Beruflich Dokumente
Kultur Dokumente
Gauge Technique
by
Lin Shaodun
Student ID: A0066078X
Sub Group: Lab 2B
Date: 19th Mar 2010
TABLE OF CONTENTS
OBJECTIVES 1
INTRODUCTION 1
EXPERIMENTAL PROCEDURES 2
SAMPLE CALCULATIONS 3
DISCUSSION 11
CONCLUSION 15
1
OBJECTIVES
To practice using strain gauge rosette and strain meter to measure strain of
aluminum cantilever beam under a point load at its free end.
To study the static behavior of aluminum cantilever beam subjects to bending
moment.
To have a better understanding on two dimensional strain transformation
equations.
INTRODUCTION
DESCRIPTION OF EQUIPMENT.
A commonly used instrument for strain measurement is a strain meter and its
circuit is based on the principle of a Wheatstone bridge. For most applications
strain gauges are connected using the quarter bridge configuration. This bridge
arrangement contains one active strain gauge in the circuit as shown in Fig. 1.
The meter readings record the strain of one active gauge.
Strain gauges can also be connected using the half bridge configuration. This
bridge arrangement contains two active gauges in the circuit as shown in Fig. 2.
The meter readings in this case record the total strains of two active gauges. The
half bridge configuration is often used in the measurement of bending strain.
P- P-
R R R R
M M
Active Active
Active R Gauge Gauge
Gauge P+ P+
2
(3) Cantilever Test Rig (Fig 5) and Strain Gauge Locations (Fig 6)
Weights (0.25 Kg x 6)
Strain Gauge A
EXPERIMENTAL PROCEDURES
1. The given average dimensions of the Aluminum beam as follow: Width (b) =
25.60mm, Thickness (t) = 6.06mm and Length (L) = 0.300m.
2. Zero the dial indicator before measurement of end deflection YL. Connect the
strain gauges which measuring the surface strains at locations A (Fig 7) to SB-10
Balancing Unit channel 10 using quarter bridge configuration. Adjust the channel
10 VR until the Strain indicator reading is zero.
3
3. Load the weight onto the hanger at the end of aluminum beam with 0.25Kg
increment, record the deflection YL and the strain readings A at each stage, until
the total weight reaches 1.50Kg.
5. Repeat above steps 3~5 for strain gauge e , f, and g (Fig 7), record the strain
gauge reading for each loading and unloading stages.
6. Connect the strain gauges measuring the surface axial strain at locations A and B
(Fig 7) to the strain meter using half-bridge configuration. Load and unload the
beam and at 0.25 increment following similar steps as above described and
record the strain reading AB.
SAMPLE CALCULATIONS
⁄
[( ) ( ) ]
⁄
[ ]
⁄
[( ) ( ) ]
⁄
[ ]
4
RESULTS (TABLES & GR APHS)
A. TABLES
YL (mm) Theoretical
P in
Strain
Kg Loading Unloading Average Loading Unloading Average
0.25 0.68 0.70 0.69 33 33 33 33.5
0.50 1.37 1.44 1.41 66 68 67.5 67.1
0.75 2.10 2.18 2.14 99 102 100.5 100.6
1.00 2.81 2.86 2.84 135 135 135 134.2
1.25 3.53 3.57 3.55 169 170 169.5 167.7
1.50 4.27 4.27 202 202 201.2
P in
Kg Loading Unloading Average Loading Unloading Average Loading Unloading Average
0.25 48 48 48 19 18 18.5 -13 -14 -13.5
P in
Kg Loading Unloading Average
0.25 64 68 66 48.0
0.50 132 138 135 97.1
0.75 200 206 203 148.1
1.00 266 270 268 197.2
1.25 336 339 337 246.2
1.50 402 402 295.4
5
B. GRAPHS
i. P against YL
ii. P against A
6
iv. P against e
v. P against 1
b) Fit the best straight line through the above experimental results and obtain the
slope for each line.
i. Slope for the P against YL = 0.3497 Kg/mm
ii. Slope for the P against A = 0.0074 Kg/µStrain
iii. Slope for the P against AB = 0.0037 Kg/µStrain
iv. Slope for the P against e = 0.0051 Kg/µStrain
v. Slope for the P against 1= 0.0050 Kg/µStrain
7
c) From the graph of a(i) and Eq. (1), compute the Young's modulus of the material.
DISCUSSION
d) Obtain the ratio of the slopes of a(ii) and a(iii) for the beam. Comment on the
values obtained.
The ratio of both graphs is 1:2. This shows that the half bridge configuration
output is twice of the quarter bridge configuration. This is obvious as in a
quarter-bridge configuration, transducer A located at the top of the beam is
measuring the tension strain of the beam, while in a half-bridge
configuration, the strain output is the sum of A and B hence the strain shows
in the meter is twice of A.
e) Plot the theoretical P vs. A on the same graph as a(ii) and comment on the
results.
8
From the above graph we can see the two trend lines are almost the same.
This shows that the experimental data are very close to theoretical data. The
slight variations are due to experimental errors like:
Instable strain meter
The weight of the hanger at the end of beam is not considered.
Strain gauge mounting position tolerance, etc.
f) Compare the slopes of a(iv) and a(v) and comment on the results.
Slope of Graph (iv) and Graph (v) are almost the same. This means the
maximum principle strain value and direction is the same as the normal
strain at 0°direction when the beam is subjected pure bending stress. The
slight different might due to the strain gauge rosette was not mounted at
exact0°direction or other measurement error.
g) Have you used the values of A, e , f and g for unloading in your calculations?
Why?
CONCLUSION
All the objectives of this experiment is achieved, the experimental data is very close
to theoretical data. I have familiarized the use of the strain meter and the quarter and
half bridge configurations. I also have better understanding of behavior of cantilever
beam subjects to pure bending stress.