Bafer 100.VE.06 PDF

>FEROMONT OPREMA ad -
Client :MERA-d.o.o. Zrenjanin Vessel Tag No.:Bafer posuda 100-VE06
Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator :MMaricic Rev.:A
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2 Design Data & Process Information
Design Data & Process Information

Description Units Design Data
General Design
Process Card
Data
Design Code & Specifications EN13445 TG = 3b
Internal Design Pressure (MPa) MPa 0.2
External Design Pressure (MPa) MPa
Hydrotest Pressure (MPa) MPa 0.3
Maximum Design Temperature ('C) 'C 75
Minimum Design Temperature ('C) 'C
Operating Temperature ('C) 'C
Corrosion Allowance (mm) mm
Voda zasicena sa
Content of Vessel
CO2 i CH4
Specific Density of Oper.Liq 1
Normal Liquid Level NLL (mm) mm
3 Test Pressure
3 Test Pressure Page: 1

Test Pressure
TEST PRESSURE OF VESSEL - NEW & COLD - VERTICAL
Design Pressure.........................: 0.200 MPa
Specified Test Pressure.................: 0.300 MPa
Design Temperature......................: 75.0 C
ID Description Pdesign PtMax PtMin Wat.Head PtTop PtTopMax
Torispherical End-Dance
E3.1 0.200 2.431 0.277 0.020 0.277 2.411
poz.2
E3.2 0.200 1.982 0.277 0.003 0.277 1.980
poz.2
1" ASME B16.5 150 lbs WN -
N.1 0.200 2.900 NA 0.022 NA 2.878
RF Raised Face
Nozzle,Seamless Pipe-
N.1 0.200 3.351 NA 0.022 NA 3.330
Prikljucak N3 poz.3/5
1" ASME B16.5 150 lbs WN -
N.10* 0.200 2.900 NA 0.004 NA 2.896
RF Raised Face
N.10* 0.200 3.046 NA 0.004 NA 3.042
2" ASME B16.5 150 lbs WN -
N.11 0.200 2.900 NA 0.001 NA 1.314
RF Raised Face
N.11 0.200 1.316 NA 0.001 NA 1.314
2" ASME B16.5 150 lbs WN -
N.12 0.200 2.900 NA 0.006 NA 2.701
RF Raised Face
N.12 0.200 2.707 NA 0.006 NA 2.701
5" ASME B16.5 150 lbs SO -
N.13 0.200 2.900 NA 0.017 NA 1.755
RF Raised Face
N.13 0.200 1.773 NA 0.017 NA 1.755
Prikljucak N6 poz.13/14/15
5" ASME B16.5 150 lbs SO -
N.14* 0.200 2.900 NA 0.007 NA 1.766
RF Raised Face
N.14* 0.200 1.773 NA 0.007 NA 1.766
1" ASME B16.5 150 lbs WN -
N.2 0.200 2.900 NA 0.001 NA 2.388
RF Raised Face
N.2 0.200 2.390 NA 0.001 NA 2.388
1" ASME B16.5 150 lbs WN -
N.3 0.200 2.900 NA 0.020 NA 2.880
RF Raised Face
N.3 0.200 3.046 NA 0.020 NA 3.026
1" ASME B16.5 150 lbs WN -
N.4* 0.200 2.900 NA 0.009 NA 2.891
RF Raised Face
N.4* 0.200 3.046 NA 0.009 NA 3.037
1" ASME B16.5 150 lbs WN -
N.5* 0.200 2.900 NA 0.001 NA 2.388
RF Raised Face
N.5* 0.200 2.390 NA 0.001 NA 2.388
1" ASME B16.5 150 lbs WN -
N.6* 0.200 2.900 NA 0.004 NA 2.896
RF Raised Face
N.6* 0.200 3.046 NA 0.004 NA 3.042
1" ASME B16.5 150 lbs WN -
N.7* 0.200 2.900 NA 0.015 NA 2.885
RF Raised Face
N.7* 0.200 3.046 NA 0.015 NA 3.031
1" ASME B16.5 150 lbs WN -
N.8* 0.200 2.900 NA 0.019 NA 2.371
RF Raised Face
N.8* 0.200 2.390 NA 0.019 NA 2.371
1" ASME B16.5 150 lbs WN -
N.9* 0.200 2.900 NA 0.004 NA 2.896
RF Raised Face
N.9* 0.200 3.046 NA 0.004 NA 3.042
Cylindrical Shell-Omotac
S1.1 0.200 3.488 0.277 0.019 0.277 3.470
poz.1
PtReq = MAX(MIN(PtTop), 1.43*p)= 0.2860 MPa (EN13445-5, 10.2.3.3.1-1 & 2)

HYDRO-TEST
REQUIRED TEST PRESSURE AT TOP OF VESSEL PtReq(Hydro Test) ......: 0.2860 MPa
MAXIMUM TEST PRESSURE AT TOP OF VESSEL PtLim(Hydro Test) .......: 1.3143 MPa
PNEUMATIC TEST
REQUIRED TEST PRESSURE AT TOP OF VESSEL PtReq(Pneumatic Test) ..: 0.2889 MPa
MAXIMUM TEST PRESSURE AT TOP OF VESSEL PtLim(Pneumatic Test) ...: 1.3157 MPa
TEST PRESSURE OF: 0.300 MPa AT TOP OF VESSEL IS OK FOR ABOVE COMPONENTS.
Note : Other components may limit Ptlim than the ones checked above.
TEST PRESSURE OF VESSEL - NEW & COLD - HORIZONTAL
Design Pressure.........................: 0.200 MPa
Specified Test Pressure.................: 0.300 MPa
Design Temperature......................: 75.0 C
E3.1 0.200 2.431 0.277 0.003 0.277 2.428
poz.2
E3.2 0.200 1.982 0.277 0.006 0.277 1.976
poz.2
1" ASME B16.5 150 lbs WN -
N.1 0.200 2.900 NA 0.003 NA 2.897
RF Raised Face
N.1 0.200 3.351 NA 0.003 NA 3.348
1" ASME B16.5 150 lbs WN -
N.10* 0.200 2.900 NA 0.008 NA 2.892
RF Raised Face
N.10* 0.200 3.046 NA 0.008 NA 3.038
2" ASME B16.5 150 lbs WN -
N.11 0.200 2.900 NA 0.005 NA 1.311
RF Raised Face
N.11 0.200 1.316 NA 0.005 NA 1.311
2" ASME B16.5 150 lbs WN -
N.12 0.200 2.900 NA 0.006 NA 2.700
RF Raised Face
N.12 0.200 2.707 NA 0.006 NA 2.700
5" ASME B16.5 150 lbs SO -
N.13 0.200 2.900 NA 0.003 NA 1.770
RF Raised Face
N.13 0.200 1.773 NA 0.003 NA 1.770
5" ASME B16.5 150 lbs SO -
N.14* 0.200 2.900 NA 0.003 NA 1.770
RF Raised Face
N.14* 0.200 1.773 NA 0.003 NA 1.770
1" ASME B16.5 150 lbs WN -
N.2 0.200 2.900 NA 0.002 NA 2.388
RF Raised Face
N.2 0.200 2.390 NA 0.002 NA 2.388
1" ASME B16.5 150 lbs WN -
N.3 0.200 2.900 NA 0.002 NA 2.898
RF Raised Face
N.3 0.200 3.046 NA 0.002 NA 3.044
1" ASME B16.5 150 lbs WN -
N.4* 0.200 2.900 NA 0.002 NA 2.898
RF Raised Face
N.4* 0.200 3.046 NA 0.002 NA 3.044
1" ASME B16.5 150 lbs WN -
N.5* 0.200 2.900 NA 0.005 NA 2.385
RF Raised Face
N.5* 0.200 2.390 NA 0.005 NA 2.385
1" ASME B16.5 150 lbs WN -
N.6* 0.200 2.900 NA 0.008 NA 2.892
RF Raised Face
N.6* 0.200 3.046 NA 0.008 NA 3.038
1" ASME B16.5 150 lbs WN -
N.7* 0.200 2.900 NA 0.008 NA 2.892
RF Raised Face
N.7* 0.200 3.046 NA 0.008 NA 3.038
1" ASME B16.5 150 lbs WN -
N.8* 0.200 2.900 NA 0.001 NA 2.389
RF Raised Face
N.8* 0.200 2.390 NA 0.001 NA 2.389
1" ASME B16.5 150 lbs WN -
N.9* 0.200 2.900 NA 0.008 NA 2.892
RF Raised Face
N.9* 0.200 3.046 NA 0.008 NA 3.038

Cylindrical Shell-Omotac
S1.1 0.200 3.488 0.277 0.006 0.277 3.482
poz.1
PtReq = MAX(MIN(PtTop), 1.43*p)= 0.2860 MPa (EN13445-5, 10.2.3.3.1-1 & 2)
HYDRO-TEST
REQUIRED TEST PRESSURE AT TOP OF VESSEL PtReq(Hydro Test) ......: 0.2860 MPa
MAXIMUM TEST PRESSURE AT TOP OF VESSEL PtLim(Hydro Test) .......: 1.3108 MPa
PNEUMATIC TEST
REQUIRED TEST PRESSURE AT TOP OF VESSEL PtReq(Pneumatic Test) ..: 0.2889 MPa
MAXIMUM TEST PRESSURE AT TOP OF VESSEL PtLim(Pneumatic Test) ...: 1.3157 MPa
TEST PRESSURE OF: 0.300 MPa AT TOP OF VESSEL IS OK FOR ABOVE COMPONENTS.
Note : Other components may limit Ptlim than the ones checked above.
NOMENCLATURE:
Pdesign- is the design pressure including liquid head at the part under
consideration.
PtMax - is the maximum allowed test pressure determined at the part under
consideration.
PtMin - is the required test pressure determined at the part under consideration.
Wat.Head - is the water head during hydrotesting at the part under consideration.
PtBot - is the required test pressure at bottom of the vessel, for the part
under consideration.
PtTop - is the required test pressure at top of the vessel, for the part under
consideration.
PtTopMax - is the maximum test pressure allowed at top of the vessel, for the
part under consideration.
PtReq - is the required minimum test pressure (minimum value of PtTop) at top of
vessel for the listed components.
PtLim - is the maximum allowed test pressure (minimum value for PtTopMax) at top
of vessel for the listed components.
EN13445-5 10.2.3.3.8 Pressure of vessels under test shall be gradually increased

to a value of approximately 50 % of the specified test pressure, thereafter the
pressure shall be increased in stages of approximately 10 % of the specified test
pressure until this is reached. The required test pressure shall be maintained for
not less than 30 min. At no stage shall the vessel be approached for close
examination until the pressure has been positively reduced by at least 10 % to a
level lower than that previously attained. The pressure shall be maintained at
the specified close examination level for a sufficient length of time to permit a
visual inspection to be made of all surfaces and joints.
4 Bill of Materials
Bill of Materials
ID No Description Component Dimensions Material Standard
De= 609.6, wt= 6.3, h= 120.76, R=

E3.1 1 609.6, r= 60.96, KLOPPERFORM ID 3, SA-240(M) Gr.316, S31600 Plate
poz.2
DIN 28011-28012
De= 609.6, wt= 6.3, h= 120.76, R=
E3.2 1 609.6, r= 60.96, KLOPPERFORM ID 3, SA-240(M) Gr.316, S31600 Plate
poz.2
DIN 28011-28012
Flange:ASME WN Welding Neck, 1a RF Raised 2.2 16Cr-12Ni-2Mo :A 182 Gr. F316 A 351
N.1 1
B16.5:Class 150 lbs Face Gr. CF3M A 240 Gr. 316
Nozzle,Seamless Pipe- ID 4, SA-312(M) Gr.TP316, S31600 Smls. &
N.1 1 1" do=33.4,wt=3.38,L=146.5,ho=140
Prikljucak N3 poz.3/5 wld. pipe
N.10* 1
N.10* 1 1" do=33.4,wt=3.38,L=146.8,ho=140
N.11 1
N.11 1 2" do=60.3,wt=3.91,L=169.3,ho=140
N.12 1
N.12 1 2" do=60.3,wt=3.91,L=147.9,ho=140
4 Bill of Materials Page: 4

ID No Description Component Dimensions Material Standard
Flange:ASME SO Slip-On(Loose Type,Stepped 2.2 16Cr-12Ni-2Mo :A 182 Gr. F316 A 351

N.13 1
B16.5:Class 150 lbs bore), 1a RF Raised Face Gr. CF3M A 240 Gr. 316
N.13 1 5" do=141.3,wt=2.77,L=114.8,ho=100
Prikljucak N6 poz.13/14/15 wld. pipe
Flange:ASME SO Slip-On(Loose Type,Stepped 2.2 16Cr-12Ni-2Mo :A 182 Gr. F316 A 351
N.14* 1
B16.5:Class 150 lbs bore), 1a RF Raised Face Gr. CF3M A 240 Gr. 316
N.14* 1 5" do=141.3,wt=2.77,L=114.8,ho=100
Prikljucak N6 poz.13/14/15 wld. pipe
N.2 1
N.2 1 1" do=33.4,wt=3.38,L=159.2,ho=140
N.3 1
N.3 1 1" do=33.4,wt=3.38,L=146.8,ho=140
N.4* 1
N.4* 1 1" do=33.4,wt=3.38,L=146.8,ho=140
N.5* 1
N.5* 1 1" do=33.4,wt=3.38,L=159.2,ho=140
N.6* 1
N.6* 1 1" do=33.4,wt=3.38,L=146.8,ho=140
N.7* 1
N.7* 1 1" do=33.4,wt=3.38,L=146.8,ho=140
N.8* 1
N.8* 1 1" do=33.4,wt=3.38,L=159.2,ho=140
N.9* 1
N.9* 1 1" do=33.4,wt=3.38,L=146.8,ho=140
Cylindrical Shell-Omotac ID 4, SA-312(M) Gr.TP316, S31600 Smls. &
S1.1 1 De= 609.6, en= 6.35, L= 1646
poz.1 wld. pipe
4 off Legs;U Profile, Germany U80, ID 5, EN 10025-2:2005, 1.0038 S235JR
SL.1 1 Leg Support-Oslonci
5 Nozzle List
H= 1135;, Reinf.Pad PL 210X 180X 7 Flat/Long Products
Nozzle List
ID Service SIZE STANDARD/CLASS ID Standout X Y Z Rot. Orient.
ASME B16.5 150 lbs

Prikljucak N3
N.1 1" WN -RF Raised 27.49 140 0 0 -152.6 0 Radial
poz.3/5
Face SCH 40S
ASME B16.5 150 lbs
Prikljucak
N.2 1" WN -RF Raised 27.49 140 150 -150 1760.7 315 Non Rad.
N13 poz.3/8
Face SCH 40S
ASME B16.5 150 lbs
Prikljucak
N.3 1" WN -RF Raised 27.65 140 261.2 150.8 175 30 Radial
N10 poz.3/8
Face SCH 40S
ASME B16.5 150 lbs
Prikljucak
N.4* 1" WN -RF Raised 27.65 140 261.2 150.8 1275 30 Radial
N12 poz.3/8
Face SCH 40S
ASME B16.5 150 lbs
Prikljucak N5
N.5* 1" WN -RF Raised 27.49 140 -150 150 1760.3 135 Non Rad.
poz.3/8
Face SCH 40S
ASME B16.5 150 lbs
Prikljucak
N.6* 1" WN -RF Raised 27.65 140 -261.2 150.8 1275 150 Radial
N11 poz.3/8
Face SCH 40S
ASME B16.5 150 lbs
Prikljucak N7
N.7* 1" WN -RF Raised 27.65 140 -301.6 0 75 180 Radial
poz.3/8
Face SCH 40S
ASME B16.5 150 lbs
Prikljucak N5
N.8* 1" WN -RF Raised 27.49 140 135 140 0 46 Non Rad.
poz.3/8
Face SCH 40S
ASME B16.5 150 lbs
Prikljucak N8
N.9* 1" WN -RF Raised 27.65 140 -301.6 0 1175 180 Radial
poz.3/8
Face SCH 40S
5 Nozzle List Page: 5

ID Service SIZE STANDARD/CLASS ID Standout X Y Z Rot. Orient.
ASME B16.5 150 lbs

N.10* Prikljucak N2
1" WN -RF Raised 27.65 140 -261.2 -150.8 1275 210 Radial
poz.3/8
Face SCH 40S
ASME B16.5 150 lbs
N.11 Prikljucak N4
2" WN -RF Raised 53.48 140 -150 -150 1760.7 225 Non Rad.
poz.4/6
Face SCH 40S
ASME B16.5 150 lbs
N.12 Prikljucak N1
2" WN -RF Raised 53.67 140 0 -301.6 1275 270 Radial
poz.4/7
Face SCH 40S
ASME B16.5 150 lbs
N.13 Prikljucak N6
5" SO -RF Raised 136.59 100 213.3 -213.3 300 315 Radial
poz.13/14/15
Face .SCH 5S
ASME B16.5 150 lbs
N.14* Prikljucak N6
5" SO -RF Raised 136.59 100 213.3 -213.3 1346 315 Radial
poz.13/14/15
Face .SCH 5S
Page: 6
Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator : Rev.:A

EN13445:2014 Issue 4:2017 - 7.4.2 CYLINDRICAL SHELL
_S1.1 Omotac poz.1 23 Oct. 2019 13:07
6 _S1.1 Cylindrical Shell Omotac poz.1
INPUT DATA
COMPONENT ATTACHMENT/LOCATION
GENERAL DESIGN DATA
PRESSURE LOADING: Design Component for Internal Pressure Only
PROCESS CARD:
General Design Data : Temp= 75°C, P=0.2000 MPa, c=0.0 mm, Pext=0.0000 MPa
SHELL DATA
CYLINDER FABRICATION: Seamless Pipe
NEGATIVE TOLERANCE: Negative tolerance specified in % of nominal thickness
SA-312(M) Gr.TP316, S31600 Smls. & wld. pipe 75'C
Rm=515 Rp=205 Rpt=185.29 f=123.52 f20=136.67 ftest=195.24 (N/mm2)
NOTE: A PARTICULAR MATERIAL APPRAISAL(PMA) MAY BE REQUIRED FOR THIS MATERIAL.
OUTSIDE DIAMETER OF SHELL...........................:De 609.60 mm
LENGTH OF CYLINDRICAL PART OF SHELL.................:Lcyl 1646.00 mm
NOMINAL WALL THICKNESS (uncorroded).................:en 6.3500 mm
NEGATIVE TOLERANCE/THINNING ALLOWANCE...............: 15.00 %
Split shell into several shell courses and include welding information: NO
CALCULATION DATA
7.4.2 - CYLINDRICAL SHELLS UNDER INTERNAL PRESSURE
Required Minimum Shell Thickness Excl.Allow. emin :
emin = De * P / (2 * f * z + P) (7.4-2)
=609.6*0.2/(2*123.52*1+0.2)= 0.4931 mm
Required Minimum Shell Thickness Incl.Allow. :
emina = emin + c + NegDev =0.4931+0+0.9525= 1.4456 mm
Analysis Thickness
ea = en - c - NegDev =6.35-0-0.9525= 5.3975 mm
»7.4.1 Cond.of Applicabilty emin/De=8.0893E-04 <= 0.16« » OK«

Internal Pressure emina=1.45 <= en=6.35[mm] 22.7% OK
MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :

Inside Diameter of Shell
Di = De - 2 * ea =609.6-2*5.3975= 598.80 mm
Mean Diameter of Shell
Dm = (De + Di) / 2 =(609.6+598.81)/2= 604.20 mm
MAWP HOT & CORR. (Corroded condition at design temp.)
MAWPHC = 2 * f * z * ea / Dm =2*123.52*1*5.3975/604.2= 2.2069 MPa
MAWP NEW & COLD (Uncorroded condition at ambient temp.)
MAWPNC = 2 * f20 * z * (ea + c) / Dm
=2*136.67*1*(5.3975+0)/604.2= 2.4418 MPa
MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)

Ptmax = 2 * ftest * ztest * (ea + c) / Dm
=2*195.24*1*(5.3975+0)/604.2= 3.4883 MPa
6 _S1.1 Cylindrical Shell Omotac poz.1 Umax= 22.7% Page: 7


_S1.1 Omotac poz.1 23 Oct. 2019 13:07
EN13445-5;10.2.3.3 REQUIRED MIN.HYDROSTATIC TEST PRESSURE:Ptmin
NEW AT AMBIENT TEMP. FOR TEST GROUPS 1, 2 and 3
Ptmin = 1.25 * Pd * f20 / f =1.25*0.2*136.67/123.52= 0.2766 MPa
Ptmin = 1.43 * Pd =1.43*0.2= 0.2860 MPa
Test Pressure Ptmin=0.286 <= Ptmax=3.49[MPa] 8.1% OK

MAXIMUM DIAMETER OF UNREINFORCED OPENING IN SHELL
Inside Radius of Shell
ris = Di / 2 (9.5-3) =598.81/2= 299.40 mm
Length of Shell Contributing to Reinforcement
Is = Sqr(( 2 * ris + ea) * ea) (9.5-2)
=Sqr((2*299.4+5.3975)*5.3975)= 57.11 mm
Maximum Diameter of Unreinforced Opening in Shell Checked to Rules in Section 9
dmax1 = MIN(0.5*Di,(ea*Is*(f-0.5*P)/P-ris*Is)/(0.5*ris+0.5*ea)) (9.5-7,22,23)
=MIN(0.5*598.81,(5.3975*57.11*(123.52-0.5*0.2)/0.2-299.4*57.11)/(0.5*299.4+
0.5*5.3975))= = 299.40 mm
Maximum diameter of Opening Not Requiring Reinforcement Check
dmax2 = 0.15 * Sqr(( 2 * ris + ea) * ea) (9.5-18)
=0.15*Sqr((2*299.4+5.3975)*5.3975)= 8.5660 mm
Maximum Diameter of Unreinforced Opening
dmax = MAX( dmax1, dmax2) =MAX(299.4,8.57)= 299.40 mm
CALCULATION SUMMARY
7.4.2 - CYLINDRICAL SHELLS UNDER INTERNAL PRESSURE
Required Minimum Shell Thickness Excl.Allow. emin :
emin = De * P / (2 * f * z + P) (7.4-2)
=609.6*0.2/(2*123.52*1+0.2)= 0.4931 mm
Required Minimum Shell Thickness Incl.Allow. :
emina = emin + c + NegDev =0.4931+0+0.9525= 1.4456 mm

Ptmax = 2 * ftest * ztest * (ea + c) / Dm
=2*195.24*1*(5.3975+0)/604.2= 3.4883 MPa

Ptmin = 1.25 * Pd * f20 / f =1.25*0.2*136.67/123.52= 0.2766 MPa
Ptmin = 1.43 * Pd =1.43*0.2= 0.2860 MPa

MAXIMUM DIAMETER OF UNREINFORCED OPENING IN SHELL
Volume:0.4635 m3 Weight:157.1 kg (SG= 7.93 )


_S1.1 Omotac poz.1 23 Oct. 2019 13:07


EN13445:2014 Issue 4:2017 - 7.5 DOMED ENDS
E3.1 Dance poz.2 23 Oct. 2019 11:43 ConnID:S1.1
7 E3.1 Torispherical End Dance poz.2
INPUT DATA
Attachment: S1.1 Cylindrical Shell Omotac poz.1
Location: Along z-axis zo= 0
GENERAL DESIGN DATA

PROCESS CARD:
DIMENSIONS OF END
Type of Torispherical End: Dished End KLOPPERFORM DIN 28011-28012

WELD JOINT COEFFICIENT: Unwelded Component(z=1.0)
OUTSIDE DIAMETER OF CYLINDRICAL FLANGE OF END.......:De 609.60 mm
LENGTH OF CYLINDRICAL FLANGE OF END.................:Lcyl 35.00 mm
NEGATIVE TOLERANCE/THINNING ALLOWANCE...............:th 0.5000 mm
NOMINAL THICKNESS OF HEAD/END (uncorroded)..........:en 6.3000 mm
Include calculation of forming during fabrication to EN13445-4 Section 9.: NO
MATERIAL DATA FOR END

SA-240(M) Gr.316, S31600 Plate 75'C
Material & Delivery Form: NOT Cold Spun Seamless Austenitic Stainless Steel
NOZZLES IN KNUCKLE REGION TO SECTION 7.7

Nozzles In Knuckle Region: NO
CALCULATION DATA
7.5.3 - TORISPHERICAL ENDS UNDER INTERNAL PRESSURE
7.5.3.2 Required Minimum End Thickness
Required Thickness of End to Limit Membrane Stress in Central Part
es = P * R / (2 * f * z - 0.5 * P) (7.5-1)
=0.2*609.6/(2*123.52*1-0.5*0.2)= 0.4937 mm
fb = Rpt / (1.5 * 1.3) (7.5-4) =185.29/(1.5*1.3)= 95.02 N/mm2
Required Thickness of Knuckle to Avoid Plastic Buckling
eb = (0.75*R+0.2*Di)*((P/(111*fb)*(Di/r)^0.825)^(0.667) (7.5-3)
=(0.75*609.6+0.2*597)*((0.2/(111*95.02)*(597/60.96)^0.825)^(0.667)= 1.4339 mm
7.5.3.5 Formulas for Calculation of Factor Beta
Y = MIN( emin / R, 0.04) (7.5-9) =MIN(1.05/609.6,0.04)= 0.0017
Z = LOG( 1 / Y) (7.5-10) =LOG(1/0.0017)= 2.7630
X = r / Di (7.5-11) =60.96/607.5= 0.1003
N = 1.006 - 1 / (6.2 + (90 * Y) ^ 4) (7.5-12)
=1.006-1/(6.2+(90*0.0017)^4)= 0.8447
Beta01 = N*(-0.1833*Z^3+1.0383*Z^2-1.2943*Z+0.837) (7.5-15)
=0.8447*(-0.1833*2.76^3+1.0383*2.76^2-1.2943*2.76+0.837)= 1.1159
Beta02 = MAX( 0.5, 0.95 * (0.56 - 1.94 * Y - 82.5 * Y ^ 2)) (7.5-17)
=MAX(0.5,0.95*(0.56-1.94*0.0017-82.5*0.0017^2))= 0.5286
7 E3.1 Torispherical End Dance poz.2 Umax= 30.6% Page: 10


beta = 10 * ((0.2 - X) * Beta01 + (X - 0.1) * Beta02) (7.5-16)
=10*((0.2-0.1003)*1.12+(0.1003-0.1)*0.5286)= 1.1139
Required Thickness of Knuckle to Avoid Axisymmetric Yielding
ey = beta * P * (0.75 * R + 0.2 * Di) / f (7.5-2)
=1.11*0.2*(0.75*609.6+0.2*607.5)/123.52= 1.0437 mm
Required Minimum End Thickness Excl.Allow. emin :
emin = emin =1.43= 1.4339 mm
Required Minimum End Thickness Incl.Allow. :
emina = emin + c + th =1.43+0+0.5= 1.9300 mm

Analysis Thickness
ea = en - c - th =6.3-0-0.5= 5.8000 mm
Di = De - 2 * (en - c) =609.6-2*(6.3-0)= 597.00 mm
Dm = (De + Di) / 2 =(609.6+597)/2= 603.30 mm
7.5.3.4 - Required Minimum Thickness of Straight Cylindrical Flange

Llim = 0.2 * SQR( Di * emin) =0.2*SQR(597*1.43)= 5.8516 mm
Since Lcyl > Llim, Required Thickness of Straight Cylindrical Flange to 7.4.2
Minimum Thickness of Straight Flange Excl. Allow.
ecyl = P * Di / (2 * f * z - P) (7.4-1)
=0.2*597/(2*123.52*1-0.2)= 0.4837 mm
Minimum Thickness of Straight Flange Incl.Corr. :
ecyla = ecyl + c =0.4837+0= 0.4800 mm
7.5.3.1 Conditions of Applicability - Torispherical Ends

»Geometry Check r=60.96 <= 0.2 * Di=119.4[mm] « » OK«
»Geometry Check r=60.96 >= 0.06 * Di=35.82[mm] « » OK«
»Geometry Check r=60.96 >= 2*e=2.87[mm] « » OK«
»Geometry Check e=1.43 <= 0.08*De=48.77[mm] « » OK«
»Geometry Check ea=5.8 >= 0.001*De=0.6096[mm] « » OK«
»Geometry Check R=609.6 <= De=609.6[mm] « » OK«
MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :NEW & COLD

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*136.67*1*5.8/(609.6+0.5*5.8)= 2.5884 MPa
Py = f * ea / ( beta * ( 0.75 * R + 0.2 * Di)) (7.5-7)
=136.67*5.8/(0.8077*(0.75*609.6+0.2*597))= 1.7020 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*105.13*(5.8/(0.75*609.6+0.2*597))^1.5*(60.96/597)^0.825= 1.7921 MPa
Pcyl = 2 * ea * f * z / (Di + ea)
=2*5.8*136.67*1/(597+5.8)= 2.6300 MPa
Pmax (is the least of Ps, Py, Pb and Pcyl) = Pmax
=1.7= 1.7020 MPa
MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :HOT & CORR

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*123.52*1*5.8/(609.6+0.5*5.8)= 2.3393 MPa
Py = f * ea / ( beta * ( 0.75 * R + 0.2 * Di)) (7.5-7)
=123.52*5.8/(0.8077*(0.75*609.6+0.2*597))= 1.5382 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*95.02*(5.8/(0.75*609.6+0.2*597))^1.5*(60.96/597)^0.825= 1.6198 MPa
Pcyl = 2 * ea * f * z / (Di + ea)
=2*5.8*123.52*1/(597+5.8)= 2.3770 MPa
=1.54= 1.5382 MPa


Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*195.24*1*5.8/(609.6+0.5*5.8)= 3.6976 MPa
Py = f * ea / ( beta * ( 0.75 * R + 0.2 * Di)) (7.5-7)
=195.24*5.8/(0.8077*(0.75*609.6+0.2*597))= 2.4314 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*150.18*(5.8/(0.75*609.6+0.2*597))^1.5*(60.96/597)^0.825= 2.5601 MPa
Pcyl = 2 * ea * f * z / (Di + ea)
=2*5.8*195.24*1/(597+5.8)= 3.7571 MPa
=2.43= 2.4314 MPa

Ptmin = 1.25 * Pd * f20 / f =1.25*0.2*136.67/123.52= 0.2766 MPa
Ptmin = 1.43 * Pd =1.43*0.2= 0.2860 MPa

Maximum diameter of Opening Not Requiring Reinforcement
Check , dmax
ris = R (9.5-4) =609.6= 609.60 mm
Is = Sqr(( 2 * ris + ea) * ea) (9.5-2)
=Sqr((2*609.6+5.8)*5.8)= 84.29 mm
dmax1 = (ea*Is*(f-0.5*P)/P-ris*Is)/(0.5*ris+0.5*ea) (9.5-7,22,23)
=(5.8*84.29*(123.52-0.5*0.2)/0.2-609.6*84.29)/(0.5*609.6+0.5*5.8)= 298.50 mm
dmax2 = 0.15 * Sqr(( 2 * ris + ea) * ea) (9.5-18)
=0.15*Sqr((2*609.6+5.8)*5.8)= 12.64 mm
CALCULATION SUMMARY
emin = emin =1.43= 1.4339 mm
emina = emin + c + th =1.43+0+0.5= 1.9300 mm

ecyla = ecyl + c =0.4837+0= 0.4800 mm

=1.7= 1.7020 MPa


=1.54= 1.5382 MPa

=2.43= 2.4314 MPa

Ptmin = 1.25 * Pd * f20 / f =1.25*0.2*136.67/123.52= 0.2766 MPa
Ptmin = 1.43 * Pd =1.43*0.2= 0.2860 MPa

Check , dmax




8 E3.2 Torispherical End Dance poz.2
INPUT DATA
Location: Along z-axis z1= 2000
GENERAL DESIGN DATA

PROCESS CARD:
DIMENSIONS OF END
Type of Torispherical End: Dished End KLOPPERFORM DIN 28011-28012

WELD JOINT COEFFICIENT: Unwelded Component(z=1.0)
OUTSIDE DIAMETER OF CYLINDRICAL FLANGE OF END.......:De 609.60 mm
LENGTH OF CYLINDRICAL FLANGE OF END.................:Lcyl 35.00 mm
NOMINAL THICKNESS OF HEAD/END (uncorroded)..........:en 6.3000 mm
Include calculation of forming during fabrication to EN13445-4 Section 9.: NO
MATERIAL DATA FOR END

SA-240(M) Gr.316, S31600 Plate 75'C
Material & Delivery Form: NOT Cold Spun Seamless Austenitic Stainless Steel
NOZZLES IN KNUCKLE REGION TO SECTION 7.7

Nozzles In Knuckle Region: YES
LARGEST INSIDE DIAMETER OF NOZZLE IN KNUCKLE REGION.:d 52.50 mm
CALCULATION DATA
7.7 Nozzles Which Encroach Into the Knuckle Region
V = LOG( 1000 * P / f) (7.7.3) =LOG(1000*0.2/123.52)= 0.2093
A = MAX(0.5,0.264+0.938*V-0.592*V^2+0.14*V^3) (7.7.4)
=MAX(0.5,0.264+0.938*0.2093-0.592*0.2093^2+0.14*0.2093^3)= 0.5000
B = MIN( 4.2 , 4.9 - 2.165 * V + 0.151 * V ^ 2) (7.7.5)
=MIN(4.2,4.9-2.165*0.2093+0.151*0.2093^2)= 4.2000
BetaK = MAX( A + B * dib / De, 1 + 0.3 * B * dib / De) (7.7.6)
=MAX(0.5+4.2*52.5/609.6,1+0.3*4.2*52.5/609.6)= 1.1085


Required Thickness of End to Limit Membrane Stress in Central Part
es = P * R / (2 * f * z - 0.5 * P) (7.5-1)
=0.2*609.6/(2*123.52*1-0.5*0.2)= 0.4937 mm
fb = Rpt / (1.5 * 1.3) (7.5-4) =185.29/(1.5*1.3)= 95.02 N/mm2
Required Thickness of Knuckle to Avoid Plastic Buckling
eb = (0.75*R+0.2*Di)*((P/(111*fb)*(Di/r)^0.825)^(0.667) (7.5-3)
=(0.75*609.6+0.2*597)*((0.2/(111*95.02)*(597/60.96)^0.825)^(0.667)= 1.4339 mm
7.5.3.5 Formulas for Calculation of Factor Beta
Y = MIN( emin / R, 0.04) (7.5-9) =MIN(1.15/609.6,0.04)= 0.0019
Z = LOG( 1 / Y) (7.5-10) =LOG(1/0.0019)= 2.7231
X = r / Di (7.5-11) =60.96/607.29= 0.1004
N = 1.006 - 1 / (6.2 + (90 * Y) ^ 4) (7.5-12)
=1.006-1/(6.2+(90*0.0019)^4)= 0.8447
Beta01 = N*(-0.1833*Z^3+1.0383*Z^2-1.2943*Z+0.837) (7.5-15)
=0.8447*(-0.1833*2.72^3+1.0383*2.72^2-1.2943*2.72+0.837)= 1.1070
Beta02 = MAX( 0.5, 0.95 * (0.56 - 1.94 * Y - 82.5 * Y ^ 2)) (7.5-17)
=MAX(0.5,0.95*(0.56-1.94*0.0019-82.5*0.0019^2))= 0.5282
beta = 10 * ((0.2 - X) * Beta01 + (X - 0.1) * Beta02) (7.5-16)
=10*((0.2-0.1004)*1.11+(0.1004-0.1)*0.5282)= 1.1048
Required Thickness of Knuckle to Avoid Axisymmetric Yielding
ey = beta * BetaK * P * (0.75 * R + 0.2 * Di) / f (7.5-2)
=1.1*1.11*0.2*(0.75*609.6+0.2*607.29)/123.52= 1.1475 mm
emin = emin =1.43= 1.4339 mm
emina = emin + c + th =1.43+0+0.9525= 2.3900 mm

Analysis Thickness
ea = en - c - th =6.3-0-0.9525= 5.3475 mm
Di = De - 2 * (en - c) =609.6-2*(6.3-0)= 597.00 mm
Dm = (De + Di) / 2 =(609.6+597)/2= 603.30 mm
7.5.3.4 - Required Minimum Thickness of Straight Cylindrical Flange

Llim = 0.2 * SQR( Di * emin) =0.2*SQR(597*1.43)= 5.8516 mm
Since Lcyl > Llim, Required Thickness of Straight Cylindrical Flange to 7.4.2
Minimum Thickness of Straight Flange Excl. Allow.
ecyl = P * Di / (2 * f * z - P) (7.4-1)
=0.2*597/(2*123.52*1-0.2)= 0.4837 mm
ecyla = ecyl + c =0.4837+0= 0.4800 mm
7.7.2 Conditions of Applicability - Nozzles in Knuckle Region

» - The nozzle centre-line shall lie between normal to the wall of the end and
parallel to the vessel centre-line.
» - The location of the nozzle shall be such that it does not cross the
tangentline between knuckle and cylinder.
» - Nozzles parallel to the vessel centre line and with outside diameter in line
with the outside diameter of the vessel are included in these requirements.
» - Welded on compensation is not permitted.
» - When the distance between the edge of the nozzle where it meets the knuckl
e and the knuckle/cylinder tan line is less than 2.5*SQR(e*r)== 23.4 mm the validit


»Geometry Check dib/De=0.0861 <= 0.6[mm] (7.7-1)« » OK«
»Geometry Check dib/SQR(e*De)=0.9195 <= 6.7[mm] (7.7-2)« » OK«
»Minimum distance between edge of nozzle and the knuckle/cylinder tangent line:
Along Surface
MinSurfDist = 2.5 * Sqr( emin * r)
=2.5*Sqr(1.43*60.96)= 23.37 mm
In Radial Direction
MinRadDist = (1 - Cos( MinSurfDist / r)) * r
=(1-Cos(23.37/60.96))*60.96= 4.4300 mm
7.5.3.1 Conditions of Applicability - Torispherical Ends

»Geometry Check r=60.96 <= 0.2 * Di=119.4[mm] « » OK«
»Geometry Check r=60.96 >= 0.06 * Di=35.82[mm] « » OK«
»Geometry Check r=60.96 >= 2*e=2.87[mm] « » OK«
»Geometry Check e=1.43 <= 0.08*De=48.77[mm] « » OK«
»Geometry Check ea=5.3475 >= 0.001*De=0.6096[mm] « » OK«
»Geometry Check R=609.6 <= De=609.6[mm] « » OK«

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*136.67*1*5.3475/(609.6+0.5*5.3475)= 2.3873 MPa
Py = f * ea / ( beta * BetaK1 * ( 0.75 * R + 0.2 * Di)) (7.5-7)
=136.67*5.3475/(0.8239*1.11*(0.75*609.6+0.2*597))= 1.3878 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*105.13*(5.3475/(0.75*609.6+0.2*597))^1.5*(60.96/597)^0.825= 1.5865 MPa
Pcyl = 2 * ea * f * z / (Di + ea)
=2*5.3475*136.67*1/(597+5.3475)= 2.4266 MPa
=1.39= 1.3878 MPa

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*123.52*1*5.3475/(609.6+0.5*5.3475)= 2.1576 MPa
=123.52*5.3475/(0.8239*1.11*(0.75*609.6+0.2*597))= 1.2542 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*95.02*(5.3475/(0.75*609.6+0.2*597))^1.5*(60.96/597)^0.825= 1.4340 MPa
Pcyl = 2 * ea * f * z / (Di + ea)
=2*5.3475*123.52*1/(597+5.3475)= 2.1932 MPa
=1.25= 1.2542 MPa

Ps = 2 * f * z * ea / (R + 0.5 * ea) (7.5-6)
=2*195.24*1*5.3475/(609.6+0.5*5.3475)= 3.4104 MPa
=195.24*5.3475/(0.8239*1.11*(0.75*609.6+0.2*597))= 1.9825 MPa
PB = 111*fb*(ea/(0.75*R+0.2*Di))^1.5*(r/Di)^0.825 (7.5-8)
=111*150.18*(5.3475/(0.75*609.6+0.2*597))^1.5*(60.96/597)^0.825= 2.2664 MPa
Pcyl = 2 * ea * f * z / (Di + ea)
=2*5.3475*195.24*1/(597+5.3475)= 3.4666 MPa
=1.98= 1.9825 MPa


Ptmin = 1.25 * Pd * f20 / f =1.25*0.2*136.67/123.52= 0.2766 MPa
Ptmin = 1.43 * Pd =1.43*0.2= 0.2860 MPa

Check , dmax
ris = R (9.5-4) =609.6= 609.60 mm
Is = Sqr(( 2 * ris + ea) * ea) (9.5-2)
=Sqr((2*609.6+5.3475)*5.3475)= 80.92 mm
dmax1 = (ea*Is*(f-0.5*P)/P-ris*Is)/(0.5*ris+0.5*ea) (9.5-7,22,23)
=(5.3475*80.92*(123.52-0.5*0.2)/0.2-609.6*80.92)/(0.5*609.6+0.5*5.3475)
= 298.50 mm
dmax2 = 0.15 * Sqr(( 2 * ris + ea) * ea) (9.5-18)
=0.15*Sqr((2*609.6+5.3475)*5.3475)= 12.14 mm
CALCULATION SUMMARY
emin = emin =1.43= 1.4339 mm
emina = emin + c + th =1.43+0+0.9525= 2.3900 mm

ecyla = ecyl + c =0.4837+0= 0.4800 mm

=1.39= 1.3878 MPa

=1.25= 1.2542 MPa

=1.98= 1.9825 MPa


Ptmin = 1.25 * Pd * f20 / f =1.25*0.2*136.67/123.52= 0.2766 MPa
Ptmin = 1.43 * Pd =1.43*0.2= 0.2860 MPa

Check , dmax




EN13445:2014 Issue 4:2017 - 9.5 ISOLATED OPENINGS IN SHELLS
N.1 Prikljucak N3 poz.3/5 23 Oct. 2019 11:43 ConnID:E3.1
9 N.1 Nozzle,Seamless Pipe Prik ljucak N3 poz.3/5
INPUT DATA
Attachment: E3.1 Torispherical End Dance poz.2 S1.1
Connect this nozzle to the nozzle neck of another nozzle: NO
Orientation & Location of Nozzle: Center in End
GENERAL DESIGN DATA
Type of Opening: Nozzle With Standard ASME or DIN/EN Flange Attachment

PROCESS CARD:
Include Nozzle Load Calculation: NO
SHELL DATA (E3.1)

Shell Type: Torispherical End
INSIDE SPHERICAL RADIUS (corroded)..................:R 609.60 mm
SA-240(M) Gr.316, S31600 Plate 75'C
Rm=515 Rp=205 Rpt=185.29 fs=123.52 f20=136.67 ftest=195.24 (N/mm2)
NOZZLE MATERIAL DATA
Delivery Form: Seamless Pipe

Rm=515 Rp=205 Rpt=185.29 fb=123.52 f20=136.67 ftest=195.24 (N/mm2)
NOZZLE DIMENSIONAL DATA
9 N.1 Nozzle,Seamless Pipe Prikljucak N3 poz.3/5 Umax= 11.5% Page: 21


Attachment: Set In Flush Nozzle

Shape of Nozzle/Opening: Circular
Application:
9.4.6.3 NOT a critical fatigue area, and calc.temp.is outside creep range.
OUTSIDE NOZZLE DIAMETER.............................:deb 33.40 mm
NOMINAL NOZZLE THICKNESS (uncorroded)...............:enb 3.3800 mm
Size of Flange and Nozzle: 1"
Comment (Optional): SCH 40S
NOZZLE STANDOUT MEASURED FROM VESSEL OD.............:ho 140.00 mm
FLANGE DATA
A: Flange Standard: ASME B16.5/B16.47 Flanges
E: Pressure Class: ASME B16.5:Class 150 lbs
C: Flange Type: WN Welding Neck
D: Facing Sketch/ANSI facing (Table 3.8.3(2)): 1a RF Raised Face
Flange Material Category:
2.2 16Cr-12Ni-2Mo :A 182 Gr. F316 A 351 Gr. CF3M A 240 Gr. 316
WELDING DATA
Nozzle/Pad to Shell Welding Area: Exclude Area of Nozzle to Shell Weld
Nozzle Weld Intersect: Nozzle Does NOT Intersect with a Welded Shell Seam
ANGLE BETWN.BRANCH AXIS AND A LINE NORMAL TO MAIN BODY:Phi 0.00 Degr.
DATA FOR REINFORCEMENT PAD
Type of Pad: No Pad
LIMITS OF REINFORCEMENT
Reduction of Limits of Reinforcement: No Reduction Required
CALCULATION DATA
FLANGE RATING
ASME 150lb-Flange Rating(at 75C)= 1.73 MPa, Max.Test Pressure = 2.9 MPa
PRELIMINARY CALCULATIONS
Shell Analysis Thickness eas
eas = en - c - th =6.3-0-0.5= 5.8000 mm
Nozzle Analysis Thickness eab
eab = enb - c - NegDev =3.38-0-0.4225= 2.9575 mm
ris = R (9.5-4) =609.6= 609.60 mm
dib = deb - 2 * eab =33.4-2*2.9575= 27.49 mm
Min.Nozzle Thk.Based on Internal Pressure ebp
ebp = P * deb / (2 * fb * z + P)
=0.2*33.4/(2*123.52*1+0.2)= 0.0300 mm
Allowable Stresses
fob = Min( fs, fb) (9.5-8) =Min(123.52,123.52)= 123.52 N/mm2


GEOMETRIC LIMITATIONS
»Check Max.Diameter of Nozzle dib/De=0.0451 <= 0.60=0.6[mm] (9.4.5.3)«» OK«
Min.Nozzle Thk. ebp=0.03 <= eab=2.9575[mm] 1.0% OK
»Location in End to Fig.9.5-4 L=288.1 >= De/10=60.96[mm] « » OK«
9.5.2.4.4 Nozzles normal to the shell, with or without
reinforcement pads.
Calculation of Stress Loaded Areas Effective as Reinforcement
Area of Shell Afs
Limit of Reinforcement Along Shell
Iso = Sqr(( 2 * ris + eas) * eas)
=Sqr((2*609.6+5.8)*5.8)= 84.29 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =5.8*84.29= 488.89 mm2
Area of Nozzle Afb

Limit of Reinforcement Along Nozzle (outside shell)
Ibo = MIN( Sqr(( deb - eb) * eb), ho) (9.5-76)
=MIN(Sqr((33.4-2.9575)*2.9575,)140)= 9.4886 mm
Set In Nozzle
Afb = eb * (Ibo + Ibi + eas) (9.5-78) =2.9575*(9.49+0+5.8)= 45.22 mm2
Calculation of Pressure Loaded Areas

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84) =0.5*27.485*(9.49+5.8)= 210.10 mm2
Spherical Shell/End on any Section Aps
Aps = 0.5 * ris ^ 2 * (Is + a) / (0.5 * eas + ris) (9.5-105)
=0.5*609.6^2*(84.29+16.7)/(0.5*5.8+609.6)= 30636.99 mm2
9.5.2 Reinforcement Rules

Pressure Area Required pA(req.)
pAReq = P * (Aps + Apb + 0.5 * Apphi) (9.5-7)
=0.2*(30636.99+210.1+0.5*0)= 6.1694 kN
Pressure Area Available pA(aval.)

pAAval = (Afs+Afw)*(fs-0.5*P)+Afp*(fop-0.5*P)+Afb*(fob-0.5*P) (9.5-7)
=(488.89+0)*(123.52-0.5*0.2)+0*(0-0.5*0.2)+45.22*(123.52-0.5*0.2)= 65.92 kN
Nozzle Reinforcement pAAval=65.92 >= pAReq=6.17[kN] 9.3% OK
Maximum Allowable Pressure Pmax

Pmax = (Afs+Afw)*fs+Afb*fob/((Aps+Apb+0.5*Apphi)+0.5*(Afs+Afw+Afb+Afp)) (9.5-10)
=(488.89+0)*123.52+45.22*123.52/((30636.99+210.1+0.5*0)+0.5*(488.89+0+45.22
+0))= = 2.1203 MPa
Max.Allowable Test Pressure Ptmax

Ptmax = == 3.3515 MPa
ASME 150lb-Flange Rating(at 75C) P=0.2 <=

11.5% OK
PMax(flange)=1.73[MPa]
Weight of Nozzle: .25kg Flange: 2kg


CALCULATION SUMMARY
reinforcement pads.
=Sqr((2*609.6+5.8)*5.8)= 84.29 mm
=MIN(Sqr((33.4-2.9575)*2.9575,)140)= 9.4886 mm

=0.2*(30636.99+210.1+0.5*0)= 6.1694 kN

=(488.89+0)*(123.52-0.5*0.2)+0*(0-0.5*0.2)+45.22*(123.52-0.5*0.2)= 65.92 kN

=(488.89+0)*123.52+45.22*123.52/((30636.99+210.1+0.5*0)+0.5*(488.89+0+45.22
+0))= = 2.1203 MPa

11.5% OK




N.8* Prik ljucak N5 poz.3/8(Copy of N.2)
INPUT DATA
Orientation & Location of Nozzle:

Axis of Nozzle is Parallel with Axis of End (Off Center)
Angle of Rotation of nozzle axis projected in the x-y plane:Phi -45.00 Degr.
Distance between Center of End and Center of Nozzle.:R 212.20 mm
GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (E3.2)

SA-240(M) Gr.316, S31600 Plate 75'C




Application:
FLANGE DATA
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
FLANGE RATING
eas = en - c - th =6.3-0-0.9525= 5.3475 mm
ris = R (9.5-4) =212.2= 609.60 mm
dib = deb - 2 * eab =33.4-2*2.9575= 27.49 mm
ebp = P * deb / (2 * fb * z + P)
=0.2*33.4/(2*123.52*1+0.2)= 0.0300 mm
Allowable Stresses


9.5.2.4.5 Nozzles oblique to the shell, with or without
reinforcement pads.
Area of Shell Afs
Limit of Reinforcement Along Shell Reduced by Location in Dished End
Iso = == 16.20 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =5.3475*16.2= 86.61 mm2
Area of Nozzle Afb

=MIN(Sqr((33.4-2.9575)*2.9575,)140)= 9.4886 mm
Set In Nozzle

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-78)
=0.5*27.485*(9.49+5.3475)= 203.89 mm2
Additional Area due to Obliquity of Nozzle Ap(phi)
Apphi = 0.5 * dib ^ 2 * Tan( phi) (9.5-112)
=0.5*27.485^2*Tan(20.37)= 140.25 mm2
=0.5*609.6^2*(16.2+17.82)/(0.5*5.3475+609.6)= 10322.18 mm2

=0.2*(10322.18+203.89+0.5*140.25)= 2.1192 kN

=(86.61+0)*(123.52-0.5*0.2)+0*(0-0.5*0.2)+43.88*(123.52-0.5*0.2)= 16.10 kN

=(86.61+0)*123.52+43.88*123.52/((10322.18+203.89+0.5*140.25)+0.5*(86.61+0+4
3.88+0))= = 1.5118 MPa


Ptmax = == 2.3896 MPa

11.5% OK
CALCULATION SUMMARY
reinforcement pads.
Iso = == 16.20 mm
=MIN(Sqr((33.4-2.9575)*2.9575,)140)= 9.4886 mm

=0.2*(10322.18+203.89+0.5*140.25)= 2.1192 kN

=(86.61+0)*(123.52-0.5*0.2)+0*(0-0.5*0.2)+43.88*(123.52-0.5*0.2)= 16.10 kN

=(86.61+0)*123.52+43.88*123.52/((10322.18+203.89+0.5*140.25)+0.5*(86.61+0+4
3.88+0))= = 1.5118 MPa

11.5% OK




N.3 Prikljucak N10 poz.3/8 23 Oct. 2019 11:43 ConnID:S1.1
INPUT DATA
Orientation & Location of Nozzle: Radial to Shell

z-location of nozzle along axis of attacment........:z 175.00 mm
Angle of Rotation of nozzle axis projected in the x-y plane:Phi 30.00 Degr.
GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (S1.1)

Shell Type: Cylindrical Shell




Application:
FLANGE DATA
WELDING DATA
ANGLE PhiC(OBLIQUE IN TRANSVERSE.CROSS SECT.)Fig.9.5-2:PhiC 0.00 Degr.
ANGLE PhiL(OBLIQUE IN LONG.CROSS SECT.)Fig.9.5-1....:PhiL 0.00 Degr.
Type of Pad: No Pad
CALCULATION DATA
FLANGE RATING
eas = en - c - th =6.35-0-0.9525= 5.3975 mm
Inside Radius of Curvature
ris = De / 2 - eas (9.5-3) =609.6/2-5.3975= 299.40 mm
dib = deb - 2 * eab =33.4-2*2.873= 27.65 mm
ebp = P * deb / (2 * fb * z + P)
=0.2*33.4/(2*123.52*1+0.2)= 0.0300 mm
Allowable Stresses


»Check Max.Diameter of Nozzle dib/(2*ris)=0.0462 <= 1.00=1[mm] «» OK«
reinforcement pads.
Area of Shell Afs
=Sqr((2*299.4+5.3975)*5.3975)= 57.11 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =5.3975*57.11= 308.23 mm2
Area of Nozzle Afb

=MIN(Sqr((33.4-2.873)*2.873,)140)= 9.3650 mm
Set In Nozzle

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84)
=0.5*27.654*(9.37+5.3975)= 204.12 mm2
Cyl.Shell in the Longitudinal Section Aps
ApsL = ris * (Is + a) (9.5-94) =299.4*(57.11+16.7)= 22097.93 mm2
Cyl.Shell in the Transverse Cross Section Aps
ApsT = 0.5 * ris ^ 2 * (Is + a ) / (0.5 * eas + ris) (9.5-105)
=0.5*299.4^2*(57.11+16.71)/(0.5*5.3975+299.4)= 10951.53 mm2
Aps = MAX( ApsL ApsT) =MAX(22097.93,10951.53)= 22097.93 mm2

pAReqL = P * (ApsL + Apb) (9.5-7) =0.2*(22097.93+204.12)= 4.4604 kN
pAReqT = P * (ApsT + Apb + 0.5 * Apphi) (9.5-7)
=0.2*(10951.53+204.12+0.5*0)= 2.2311 kN
pAReq = MAX( pAReqL, pAReqT) =MAX(4460.41,2231.13)= 4.4604 kN

=(308.23+0)*(123.52-0.5*0.2)+0*(0-0.5*0.2)+42.41*(123.52-0.5*0.2)= 43.28 kN

Pmax = (Afs+Afw)*fs+Afb*fob/((ApsL+Apb)+0.5*(Afs+Afw+Afb+Afp)) (9.5-10)
=(308.23+0)*123.52+42.41*123.52/((22097.93+204.12)+0.5*(308.23+0+42.41+0))
= 1.9269 MPa


Ptmax = == 3.0457 MPa

11.5% OK
CALCULATION SUMMARY
reinforcement pads.
=Sqr((2*299.4+5.3975)*5.3975)= 57.11 mm
=MIN(Sqr((33.4-2.873)*2.873,)140)= 9.3650 mm

=0.2*(10951.53+204.12+0.5*0)= 2.2311 kN

=(308.23+0)*(123.52-0.5*0.2)+0*(0-0.5*0.2)+42.41*(123.52-0.5*0.2)= 43.28 kN

=(308.23+0)*123.52+42.41*123.52/((22097.93+204.12)+0.5*(308.23+0+42.41+0))
= 1.9269 MPa

11.5% OK




INPUT DATA
Orientation & Location of Nozzle:

Axis of Nozzle is Parallel with Axis of End (Off Center)
Distance between Center of End and Center of Nozzle.:R 212.20 mm
GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (E3.2)

SA-240(M) Gr.316, S31600 Plate 75'C




Application:
FLANGE DATA
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
FLANGE RATING
eas = en - c - th =6.3-0-0.9525= 5.3475 mm
ris = R (9.5-4) =212.2= 609.60 mm
dib = deb - 2 * eab =60.32-2*3.42= 53.48 mm
ebp = P * deb / (2 * fb * z + P)
=0.2*60.32/(2*123.52*1+0.2)= 0.0500 mm
Allowable Stresses


reinforcement pads.
Area of Shell Afs
Iso = == 1.6126 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =5.3475*1.61= 8.6233 mm2
Area of Nozzle Afb

=MIN(Sqr((60.32-3.42)*3.42,)140)= 13.95 mm
Set In Nozzle

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-78)
=0.5*53.48*(13.95+5.3475)= 516.05 mm2
Additional Area due to Obliquity of Nozzle Ap(phi)
Apphi = 0.5 * dib ^ 2 * Tan( phi) (9.5-112)
=0.5*53.48^2*Tan(20.37)= 530.96 mm2
=0.5*609.6^2*(1.61+32.19)/(0.5*5.3475+609.6)= 10258.97 mm2

=0.2*(10258.97+516.05+0.5*530.96)= 2.2081 kN

=(8.62+0)*(123.52-0.5*0.2)+0*(0-0.5*0.2)+66.03*(123.52-0.5*0.2)= 9.2136 kN

=(8.62+0)*123.52+66.03*123.52/((10258.97+516.05+0.5*530.96)+0.5*(8.62+0+66.
03+0))= = 0.8324 MPa


Ptmax = == 1.3157 MPa

11.5% OK
CALCULATION SUMMARY
reinforcement pads.
Iso = == 1.6126 mm
=MIN(Sqr((60.32-3.42)*3.42,)140)= 13.95 mm

=0.2*(10258.97+516.05+0.5*530.96)= 2.2081 kN

=(8.62+0)*(123.52-0.5*0.2)+0*(0-0.5*0.2)+66.03*(123.52-0.5*0.2)= 9.2136 kN

=(8.62+0)*123.52+66.03*123.52/((10258.97+516.05+0.5*530.96)+0.5*(8.62+0+66.
03+0))= = 0.8324 MPa

11.5% OK




INPUT DATA

GENERAL DESIGN DATA

PROCESS CARD:
SHELL DATA (S1.1)





Application:
FLANGE DATA
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
FLANGE RATING
eas = en - c - th =6.35-0-0.9525= 5.3975 mm
ris = De / 2 - eas (9.5-3) =609.6/2-5.3975= 299.40 mm
dib = deb - 2 * eab =60.32-2*3.3235= 53.67 mm
ebp = P * deb / (2 * fb * z + P)
=0.2*60.32/(2*123.52*1+0.2)= 0.0500 mm
Allowable Stresses


reinforcement pads.
Area of Shell Afs
=Sqr((2*299.4+5.3975)*5.3975)= 57.11 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =5.3975*57.11= 308.23 mm2
Area of Nozzle Afb

=MIN(Sqr((60.32-3.3235)*3.3235,)140)= 13.76 mm
Set In Nozzle

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84)
=0.5*53.673*(13.76+5.3975)= 514.21 mm2
ApsL = ris * (Is + a) (9.5-94) =299.4*(57.11+30.16)= 26127.89 mm2
=0.5*299.4^2*(57.11+30.21)/(0.5*5.3975+299.4)= 12954.71 mm2

=0.2*(12954.71+514.21+0.5*0)= 2.6938 kN

=(308.23+0)*(123.52-0.5*0.2)+0*(0-0.5*0.2)+63.68*(123.52-0.5*0.2)= 45.90 kN

=(308.23+0)*123.52+63.68*123.52/((26127.89+514.21)+0.5*(308.23+0+63.68+0))
= 1.7123 MPa


Ptmax = == 2.7066 MPa

11.5% OK
CALCULATION SUMMARY
reinforcement pads.
=Sqr((2*299.4+5.3975)*5.3975)= 57.11 mm
=MIN(Sqr((60.32-3.3235)*3.3235,)140)= 13.76 mm

=0.2*(12954.71+514.21+0.5*0)= 2.6938 kN

=(308.23+0)*(123.52-0.5*0.2)+0*(0-0.5*0.2)+63.68*(123.52-0.5*0.2)= 45.90 kN

=(308.23+0)*123.52+63.68*123.52/((26127.89+514.21)+0.5*(308.23+0+63.68+0))
= 1.7123 MPa

11.5% OK




N.13 Prikljucak N6 poz.13/14/15 23 Oct. 2019 13:09 ConnID:S1.1
14 N.13 Nozzle,Seamless Pipe Prik ljucak N6 poz.13/14/15
N.14* Prik ljucak N6 poz.13/14/15(Copy of N.13)
INPUT DATA

GENERAL DESIGN DATA
Type of Opening:
Nozzle With Standard ASME or DIN/EN Flange Attachment Including Blind Flange
PROCESS CARD:
SHELL DATA (S1.1)


14 N.13 Nozzle,Seamless Pipe Prikljucak N6 poz.13/14/15 Umax= 17.7% Page: 46



Application:
Comment (Optional): .SCH 5S
FLANGE DATA
C: Flange Type: SO Slip-On(Loose Type,Stepped bore)
WELDING DATA
Type of Pad: No Pad
CALCULATION DATA
FLANGE RATING
eas = en - c - th =6.35-0-0.9525= 5.3975 mm
ris = De / 2 - eas (9.5-3) =609.6/2-5.3975= 299.40 mm
dib = deb - 2 * eab =141.3-2*2.3545= 136.59 mm
ebp = P * deb / (2 * fb * z + P)
=0.2*141.3/(2*123.52*1+0.2)= 0.1100 mm
Allowable Stresses


reinforcement pads.
Area of Shell Afs
=Sqr((2*299.4+5.3975)*5.3975)= 57.11 mm
Set In Nozzle
Afs = eas * Is (9.5-79) =5.3975*57.11= 308.23 mm2
Area of Nozzle Afb

=MIN(Sqr((141.3-2.3545)*2.3545,)100)= 18.09 mm
Set In Nozzle

In the Nozzle Apb
Apb = 0.5 * dib * (Ibo + eas) (9.5-84)
=0.5*136.59*(18.09+5.3975)= 1603.90 mm2
ApsL = ris * (Is + a) (9.5-94) =299.4*(57.11+70.65)= 38250.70 mm2
=0.5*299.4^2*(57.11+71.31)/(0.5*5.3975+299.4)= 19052.47 mm2

=0.2*(19052.47+1603.9+0.5*0)= 4.1313 kN

=(308.23+0)*(123.52-0.5*0.2)+0*(0-0.5*0.2)+55.29*(123.52-0.5*0.2)= 44.87 kN

=(308.23+0)*123.52+55.29*123.52/((38250.7+1603.9)+0.5*(308.23+0+55.29+0))
= 1.1216 MPa


Ptmax = == 1.7728 MPa

11.5% OK
CALCULATION SUMMARY
reinforcement pads.
=Sqr((2*299.4+5.3975)*5.3975)= 57.11 mm
=MIN(Sqr((141.3-2.3545)*2.3545,)100)= 18.09 mm

=0.2*(19052.47+1603.9+0.5*0)= 4.1313 kN

=(308.23+0)*(123.52-0.5*0.2)+0*(0-0.5*0.2)+55.29*(123.52-0.5*0.2)= 44.87 kN

=(308.23+0)*123.52+55.29*123.52/((38250.7+1603.9)+0.5*(308.23+0+55.29+0))
= 1.1216 MPa

11.5% OK




EN13445:2014 Issue 4:2017 - 16.10 VERTICAL VESSELS ON BRACKET/LEG SUPPORTS
SL.1 Oslonci 23 Oct. 2019 11:43 ConnID:S1.1
15 SL.1 Leg Support Oslonci
INPUT DATA
z-location of Bottom of Base Plate/Bottom Leg.......:z -925.00 mm
Angular Location....................................:phi 0.00 degr.
Load Analysis: Loads Specified by User
SHELL DATA
LEG DATA
Leg Geometry: U Profile

Legs are Cross Braced: NO
Structural Database: Germany
Structural Shape: U80
CROSS SECTIONAL AREA OF ONE LEG.....................:A 1100.00 mm2
MOMENT OF INERTIA OF ONE LEG(AXIS PERPENDICULAR TO VESSEL):Ixx 19.40 cm4
MOMENT OF INERTIA OF ONE LEG(AXIS RADIAL TO VESSEL).:Iyy 106.00 cm4
LEAST RADIUS OF GYRATION OF ONE LEG.................:r 13.30 mm
DIST.FROM CENTRE OF LOAD TO SHELL OR REINF.PLATE....:a1 31.70 mm
TOTAL HEIGHT OF STIFFENER...........................:h 45.00 mm
THICKNESS OF THE WEB OF STIFFENER...................:t1 8.0100 mm
FLANGE WIDTH OF STIFFENER...........................:w 80.10 mm
THICKNESS OF THE FLANGE OF STIFFENER................:t2 6.0000 mm
LEG CENTERLINE DIAMETER.............................:d1 668.60 mm
NUMBER OF LEGS......................................:n 4.0000
LEG END CONNECTION COEFFICIENT FOR BUCKLING(1.5-2.0):K1 1.5000
LEG MATERIAL AND WELDING DATA

EN 10025-2:2005, 1.0038 S235JR Flat/Long Products THK<=16mm 50'C
Rm=360 Rp=235 Rpt=235 fl=150 f20=150 ftest=223.81 (N/mm2)
WELD BETWEEN LEG AND PAD/SHELL/END, THROAT DIMENSION:aw 400.00 mm
LENGTH OF FILLET WELD ON LEG IN CYLINDRICAL SHELL...:h1 160.00 mm
WELD JOINT COEFFICIENT..............................:z 1.0000
15 SL.1 Leg Support Oslonci Umax= 39.9% Page: 51



Reinforcement Pad: Included
WIDTH OF REINFORCEMENT PAD..........................:b2 180.00 mm
HEIGHT OF REINFORCEMENT PAD.........................:b3 210.00 mm
THICKNESS OF REINFORCEMENT PAD......................:e2 7.0000 mm
WELD BETWEEN SHELL AND PAD, THROAT DIMENSION........:apad 780.00 mm
ANCHOR BOLT DATA

Perform Calculation of Anchor Bolts and base plate: NO
LOAD CASES
Table BRACKET/LEG LOADS:
Description ID Hydrotest(site) Oper.Cond.
Total Vertical Force(kN) FV 10 8

Total Horizontal Force(kN) FH 2.4 2.4
Bend.Moment(kNm) MA 0 0
Internal pressure(MPa) Pi 0.3 0.2
Corrosion Allowance(mm) c 1 1
Test Condition (Yes/No) Te Yes No
Temperature D=Design/A=Ambient T A D
CALCULATION DATA
LOAD CASE NO: 1 - HYDROTEST(SITE)
Shell Analysis Thickness ea
ea = en - c - th =6.35-1-0.9525= 4.3975 mm
LOADS AND STRESSES IN THE LEGS

Maximum Eccentric Load F1 (compression side)
F1 = FV / n - 4 * MA / (n * d1)
=10000/4-4*0/(4*668.6)= -2.5 kN
Maximum Eccentric Load F2 (tension side)
F2 = FV / n + 4 * MA / (n * d1)
=10000/4+4*0/(4*668.6)= -2.5 kN


CASE 1 (first leg at angle Phi = 0 degrees)
Leg No Phi I(cm4) Fhi(kN) Mi(kNm) FL(kN) Fvi(kN) Siga N/mm2 Sigb N/mm2 Sigc N/mm2
1 0 19.40 0.19 0.26 0.39 -2.11 1.9 21.1 23.0

2 90 106.00 1.01 1.07 1.60 -2.50 2.3 37.4 39.6
3 180 19.40 0.19 0.26 0.39 -2.89 2.6 8.2 10.9
4 270 106.00 1.01 1.07 1.60 -2.50 2.3 37.4 39.6

1 45 62.70 0.60 0.66 0.70 -2.00 1.8 53.9 55.7

2 135 62.70 0.60 0.66 0.70 -3.00 2.7 44.4 47.2
3 225 62.70 0.60 0.66 0.70 -3.00 2.7 44.4 47.2
4 315 62.70 0.60 0.66 0.70 -2.00 1.8 53.9 55.7
Horizontal force at each leg Fhi = FH*I/SUM(I)
Moment at top of leg Mi = F1*a1 + Fhi*L
Vertical force at each leg Fvi = FV/n + FLi * Cos(Phi)
Axial stress in leg Siga = Fvi / A
Bending stress in leg Sigb = Mi * (b/Ixx*Cos(Phi) + a/Iyy*Sin(Phi))
Maximum combined stresses in leg Sigc=Siga(axial)+Sigb(bending)= 55.67 N/mm2
Axial Stresses in the Leg Siga=2.72 <= fl=223.81[N/mm2] 1.2% OK
Combined Stresses in the Leg Sigc=55.67 <=
16.5% OK
1.5*fl=335.71[N/mm2]
Maximum horizontal deflection at top of legs , Defl= 1.79 mm
Deflection in the Legs Defl=1.79 <= DeflMax=5.275[mm] 33.8% OK
BUCKLING CHECK OF LEG TO EN1993-1-1 Section 6.3

Lambda1 = PI * Sqr( El / fY) =3.14*Sqr(2.0966E05/150)= 117.45
Non dimensional slenderness ratio.
Lambdam = K1 * L / (r * Lambda1)
=1.5*975/(13.3*117.45)= 0.9362
From table 6.2: Selection of buckling curve : c
Imperfection factor alfa from Table 6.1: alfa= .49
phi = 0.5 * (1 + alfa * (Lambdam - 0.2) + Lambdam ^ 2)
=0.5*(1+0.49*(0.9362-0.2)+0.9362^2)= 1.1186
Kappa = MIN( 1 / (phi + Sqr( phi ^ 2 - Lambdam ^ 2)), 1)
=MIN(1/(1.12+Sqr(1.12^2-0.9362^2,))1)= 0.5777
Maximum Compressive Force in Leg
NFd = MAX( FviMin, F1) =MAX(-3,-2500)= 2.9967 kN
Maximum Allowable Compressive Force
Nbrd = Kappa * A * fY / GammaM1 =0.5777*1100*150/1= 95.33 kN
Maximum Allowable Moment(depends on angle phi)
Mbrd = fY * (Ixx / b * Cos( 0) ^ 2 + Iyy / a * Sin( 0) ^ 2)
=150*(19.4/15.72*Cos(0)^2+106/40.05*Sin(0)^2)= 1.8515 kNm

Leg No Phi NFd(kN) Nbrd(kN) MFMax(kNm) Mbrd(kNm) Buckling Ratio
1 0 2.11 95.33 0.18 1.85 0.1688

2 90 2.50 95.33 0.99 3.97 0.3999
3 180 2.89 95.33 0.18 1.85 0.1770
4 270 2.50 95.33 0.99 3.97 0.3999


1 45 2.00 95.33 0.59 2.91 0.3225

2 135 3.00 95.33 0.59 2.91 0.3329
3 225 3.00 95.33 0.59 2.91 0.3329
4 315 2.00 95.33 0.59 2.91 0.3225
Maximum Buckling Ratio
RatioBucklingMax = MAX(NFd/Nbrd+K1*MFm/Mbrd,F1/Nbrd)
=MAX(2500/95327.63+1.5*9.89E05/3.97E06,-2500/95327.63)= 0.3999
Buckling of Leg NFd/Nbrd+K1*MFm/Mbrd=0.3999 <= 1.0=1 39.9% OK

NOTE: In EUROCODE EN 1993-1 fY is the yield point, however in these calculationsfY
is taken as the nominal design stress since no partial load factor has been
included.
STRESSES IN WELDS
Section Modulus of Weld, Zw
Zw = h1 ^ 2 * aw / 3 =160^2*400/3= 3,4133E06 mm3
Bending Stress in Weld between Leg and Pad, Sigbw
Sigbw = MiMax / Zw =1.0682E06/3.4133E06= 0.3130 N/mm2
Shear Stress in Weld between Leg and Pad, Tauw
Tauw = F1 / (2 * h1 * aw) =-2500/(2*160*400)= 0.0195 N/mm2
Combined Stress in Weld between Leg and Pad, SigTotw
SigTotw = Sqr( Sigbw ^ 2 + 3 * Tauw ^ 2)
=Sqr(0.313^2+3*0.0195^2)= 0.3148 N/mm2
Combined Stress in Welds betw.Leg and Pad Tauw=0.3148 <=
0.1% OK
z*fld=223.81[N/mm2]
EN13445 SECTION 16.10 - LOCAL LOADS AND STRESSES IN THE

CYLINDRICAL SHELL
Shell Inside Diameter
Di = De - 2 * (en - c) =609.6-2*(6.35-1)= 598.90 mm
16.6.3 Equivalent Shell Diameter
Deq = Di =598.9= 598.90 mm
16.10.3 CONDITIONS OF APPLICABILITY

»a) 0.001=.001 <= en/Deq=0.0106« » OK«
»a) en/Deq=0.0106 <= 0.05« » OK«
»b) g/h1=0.5006 <= 1.0=1« » OK«
»b) 0.2=0.2 <= g/h1=0.5006« » OK«
»d) e2=7 >= en=6.35[mm] « » OK«
»d) b3=210 <= 1.5*h1=240[mm] « » OK«
»d) b2=180 >= 0.6*b3=126[mm] « » OK«
»e) The bracket/leg is connected to a cylindrical or a conical shell.
»f) The bracket force Fi acts parallel to the shell axis.
16.10.4 APPLIED FORCES

Vertical Force Fvi on Each Bracket/Leg, Fvi:
Fvi = (FV + 4 * MA / (Di + 2 * (a1 + ea + e2))) / n
=(10000+4*0/(598.9+2*(31.7+4.4+7)))/4= 2.5000 kN
Horizontal Force Fhi on Each Bracket/Leg, Fhi:
Fhi = FH / n =2400/4= 0.6000 kN


16.10.5 LOAD LIMITS OF THE SHELL
Lamda = b3 / Sqr( Deq * ea) (16.10-11) =210/Sqr(598.9*4.4)= 4.0920
K17 = 1 / Sqr( 0.36 + 0.5 * Lamda + 0.5 * Lamda ^ 2) (16.10-12)
=1/Sqr(0.36+0.5*4.09+0.5*4.09^2)= 0.3046
Ny1 = MIN( 0.08 * Lamda , 0.4) (16.10-13) =MIN(0.08*4.09,0.4)= 0.3274
Sigm = P * Deq / (2 * ea) (16.6-11) =0.3*598.9/(2*4.4)= 20.43 N/mm2
Ny2 = Sigm / (K2 * fs) (16.6-8) =20.43/(1.05*195.24)= 0.0997
Sigball = K1 * K2 * fs (16.6-6) =1.16*1.05*195.24= 237.14 N/mm2
a1eq = a1 + e2 + Fhi * h / Fvi (16.10-14) =31.7+7+600*1055/2500= 291.90 mm
Fimax = (Sigball * ea ^ 2 * b3 / (K17 * a1eq)) (16.10-15)
=(237.14*4.4^2*210/(0.3046*291.9))= 10.83 kN
Loads in Cyl.Shell Fvi=2.5 <= Fimax=10.83[kN] 23.0% OK

NOTE: The calculation model assumes that all loads are taken by the cylindrical
shell.
Fillet Welds on Reinforcement Pad

Weld Area of Pad
Awpad = 2 * apad * (b2 + b3) =2*780*(180+210)= 6,084E05 mm2
Moment of Inertia(about horizontal axis x-x)
Ixxpad = apad * b3 ^ 2 / 6 * (3 * b2 + b3)
=780*210^2/6*(3*180+210)= 4,2998E09 mm4
Moment of Inertia(about vertical axis y-y)
Iyypad = apad * b2 ^ 2 / 6 * (3 * b3 + b2)
=780*180^2/6*(3*210+180)= 3,4117E09 mm4
Polar Moment of Inertia
Jxypad = apad * (b2 + b3) ^ 3 / 6 =780*(180+210)^3/6= 7,7115E09 mm4
Primary Shear Stress in Weld
Tauwpad = Fvi / Awpad =2500/608400= 0.0041 N/mm2
Case A, Horizontal Load in Radial Direction
Normal Stress in Weld
Sigwpadx = (Fvi * a1 + Fhi * h) * 0.5 * b3 / Ixxpad
=(2500*31.7+600*1055)*0.5*210/4.2998E09= 0.0174 N/mm2
Total Stresses in Pad Weld Case A
SigwTotPadx = Sqr( Sigwpadx ^ 2 + 3 * Tauwpad ^ 2)
=Sqr(0.0174^2+3*0.0041^2)= 0.0188 N/mm2
Total Stresses in Pad Weld Case A SigwTotPadx=0.0188 <=

0.0% OK
z*fs=195.24[N/mm2]
Case B, Horizontal Load in Transverse Direction
Shear Stress in Horizontal Direction
Tauywpad = Abs( Fhi / Awpad) =Abs(600/608400)= 9,8619E-04 N/mm2
Normal Stress in Weld X-X
SigwpadxB = Fvi * a1 * 0.5 * b3 / Ixxpad
=2500*31.7*0.5*210/4.2998E09= 0.0019 N/mm2
Normal Stress in Weld Y-Y
SigwpadyB = Fhi * a1 * 0.5 * b2 / Iyypad
=600*31.7*0.5*180/3.4117E09= 5,0174E-04 N/mm2
Shear due to Torsional Moment y-y
TauyTwpad = Fhi * h * 0.5 * b3 / Jxypad
=600*1055*0.5*210/7.7115E09= 0.0086 N/mm2
Shear due to Torsional Moment x-x
TauxTwpad = Fhi * h * 0.5 * b2 / Jxypad
=600*1055*0.5*180/7.7115E09= 0.0074 N/mm2
Total Shear Stresses
TauTot = Sqr((Tauwpad+TauxTwpad)^2+(Tauwpad+TauyTwpad)^2)
=Sqr((0.0041+0.0074)^2+(0.0041+0.0086)^2)= 0.0172 N/mm2
Total Stresses in Pad Weld Case B
SigwTotPadB = Sqr(SigwpadxB^2+SigwpadyB^2+3*TauTot^2)
=Sqr(0.0019^2+5.0174E-04^2+3*0.0172^2)= 0.0298 N/mm2
Total Stresses in Pad Weld Case B SigwTotPadB=0.0298 <=

0.0% OK
z*fs=195.24[N/mm2]


LOAD CASE NO: 2 - OPER.COND.

Shell Analysis Thickness ea
ea = en - c - th =6.35-1-0.9525= 4.3975 mm
LOADS AND STRESSES IN THE LEGS

Maximum Eccentric Load F1 (compression side)
F1 = FV / n - 4 * MA / (n * d1) =8000/4-4*0/(4*668.6)= -2 kN
Maximum Eccentric Load F2 (tension side)
F2 = FV / n + 4 * MA / (n * d1) =8000/4+4*0/(4*668.6)= -2 kN

1 0 19.40 0.19 0.24 0.37 -1.63 1.5 19.8 21.3

2 90 106.00 1.01 1.05 1.57 -2.00 1.8 37.4 39.2
3 180 19.40 0.19 0.24 0.37 -2.37 2.2 9.5 11.7
4 270 106.00 1.01 1.05 1.57 -2.00 1.8 37.4 39.2

1 45 62.70 0.60 0.65 0.69 -1.52 1.4 52.9 54.3

2 135 62.70 0.60 0.65 0.69 -2.48 2.3 45.4 47.6
3 225 62.70 0.60 0.65 0.69 -2.48 2.3 45.4 47.6
4 315 62.70 0.60 0.65 0.69 -1.52 1.4 52.9 54.3
Horizontal force at each leg Fhi = FH*I/SUM(I)
Moment at top of leg Mi = F1*a1 + Fhi*L
Vertical force at each leg Fvi = FV/n + FLi * Cos(Phi)
Axial stress in leg Siga = Fvi / A
Bending stress in leg Sigb = Mi * (b/Ixx*Cos(Phi) + a/Iyy*Sin(Phi))
Maximum combined stresses in leg Sigc=Siga(axial)+Sigb(bending)= 54.29 N/mm2
Axial Stresses in the Leg Siga=2.26 <= fl=150[N/mm2] 1.5% OK
24.1% OK
1.5*fl=225[N/mm2]
Maximum horizontal deflection at top of legs , Defl= 1.79 mm
BUCKLING CHECK OF LEG TO EN1993-1-1 Section 6.3

Lambda1 = PI * Sqr( El / fY) =3.14*Sqr(2.0966E05/150)= 117.45
Non dimensional slenderness ratio.
Lambdam = K1 * L / (r * Lambda1)
=1.5*975/(13.3*117.45)= 0.9362
From table 6.2: Selection of buckling curve : c
Imperfection factor alfa from Table 6.1: alfa= .49
phi = 0.5 * (1 + alfa * (Lambdam - 0.2) + Lambdam ^ 2)
=0.5*(1+0.49*(0.9362-0.2)+0.9362^2)= 1.1186
Kappa = MIN( 1 / (phi + Sqr( phi ^ 2 - Lambdam ^ 2)), 1)
=MIN(1/(1.12+Sqr(1.12^2-0.9362^2,))1)= 0.5777
Maximum Compressive Force in Leg
NFd = MAX( FviMin, F1) =MAX(-2.48,-2000)= 2.4849 kN
Maximum Allowable Compressive Force
Nbrd = Kappa * A * fY / GammaM1 =0.5777*1100*150/1= 95.33 kN
Maximum Allowable Moment(depends on angle phi)
Mbrd = fY * (Ixx / b * Cos( 0) ^ 2 + Iyy / a * Sin( 0) ^ 2)
=150*(19.4/15.72*Cos(0)^2+106/40.05*Sin(0)^2)= 1.8515 kNm


1 0 1.63 95.33 0.18 1.85 0.1638

2 90 2.00 95.33 0.99 3.97 0.3947
3 180 2.37 95.33 0.18 1.85 0.1715
4 270 2.00 95.33 0.99 3.97 0.3947

1 45 1.52 95.33 0.59 2.91 0.3174

2 135 2.48 95.33 0.59 2.91 0.3275
3 225 2.48 95.33 0.59 2.91 0.3275
4 315 1.52 95.33 0.59 2.91 0.3174
Maximum Buckling Ratio
RatioBucklingMax = MAX(NFd/Nbrd+K1*MFm/Mbrd,F1/Nbrd)
=MAX(2000/95327.63+1.5*9.89E05/3.97E06,-2000/95327.63)= 0.3947

NOTE: In EUROCODE EN 1993-1 fY is the yield point, however in these calculationsfY
is taken as the nominal design stress since no partial load factor has been
included.
STRESSES IN WELDS
Section Modulus of Weld, Zw
Zw = h1 ^ 2 * aw / 3 =160^2*400/3= 3,4133E06 mm3
Bending Stress in Weld between Leg and Pad, Sigbw
Sigbw = MiMax / Zw =1.0524E06/3.4133E06= 0.3083 N/mm2
Shear Stress in Weld between Leg and Pad, Tauw
Tauw = F1 / (2 * h1 * aw) =-2000/(2*160*400)= 0.0156 N/mm2
Combined Stress in Weld between Leg and Pad, SigTotw
SigTotw = Sqr( Sigbw ^ 2 + 3 * Tauw ^ 2)
=Sqr(0.3083^2+3*0.0156^2)= 0.3095 N/mm2
0.2% OK
z*fld=150[N/mm2]
EN13445 SECTION 16.10 - LOCAL LOADS AND STRESSES IN THE

CYLINDRICAL SHELL
Shell Inside Diameter
Di = De - 2 * (en - c) =609.6-2*(6.35-1)= 598.90 mm
16.6.3 Equivalent Shell Diameter
Deq = Di =598.9= 598.90 mm
16.10.3 CONDITIONS OF APPLICABILITY

»a) 0.001=.001 <= en/Deq=0.0106« » OK«
»a) en/Deq=0.0106 <= 0.05« » OK«
»b) g/h1=0.5006 <= 1.0=1« » OK«
»b) 0.2=0.2 <= g/h1=0.5006« » OK«
»d) e2=7 >= en=6.35[mm] « » OK«
»d) b3=210 <= 1.5*h1=240[mm] « » OK«


»d) b2=180 >= 0.6*b3=126[mm] « » OK«
»e) The bracket/leg is connected to a cylindrical or a conical shell.
»f) The bracket force Fi acts parallel to the shell axis.

Vertical Force Fvi on Each Bracket/Leg, Fvi:
Fvi = (FV + 4 * MA / (Di + 2 * (a1 + ea + e2))) / n
=(8000+4*0/(598.9+2*(31.7+4.4+7)))/4= 2.0000 kN
Horizontal Force Fhi on Each Bracket/Leg, Fhi:
Fhi = FH / n =2400/4= 0.6000 kN

Lamda = b3 / Sqr( Deq * ea) (16.10-11) =210/Sqr(598.9*4.4)= 4.0920
K17 = 1 / Sqr( 0.36 + 0.5 * Lamda + 0.5 * Lamda ^ 2) (16.10-12)
=1/Sqr(0.36+0.5*4.09+0.5*4.09^2)= 0.3046
Ny1 = MIN( 0.08 * Lamda , 0.4) (16.10-13) =MIN(0.08*4.09,0.4)= 0.3274
Sigm = P * Deq / (2 * ea) (16.6-11) =0.2*598.9/(2*4.4)= 13.62 N/mm2
Ny2 = Sigm / (K2 * fs) (16.6-8) =13.62/(1.25*123.52)= 0.0882
Sigball = K1 * K2 * fs (16.6-6) =1.17*1.25*123.52= 180.32 N/mm2
a1eq = a1 + e2 + Fhi * h / Fvi (16.10-14) =31.7+7+600*1055/2000= 355.20 mm
=(180.32*4.4^2*210/(0.3046*355.2))= 6.7684 kN
Loads in Cyl.Shell Fvi=2 <= Fimax=6.77[kN] 29.5% OK

NOTE: The calculation model assumes that all loads are taken by the cylindrical
shell.
Fillet Welds on Reinforcement Pad

Weld Area of Pad
Awpad = 2 * apad * (b2 + b3) =2*780*(180+210)= 6,084E05 mm2
Moment of Inertia(about horizontal axis x-x)
Ixxpad = apad * b3 ^ 2 / 6 * (3 * b2 + b3)
=780*210^2/6*(3*180+210)= 4,2998E09 mm4
Moment of Inertia(about vertical axis y-y)
Iyypad = apad * b2 ^ 2 / 6 * (3 * b3 + b2)
=780*180^2/6*(3*210+180)= 3,4117E09 mm4
Polar Moment of Inertia
Jxypad = apad * (b2 + b3) ^ 3 / 6 =780*(180+210)^3/6= 7,7115E09 mm4
Primary Shear Stress in Weld
Tauwpad = Fvi / Awpad =2000/608400= 0.0033 N/mm2
Case A, Horizontal Load in Radial Direction
Normal Stress in Weld
Sigwpadx = (Fvi * a1 + Fhi * h) * 0.5 * b3 / Ixxpad
=(2000*31.7+600*1055)*0.5*210/4.2998E09= 0.0170 N/mm2
Total Stresses in Pad Weld Case A
SigwTotPadx = Sqr( Sigwpadx ^ 2 + 3 * Tauwpad ^ 2)
=Sqr(0.017^2+3*0.0033^2)= 0.0179 N/mm2

0.0% OK
z*fs=123.52[N/mm2]
Case B, Horizontal Load in Transverse Direction
Shear Stress in Horizontal Direction
Tauywpad = Abs( Fhi / Awpad) =Abs(600/608400)= 9,8619E-04 N/mm2
Normal Stress in Weld X-X
SigwpadxB = Fvi * a1 * 0.5 * b3 / Ixxpad
=2000*31.7*0.5*210/4.2998E09= 0.0015 N/mm2
Normal Stress in Weld Y-Y
SigwpadyB = Fhi * a1 * 0.5 * b2 / Iyypad
=600*31.7*0.5*180/3.4117E09= 5,0174E-04 N/mm2
Shear due to Torsional Moment y-y
TauyTwpad = Fhi * h * 0.5 * b3 / Jxypad
=600*1055*0.5*210/7.7115E09= 0.0086 N/mm2
Shear due to Torsional Moment x-x


TauxTwpad = Fhi * h * 0.5 * b2 / Jxypad
=600*1055*0.5*180/7.7115E09= 0.0074 N/mm2
Total Shear Stresses
TauTot = Sqr((Tauwpad+TauxTwpad)^2+(Tauwpad+TauyTwpad)^2)
=Sqr((0.0033+0.0074)^2+(0.0033+0.0086)^2)= 0.0160 N/mm2
Total Stresses in Pad Weld Case B
SigwTotPadB = Sqr(SigwpadxB^2+SigwpadyB^2+3*TauTot^2)
=Sqr(0.0015^2+5.0174E-04^2+3*0.016^2)= 0.0277 N/mm2

0.0% OK
z*fs=123.52[N/mm2]
CALCULATION SUMMARY
LOAD CASE NO: 1 - HYDROTEST(SITE)
Axial Stresses in the Leg Siga=2.72 <= fl=223.81[N/mm2] 1.2% OK
16.5% OK
1.5*fl=335.71[N/mm2]
0.1% OK
z*fld=223.81[N/mm2]
Fvi = (FV + 4 * MA / (Di + 2 * (a1 + ea + e2))) / n
=(10000+4*0/(598.9+2*(31.7+4.4+7)))/4= 2.5000 kN

=(237.14*4.4^2*210/(0.3046*291.9))= 10.83 kN
Loads in Cyl.Shell Fvi=2.5 <= Fimax=10.83[kN] 23.0% OK

0.0% OK
z*fs=195.24[N/mm2]
0.0% OK
z*fs=195.24[N/mm2]
LOAD CASE NO: 2 - OPER.COND.
Axial Stresses in the Leg Siga=2.26 <= fl=150[N/mm2] 1.5% OK
24.1% OK
1.5*fl=225[N/mm2]
0.2% OK
z*fld=150[N/mm2]


Fvi = (FV + 4 * MA / (Di + 2 * (a1 + ea + e2))) / n
=(8000+4*0/(598.9+2*(31.7+4.4+7)))/4= 2.0000 kN

=(180.32*4.4^2*210/(0.3046*355.2))= 6.7684 kN
Loads in Cyl.Shell Fvi=2 <= Fimax=6.77[kN] 29.5% OK

0.0% OK
z*fs=123.52[N/mm2]
0.0% OK
z*fs=123.52[N/mm2]



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>FEROMONT OPREMA ad -

Client :MERA-d.o.o. Zrenjanin Vessel Tag No.:Bafer posuda 100-VE06

Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator :MMaricic Rev.:A

2 Design Data & Process Information

Design Data & Process Information

3 Test Pressure Page: 1

Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator :MMaricic Rev.:A

ID Description Pdesign PtMax PtMin Wat.Head PtTop PtTopMax

3 Test Pressure Page: 2

Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator :MMaricic Rev.:A

ID Description Pdesign PtMax PtMin Wat.Head PtTop PtTopMax

3 Test Pressure Page: 3

Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator :MMaricic Rev.:A

ID Description Pdesign PtMax PtMin Wat.Head PtTop PtTopMax

EN13445-5 10.2.3.3.8 Pressure of vessels under test shall be gradually increased

De= 609.6, wt= 6.3, h= 120.76, R=

4 Bill of Materials Page: 4

Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator :MMaricic Rev.:A

ID No Description Component Dimensions Material Standard

Flange:ASME SO Slip-On(Loose Type,Stepped 2.2 16Cr-12Ni-2Mo :A 182 Gr. F316 A 351

ASME B16.5 150 lbs

5 Nozzle List Page: 5

Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator :MMaricic Rev.:A

ID Service SIZE STANDARD/CLASS ID Standout X Y Z Rot. Orient.

ASME B16.5 150 lbs

Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator : Rev.:A

»7.4.1 Cond.of Applicabilty emin/De=8.0893E-04 <= 0.16« » OK«

MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :

MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)

6 _S1.1 Cylindrical Shell Omotac poz.1 Umax= 22.7% Page: 7

Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator : Rev.:A

Test Pressure Ptmin=0.286 <= Ptmax=3.49[MPa] 8.1% OK

Internal Pressure emina=1.45 <= en=6.35[mm] 22.7% OK

EN13445-5;10.2.3.3 REQUIRED MIN.HYDROSTATIC TEST PRESSURE:Ptmin

Test Pressure Ptmin=0.286 <= Ptmax=3.49[MPa] 8.1% OK

Volume:0.4635 m3 Weight:157.1 kg (SG= 7.93 )

6 _S1.1 Cylindrical Shell Omotac poz.1 Umax= 22.7% Page: 8

Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator : Rev.:A

6 _S1.1 Cylindrical Shell Omotac poz.1 Umax= 22.7% Page: 9

Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator : Rev.:A

GENERAL DESIGN DATA

Type of Torispherical End: Dished End KLOPPERFORM DIN 28011-28012

MATERIAL DATA FOR END

NOZZLES IN KNUCKLE REGION TO SECTION 7.7

7 E3.1 Torispherical End Dance poz.2 Umax= 30.6% Page: 10

Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator : Rev.:A

Internal Pressure emina=1.93 <= en=6.3[mm] 30.6% OK

7.5.3.4 - Required Minimum Thickness of Straight Cylindrical Flange

7.5.3.1 Conditions of Applicability - Torispherical Ends

MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :NEW & COLD

MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :HOT & CORR

7 E3.1 Torispherical End Dance poz.2 Umax= 30.6% Page: 11

Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator : Rev.:A

EN13445-5;10.2.3.3 REQUIRED MIN.HYDROSTATIC TEST PRESSURE:Ptmin

Test Pressure Ptmin=0.286 <= Ptmax=2.43[MPa] 11.7% OK

Internal Pressure emina=1.93 <= en=6.3[mm] 30.6% OK

MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :NEW & COLD

7 E3.1 Torispherical End Dance poz.2 Umax= 30.6% Page: 12

Visual Vessel Design by Hexagon PPM,Ver:18.0 Operator : Rev.:A

MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)

EN13445-5;10.2.3.3 REQUIRED MIN.HYDROSTATIC TEST PRESSURE:Ptmin

Test Pressure Ptmin=0.286 <= Ptmax=2.43[MPa] 11.7% OK