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ORIGINAL ARTICLE

Biomechanics of Locked Plates and Screws


Kenneth A. Egol, MD,* Erik N. Kubiak, MD,* Eric Fulkerson, MD,* Frederick J. Kummer, PhD,* and
Kenneth J. Koval, MD†

intervention was anatomic bone union. Complications using


Objective: To review the biomechanical principles that guide frac- these techniques included delayed union, nonunions, refrac-
ture fixation with plates and screws; specifically to compare and con-
tures after device removal, and infection. Infection most fre-
trast the function and roles of conventional unlocked plates to locked
quently occurred when these techniques were applied to diaph-
plates in fracture fixation. We review basic plate and screw function,
discuss the design rationale for the new implants, and examine the yseal and metadiaphyseal fractures. Subsequently, an effort
biomechanical evidence that supports the use of such implants. has been made to reduce the number of complications utilizing
an improved understanding of the roles of gap strain and tissue
Data Sources: Systematic review of the per reviewed English lan- vascularity.
guage orthopaedic literature listed on PubMed (National Library of A major change in the rationale of fracture fixation oc-
Medicine online service).
curred with development of locked bridging internal fixation
Study Selection: Papers selected for this review were drawn from like the PC-Fix (Synthes, Paoli, PA). When using this implant
peer review orthopaedic journals. All selected papers specifically dis- and the theory of “bridging plate osteosynthesis,” fracture
cussed plate and screw biomechanics with regard to fracture fixation. union occurred by secondary, not primary, bone healing as
PubMed search terms were: plates and screws, biomechanics, locked with rigid internal fixation. This initial locked plate design cre-
plates, PC-Fix, LISS, LCP, MIPO, and fracture fixation. ated the first screw-plate single composite beam construct,
Data Synthesis: The following topics are discussed: plate and much like a conventional external fixator. Further refinements
screw function—neutralization plates and buttress plates, bridge to the PC-Fix concept led to the design and manufacture of the
plates; fracture stability—specifically how this effects gap strain and locked compression plate (LCP, Synthes). The LCP provided
fracture union, conventional plate biomechanics, and locking plate angular and axial stability, which decreased or eliminated the
biomechanics. need for exact plate contouring, thereby minimizing the risk of
primary loss of reduction. Additionally, an improved locked
Conclusions: Locked plates and conventional plates rely on com-
pletely different mechanical principles to provide fracture fixation plating system for metaphyseal fractures has subsequently
and in so doing they provide different biological environments for been developed—the Less Invasive Skeletal Stabilization sys-
healing. Locked plates may increasingly be indicated for indirect frac- tem (LISS, Synthes). Several studies have demonstrated the
ture reduction, diaphyseal/metaphyseal fractures in osteoporotic increased stability and benefits of preserving fragmentary
bone, bridging severely comminuted fractures, and the plating of frac- blood supply using the LISS system.1–3
tures where anatomical constraints prevent plating on the tension side The purpose of this article is to: 1) give the reader a back-
of the bone. Conventional plates may continue to be the fixation ground of basic plate and screw function; 2) discuss design
method of choice for periarticular fractures which demand perfect rationale for new implants; and 3) examine the biomechanical
anatomical reduction and to certain types of nonunions which require evidence that supports the use of such implants.
increased stability for union.
Key Words: locked plates, conventional plates, fracture fixation PLATE AND SCREW FUNCTION
(J Orthop Trauma 2004;18:488–493)
The function of standard plate and screw constructs de-
pends upon the stability requirements of a particular fracture.
Plate–screw–bone constructs can act as load-sharing or load-

T raditional plate and screw constructs follow the tenets put


forth by the A-O group in the late 1950s. These included
direct fracture exposure with anatomic reduction of fracture
bearing devices depending on fracture reduction and fragment
interference. Neutralization plates function as load-sharing de-
vices.4,5 These plates are placed across a fracture, already re-
fragments and rigid internal fixation. The desired result of this duced and compressed by lag screws, to neutralize the effect of
bending, rotational, and axial forces on the fracture site. But-
Accepted for publication May 18, 2004. tress plates and antiglide plates are load-bearing devices that
From *New York University- Hospital for Joint Diseases, New York, NY, and
act to counter shear forces at a fracture site by converting them
†Dartmouth Hitchcock Medical Center, Lebanon, NH.
Reprints: Kenneth J. Koval, MD, Dartmouth Hitchcock Medical Center, 1 to compressive axial forces. These plates are placed at the apex
Medical Center Drive, Lebanon, NH 03756 (e-mail: kjkmd@yahoo.com). of the fracture; the plate–screw construct acts as a load-bearing
Copyright © 2004 by Lippincott Williams & Wilkins device. This technique is used to treat many articular fractures.

488 J Orthop Trauma • Volume 18, Number 8, September 2004


J Orthop Trauma • Volume 18, Number 8, September 2004 Biomechanics of Locked Plates and Screws

STABILITY
The concept of stability is crucial in fracture surgery.
Increasing degrees of fracture stability can be provided by
splints, casts, intramedullary devices, external fixators, locked
plates, and compression plates. Stability determines the
amount of strain at the fracture site, and strain determines the
type of healing that can occur at the fracture site. Primary bone
healing occurs when strain is kept to less than 2%; secondary
bone healing occurs when strain is kept between 2% and 10%.
Bone cannot be formed when strain is greater than 10%.
Strain is defined as the relative change in fracture gap
divided by the fracture gap (fracture gap strain = ⌬L/L) (Fig.
1). In a 1979 article, Perren observed that “tissue cannot be
produced under strain conditions which exceed the elongation
at time of tissue rupture.” Elongation at the time of tissue rup-
ture for lamellar bone is 2% and almost 100% for granulation
tissue. Fibrous tissue, tendon, and bone have decreasing toler-
ance for elongation and prepare the fracture site mechanically
and biologically for solid bone union, solid bone union having
the least tolerance for elongation.6
Fracture gap strain determines the type of healing that
occurs at the fracture site. Primary bone healing (endosteal
healing) occurs when there is absolute stability (rigid fixation)
at the fracture site. Its occurrence requires that motion be kept
to a minimum and strain must be less than 2%. Compression
plating and neutralization plating provide rigid fixation, mini-
mizing strain by decreasing gap motion and prohibiting in-
crease in gap length. By reducing gap lengths (L) to zero, com-
pression and neutralization plating can create very high gap
strains if any fracture site motion (⌬L) persists.7 Accordingly,
fixation methods demand that the plates be placed on the ten-
sion side of the fracture so that fracture compression is assured
and excess gap motion is prevented.8
Secondary bone healing (enchondral ossification) oc-
curs when relative stability is provided and strain is kept be-
tween 2% and 10%. Splints, casts, locked plates, and external
fixators can provide this relative stability. Secondary bone
healing is characterized by callus formation. FIGURE 1. A, Absolute stability creates a low strain environ-
The healing cascade that results in callus formation starts ment conducive to primary bone healing. B, Relative stability
with the formation of a hematoma. Hematoma is followed by creates an environment conducive to secondary bone healing.
C, High strain conditions create a situation where the gap
inflammation and the formation of fibrous tissue. Eventually, elongation exceeds tissue compliance, which can lead to cell
mesenchymal stem cells differentiate to form new cartilage, rupture and cessation of healing.
which will finally ossify into bone. Tissue differentiation re-
sults in tissues that become progressively more rigid and less
tolerant to strain until the most rigid material, cortical bone, is gap length. If motion does not increase as a result of this ab-
formed.8 Each step in the healing cascade decreases the motion sorption, strain may be reduced. Strain reduction then, in turn,
at the fracture gap, and therefore the gap strain, ultimately cre- may lead to the return of relative stability.6
ating an environment conducive to bone formation. Relative stability and secondary bone healing are the
Gap strain is reduced by parameters that increase the gap goals of the newer “biologic fixation techniques.” Bridging
length or decrease motion. Gap length can be increased by fixation provided by splints, casts, external fixators, intramed-
fracture comminution and/or imperfect reduction. Bone re- ullary nails, and locked plate constructs decrease gap strain by
sorption at the fracture site can decrease strain by increasing minimizing motion while tolerating an increased gap length. In

© 2004 Lippincott Williams & Wilkins 489


Egol et al J Orthop Trauma • Volume 18, Number 8, September 2004

2001, Hofer et al observed similar bone healing response when tween the plate and the bone at loads as little as 500 N in ca-
PC-Fix was used for fracture fixation.9 daveric human femora.10,11 A decrease in screw torque or fric-
tion coefficient at the plate–bone interface can lead to plate–
CONVENTIONAL PLATE BIOMECHANICS bone motion. Such motion creates excessive gap strains that
Conventional plating techniques are designed to provide exceed the strains conducive to primary or even secondary
absolute stability. When employed properly as compression bone healing. Compression plating demands sufficient screw
plates or neutralization plates, conventional plates have the torque to prevent motion, but also demands that screw torque
ability to resist axial, torsional, and bending loads. This is par- not exceed the shear resistance of the bone that would lead to
ticularly true when no fracture gap exists and the plate is placed screw stripping and loss of fixation. As previously stated, ideal
on the tension side of the fracture. Conventional plating tech- torque is somewhere in excess of 3 Nm and less than or equal
niques are currently reserved for the articular segments of frac- to 5 Nm for 3.5-mm screws. To prevent loss of fixation, there
tures or simple diaphyseal fractures where anatomic healing is have been improvements in screw design and in the plate–bone
crucial. Plate fixation of both bone forearm fractures is a com- interface.11
mon example. Increasing the coefficient of friction between the plate
Conventional plates loaded axially in tension and/or and bone or increasing screw torque will increase the frictional
compression convert the force applied to shear stress at the force between the plate and bone and increase the axial com-
plate–bone interface. The axial forces are countered by fric- ponent of the force that the plate–bone construct can resist.
tional force between the plate and bone. Frictional force is a Yet, once the frictional force between the plate and the bone
product of the frictional coefficient that exists between the has been overcome during axial loading, the strength of fixa-
plate and the bone and the force normal to the plate. The force tion becomes equal to the axial stiffness of the single screw
normal to the plate is equal to the axial force generated by the
farthest from the fracture site in either direction, or the most
torque applied to the screws fixing the plate to the bone (∼3–5
distal or the most proximal screw farthest from the fracture site
Nm for 3.5 mm cortical screws placed into human femur).8,10
depending where the load is initiated. Based on the axial stiff-
The screw with the greatest torque contributes the greatest
ness of a 3.5-mm cortical screw, approximately 1200 N is the
amount of force normal to the plate and therefore bears the
largest load that can be withstood by a conventional plate fixed
greatest load (Fig. 2).
with 3.5-mm screws once motion has occurred at the plate–
Osteoporotic or comminuted bone may not be able to
bone interface.11 The lack of axial screw control by the plate
resist the shear forces generated by advancing screw threads.
demands that the bone cortex nearest the plate provides the
In this situation, it becomes impossible to develop sufficient
axial screw control. The strength of the cortical bone nearest
screw torque to generate sufficient normal force to prevent
plate and fracture motion. Osteoporotic bone allows for the the plate then becomes the load-determining factor if the cor-
generation of, at best, approximately 3 Nm of screw torque. tical bone nearest the plate cannot resist greater than 1200 N of
Experimentally, 3 Nm of screw torque allowed motion be- compression. High shear stresses that exceed the strength of
cortical bone lead to bone failure in compression or bone ab-
sorption and subsequent screw loosening (Fig. 3). This loos-
ening can lead to high gap strains secondary to increased mo-
tion at the fracture site and failure of bone union.
Plate–screw construct resistance to bending loads is
equal to the bending stiffness of the plate when gap lengths are
greater than zero, or the resistance of the bone within the
threads of the single screw to shear stress when the plate is
placed on the tension site of the bone and the fracture gap is
zero. In theory, when a bending load is applied to a plate–screw
construct, the highest shear stresses occur at the screws at the
ends of the plate when then plate is placed on the tension side
of the bone (Fig. 4). This situation is reversed, and the screws
nearest the fracture site bear the highest shear stresses when the
plate is not placed on the tension side of the bone. The strength
of fixation in this circumstance is equal to the resistance to
shear stress of the bone trapped within the threads of the screw
FIGURE 2. Axial force which can be resisted by plate is equal to for the conventional plate, with the best purchase furthest from
A (force normal to the plate, generated by screw torque) times or closest to the fracture site depending on where the loading is
B (the coefficient of friction between the plate and the bone). being initiated.8 This occurs because conventional plating is

490 © 2004 Lippincott Williams & Wilkins


J Orthop Trauma • Volume 18, Number 8, September 2004 Biomechanics of Locked Plates and Screws

FIGURE 3. When axial load exceeds force friction, the un-


locked screw rotates about the far cortex, generating high
stresses at the cortex nearest the plate.

unable to prevent the screw from orienting to the direction of


the applied force within the plate. FIGURE 4. A, Bending load applied to plate–screw–bone con-
The weakest link in the plate–screw–bone construct is struct. B, Screws not locked to plate rotate within the plate,
the shear interface between the screw and the bone. The force orienting parallel to the load applied. Fixation strength is equal
to bone shear stress times the area of bone within the screw
required to move a screw through bone is equal to the stress threads.
resistance of the bone multiplied by the contact area between
the screw and the bone. Improvements in plate fixation have
sought to reduce the stress at the screw–bone interface by in-
creasing the contact area between the screw and the bone (plac- DCP reduces contact by 50% but still relies on the plate–bone
ing the screws in polymethyl methacrylate [PMMA] or using interface for stability.
cancellous screws), changing stress at the screw–bone inter-
face from shear stress (pullout) to compressive stress (locking LOCKING PLATE BIOMECHANICS
plates) and/or by increasing the frictional coefficient between The clinical need for the development of locked plates
the plate and the bone. arose from the failure of standard plate and screw constructs to
The necessary normal force between the plate and the meet the demands of minimally invasive and indirect bridging
bone to prevent plate motion generates compressive forces un- fixation, as well as a failure of compression plating techniques
der the plate that prevent periosteal perfusion. Prevention of to provide an environment favorable to secondary bone heal-
periosteal perfusion can lead to a “compartment syndrome” ing. Implants that heal fractures by secondary bone healing are
under the plate that can result in periosteum and bone necrosis favored for diametaphyseal areas and instances where ana-
deep to the plate and adjacent to the fracture site.12 In turn, this tomic reduction is not essential for good function. Addition-
can then lead to localized bone resorption at the screw threads ally, nonlocked plates and screws can: 1) be inadequate in
and result in loosening of the plate; although it is noted that achieving fixation in osteopenic or pathologic bone; 2) lead to
studies demonstrated maintenance of compressive forces be- necrosis induced bone loss, which is a potential nidus for in-
tween the plate and bone in vivo at up to 3 months.13,14 At- fections; 3) result in stress shielding, which weakens bone and
tempts to minimize this problem led to the design and manu- increases the potential for refracture after device removal; and
facture of the limited contact plate (LC-DCP).15–17 The LC- 4) create an environment where lack of stability is conducive to

© 2004 Lippincott Williams & Wilkins 491


Egol et al J Orthop Trauma • Volume 18, Number 8, September 2004

delayed or nonunion. Newer locked plates control the axial ori- times shorter than for external fixators, greatly increasing fixa-
entation of the screw to the plate, thereby enhancing screw–plate– tion rigidity. Strain at the fracture site is optimized, so that
bone construct stability by creating a single-beam construct. secondary bone healing with callus formation is favored over
A single-beam construct is created when there is no mo- fibrous nonunion or primary bone healing.3 Stability across the
tion between the components of the beam, ie, the plate, screw, fraction becomes a function of the mechanical properties of the
and bone. Single-beam constructs are 4 times stronger than plate. Relative stability of the fracture is achieved when the
load-sharing beam constructs where motion occurs between plate is properly sized to the loading situation.
the individual components of the beam construct.18 Locked As “internal fixators,” locked plates no longer rely on
plates are single-beam constructs by design. In contrast, con- frictional force between the plate and bone to achieve com-
ventional plates can function as single-beam constructs only in pression and absolute stability, thus allowing the local blood
the ideal circumstance (good bone that permits screw torques supply under the plate to be preserved. The preserved perios-
>3 Nm, sufficient coefficient of friction between the plate and teal blood supply theoretically allows for more rapid bone
the bone, and physiological loads <1200 N) where there is no healing and decreased incidence of infection, bone resorption,
motion between the plate and the bone. When these ideal cir- delayed union, nonunion, and secondary loss of reduction.
cumstances cannot be met, the locked plate will continue to Animal studies and cadaver injection studies have verified the
function as a single-beam construct, whereas the conventional decrease in vascular insult with use of locking plates and their
plate is likely to fail, particularly if it is functioning as a load- associated implantation techniques.2,19–21 An additional theo-
bearing device. retical advantage of the locked plate construct is the avoidance
As single-beam constructs, locked screw–plate con- of stress shielding below the plate.22 This prevents local bone
structs act as fixed-angle devices. Functioning as a fixed-angle necrosis and improves the ability for resistance to infection.14,23
device, locked plates can enhance fracture fixation in circum- First-generation locked plate implant systems use uni-
stances where fracture configuration or bone quality do not cortical screw fixation. Unicortical screw fixation has the fol-
provide sufficient screw purchase to achieve the plate–bone lowing benefits over bicortical screw fixation: 1) ease of mea-
compression necessary to minimize gap strain with unlocked suring screw lengths percutaneously when employing MIPO
plate screw constructs. Locking plates convert shear stress to techniques; 2) ease of insertion and decreased instrument com-
compressive stress at the screw–bone interface; fixation is im- plexity; 3) axial control of the screw is provided by the plate–
proved because bone has much higher resistance to compres- screw interface and bicortical fixation to prevent screw tog-
sive stress than shear stress (Fig. 5). In locked plates, the gling is unnecessary24; 4) decreased damage to the endosteal
strength of fixation equals the sum of all screw–bone interfaces blood supply; and 5) there is no need to generate high axial
rather than that of the single screw’s axial stiffness or pullout forces to compress the plate to the bone.8 In experimental mod-
resistance as seen in unlocked plates.11 els and clinical trials with these systems, unicortical screws
Fixation is further improved by the inherent angular and functioned in excess of the conventional plate–screw construct
axial stability of locked plates. When implanted, locked plates at physiological loads.25,26 However, monocortical screws re-
act as “internal external fixators” (extremely rigid fixators) be- quire secure purchase in the near cortex and will have insuffi-
cause of their close proximity to the bone and fracture site. cient purchase to provide stable fixation in metaphyseal bone
Fixation rigidity is a function of the pin (screw) material, with a minimal cortex.24
length, and diameter and the material and dimensions of the The question of how many screws are needed proximal
fixator bar (plate). Screw lengths for locked plates are 10 to 15 and distal to the fracture is also under debate for locked plates.
Hertel et al advised at least 3 cortices on either side of fracture
secondary to clinical observation of radiolucencies at the
bone–screw interface.27 The authors felt this to be secondary to
bone resorption in response to high stress at interface. Gautier
and Sommer currently recommend at least 2 screws per main
fragment with purchase of at least 3 cortices for simple frac-
tures and at least 2 screws per main fragment with purchase of
at least 4 cortices for comminuted fractures.25
Though new plating systems allow surgeons to blend
locked plating and compression plating, combining the 2
methods of fixation runs the risk of failing to achieving either
absolute or relative stability and/or creating an environment
FIGURE 5. Much like other fixed-angle devices, when locked
plates fail in bending and axial loading, large areas of bone where high gap strains prevent union.24 In the following cir-
must fail in compression. The fixed bolts experience the ma- cumstances, the blending of locked and compression in the
jority of the load perpendicular to their axes. same fracture creates high gap stresses: 1) locked screws pre-

492 © 2004 Lippincott Williams & Wilkins


J Orthop Trauma • Volume 18, Number 8, September 2004 Biomechanics of Locked Plates and Screws

vent contact of the plate with the bone and therefore prevent 2. Farouk O, Krettek C, Miclau T, et al. Minimally invasive plate osteosyn-
thesis and vascularity: preliminary results of a cadaver injection study.
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