Beruflich Dokumente
Kultur Dokumente
Location : Frequency :
Consumables Used :
Tools Required :
Safety Instructions :
Duration
S.N. DESCRIPTION Frequency (minutes)
Prior to start the work, the worker needs to comply with safety
1 Monthly
Guidelines.
4 Conduct refrigerant leak test. Rectify leak and notify / record. Monthly
15 Check & record chilled water inlet & chilled water outlet temperature. Monthly
Check for water leaks from valves, flanges, victaulic joints, rubber
16 Monthly
isolators etc. on chilled water line. Report if there is any leaks.
PROBLEMS IDENTIFIED
ACTION TAKEN
Performed by:
Date/Time Start: /
HVAC
MONTHLY (M)
OK/NOT OK REMARKS
(Print Name over Signature)
PREVENTIVE MAINTENANCE CHECKLIST
Location : Frequency :
Consumables Used :
Tools Required :
Safety Instructions :
Duration
S.N. DESCRIPTION Frequency (minutes)
Prior to start the work, the worker needs to comply with QESSH
1 HALF YEARLY
Guidelines.
4 Conduct refrigerant leak test. Rectify leak and notify record. HALF YEARLY
5 Check crankcase heater operating status and temperature range HALF YEARLY
7 Check and record chiller operating pressure and temperature. HALF YEARLY
12 Check and Inspect fins of condenser coils in air-cooled chiller. HALF YEARLY
13 Check piping and valves for leaks, tightens as necessary. HALF YEARLY
14 Check and Inspect Insulation of oil separator tank. HALF YEARLY
15 Check & record chilled water inlet & chilled water outlet temperature. HALF YEARLY
Check for water leaks from valves, flanges, victaulic joints, rubber
16 HALF YEARLY
isolators etc. on chilled water line. Report if there is any leaks.
Carryout the following tests to ensure that the water is in the good
18 quality standard as and when required. The water test should be carried HALF YEARLY
out through
CM WO.
a) PH
b) Total alkalinity
c) Calcium hardness
d) Total dissolved solids
19 HALF YEARLY
e) Ammonia level
f) Total bacteria count (TBC)
g) Free Chlorine
h) Legionella
i) And other necessary tests to test the quality of the water
PROBLEMS IDENTIFIED
ACTION TAKEN
Performed by:
Date/Time Start: /
HVAC
OK/NOT OK REMARKS
(Print Name over Signature)
Location : Frequency :
Consumables Used :
Tools Required :
Safety Instructions :
Duration
S.N. DESCRIPTION Frequency (minutes)
Prior to start the work, the worker needs to comply with QESSH
1 Yearly
Guidelines.
4 Conduct refrigerant leak test. Rectify leak and notify record. Yearly
15 Check & record chilled water inlet & chilled water outlet temperature. Yearly
Check for water leaks from valves, flanges, victaulic joints, rubber
16 Yearly
isolators etc. on chilled water line. Report if there is any leaks.
Carryout the following tests to ensure that the water is in the good
quality standard as and when required. The water test should be carried
out through CM WO.
a) pH
b) Total alkalinity
18 c) Calcium hardness Yearly
d) Total dissolved solids
e) Ammonia level
f) Total bacteria count (TBC)
g) Free Chlorine
h) Legionella
i) And other necessary tests to test the quality of the water
Check and record all condenser and chilled water suction and discharge
20 pressures and temperature to see that they are functioning within Yearly
specified limits. Any presence of air in the system is to be bled off.
Check for correct operation ofall safety controls (low oil temperature, low
refrigeranttemperature, low water temperature, high condenser pressure,
21 Yearly
oil pump overload, oil differential pressure, cycling thermostat setting,
motor thermistor setting, etc) at specified temperature and pressures.
22 Check all nuts and bolts for tightness and tighten as necessary. Yearly
23 Check, clean and record the temperature for oil pump heat exchanger. Yearly
Check and analysis oil and refrigerant of all water chilling units for acidity,
24 Yearly
iron content and water content. A laboratory report should be submitted.
25 Inspect all condenser and evaporator tubes and clean by brushing. Yearly
Check the guide vane linkage for correct operation and adjust where
28 Yearly
necessary.
The following safety control settings for the chillers are to be checked as
follows: a. Low oil temperature, b. Low refrigerant temperature, c. Low
31 chilled water temperature, d. High condenser temperature, e. Oil Yearly
differential pressure, f. Cycling thermostat setting, g. Motor thermistor
setting.
33 Refrigerant filter: Change the refrigerant filter and volute drain filters. Yearly
Oil change: Change oil and filter. Clean the coil cooler solenoid, screen
34 Yearly
and magnetic plug.
Condenser: Open the condenser end plates and clean all tubes by
35 brushing. Check the shell and tubes for rust and scale build-up, clean if Yearly
necessary.
Purge system: Test the purge unit for correct operation. Clean the purge
chamber and float valve. Check the float valve, plunger and seat for wear
37 Yearly
and tear, change If necessary. Check inlet and exhaust valves of the purge
pump.
Guide vane linkage: Check the linkage for correct operation, adjust if
38 Yearly
necessary.
Electrical switchgear: Check and clean the switchgear. Tighten all
39 Yearly
electrical connection.
PROBLEMS IDENTIFIED
ACTION TAKEN
Performed by:
Date/Time Start: /
HVAC
YEARLY (Y)
OK/NOT OK REMARKS
(Print Name over Signature)