
Check:
V
· Stainless Steel or other corrosion resistant metal nameplates
permanently fixed to non-removable part of transformer
· information given in all cases;
Manufacturer
Serial number
Year of manufacture
Number of phases
Rated power
Rated frequency
Connection diagram
Insulation levels
Tapping details
P/O number
Transformer type
Specification number
Rated voltage
Rated current
Connection symbol
Impedance voltage 9at rated current)
Cooling type
Total mass
Mass of insulating oil
Check P/O for any additional requirements.
PACKAGING – Check:
· packaging appropriate to P/O stated requirements
· shock recorders are mounted
· special tools identified and shipped together with transformer V
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