Beruflich Dokumente
Kultur Dokumente
Calorimeters
Denis GRONDIN
on behalf the CALICE Collaboration…
& from HGTD, HGCAL & FCAL inputs
1rst AIDA 2020 Annual Meeting
DESY, June 14 th 2016
CMS - HGCAL
ATLAS - HGTD
ILD - FCAL
Very low mass (X0) Minimise interaction with particles on heavy detectors Minimise interaction with particles on light detectors
reduce material budget Material: CFRP… Material: CFRP / graphite / carbon foam…
Radiation hard CFRP and resin to validate / woven fabrics for Closest to the interaction points
structures Automated insertion tool in cavern for upgrades
Structure Alveolar structures hosting cassettes Ultra-light structures
High heat load A lot of channels accessibility and thermal gradient A lot of channels high power density per volume
in long detector units and per mass
Often low temperature for improved Water leak less system adapted CO2 cooling / Below dew point = quite problematic
radiation hardness CO2 cooling too with tracker’s problems Thermal/ mechanical integrated structures
Long-term reliability Limited, access for maintenance No, or at best limited, access for maintenance
Designed and constructed in multiple sites Transport - Large assembly areas Rather small assembly areas
Integration Strong fixing systems (tons) / Heavy tools Strong requirements / insertion / interferences
* See last Forums on Tracking Detector Mechanics (2016, Bonn (DE) http://www.forumbonn.org/ )
“Highlights from the Forum on Tracking Detector Mechanics in Bonn, May 23-25” By Antti Onnela and Bart Verlaat https://indico.cern.ch/event/537146/
Denis Grondin | AIDA-2020 Annual Meeting | 14 June 2016 | Page 4/40
Materials choice
The couple Tungsten/Carbon for calorimeters represents a very promising solution which
provides both compactness and consistency of the thermal behavior
Composite materials - CFRP
Carbon fiber High Resistance
• low thermal expansion
• mechanical strength
• Woven fabric for drapability
Epoxy polymer matrix
• mechanical strength
Process
Draping process with autoclave polymerization
• successful implementation
• reproducibility
Denis Grondin | AIDA-2020 Annual Meeting | 14 June 2016 | Page 5/40
Composite - CFRP
Calorimeters Carbon Roving
Materials
Prepreg Woven Fabrics
t=20 µm, 8g/m2 Carbon Fleece
Filament
M60j- 3k diameter= 5µm
t=20 µm Glass fiber fabric E=588 GPa, XT=3,9 GPa, K= 140 W/mK, 0.10g/m;
M55j- 6k
E=540 GPa, XT=4,2 GPa, K= 150 W/mK, 0,32g/m;
• 1k (thin) to 6 k (standard)
• Small bending radius for alveoli molding
• Epoxy resin Carbon Unidirectional Prepreg Carbon Paper Graphite foils
CC202ET443 (SAATI) HexPly®M10 (HEXCEL) carbone ALICE ITS – Corrado Gargiulo - CERN
carbon HR, 3000 yarns carbon HR, 12000 yarns
weight 204 g/m2, taffetas, Weight 600 g/m2, SERGE 2x2, Trackers
Resin ET443 @ 43 % Resin M10 @ 42 %
Carbon roving & UD Prepreg
+ environment films (peel ply, breather, bagging film…)
Denis Grondin | AIDA-2020 Annual Meeting | 14 June 2016 | Page 6/40
Tools and Simulation Methods
CALICE
Mechanical simulations of large CFRP structures
Specific Anisotropic behaviour of prepreg (UD, woven fabrics)
• Determine all FEA parameters to evaluate the
laminate properties of stackup
• FEA simulations beyond the structural dimensioning
• Generalization to a global model (ANSYS ACP – macrospopic model)
• Delamination of structures Tsaï wu criteria on a ECAL EC module
CFRP+W structure
• Destructive tests & correlation / simulations CMS HGCAL
Once the 15 structures are individually moulded… There are assembled with tungsten plates - 2012
Roll of HexMC® HP mold for Carbon HR rails Cutting and material weighting Print feeding
Core
mould 3 alveoli
mould 1 alveolus
1 - Structil layer deposit 2 – recovering layer 3 – laying on marble 7 – Structil + prepreg 8 – W plates 9 – Structil + prepreg
4 – Setting stops 5 – Alveolar layer preparation 6 –layer establishment 10 –Assembling 11 –Curing Autoclave
Thick Carbon HR plate th. 13 mm and test pieces, with inserts and supporting rails
Temperature
Test on demonstratorr
1 : Thermal transfert
in module
Thermal contact
Global power : 4565 W resistance
Total < 30 kW 15 W / column to cool down
3 : Global Cooling /
network integration
Distribution network
3D Modelisation
Denis Grondin | AIDA-2020 Annual Meeting | 14 June 2016 | Page 18/40
CALICE - Active Cooling System
Design of heat exchanger
Si/W ECAL
For each slab, cooling exchanger is connected Scintillatorand
Scintillator andSIPM
SIPMoption
option
on Front-End via 2 copper heat shields. Compare to ILD, the power consumption of VFE readout
Heat-shield in close contact with hot spots electronics at CEPC is about two orders of magnitude higher,
Heat shield: 100+400 µm (copper) hence it requires an active cooling
• Evaporative CO2 cooling in thin pipes embedded in Copper
exchange plate.
• For CMS-HGCAL design: heat extraction of 33 mW/cm2, allows
operation with 6 x 6 mm2 pixels with a safety margin of 2
Patch panels:
Space
Not far Cooling lines for ECAL End-
cap and Barrel
Easy access
From barrel on barrel
From EC on EC
For ECal about 1000m² needed at the ILC campus plus at the assembly hall
- space for mounting
- space for mounting and storing the tooling
● 40 barrel modules and 12 endcap modules
● 3000 boxes with Ecal barrel slabs and 524 boxes with Ecal endcap slabs
● Assembly cradles for barrel and endcaps 8 + 4
● Integration tools for barrel & endcaps
~100t
Quarter insertion tool for End-Cap
Marc Anduze, Denis Grondin, Henri Videau Novembre 2015
Denis Grondin | AIDA-2020 Annual Meeting | 14 June 2016 | Page 22/40
LHC – upgrade for phase 2
- 35 cm thick
R5/R6 rings
active (thickness=150 micron)
3 x 100 μm
guard rings
Yan Benhammou Inner active radius R = 80.0 mm
Tel Aviv University
LCWS 2015, Whistler BC Canada Wojciech Wierba, IFJ PAN - CHEF 2013 TAU, CERN
TAU, CERN
Easy to mount on tungsten planes Oleksandr Borysov ALCW2015,
Tsukuba April 24, 2015
Denis Grondin | AIDA-2020 Annual Meeting | 14 June 2016 | Page 37/40
Thin LumiCal Mechanical Prototypes
Total assembly thickness:
Less than 800 µm for 3D printing (not rigid and flat enough )
Less than 900 µm for carbon fiber (solution significantly more rigid)
Mechanical support: the envelope
Development in collaboration with the CERN mechanics group