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Btu Monitor
Data Industrial®
Series 3050 Operation Manual
Series 3050
941700-0030
BadgerMeter, Inc. 9-08
Table of Contents 3050 Series Ordering Matrix
Introduction....................................................................... 2
Installation........................................................................ 2 Example: 3050 - x x
Electrical Installation......................................................... 3
Programming.................................................................... 6
Series
Specifications................................................................. 14
Btu Monitor 3050 -
INTRODUCTION Outputs No Option 0
The Badger® Data Industrial® 3050 Energy Monitor is Analog Output, plus RS485 with 1
an economical full-featured compact unit designed for BACnet and Modbus, and USB
sub-metering applications. The two line x 16 character Mounting
alphanumeric displays any combination of Energy
Rate, Energy total, Flow Rate or Flow Total. Both pre- Panel Mount, NEMA 4x Front Panel 0
programmed and user defined units of measure can be Wall Mount, NEMA 4x 1
configured by the user.
The panel meter has a NEMA 4X rated front panel and Installation
conforms to DIN Standard dimensions, Mechanical Installation:
96 mm X 96 mm, for meter sizes and panel cutouts. The Series 3050 can be either panel mounted or wall
Optional NEMA 4 wall mount also available. mounted.
The user can program the flow sensor from the front Location:
panel by entering a "K" and offset or only a "K" factor, In any mounting arrangement the primary concern is
depending on the flow sensor used. easy viewing, and convenient operation of the keypad.
The unit generates very little heat, so no consideration
Programming is menu driven. All data is entered using need be given to cooling. However, prolonged direct
the LCD/keypad interface. A password gate is included sunlight can damage the front panel so some level of
to prevent unauthorized access to programming shading is recommended, especially if installed in a
parameters. Programming flexibility is extended to tropical climate.
units of measure. In addition to several factory units of
measure, the Series 3000 software permits the custom Panel Mount Installation
units for rate and total to be created by the installer. The Model 3050 Panel Mount is designed for through
panel mounting, which allows access to the back of
The Series 3050 provides one Form C solid-state the unit. The 3050 is secured to the panel by two draw
relay, and one solid-state switch output. Both are fully brackets shown in Figure 1 on the next page. Refer to
programmable as either Pulse/Volume, or Set-point Figure 1 for flow monitor and panel cutout dimensions.
control based Flow Rate, Flow Total, Energy Rate,
Energy Total, Temperature 1, Temperature 2, or Delta Wall Mount Installation
T. For pulse output, the installer can program both the The Badger® Data Industrial® Model 3050 Wall Mount is
resolution, and the pulse width. Set-Point control is designed to mount onto a wall with four bolts or screws.
extremely versatile with fully independent set and release The mounting hole pattern and box dimensions for the
points each with its own time delay. Model 3050 NEMA 4 waII mount are shown in Figure 2.
2
Figure 2: Wall Mounting Dimensions
3
Three Wire
Flow Sensor
4000 Series
White
inputs optimizes
Black performance and flexibility or loop
Shield
Flow Sensor Wiring power supplies.
Red Both the Low and High end scaling are
The Badger® Data Industrial® Series 3050 Flow Sensor independent, and field configured
Figure 5by the installer.
Inputs are extremely versatile, designed to accept either
4-20mA Analog Loop Powered Wiring
two wire or three wire pulse inputs (Data Industrial 200 See Programming Flow Chart for required input
Series, SDI, or 4000 Series), zero crossing sine wave configuration. Jumper
Three Wire
Flow Sensor
4000 Series TEMPERATURE INPUT:
White The Badger® Data Industrial® Series 3050 can accept
Black
Shield inputs from either a pair of thermistors or RTD’s. The
Red inputs are labeled T1 and T2. Since the T1 sensor is
used to convert the volumetric flow (Example: GPM)
Figure 4 to the mass flow ( Example: Lbs/Hr) used in the Btu
Data industrial Flow Sensor Wiring Examples Calculations, the sensor connected to T1 should be in the
(Two and Three Wire Pulse Types) same supply or return line as the Flow Sensor.
Figure 5
Analog Input The temperature inputs of the 3050 are extremely
4-20mA Analog Loop Powered Wiring
As an alternative to the Pulse Inputs the Series 3050 versatile. In addition to the factory default two wire10k
Jumper
can accept a Analog input. The input is non-isolated, @77°F Type II Thermistors, and three wire 100 ohm
but can accept 0-1VDC ; 0-5VDC; 0-10VDC; Platinum RTD’s, the unit can be programmed in the field
1 ANALOG 0-20mA;
IN+
and 4-20mA with both factory defined,23and custom units
ANALOG IN-
SHIELD
of measure.Two
Low
Wireimpedance 100 Ohm input for current
4 SENSOR IN
5 GND
Analog Sensor
6 SHIELD
4 9.5V Max@20mA
7 SENSOR PWR
Loop -
Shield
Loop +
Wiring Two Wire Thermistors and RTD’s
for a wide variety of custom RTD’s and thermistors. Refer design-planning keep in mind that although both of these
to Programming Flow Charts. Contact the factory for outputs can be programmed as alarm points only the
1 TEMP 1 IN +
assistance for any custom inputs. 2 TEMP 1 IN - Relay provides both N.O. and N.C. contacts. The switch
3 TEMP 1 GND
is a simple N.O. contact.
Wiring Two Wire Thermistors
Jumpersand RTD’s 4 SHIELD
Wiring Two Wire Thermistors and RTD’s 5 TEMP 2 GND
6 TEMP 2 IN -
7 TEMP 2 IN + Examples:
1 TEMP 1 IN +
2 TEMP 1 IN -
2 Wire
3 TEMP 1 GND High Set-Point Control
Thermistor
2 Wire
Jumpers
Thermistor
4
5
SHIELD
TEMP 2 GND
The Set-Point “SETPT” must be a value greater than the
Located 6 TEMP 2 IN - Release Point “RELP.”
in same 7 TEMP 2 IN +
Supply
or
Return line
The Relay output will have continuity between its “N.C”.
2 Wire
Flow Sensor
Thermistor
2 Wire terminal and “COM” until the flow has exceeded the
Thermistor
Set-Point “SETPT” for a continuous period of time
Located
in same exceeding the Set-Point-Delay “SDLY”, at which time
Supply
or
the N.C. connection with open, and the N.O. contact
Return line will have continuity to the “COM” terminal. When the
Flow Sensor
flow has dropped below the Release Point “RELP” for a
continuous period of time exceeding the “RDLY” the relay
Wiring Three Wire RTD’s states will return to there original states. If the Latch has
Wiring Three Wire RTD’s
been set to “ON” once the set-point and set-delay have
Different Color Wire been satisfied the relay will not release until manually
1 TEMP 1 IN +
2 TEMP 1 IN -
reset. Sources for the Set-Point Control can be Flow
Wiring Three Wire RTD’s 3 TEMP 1 GND Rate, Energy Rate, T1, T2, or Delta T.
Same Colored 2 Wires 4 SHIELD
5 TEMP 2 GND
6 TEMP 2 IN -
Different Color Wire 7 TEMP 2 IN +
Low Set-Point Control
1 TEMP 1 IN + The Set-Point “SETPT” must be a value less than the
Different Wire 2
3
TEMP 1 IN -
TEMP 1 GND
Release Point “RELP.”
3 Wire
RTD Same Colored 2 Wires
3 Wire 4 SHIELD
RTD 5 TEMP 2 GND
T1
Located 6 TEMP 2 IN - The Relay output will have continuity between its
in same
Supply
7 TEMP 2 IN +
“N.C”. terminal and “COM” until the flow drops below
or Different Wire the Set-Point “SETPT” for a continuous period of time
Return line
3
asWire 3 Wire
exceeding the Set-Point-Delay “SDLY”, at which time
RTD
Flow Sensor
T1
RTD the N.C. connection with open, and the N.O. contact will
Located
in same
have continuity to the “COM” terminal. When the flow
Supply
or
has again risen above the Release Point “RELP” for a
Return line continuous period of time exceeding the “RDLY” the relay
Solid State Switch and Form “C” Output Wiring
as
Flow Sensor states will return to there original states. If the Latch has
The Badger® Data Industrial® Series 3050 has one
been set to “ON” once the set point and set-delay have
Normally Open (N.O.) solid state switch, and one Solid
been satisfied the relay will not release until manually
State Form “C” Relay. Check the specifications page
reset. Sources for the Set-Point Control can be Flow
for maximum voltage and current ratings for each type
Rate, Energy Rate, T1, Figure
T2, or Delta
7 T.
output.
Relay and Switch Wiring Examples
These outputs are completely independent, electrically
isolated, and can be programmed as either Pulse, or Set- 1 RELAY 1 NO
point outputs. 2 RELAY 1 NC
3 RELAY 1 COM
4 PULSE 1 OUT
Mechanical
When the function “Totalizer” is selected the unit of Counter
5 PULSE 2 OUT
Figure 12
RS485 Communication
Figure 13
6
Total displayed on the bottom. Both lines can be custom
Figure 12 defined in the field as desired. In the normal mode the
MODBUS points RS485 Communication Enter key has no function.
Normal
Normal Mode
Mode Display
Display
All of these are available as Input Registers. Normal Mode Display
Model 3700
1 RS485 B 0.0
0.0 GPM
GPM
Addr Function Model 345WT
0.0
2
3
RS485 A
RS485 GND
or other
MODBUS
0.0 gal
gal
4 LOOP + Master
1. Flow 1 Rate (GPM) 5 LOOP - Device
2. Flow 2 Rate 6 GND ▲
▲ ▼
▼ ►
►
Shield Menu Enter
3. Flow 1 Total (gallons) Menu Enter
RS485 -
4. Flow 2 Total
RS485 +
5. BTU Rate (kBTU/hr)
6. BTU Total (kBTU) Program Mode Display
7. Batch 1 Count The other mode is the Programming Mode used to
8. Batch 2 Count configure the unit. Enter and exit this mode by pressing
9. Temp 1 (deg F) Program
the Menu Mode
Program Mode Display
key. See programming flow chart.
Display
10. Temp 2
11. Temp Delta (T2-T1)
RESET
RESET SETUP
SETUP DIAG
DIAG
USB Port ▲ ▼ ►
Figure 13 ▲ ▼ ►
Menu
Menu Enter
Enter
PROGRAMMING
Use
Standard Cable With the normal display showing, pressing the Menu key
USB Type A Male
To will enter the Programming Mode. In this mode, the three
1 RS485 B
2 RS485 A
Type Mini B 5 Pin Male arrow (▲▼►) keys are used in the Selection Screens
3
4
RS485 GND
LOOP +
Connect to to select the option displayed above the key, Option List
Computer USB
5 LOOP - Com Port Screens or used to scroll up or down a list of choices like
6 GND
a pull down menu. It should be noted that most screens
presenting choices, show three choices, one for each
Figure 13 arrow button. When the number of choices exceeds
three, a small arrow ( → ) appears in the upper right side
To communicate using the USB Port requires of the display indicating there are more choices on that
Windows Hyper-Terminal or other similar level. Pressing the Enter key toggles to the next set of
communications software. This Port is part of choices. Once the selection has been made, the Enter
the Analog Output Option card. See the USB key also is used to complete the selection. Pressing the
Communications section of PROGRAMMING for Menu key returns back towards the normal screen.
instructions on how to use this port.
Selection Screens
Most selection screens show three choices, one for each
DISPLAY AND KEY PAD arrow (▲▼►) button. When the number of choices
The Badger® Data Industrial® Model 3050 Monitor has exceeds three, a small arrow ( → ) appears in the upper
a two lines by sixteen character display with two modes right side of the display indicating there are more choices
of operation, and Five (5) keys on the front panel for on that level. Press the Enter key to view the next set
programming. Two of the keys( Menu ;and Enter) serve a of choices. For example: pressing the Menu from the
single function while the three remaining keys (▲;▼; and normal screen shows the “ RESET SETUP DIAG” screen
►) serve dual purposes. Pressing the ▲key brings up the Reset Screens; the
▼key brings up the Setup Screens, and the ►key brings
When the Model 3050 is first powered up, it runs through up the Diagnostic Screens. If the ▼key is pressed the
some internal self checks, while displaying “Badger Meter screen would appear as follows:
DIC Initializing”, at the end of this cycle it’s normal display
will appear.
Data Screens
Some screens are Data Entry screens (Examples:
Set-Points or Custom units). When this screen is first
displayed, the current value will be displayed. The cursor
will be flashing the most left hand digit. Pressing the ▲
key will increase the value, the ▼ key will reduce it. If the
cursor is flashing the decimal point pressing the ▲ key
Data Screens
will move the decimal point to the right, pressing the ▼
ataScreens
ta Screens
key will move the decimal to the left.
Set point
Set point 1.00000000
Set point
1.00000000
1.00000000
▲ ▼ ►
▲▲ Menu▼▼ Enter►►
Menu Enter
Menu Enter
8
Programming Flow Chart
9
Page 13
10
Page 14
11
Page 15
12
Page 16
13
Page 17
USB Communication.
If the Model 3050 was ordered with an Analog Output Option Card, a Five Pin USB connector is
USB Communication.
As much as possible the commands mimic the use of the Front Panel controls.
If the Model 3050 was ordered with an Analog Output Option Card, a Five Pin USB connector is
To use this feature the following is required.
As much as possible the commands mimic the use of the Front Panel controls.
1. PC with USB ports, and Windows Hyper-terminal or other communications software
2. FTDI Virtual COM port Drivers
To use this feature the following is required.
http://www.ftdichip.com/Drivers/CDM/Win2000/CDM_Setup.exe
1. PC with USB ports, and Windows Hyper-terminal or other communications software
3. USB 2.0 A to Mini-B 5 Pin cable
2. FTDI Virtual COM port Drivers
http://www.ftdichip.com/Drivers/CDM/Win2000/CDM_Setup.exe
3. USB 2.0 A to Mini-B 5 Pin cable
To communicate using Hyper-Terminal, use the following procedure.
1. Make sure that the Model 3050 has Mini-B 5 Pin connector on the back panel.
( The Model 3050 must have an Analog Output Option Card installed
To communicate using Hyper-Terminal, use the following procedure.
and will be marked Model # 3xxx-1x )
1. Make sure that the Model 3050 has Mini-B 5 Pin connector on the back panel.
2. Be sure that the appropriate FTDI Virtual COM port Drivers are installed on you compu
( The Model 3050 must have an Analog Output Option Card installed
3. Plug the USB 2.0 A end of the cable into an available USB port on your computer.
and will be marked Model # 3xxx-1x )
Plug the Mini-B 5 Pin end into the back of the Model 3050
2. Be sure that the appropriate FTDI Virtual COM port Drivers are installed on you comput
3. Plug the USB 2.0 A end of the cable into an available USB port on your computer.
USB Communication Plug the Mini-B 5 Pin end into the back of the Model 3050
If the Badger® Data Industrial® Model 3050 was ordered
with an Analog Output Option Card, a five pin USB
connector is also included.
As much as possible the commands mimic the use of the
Front Panel controls.
14
Configure this Port with 38400 baud, 8 data bits, 1 stop bit, no parity, and no flow control
read flow [1-2] -- read the current flow on channel 1 or 2
in GPM
read flow [1-2] total -- read the current total flow on
channel 1 or 2 in gallons
DISPLAY CONFIGURATION
display line1 = [0-18] -- set line 1 of the display
display line2 = [0-18] -- set line 2 of the display
valid options are:
0: flow 1 rate
1: flow 1 total
2: flow 2 rate
3: flow 2 total
4: flow 1+2 rate
6. When connected a “> “ symbol Page 19
will appear in the 5: flow 1+2 total
upper left corner of the main HyperTerminal display 6: flow 1-2 rate
screen.Press the “Enter Key”. Both the Rx and Tx 7: flow 1-2 total
LED’s on the front of the Series 3000 should flash 8: flow 2-1 rate
once, and the “Badger Meter DIC … Software 9: flow 2-1 total
Version…” text message should appear.The Badger® 14: BTU rate
6. Dataa “>Industrial®
When connected “ symbol will appear Series 3000
in the upper left corner ofis now
the main communicating
HyperTerminal display screen.
15: BTU total
Press the “Enter Key”. Both the Rx and Tx LED’s on the front of the Series 3000 should flash once, and
ready to take commands from the list below. 16: temperature 1&2
the “Badger Meter DIC … Software Version…” text message should appear.
The Series 3000 is now communicating ready to take commands from the list below. 17: temperature 1-2
17
Series 3050 Specifications
Total Units: gallons; Mgal; liters; ft3; m3; acre-ft; bbl; and field programmed custom units 0.00 to 999999999
Example: 3050 - x x
series
BTU 3050
Option - analog Output, Rs485 (BaCnet / Modbus), and UsB
No Option 0
Analog Output, RS485 with BACnet and Modbus, and USB 1
Option - Mounting
Panel Mount 0
Wall Mount 1
18
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19
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