Sie sind auf Seite 1von 18

MANNAI CORPORATION

MANNAI TRADING CO. WLL


PREVENTIVE MAINTENANCE CHECKLIST

Work Order No. : Document No. :

Equipment Name : CHILLER System :

Asset Tag No : Schedule Date :

Location : Frequency :

Consumables Used :

Spare Parts Consumed :

Tools Required :

Safety Instructions :

Duration
S.N. DESCRIPTION Frequency (minutes)

Prior to start the work, the worker needs to comply with safety
1 Monthly
Guidelines.

2 Check oil reservoir level. Monthly

3 Check the oil pressure and lubricating system. Monthly

4 Conduct refrigerant leak test. Rectify leak and notify / record. Monthly

5 Check crankcase heater operating status and temperature range. Monthly

6 Check the cooling system. Monthly

7 Check and record chiller operating pressure and temperature. Monthly

Check and record abnormal sound, vibration, and defect of the


8 Monthly
equipment.

9 Maintain a log of chiller operating hours. Monthly

10 Check the metering device for proper function. Monthly

11 Review the function of over-operating chillers. Monthly

12 Check and Inspect fins of condenser coils in air-cooled chiller. Monthly

13 Check piping and valves for leaks, tightens as necessary. Monthly


14 Check and Inspect Insulation of oil separator tank. Monthly

15 Check & record chilled water inlet & chilled water outlet temperature. Monthly

Check for water leaks from valves, flanges, victaulic joints, rubber
16 Monthly
isolators etc. on chilled water line. Report if there is any leaks.

PROBLEMS IDENTIFIED

ACTION TAKEN

Performed by:

Date/Time Start: /

Date/Time Finish: / (Print Name over Signature)


NAI CORPORATION
NAI TRADING CO. WLL
VE MAINTENANCE CHECKLIST

HVAC

MONTHLY (M)

OK/NOT OK REMARKS
(Print Name over Signature)
PREVENTIVE MAINTENANCE CHECKLIST

Work Order No. : Document No. :

Equipment Name : CHILLER System :

Asset Tag No : Schedule Date :

Location : Frequency :

Consumables Used :

Spare Parts Consumed :

Tools Required :

Safety Instructions :

Duration
S.N. DESCRIPTION Frequency (minutes)

Prior to start the work, the worker needs to comply with QESSH
1 HALF YEARLY
Guidelines.

2 Check oil reservoir level. HALF YEARLY

3 Check the oil pressure and lubricating system. HALF YEARLY

4 Conduct refrigerant leak test. Rectify leak and notify record. HALF YEARLY

5 Check crankcase heater operating status and temperature range HALF YEARLY

6 Check the cooling system HALF YEARLY

7 Check and record chiller operating pressure and temperature. HALF YEARLY

Check and record abnormal sound, vibration, and defect of the


8 HALF YEARLY
equipment.

9 Maintain a log of chiller operating hours HALF YEARLY

10 Check the metering device for proper function. HALF YEARLY

11 Review the function of over-operating chillers. HALF YEARLY

12 Check and Inspect fins of condenser coils in air-cooled chiller. HALF YEARLY

13 Check piping and valves for leaks, tightens as necessary. HALF YEARLY
14 Check and Inspect Insulation of oil separator tank. HALF YEARLY

15 Check & record chilled water inlet & chilled water outlet temperature. HALF YEARLY

Check for water leaks from valves, flanges, victaulic joints, rubber
16 HALF YEARLY
isolators etc. on chilled water line. Report if there is any leaks.

Submit water samples of the Cooling Tower Make-up water tank to an


17 HALF YEARLY
approved laboratory for analysis as required by regulation and statutory.

Carryout the following tests to ensure that the water is in the good
18 quality standard as and when required. The water test should be carried HALF YEARLY
out through

CM WO.
a) PH
b) Total alkalinity
c) Calcium hardness
d) Total dissolved solids
19 HALF YEARLY
e) Ammonia level
f) Total bacteria count (TBC)
g) Free Chlorine
h) Legionella
i) And other necessary tests to test the quality of the water

PROBLEMS IDENTIFIED

ACTION TAKEN

Performed by:

Date/Time Start: /

Date/Time Finish: / (Print Name over Signature)

Checked By: Noted By:

Supervisor In-Charge : MEP Engineer :

(Print Name over Signature)


Shift In-Charge : Facility Manager :
(Print Name over Signature)
E MAINTENANCE CHECKLIST

HVAC

HALF YEARLY (HY)

OK/NOT OK REMARKS
(Print Name over Signature)

(Print Name over Signature)


(Print Name over Signature)
Ministry of Education and Higher Education (MOEHE)
FACILITIES MANAGEMENT SERVICES
PREVENTIVE MAINTENANCE CHECKLIST

Work Order No. : Document No. :

Equipment Name : CHILLER System :

Asset Tag No : Schedule Date :

Location : Frequency :

Consumables Used :

Spare Parts Consumed :

Tools Required :

Safety Instructions :

Duration
S.N. DESCRIPTION Frequency (minutes)

Prior to start the work, the worker needs to comply with QESSH
1 Yearly
Guidelines.

2 Check oil reservoir level. Yearly

3 Check the oil pressure and lubricating system. Yearly

4 Conduct refrigerant leak test. Rectify leak and notify record. Yearly

5 Check crankcase heater operating status and temperature range Yearly

6 Check the cooling system Yearly

7 Check and record chiller operating pressure and temperature. Yearly

Check and record abnormal sound, vibration, and defect of the


8 Yearly
equipment.

9 Maintain a log of chiller operating hours. Yearly

10 Check the metering device for proper function. Yearly

11 Review the function of over-operating chillers. Yearly

12 Check and Inspect fins of condenser coils in air-cooled chiller. Yearly

13 Check piping and valves for leaks, tightens as necessary. Yearly


14 Check and Inspect Insulation of oil separator tank. Yearly

15 Check & record chilled water inlet & chilled water outlet temperature. Yearly

Check for water leaks from valves, flanges, victaulic joints, rubber
16 Yearly
isolators etc. on chilled water line. Report if there is any leaks.

Submit water samples of the Cooling Tower Make-up water tank to an


17 Yearly
approved laboratory for analysis as required by regulation and statutory.

Carryout the following tests to ensure that the water is in the good
quality standard as and when required. The water test should be carried
out through CM WO.

a) pH
b) Total alkalinity
18 c) Calcium hardness Yearly
d) Total dissolved solids
e) Ammonia level
f) Total bacteria count (TBC)
g) Free Chlorine
h) Legionella
i) And other necessary tests to test the quality of the water

Check and record suction and discharge pressures of all refrigerant


19 Yearly
compressors and if abnormal, trace the fault and rectify.

Check and record all condenser and chilled water suction and discharge
20 pressures and temperature to see that they are functioning within Yearly
specified limits. Any presence of air in the system is to be bled off.

Check for correct operation ofall safety controls (low oil temperature, low
refrigeranttemperature, low water temperature, high condenser pressure,
21 Yearly
oil pump overload, oil differential pressure, cycling thermostat setting,
motor thermistor setting, etc) at specified temperature and pressures.

22 Check all nuts and bolts for tightness and tighten as necessary. Yearly

23 Check, clean and record the temperature for oil pump heat exchanger. Yearly

Check and analysis oil and refrigerant of all water chilling units for acidity,
24 Yearly
iron content and water content. A laboratory report should be submitted.

25 Inspect all condenser and evaporator tubes and clean by brushing. Yearly

26 Check and service all motorized valves. Yearly


27 Check and clean all strainers on chilled and condenser water circuits. Yearly

Check the guide vane linkage for correct operation and adjust where
28 Yearly
necessary.

29 Clean up and touch up paint. Yearly

30 Check all motor bearings and lubricate with grease. Yearly

The following safety control settings for the chillers are to be checked as
follows: a. Low oil temperature, b. Low refrigerant temperature, c. Low
31 chilled water temperature, d. High condenser temperature, e. Oil Yearly
differential pressure, f. Cycling thermostat setting, g. Motor thermistor
setting.

Compressor: Open the compressor inspection cover and visually inspect


32 Yearly
for signs of wear on the gear teeth.

33 Refrigerant filter: Change the refrigerant filter and volute drain filters. Yearly

Oil change: Change oil and filter. Clean the coil cooler solenoid, screen
34 Yearly
and magnetic plug.

Condenser: Open the condenser end plates and clean all tubes by
35 brushing. Check the shell and tubes for rust and scale build-up, clean if Yearly
necessary.

Dehydrator: Open up the dehydrator chamber, inspect and clean. Check


36 Yearly
float valve, plunger and seat for wear and tear, change if necessary.

Purge system: Test the purge unit for correct operation. Clean the purge
chamber and float valve. Check the float valve, plunger and seat for wear
37 Yearly
and tear, change If necessary. Check inlet and exhaust valves of the purge
pump.

Guide vane linkage: Check the linkage for correct operation, adjust if
38 Yearly
necessary.
Electrical switchgear: Check and clean the switchgear. Tighten all
39 Yearly
electrical connection.

PROBLEMS IDENTIFIED

ACTION TAKEN
Performed by:

Date/Time Start: /

Date/Time Finish: / (Print Name over Signature)

Checked By: Noted By:

Supervisor In-Charge : MEP Engineer :

(Print Name over Signature)

Shift In-Charge : Facility Manager :


(Print Name over Signature)
n and Higher Education (MOEHE)
MANAGEMENT SERVICES
VE MAINTENANCE CHECKLIST

HVAC

YEARLY (Y)

OK/NOT OK REMARKS
(Print Name over Signature)

(Print Name over Signature)

(Print Name over Signature)

Das könnte Ihnen auch gefallen