Install Fieldbus Systems

Installation of Fieldbus
Agenda
Foundation Physical Layer

Choosing Components and Layout
System Design
Field Checkout and Commissioning
Trouble Shooting a Fieldbus System
[File Name or Event]

Emerson Confidential
27-Jun-01, Slide 2
Fieldbus Technology
General Fieldbus Topology
Automation
and
Display Systems
HSE
H2 Bridge
H1 Devices
H1
H1 H1
H1 16
Devices
H1
16
Devices

27-Jun-01, Slide 3
Foundation Fieldbus was designed by
the Process Industry for the Process
Industry
27-Jun-01, Slide 4
Agressive environment

27-Jun-01, Slide 5
Typical installation

27-Jun-01, Slide 6
Instruments are spread over large
areas

27-Jun-01, Slide 7
Hazardous Areas

27-Jun-01, Slide 8
Electromagnetic Interference
DCS I/O
4-20 mA
HART
T/C
FF
Transients
Multi-Input
Capacitive Transmitter
(Fieldbus)
Coupled
All Cables with Shielded, Twisted
Pairs, Grounded at the DCS Noise per
4-20 mA
IEC Standards
(Light Industry)
Single-Input
mV Transmitter
(HART)
Electromagnetic Single-Input
Interference Radio Frequency Transmitter
Interference (4-20mA)
Thermocouple
Wired Direct

27-Jun-01, Slide 9
Electromagnetic Interference
Fieldbus
Transmitter
HART
°C Transmitter
4-20 mA
Transmitter
Thermocouple
Wired Direct
Noise per IEC Stds (Light Industry)
Time

27-Jun-01, Slide 10
Fieldbus Foundation Fieldbus
Operator
Interface
Power
IEC 1158-2 Standard Supply
9~32 V
Junction
Boxes
Terminator Terminator
Power
Filter
Configurator
Local
Operator
Interface
Power
Filter

27-Jun-01, Slide 11
Number of devices per segment
z Based on present device power consumption,
Power conditioner current limitation and
resistance of wires, experience demonstrates
that up to
16 Devices per segment

can be used.

27-Jun-01, Slide 12
Fieldbus Cable Types
Cable Type and Description Size Length
–Type A (New) Shielded, twisted-pair
– H1: 31.25 Kbps #18 AWG 1900* m
–Type B (Existing) Multi-twisted-pair, w/shield

– H1: 31.25 Kbps #22 AWG 1200* m
–Type C Multi-twisted-pair, w/o shield

– H1: 31.25 Kbps #26 AWG 400* m
–Type D Multi-core, w/o shield

– H1: 31.25 Kbps #16 AWG 200* m
* Spurs count in overall length

27-Jun-01, Slide 13
Cable Length
z Total cable length should be less than 1900 m
(shielded, 18 AWG, Type B)
z Connecting up to 12 devices in a powered bus,
the Spur length limit should be:
* 120 m with one device

* 90 m with two devices
* 60 m with three devices
* 30 m with four devices
z Length reduces with more devices in the network
Standard is Conservative!
27-Jun-01, Slide 14
Installation Procedures
z Fieldbus requires standard wiring
practices

27-Jun-01, Slide 15
Fieldbus Segment Power
Active filter, equivalent to:
100 Ohms 10 mH
Power
Conditioner Fieldbus
Floating
Power
Supply
For Ground
Multiple
Segments Power
Conditioner Fieldbus
Ground

27-Jun-01, Slide 16
Polarity Insensitive Devices
z Some suppliers provide Polarity Insensitive
Fieldbus Devices
z This enables fast and safe commissioning of the
Fieldbus Network
Wiring crossover is
-
NO PROBLEM!
+
+
Field
- Junction Boxes
Host Termination Home Run Cable

Panel Junction Boxes

27-Jun-01, Slide 17
Current Consumption And Signal Shape
I (mA)
Iq1 16 ~ 20 mA

27-Jun-01, Slide 18
Voltage and Current
VPC
Power
Supply
Power
For VPS T V1 V2 V3 Vn T
Conditioner
Multiple
Segments
Iq1 Iq2 Iq3 Iqn
Maximum Voltage : 32 V
Minimum Voltage : 9 V
Total Current = Iq1 + Iq2 + Iq3 + ……... Iqn
Maximum current limited by the power conditioner.

Example: 400 mA

27-Jun-01, Slide 19
Short Circuit Protection
Pre wired Junction Box
Short
Circuit

27-Jun-01, Slide 20
Termination and Twisted Pair Shielding
Trunk
Power
Supply
100 Ohms 1uF
Spur
May Be Polarity
Sensitive

27-Jun-01, Slide 21
Terminator Located at Far Ends of Main
Segment Trunk
PIT PIT
PIT PIT ROV ROV PIT

Spur Block
FIT
PIT ROV ROV
Spur Block Spur Block
9m GP2
9m Spur Block Block
Spur Block Spur Block 9m Spur Block
Lambda pwr sup

LRS 55-24
9m Spur Block GP2
3m
9m
Pwr Cond Spur Block GP1

370m 3m Spur Block 9m
w/ Term note 1 Block
H1 Card
FIT
PIT PIT
GP1

27-Jun-01, Slide 22
Communications under abnormal
conditions
T1
PS PF T T
S1 S2 S3 Sn
Normal
T1
PS PF T
S1 S2 S3 Sn ?
One terminator missing
T1
PS PF T T T T
S1 S2 S3 Sn
Too many terminators

27-Jun-01, Slide 23
Power Conditioning For Fieldbus Segments
+V/2
Power
Conditioner -V/2
Power
Supply
For
Multiple
Segments
Ground
Balanced
V=9-32 Volts, Conductor
Floating
50 Ohms 5 mH

27-Jun-01, Slide 24
Important rules
z Shield should be grounded at a single point!
z Do not ground signal wires
z Observe terminator location

27-Jun-01, Slide 25
Shield should be grounded at a single point
I

27-Jun-01, Slide 26
Signal form in a bad installation

27-Jun-01, Slide 27
Same location after fixing the
installation

27-Jun-01, Slide 28
Example Power Supply – One per Segment

27-Jun-01, Slide 29
Fieldbus Supports Multiple Topologies
T1
PS PF T T
S1 S2 S3 Sn
T1 - TRUNK
S1 - SPUR
S1
S2
T1
PS PF T T S3
T1 +S1 +S2 + …. Sn<1900 m Sn

27-Jun-01, Slide 30
Fieldbus Supports Multiple
Topologies
T1 +S1 +S2 + S21 +S22 +S23 ….+ Sn<1900 m

T1
PC PC T T
S1 S2 S3 Sn
S21
S23
S22

27-Jun-01, Slide 31
Daisy-Chain Topology
Good
Practice
Trunk
Disconnecting a Single
Device May Result in
Loss of Downstream
Devices
27-Jun-01, Slide 32
Branch Topology
A Device May Be
Disconnected Without
Impacting Downstream
Devices
Trunk
Spur

27-Jun-01, Slide 33
Tree Topology
A Device May Be
Disconnected Without
Impacting Other Devices
Trunk
Spur

27-Jun-01, Slide 34
Example - Field Junction Box

27-Jun-01, Slide 35
Example - Field Junction Box

27-Jun-01, Slide 36
Standard is conservative
z Total length of cable should be less than 1900 m
(shielded, 18 AWG, Type B)
z When connecting up to 12 devices in a powered
bus, the Spur length limit should be:
* 120 m with one device
* 90 m with two devices
* 60 m with three devices
* 30 m with four devices.
z More devices in the network reduce the lengths
given above

27-Jun-01, Slide 37
Communications under abnormal
conditions
T1
PS PF T T
S1 S2 S3 Sn
Long spurs (240 m)
T1
PS PF T T
S1 S2 S3 Sn
Long Trunk (4000 m)

27-Jun-01, Slide 38
Intrinsic Safety Installations
Safe area Control System
T
PS SB
1
1 Maximum cable length

is determined by the
2 Capacitance and
Hazardous Inductance allowed by
Area the installation
k
T
k - depends on the power consumption of the devices, Entity parameters
and barrier

27-Jun-01, Slide 39
PS PC T
1 SB n
1
1 Maximum cable length

is determined by the
2 Capacitance and
Hazardous Inductance allowed by
Area the installation
k
T
k - depends on the power consumption of the devices, Entity parameters
and barrier
k+n < 16
Total cable length < 1900 m
27-Jun-01, Slide 40
PS PC T
SB SB SB
1 2 n
1.1
1.2
Hazardous
Area
1.k
T T T
k - depends on the power consumption of the devices and cable length
n - depends on the barrier type and cable length
27-Jun-01, Slide 41
Traditional Intrinsic Safety Installation
(4-20 mA Analog / HART)
(4-20
1 Measurement per I.S. Barrier
Hazardous Area Safe Area
CONTROL ROOM
I.S.
EQUIPMENT
Cable Barrier
C/ft
L/ft Voc
Isc
Ca Safety Assessment:
I.S. Transmitter
Vmax La Vmax >= Voc
Imax Po = .25 x Voc x Isc Imax >= Isc
Pmax Pmax >= Po
Ci/Ceq Ci + Ccable <= Ca
Li/Leq Li + Lcable <= La

27-Jun-01, Slide 42
Intrinsic Safety - Conventional
Approach (Entity Model)
z What does it Mean ?
– Using an MTL Barrier as an Example
– More current = Less Volts
170
Available bus current
excluding voltage drop
Current (mA)
due to cable resistance

85mA
MTL5053 Load Line

(105 Ω)
9V
0 18
Voltage (V)
27-Jun-01, Slide 43
z So How Much Current do the devices need ?

– 3051 X2 = 34mA
• 17mA
78mA
– 3244
• 17mA X2 = 34mA
– Communication
Current Required = 10mA
• 10mA

27-Jun-01, Slide 44
z What does it Mean ?
– Using an MTL I.S. Fieldbus Power Supply as an
Example
– More current = Less Volts
170
Bus Load Line
Including 1900m of Cable
Current (mA)
(105 Ω + 84 Ω)
85
47 MTL5053 Load Line

(105 Ω)
Current available 9V
for field devices 0
Voltage (V) 18
27-Jun-01, Slide 45
The Entity Model
- Cable Length and Quality
z The Calculation.
– Current available =
Tx Minimum Lift
MTL5053 = 18V off voltage
(Open Circuit Output Voltage of the Power Supply) - 9Volts

(Source Resistance of the Barrier) + (Fieldbus Cable Loop Resistance)
1900m = 84 Ω
MTL5053 = 105 Ohms

The Main Issue
27-Jun-01, Slide 46
What types of Wire
“Typical” Length Restrictions With Existing Wire
M ax
Type D e s c rip tio n S ize
L e n g th
#18 A W G 1900 m
A S h ie ld e d , T w is te d P a ir
(.8 m m 2 ) (6 2 3 2 ft.)
M u ltip le -T w is te d -P a ir w ith #22 A W G 1200 m
B S h ie ld (.3 2 m m 2 ) (3 9 6 3 ft.)
M u lti-T w is te d -P a ir W ith o u t #26 A W G 400 m
C S h ie ld (.1 3 m m 2 ) (1 3 1 2 ft.)
M u lti-c o re , w /o T w is te d P a irs #16 A W G 200 m
D a n d H a v in g O v e ra ll S h ie ld (1 .2 5 m m 2 ) (6 5 6 ft.)

27-Jun-01, Slide 47
Entity Model Point Failure
Assumes that ALL the Electrical Characteristics Manifest
themselves at the Cable Break
Break In The Cable

Break In The Cable
Junction Box
H1 Fieldbus
Break In The Cable

27-Jun-01, Slide 48
Intrinsic Safety - FISCO Approach
More Current Available

15V
Voltage
Current 110mA

27-Jun-01, Slide 49
Intrinsic Safety - FISCO Approach
z So How Much Current do the devices need ?
– 3051
• 17mA
X3 = 51mA
– 3244
• 17mA
107mA
X2 = 34mA
– 8742C
• 12mA
– Communication X 1 = 12mA
Current Required
• 10mA
= 10mA

27-Jun-01, Slide 50
FISCO - What types of Wire
z Cable parameters
– Loop resistance 15 to 150 ohms / km
– Inductance per unit length 0.4 to 1mH / km
– Capacitance per unit length 80 to 200nF
z Length of cable
– Trunk up to 1000 m
– Spur up to 30m
– Splice up to 1m

27-Jun-01, Slide 51
FISCO - Rules and Capacities
S1+S2+S3+S4+S5+S6+S7 < 30m
T1+T2 < 1000 M
T1 Junction Box T2
H1 Fieldbus
S2 S7
S1 S3 S4 S 5 S6

27-Jun-01, Slide 52
FISCO - Point Failure
Assumes that the Electrical Characteristics are Distributed
around the Segment
Break In The Cable

Break In The Cable
Junction Box
H1 Fieldbus
Break In The Cable

27-Jun-01, Slide 53
Summary -
What do they have in Common ?
z Only one source of power applied to the fieldbus
segment
z Field devices designed to contribute no energy
to the bus (whether transmitting or receiving)
z Each device has small permitted effective
internal inductance and capacitance (similar
maximum values defined in both approaches)
z Bus segment terminated at both ends
(terminator is resistor-capacitor series
combination)

27-Jun-01, Slide 54
Summary -
What are the Differences ?
z Entity Model z FISCO
– Linear (resistively limited) power – Square or trapezoidal power supply
supply characteristic characteristic
– Power supply approval defines max. – Power supply approved without
system C and L values, and max. C and L values, allowing bus
therefore bus cable limitations length up to 1km with a variety of
cable types
– Bus power defined as 1.2W max. at – Higher power supplied to bus: up to
60ºC, to simplify device approval 1.9W in IIC (Groups A & B) and
4.9W in IIB (Group C) systems.
Each device must be approved
compatible with this power.
– Current available for devices: 60mA
on 1900m bus, 90mA on short bus – Current available for devices:
(using Type 'A' cable) on IIC or IIB 110mA for IIC, greater for IIB
systems systems
– Typically 4 (20mA) devices on IS
bus segment - in any gas group
– Typically 6 (20mA) devices on IS
bus in IIC, 10 devices in IIB gas
group

27-Jun-01, Slide 55
Intrinsic Safety
- Conventional Approach (Entity Model)
24 Measurements per I.S. Barrier
CONTROL ROOM
I.S.
EQUIPMENT
Cable Barrier
C/ft
L/ft Voc
Isc
Ca Safety Assessment:
La Vmax >= Voc
Po = .25 x Voc x Isc Imax >= Isc
Pmax >= Po
Ci + Ccable <= Ca
I.S. Transmitter Li + Lcable <= La
Vmax
Imax
Pmax
Ci/Ceq
Li/Leq
27-Jun-01, Slide 56
Intrinsic Safety
- FISCO Approach
32 Measurements per FISCO Barrier
CONTROL ROOM
FISCO
EQUIPMENT
Cable Barrier
C/ft, L/ft
FISCO Vo, Io, Po
FISCO
Safety Assessment:
Vmax >= Voc
Imax >= Isc
Pmax >= Po
I.S. Transmitter
Vmax, Imax, Pmax
FISCO

27-Jun-01, Slide 57
Hawke Intrinsically Safe Installation
SAFE AREA 120 Metres
Maximum
1900 Metres
Maximum ZONE 0
Protection Method
ZONE 0 EExia IIc
Protection Method
EExia IIb T4

27-Jun-01, Slide 58
Choose Components For Reliability
z Physical Installation – Wiring, connectors, grounding,
shielding
– Short Circuit Protection
z Power for Fieldbus
– Redundant Power Conditioners
– Isolated Power
z Control System Interface
– Redundant H1 Cards
– Diagnostics, communication statistics
z Devices Design and Functionality
– Watchdog timer, Anti-jabber
– Diagnostics and Mode Shedding
– Failsafe mode
– Backup Link Active Scheduling Capability

27-Jun-01, Slide 59
Installation
24 V DC
Power
Supply Terminators
Power
Conditioner
Power
Conditioner

27-Jun-01, Slide 60
Safer Installation
24 V DC 24 V DC
Power Power
Supply Supply
Power
Conditioner
Power
Conditioner

27-Jun-01, Slide 61
High Availability System Design

27-Jun-01, Slide 62
Installation Cost Reduced By Brick and T ’s
T’s
Power
Power Terminator
Conditioner
Conditioner

27-Jun-01, Slide 63
Quick connection Junction Boxes

27-Jun-01, Slide 64
The Components
Terminator
Cap Gland
27-Jun-01, Slide 65
“T” Connector
Terminator
27-Jun-01, Slide 66
Typical Installation

27-Jun-01, Slide 67
Typical
Installation

27-Jun-01, Slide 68
SIX STEPS TO A SUCCESSFUL DESIGN
DETERMINE DEVELOP
IDENTIFY
FUNCTION INSTRUMENT
NUMBER &
BLOCK COUNT GROUPINGS
TYPE OF
LISTED FOR BASED ON
INSTRUMENTS
EACH TYPE OF BLOCK COUNT
FROM P&ID
INSTRUMENT & SERVICE
PUT THE ACTUAL DRAWING TOGETHER USING COMMON CLONED

CAD BLOCKS RELATING TO PRE-ENGINEERED COMPONENTRY.
PRODUCE ESTABLISH
CONFIGURE
SEGMENT SPURS AND
INSTRUMENT
DRAWING TERMINATORS
GROUPINGS
BASED ON & WIRING
ON PLANS
COMMON LAYOUT
& SECTIONS
COMPONENTS FOR SEGMENT
27-Jun-01, Slide 69
A SEGMENT DRAWING CAN DOCUMENT
AN ENTIRE SECTION OF PLANT
Backbone ID
Wire Ferrule
Relates to
Cloned CAD Blocks Box Tag
Cobbled Together Color Coding

Eliminates Need
Allow Segment For Individual
Wire Tags
Drawings To Be
Assembled Quickly
and Easily
(BOTH LOOPS AND

CONNECTION DRAWINGS Spur Block When
Instruments Are Teed
REPLACED BY ONE Backbone ID
Box Tag
Off Backbone. Always
Install Block Where Two
Relates To
SEGMENT DRAWING) Wire Ferrule
Or More Instruments
Are Located Together
Systematic Tagging Links the Whole

Instrumentation Complex Together
27-Jun-01, Slide 70
INSTRUMENT PANEL ““FRONT
FRONT END
END””
FLOATING 24VDC
UNGROUNDED
POWER SUPPLY
POWER CONDITIONER
TERMINATOR BLOCK
SIGNAL TO
TO PROCESS CONTROLLER
FIELD
INSTRUMENT GROUND

27-Jun-01, Slide 71
““FRONT
FRONT END
END”” POWER CONDITIONERS

27-Jun-01, Slide 72
““FRONT
FRONT END
END”” FLOATING SEGMENT
POWER SUPPLY

27-Jun-01, Slide 73
SUPPORTING DRAWINGS
A FEW PRE -ENGINEERED ELEMENTS THAT
PRE-ENGINEERED
RELATE TO THE PHYSICAL INSTALLATION
SUPPORT THE SEGMENT DRAWING
TYPICAL SPUR ITB

27-Jun-01, Slide 74
FIELD INSTALLATION MADE UP OF
PRE -ASSSEMBLED ELEMENTS
PRE-ASSSEMBLED
Prefabricated
Components
Allow For
Minimal
Documentation
WE USED “MC-HL”
FIELDBUS CABLE

27-Jun-01, Slide 75
FASTER ENGINEERING, FASTER DESIGN
AND -- MUCH FASTER INSTALLATION

27-Jun-01, Slide 76
Automatic Address Assignment
z Devices may be connected to the bus with the same
permanent default address.
z A configuration utility in the host assigns an unused
valid address to each device.
z This feature allows fast and safe commissioning of

the Fieldbus Network!
z No dip switches, no pre-configuration.

27-Jun-01, Slide 77
Checkout of Fieldbus Wiring

27-Jun-01, Slide 78
Required Equipment
– Battery Powered Digital Volt-Ohm Meter
– Battery Powered Scope
– Signal Generator

27-Jun-01, Slide 79
Systematic Approach
– Don’t Rush
– Follow Procedures
• Grounding Checks
• Proper Voltages
• Terminators Functioning

27-Jun-01, Slide 80
Verify Results
– Don’t Rush!
– Be Consistent
• Terminology
• Procedures
• Troubleshooting
• Initial Checkout
• Training

27-Jun-01, Slide 81
FIELDBUS WIRING CHECKOUT BEFORE
CONNECTING POWER TO THE SEGMENT
Volt/Ohm Meter
Trunk
0.01
100 Ohms 1uF
• Check isolation between shield

and Fieldbus wires
• Check isolation between
Fieldbus wires
• Lift shield from Ground and
Check isolation between shield
and Ground
27-Jun-01, Slide 82
Cable Example
No-Go
Go

27-Jun-01, Slide 83
Fieldbus checking tool
Trunk
20 mA
100 Ohms 1uF
Spur
•Check termination
•Check capacitive
coupling to ground

27-Jun-01, Slide 84
Trunk
HMI 100 Ohms 1uF
Spur
1. Verify connections
May Be Polarity
Sensitive

27-Jun-01, Slide 85
Fieldbus Segment Power
Fieldbus power, grounding installation and checkout may vary
with the components selected.
Volt/Ohm Meter
Power Power 0.01

Supply Conditioner Fieldbus
For /Power Supply
Multiple
Segments Ground
V=9-32 Volts
Ground

27-Jun-01, Slide 86
Device Parameter Values, Links and Order of
Execution Must be Loaded

27-Jun-01, Slide 87
Foundation Fieldbus Devices Support Deterministic
Scheduling of Control and Communications
TIC100.OUT TIC100.OUT
TT
FIC101.OUT /BCKCAL_OUT FIC101.OUT /BCKCAL_OUT
FT
FCV101. FCV101.
BCKCAL_OUT BCKCAL_OUT
FCV
macro-cycle macro-cycle
BUS
Block Execution Acyclic Com. Cyclic Com.
27-Jun-01, Slide 88
MACROCYCLE MAY BE SET BASED ON CONTROL
EXECUTION REQUIRMENT

27-Jun-01, Slide 89
Commissioning Fieldbus Devices -
Automatic Address Assignment
z Devices may be connected to the bus with
the same default address.
z A configuration utility in the host assigns an
unused valid address to each device.
z This feature allows fast and safe

commissioning of the Fieldbus Network!
z No dip switches, no pre-configuration.

27-Jun-01, Slide 90
As New Devices Are Attached, They may be
Identified and Moved to Permanent Addresses

27-Jun-01, Slide 91
What Happens When Things Don’t
Don’t
Go Right?

27-Jun-01, Slide 92
COMMON REASON FOUND FOR COMMUNICATION
ERRORS ON A NEW FIELDBUS INSTALLATION
1. Missing or defective terminator at far end of

the main segment
2. Shield or conductor has ground reference in
the field - causing ground loop.
3. Faulty or overloaded power conditioner
and/or power supply
4. Loose wiring connections
5. Defective cable from manufacturer
6. Use of uncertified component or devices.

27-Jun-01, Slide 93
Troubleshooting made easy
24 V DC
Power
Supply Terminators
Power
Conditioner
* Number of instruments
19.7 V / * Weakest signal
* LAS signal
* Voltage
* Noise level
* Peak Noise
27-Jun-01, Slide 94
Fieldbus Diagnostic can easily indicate
a faulty installation!

27-Jun-01, Slide 95
DIAGNOSTIC SUPPORT AVAILABLE FOR
FOUNDATION FIELDBUS BLOCKS
BLOCK_ERR Target and Actual
Parameter attributes of Mode
parameter
Engineering Unit Value + STATUS

attributes of input and output parameters

27-Jun-01, Slide 96
BLOCK_ERR - PROVIDES INSIGHT INTO DEVICE
HEALTH AND STATE of DEVICE CONFIGURATION
BLOCK_ERR ATTRIBUTES
Example
Other
Block Configuration Error
Link Configuration Error
Simulation Active
Local Override
Device Fault State Set
Device Needs Maintenance Soon
Input Failure/PV Bad Status
Output Failure
Memory Failure
Lost Static Data
Lost NV Data
Readback Check Failed
Device Needs Maintenance Now
Power-up
Out-of-Service

27-Jun-01, Slide 97
STATUS ATTRIBUTE OF INPUT AND OUTPUT
PARAMETERS - INDICATES QUALITY OF VALUE
Example
STATUS ATTRIBUTE
GOOD
UNCERTAIN
Non-specific
Substitute/Manual
entry
Initial Value
Sensor Conversion
not Accurate LIMIT
Engineering Units Not Limited
Range Violation
Sub-normal
BAD
+ Low Limited
High Limited
Constant
Non-specific
Configuration Error
Not connected
Device Failure
Sensor Failure
No Communication
Out of Service

27-Jun-01, Slide 98
“ACTUAL” ATTRIBUTE OF MODE - REFLECTS
DOWNSTREAM CONDITION AND INPUT STATUS
TARGET/ACTUAL CONDITION Example
(Target/Actual NORMAL
Match)
( ) / OS Device is OS
Auto, Cas / Man PV BAD
Rcas / Cas, Auto Host is Not

Rout / Cas, Auto Communicating
( ) / Iman No Path to Process

(Downstream)
( ) / LO Fault State Active

(Output Block)
Input Track Active
(Control Block)

27-Jun-01, Slide 99
TRANSDUCER BLOCKS PROVIDE DEVICE SPECIFIC
INFORMATION WHICH MAY BE HELPFUL

27-Jun-01, Slide 100
COMMUNICATION STATISTICS PROVIDE INSIGHT
INTO THE INTEGRITY OF THE FIELDBUS SEGMENT

Summary
z Observe trunk and spur lengths.
z Locate the two terminators in the opposite far ends of
the trunk.
z Check installation according to standard wiring
practices.
z Limit the number of the devices on the segment
according to power consumption and wire length.
z Set Network Parameters based on the “slowest”
device in both Primary and Backup Link Masters.
z Calibrate in the Transducer Block and compensate off
sets in the Analog Input Block.
z For Macro cycles shorter than 250 ms, restrict the
number of devices based on desired Operator
Interface
update.

Install Fieldbus Systems

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Install Fieldbus Systems

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Installation of Fieldbus

 Foundation Physical Layer

[File Name or Event]

[File Name or Event]

[File Name or Event]

[File Name or Event]

[File Name or Event]

[File Name or Event]

[File Name or Event]

Noise per IEC Stds (Light Industry)

[File Name or Event]

[File Name or Event]

16 Devices per segment

[File Name or Event]

–Type B (Existing) Multi-twisted-pair, w/shield

–Type C Multi-twisted-pair, w/o shield

–Type D Multi-core, w/o shield

* Spurs count in overall length

[File Name or Event]

* 120 m with one device

[File Name or Event]

Active filter, equivalent to:

[File Name or Event]

Host Termination Home Run Cable

[File Name or Event]

[File Name or Event]

Total Current = Iq1 + Iq2 + Iq3 + ……... Iqn

Maximum current limited by the power conditioner.

[File Name or Event]

[File Name or Event]

[File Name or Event]

PIT PIT ROV ROV PIT

Spur Block Spur Block 9m Spur Block

Lambda pwr sup

Pwr Cond Spur Block GP1

[File Name or Event]

One terminator missing

Too many terminators

[File Name or Event]

[File Name or Event]

[File Name or Event]

[File Name or Event]

[File Name or Event]

[File Name or Event]

[File Name or Event]

T1 +S1 +S2 + …. Sn<1900 m Sn

[File Name or Event]

T1 +S1 +S2 + S21 +S22 +S23 ….+ Sn<1900 m

[File Name or Event]

[File Name or Event]

[File Name or Event]

[File Name or Event]

[File Name or Event]

[File Name or Event]

Long spurs (240 m)

Long Trunk (4000 m)

[File Name or Event]

1 Maximum cable length

[File Name or Event]

1 Maximum cable length

Hazardous Area Safe Area

[File Name or Event]

Foundation Physical Layer