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Tedata

Program : MDESIGN User : Customer:


Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

This program allows to prove the bearing ability for shafts and axes. The calculation base is provided by DIN 743, edition of
October 2008 draft.

The proof of the bearing ability for shafts an axes is produced by defining a calculated safety. This safety is divided in the safety
against fatigue fracture and the residual deformation (and flaw or forced break).

When calculating the avoidance of fatigue fracture, constant stress amplitudes being equivalent to damaging loads are taken as a
basis. These ones are resulting from the predetermined loads. When proving against the residual deformation or forced break,
designated as a safety against yielding, only the maximum occurring load is determinant. This one is resulting from the
predetermined loads, too.

The calculation of safeties is related only to the point of a clear notch effect. For it, 9 calculable notches are at your disposal due
to the graphical selection, principally.

The scope is limited to steels. Welded members should be calculated separately. But the utilized standard or the present program
is ineffective for this purpose!

The calculation base for the module Shaft Calculation is provided by DIN 743, edition of October 2008 draft, part 1-4
“Tragfähigkeitsberechnung von Wellen and Achsen” (“Calculation of bearing capacity of shafts and axes”).

Input data:

Shaft calculation in accordance with DIN 743 - standard version

Geometry scheme General shaft geometry

Calculation process Dynamic and static


strength proof

Type of loading: tension-pressure Dynamically pure cyclic


Type of loading: bending Dynamically pure cyclic
Type of loading: torsion Dynamically pure cyclic

Factor for maximum loading (tension-pressure) 1


Factor for maximum loading (bending) 1
Factor for maximum loading (torsion) 1

Specifications about the material


Strength values according to MDESIGN database (DIN
743)
Material designation 41Cr4
Material number 1.7035

Gage diameter dB = 16 mm
For the gage diameter
Tensile strength sB¢ (Rm) = 1000 N/mm²
Yield stress sS¢ (Re) = 800 N/mm²
Cyclic fatigue strength under bending stress sbW¢ = 500 N/mm²
Cyclic tension and pressure fatigue strength szdW¢ = 400 N/mm²
Cyclic torsional fatigue strength ttW¢ = 300 N/mm²

Young's modulus E = 215000 N/mm²


Shear modulus G = 83000 N/mm²
Density r = 7850 kg/m³

Arbori carte II.xml 05/26/2012 12:15:17 Page 1/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base
Apply surface hardening to Total shaft
Material group Quenched and tempered
steel
Heat treatment quenched and tempered
Surface hardening no

Shaft geometry

Shaft geometry
Nr. Da l Di l Da Di r L Rz r d: t: asz as att nzd nb: nt: bsz bsb btd dB
mm mm r mm mm µm mm mm mm d: b: : : ddB dBK BK: K:
mm K: :
1 30 0 30 0 16 1.6 1 29. 0 0 0 0 0 0 0 0 0 0 0
4
2 42 0 42 0 18 6.3 2 0 0 0 0 0 0 0 0 0 0 0 0
3 43 0 43 0 40 3.2 2 0 0 0 0 0 0 0 0 0 0 0 0
4 42 0 42 0 15 6.3 1 31. 0 0 0 0 0 0 0 0 0 0 0
94
5 32 0 32 0 22 1.6 1 0 0 0 0 0 0 0 0 0 0 0 0
6 30 0 30 0 36 1.6 0 0 0 0 0 0 0 0 0 0 0 0 0

Predetermine the diameter determinant for the heat treatment ? no

Calculation of the deflection for point x=0 mm


Shaft speed n : 960 1/min
Consideration of dead weight no

Bearing
Nr. Type = Position x =
mm
1 Location bearing -> 8
2 Location bearing <- 139

Specifications about loadings


Axial forces Fax
Nr. Position x = Amount = Radius = Angle a =
mm N mm °
1 54 254.635 23 90
2 101 -84.65 84 270

Radial forces Fr

Arbori carte II.xml 05/26/2012 12:15:17 Page 2/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base
Nr. Position x = Amount = Angle a =
mm N °
1 54 388.8 90
2 101 -110.488 270
3 54 950.311 0
4 101 -260.5218 0

Torsion
Nr. Position x = Torsion moments Mt: Power P: Transition part =
mm N*mm kW
1 54 21883.58 0 drive
2 101 21883.58 0 takeoff

Specifications about the load/loadings


Loading case Constant mean stress
(loading case 1)
Change the limit number of loading cycles ? no

Minimum safety against fatigue fracture SDmin = 1.2


Minimum safety against residual deformation SFmin = 1.2

Results:

Calculation process: Dynamic and static strength proof

Total shaft length L = 147.000 mm


Total shaft mass m = 1.242 kg
Mass moment of inertia of the shaft J = 0.00023 kg*m²
Geometrical moment of inertia of the shaft I = 60.430 cm4
Position of the centre of gravity xs = 66.956 mm
in the X-axis
Angle of torsion j = 0.003 °

Additional shaft data:


Shaft fillet number l Ip Wt m J I Wb
mm cm4 cm³ kg kg*m² cm4 cm³
1 16.0 7.952 5.301 0.089 0.0000 3.976 2.651
2 18.0 30.549 14.547 0.196 0.0000 15.275 7.274
3 40.0 33.564 15.611 0.456 0.0001 16.782 7.806
4 15.0 30.549 14.547 0.163 0.0000 15.275 7.274
5 22.0 10.294 6.434 0.139 0.0000 5.147 3.217
6 36.0 7.952 5.301 0.200 0.0000 3.976 2.651

Supporting forces:

Arbori carte II.xml 05/26/2012 12:15:17 Page 3/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base
No. Type Position Radial force Radial force Result. Axial force
x in the Y-axis in the Z-axis radial force in the X-axis
mm Ry Rz R Rax
N N N N
1 Location bearing -> 8.000 -541.043 -383.311 663.065 84.650
2 Location bearing <- 139.000 -148.746 -115.977 188.616 -254.635

Resulting maximum bending moment:


Position x = 54.000 mm
Amount Mbmax = 30.501 N*m
Resulting maximum torsional moment:
Position x = 54.000 mm
Amount Mtmax = 21.884 N*m
Resulting maximum tension-pressure-force:
Position x = 54.000 mm
Amount Fzdmax = -339.285 N
Resulting maximum tension-pressure-stress:
Position x = 89.000 mm
Amount szdmax = -0.422 N/mm²
Resulting maximum bending stress:
Position x = 89.000 mm
Amount sbmax = 4.873 N/mm²
Resulting maximum torsional stress:
Position x = 101.000 mm
Amount ttmax = 3.401 N/mm²

Resulting maximum deflection:


Position x = 75.600 mm
Amount ymax = 0.001408 mm
Angle of the maximum deflection:
Position x = 140.700 mm
Amount Q = 0.002073 °

Minimum safety against yielding:


Position x = 91.560 mm
Amount SF = 104.664
Minimum safety against fatigue fracture:
Position x = 89.000 mm
Amount SD = 25.861

Material parameter for deff = 43.000 mm

Material designation 41Cr4


Material number 1.7035
Tensile strength sB = 888.369 N/mm²
Yield stress sS = 683.217 N/mm²
Cyclic tension and pressure fatigue szdW = 355.348 N/mm²
strength
Cyclic fatigue strength under bending sbW = 444.185 N/mm²
stress
Cyclic torsional fatigue strength ttW = 266.511 N/mm²
Technological dimension factor K1Bdeff = 0.888
(tensile strength)
Technological dimension factor K1Sdeff = 0.854

Arbori carte II.xml 05/26/2012 12:15:17 Page 4/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base
(yield stress)

Parameter of cross-sections:
Tension-pressure force Fzd and tension/pressure stress szd
No. Type Positi Result. Amplitu Mean Maximu Amplitu Mean Maximu
on Fzdx de Fzdm m de szdm m
x N Fzda N Fzdmax szda N/mm² szdmax
mm N N N/mm² N/mm²
1 Fillet with recess 16.0 -84.65 -84.65 0.000 -84.65 -0.125 0.000 -0.125
0 0 0
2 Shaft fillet 34.0 -84.65 -84.65 0.000 -84.65 -0.061 0.000 -0.061
0 0 0
3 Shaft fillet 74.0 -339.28 -339.28 0.000 -339.28 -0.245 0.000 -0.245
5 5 5
4 Fillet with recess 89.0 -339.28 -339.28 0.000 -339.28 -0.423 0.000 -0.423
5 5 5
5 Shaft fillet 111.0 -254.63 -254.63 0.000 -254.63 -0.360 0.000 -0.360
5 5 5
6 Calculation 0.0 0.000 0.000 0.000 0.000 0.000 0.000 0.000
results
for point x

Bending moment Mb and bending stress sb


No. Type Positi Result. Amplitu Mean Maximu Amplitu Mean Maximu
on Mbx de Mbm m de sbm m
x N*m Mba N*m Mbmax sba N/mm² sbmax
mm N*m N*m N/mm² N/mm²
1 Fillet with recess 16.0 5.305 5.305 0.000 5.305 2.126 0.000 2.126
2 Shaft fillet 34.0 17.24 17.24 0.000 17.24 2.370 0.000 2.370
0 0 0
3 Shaft fillet 74.0 20.37 20.37 0.000 20.37 2.801 0.000 2.801
3 3 3
4 Fillet with recess 89.0 15.67 15.67 0.000 15.67 4.901 0.000 4.901
7 7 7
5 Shaft fillet 111.0 5.281 5.281 0.000 5.281 1.992 0.000 1.992
6 Calculation 0.0 0.000 0.000 0.000 0.000 0.000 0.000 0.000
results
for point x

Torsional moment Mt und Torsional stress tt


No. Type Positi Result. Amplitu Mean Maximu Amplitu Mean Maximu
on Mtx de Mtm m de ttm m
x N*m Mta N*m Mtmax tta N/mm² ttmax
mm N*m N*m N/mm² N/mm²
1 Fillet with recess 16.0 0.000 0.000 0.000 0.000 0.000 0.000 0.000
2 Shaft fillet 34.0 0.000 0.000 0.000 0.000 0.000 0.000 0.000
3 Shaft fillet 74.0 21.88 21.88 0.000 21.88 1.504 0.000 1.504
4 4 4
4 Fillet with recess 89.0 21.88 21.88 0.000 21.88 3.420 0.000 3.420
4 4 4
5 Shaft fillet 111.0 0.000 0.000 0.000 0.000 0.000 0.000 0.000
6 Calculation 0.0 0.000 0.000 0.000 0.000 0.000 0.000 0.000
results
for point x

Arbori carte II.xml 05/26/2012 12:15:17 Page 5/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Calculation results for point x = 0.000 mm

Trend of curve of the transverse force Qx = 0.000 N


deflection yx = 0.000287 mm
Angle of deflection Q = 0.002058 °

Strength proof:

K2(d) - Geometrical dimension factor


KF - Influence factor of surface roughness
as, t - Form factors
No. Type Positio Tensio Bendin Tension Torsion Tensio Bendin Torsion
n n- g - KFt n- g at
x pressur and pressur pressur asb
mm e torsion e, e
K2(d) K2(d) bending aszd
KFs
1 Fillet with recess 16.0 1.00 0.91 0.97 0.98 2.64 2.35 1.70
2 Shaft fillet 34.0 1.00 0.88 0.89 0.93 1.59 1.25 1.18
3 Shaft fillet 74.0 1.00 0.88 0.89 0.93 1.59 1.25 1.18
4 Fillet with recess 89.0 1.00 0.90 0.97 0.98 2.64 2.37 1.70
5 Shaft fillet 111.0 1.00 0.91 0.97 0.98 2.06 1.90 1.42
6 Calculation results 0.0 1.00 0.91 0.97 0.98 - - -
for point x

G¢ - Relative stress drop


ns, t - Bearing factor
No. Type Position Tension- Bending Torsion Tension- Bending Torsion
x pressure G¢b G¢t pressure nsb nt
mm G¢zd 1/mm 1/mm nszd
1/mm
1 Fillet with recess 16.0 2.49 2.49 1.15 1.08 1.08 1.06
2 Shaft fillet 34.0 1.44 1.44 0.57 1.06 1.06 1.04
3 Shaft fillet 74.0 1.44 1.44 0.57 1.06 1.06 1.04
4 Fillet with recess 89.0 2.51 2.51 1.15 1.08 1.08 1.06
5 Shaft fillet 111.0 2.68 2.68 1.15 1.08 1.08 1.06
6 Calculation results 0.0 - - - - - -
for point x

bszddBK, bsbdBK, btdBK - Stress concentration factor at dBK


bszd, bsb, bt - Stress concentration factors
Kv - Influence factor of surface hardening
No. Type Positi Tensi Bend Torsi Tensi Bendi Torsio Tensi Bendi Torsio
on on- ing on on- ng n on- ng n
x press bsbd btdB press bsb bt press Kvb Kvt
mm ure BK K ure ure
bszdd bszd Kvzd
BK
1 Fillet with 16. - - - 2.4 2.1 1.6 1.0 1.0 1.0
recess 0 5 7 1 0 0 0

Arbori carte II.xml 05/26/2012 12:15:17 Page 6/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base
2 Shaft fillet 34. - - - 1.5 1.1 1.1 1.0 1.0 1.0
0 0 8 3 0 0 0
3 Shaft fillet 74. - - - 1.5 1.1 1.1 1.0 1.0 1.0
0 0 8 3 0 0 0
4 Fillet with 89. - - - 2.4 2.1 1.6 1.0 1.0 1.0
recess 0 4 9 1 0 0 0
5 Shaft fillet 111. - - - 1.9 1.7 1.3 1.0 1.0 1.0
0 0 5 4 0 0 0
6 Calculation 0.0 - - - 1.0 1.0 1.0 1.0 1.0 1.0
results 0 0 0 0 0 0
for point x

Ks, Kt - Total influence factor


szdWK, sbWK, ttWK - Cyclic fatigue strength of the notched part
K2F - Static bearing effect
No. Type Positi Tensi Bendi Torsi Tensi Bendi Torsi Tensi Bendi Torsi
on on- ng on on- ng ons on- ng on
x press Ks Kt press sbWK ttWK press K2Fb K2Ft
mm ure ure N/mm N/mm ure
Ks szdW ² ² K2Fzd
K
N/mm
²
1 Fillet with 16. 2.4 2.4 1.7 143. 183. 148. 1.0 1.2 1.2
recess 0 8 2 9 53 43 75 0 0 0
2 Shaft fillet 34. 1.6 1.4 1.3 218. 303. 197. 1.0 1.2 1.2
0 3 6 5 59 81 15 0 0 0
3 Shaft fillet 74. 1.6 1.4 1.3 218. 303. 197. 1.0 1.2 1.2
0 3 6 5 59 81 15 0 0 0
4 Fillet with 89. 2.4 2.4 1.8 143. 180. 148. 1.0 1.2 1.2
recess 0 7 5 0 66 99 12 0 0 0
5 Shaft fillet 111. 1.9 1.9 1.5 183. 227. 178. 1.0 1.2 1.2
0 3 6 0 87 02 15 0 0 0
6 Calculation 0.0 1.0 1.1 1.1 345. 392. 238. 1.0 1.2 1.2
results 3 3 2 01 41 17 0 0 0
for point x

gF - Yield point rise


szdFK, sbFK, ttFK - Yield point of the part
No. Type Position Tension- Bending Torsion Tension- Bending Torsion
x pressure gFb gFt pressure sbFK ttFK
mm gFzd szdFK N/mm² N/mm²
N/mm²
1 Fillet with recess 16.0 1.10 1.10 1.00 751.54 901.85 473.35
2 Shaft fillet 34.0 1.05 1.00 1.00 717.38 819.86 473.35
3 Shaft fillet 74.0 1.05 1.00 1.00 717.38 819.86 473.35
4 Fillet with recess 89.0 1.10 1.10 1.00 751.54 901.85 473.35
5 Shaft fillet 111.0 1.10 1.05 1.00 751.54 860.85 473.35
6 Calculation results 0.0 1.00 1.00 1.00 683.22 819.86 473.35
for point x

Static safety
No. Type Position SF In in
x Point1 Point2
mm SF1 SF2

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Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base
1 Fillet with recess 16.0 396.27 - -
2 Shaft fillet 34.0 336.01 - -
3 Shaft fillet 74.0 203.19 - -
4 Fillet with recess 89.0 106.49 - -
5 Shaft fillet 111.0 357.94 - -
6 Calculation results 0.0 10000.00 - -
for point x

y - Influence factor of the mean stress sensitivitz


smv, tmv - Comparative mean stress
No. Type Positi Tensi Bendi Torsio smv tmv smv1 tmv1 smv2 tmv2
on on- ng n N/mm N/mm N/m N/m N/m N/m
x press ybsK ytK ² ² m² m² m² m²
mm ure
yzds
K
1 Fillet with 16. 0.09 0.1 - 0.00 0.0 - - - -
recess 0 2 0
2 Shaft fillet 34. 0.14 0.2 - 0.00 0.0 - - - -
0 1 0
3 Shaft fillet 74. 0.14 0.2 0.1 0.00 0.0 - - - -
0 1 2 0
4 Fillet with 89. 0.09 0.1 0.0 0.00 0.0 - - - -
recess 0 1 9 0
5 Shaft fillet 111. 0.12 0.1 - 0.00 0.0 - - - -
0 5 0
6 Calculation 0.0 - - - 0.00 0.0 - - - -
results 0
for point x

Alternating fatigue strength of the part (rated fatigue limit)


No. Type Positi Tensi Bendi Torsio Tensi Bend Torsi Tensi Bend Torsi
on on- ng n on- ing on on- ing on
x press sbAD ttADK press in in press in in
mm ure K N/mm ure Point Point ure Point Point
szdA N/mm ² in 1 1 in 2 2
DK ² Point sbAD ttAD Point sbAD ttAD
N/mm 1 K1 K1 2 K2 K2
² szdA N/m N/m szdA N/m N/m
DK1 m² m² DK2 m² m²
N/mm N/mm
² ²
1 Fillet with 16. 143.5 183.4 - - - - - - -
recess 0 3 3
2 Shaft fillet 34. 218.5 303.8 - - - - - - -
0 9 1
3 Shaft fillet 74. 218.5 303.8 197.1 - - - - - -
0 9 1 5
4 Fillet with 89. 143.6 180.9 148.1 - - - - - -
recess 0 6 9 2
5 Shaft fillet 111. 183.8 227.0 - - - - - - -
0 7 2
6 Calculation 0.0 - - - - - - - - -
results
for point x

Arbori carte II.xml 05/26/2012 12:15:17 Page 8/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Dynamic safety
No. Type Position SD in in
x Point1 Point2
mm SD1 SD2
1 Fillet with recess 16.0 80.26 - -
2 Shaft fillet 34.0 123.74 - -
3 Shaft fillet 74.0 77.82 - -
4 Fillet with recess 89.0 26.40 - -
5 Shaft fillet 111.0 93.15 - -
6 Calculation results 0.0 10000.00 - -
for point x

Unnotched (part dimension) for point x


N/mm�
900 Material = 41Cr4
Number = 1.7035

720
sB(deff) = 888 N/mm�
szdF = 683 N/mm�
sbF = 820 N/mm�
ttF = 473 N/mm�
540
szdW = 355 N/mm�
sbW = 444 N/mm�
ttW = 267 N/mm�
360
Tension-pressure
Bending
180 Torsion

-180

-360

-540 N/mm�
180 360 540 720 900

Arbori carte II.xml 05/26/2012 12:15:17 Page 9/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Notched (part dimension) for point x


N/mm�
900 Material = 41Cr4
Number = 1.7035

720
sB(deff) = 888 N/mm�
szdFK = 683 N/mm�
sbFK = 820 N/mm�
ttFK = 473 N/mm�
540
szdWK = 345 N/mm�
sbWK = 392 N/mm�
ttWK = 238 N/mm�
360
Tension-pressure
Bending
180 Torsion

-180

-360

-540 N/mm�
180 360 540 720 900

Arbori carte II.xml 05/26/2012 12:15:17 Page 10/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Trend of curve of the transverse force in the Y-X-plane

Qy, N
541.0

360.7

180.3

0.0

-180.3

-360.7

-541.0
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 11/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Trend of curve of the transverse force in the Z-X-plane

Qz, N
383.3

255.5

127.8

0.0

-127.8

-255.5

-383.3
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 12/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Trend of curve of the transverse force (combined characteristic)

Q, N
663.1

442.0

221.0

0.0

-221.0

-442.0

-663.1
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 13/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Bending moment in the Y-X-plane

Mby, Nm
24.8

16.5

8.3

0.0

-8.3

-16.5

-24.8
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 14/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Trend of curve of the bending moment curve in the Z-X plane

Mbz, Nm
17.5

11.7

5.8

0.0

-5.8

-11.7

-17.5
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 15/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Trend of curve of the bending moment (combined characteristic)

Mb, Nm
30.3

20.2

10.1

0.0

-10.1

-20.2

-30.3
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 16/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Trend of curve of the torsional moment

Mt, Nm
21.9

14.6

7.3

0.0

-7.3

-14.6

-21.9
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 17/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Trend of curve of the tension-pressure forces

Fzd, N
339.3

226.2

113.1

0.0

-113.1

-226.2

-339.3
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 18/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Deflection and angle of deflection in the Y-X-plane

Angle
Deflection

y, mm Q, �
3.26e-3 1.63e-3

2.17e-3 1.09e-3

1.09e-3 5.45e-4

0.00 0.00

-1.09e-3 -5.45e-4

-2.17e-3 -1.09e-3

-3.26e-3 -1.63e-3
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 19/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Deflection and angle of deflection in the Z-X-plane

Angle
Deflection

y, mm Q, �
2.72e-3 1.37e-3

1.81e-3 9.14e-4

9.07e-4 4.57e-4

0.00 0.00

-9.07e-4 -4.57e-4

-1.81e-3 -9.14e-4

-2.72e-3 -1.37e-3
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 20/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Deflection and angle of deflection (combined characteristic)

Angle
Deflection

y, mm Q, �
4.22e-3 2.07e-3

2.82e-3 1.38e-3

1.41e-3 6.91e-4

0.00 0.00

-1.41e-3 -6.91e-4

-2.82e-3 -1.38e-3

-4.22e-3 -2.07e-3
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 21/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Comparative mean stress (normal stress)

smv, N
N/mm�
0.0

0.0

0.0

0.0

-0.0

-0.0

-0.0
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 22/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Comparative mean stress (shear stress)

tmv, N
N/mm�
0.0

0.0

0.0

0.0

-0.0

-0.0

-0.0
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 23/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Safety factor against yielding


(Cross-section: SF=5*SFmin)

SF
523.3

436.1

348.9

261.7

174.4

87.2

0.0
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 24/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Safety against fatigue fracture


(Cross-section: SD=5*SDmin)

SF
129.3

SF2=123.7
107.8

86.2
SF5=93.1

SF1=80.3
SF3=77.8
64.7

43.1

21.6
SF4=26.4

0.0
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 25/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Maximum value of the tension-pressure stress (combined characteristic)

smax, N
N/mm�
0.4

0.3

0.1

0.0

-0.1

-0.3

-0.4
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 26/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Maximum value of the bending stress (combined characteristic)

smax, N
N/mm�
4.9

3.2

1.6

0.0

-1.6

-3.2

-4.9
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 27/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Maximum value of the torsional stress (combined characteristic)

tmax, N
N/mm�
3.4

2.3

1.1

0.0

-1.1

-2.3

-3.4
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 28/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Amplitude value of the tension-pressure stress (combined characteristic)

szda, N
N/mm�
0.4

0.3

0.1

0.0

-0.1

-0.3

-0.4
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 29/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Amplitude value of the bending stress (combined characteristic)

sba, N/mm�
4.9

3.2

1.6

0.0

-1.6

-3.2

-4.9
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 30/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Amplitude value of the torsional stress (combined characteristic)

tta, N/mm�
3.4

2.3

1.1

0.0

-1.1

-2.3

-3.4
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 31/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Mean value of the tension-pressure stress (combined characteristic)

szdm, N
N/mm�
0.0

0.0

0.0

0.0

-0.0

-0.0

-0.0
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 32/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Mean value of the bending stress (combined characteristic)

sbm, N
N/mm�
0.0

0.0

0.0

0.0

-0.0

-0.0

-0.0
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 33/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Mean value of the torsional stress (combined characteristic)

ttm, N/mm�
0.0

0.0

0.0

0.0

-0.0

-0.0

-0.0
0 25 50 75 100 125
L, mm

Arbori carte II.xml 05/26/2012 12:15:17 Page 34/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Safety factor against yielding

L1 L2

> 1.20

Arbori carte II.xml 05/26/2012 12:15:17 Page 35/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Safety against fatigue fracture

L1 L2

> 1.20

Arbori carte II.xml 05/26/2012 12:15:17 Page 36/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Resultant graphic Y-X-plane

Arbori carte II.xml 05/26/2012 12:15:17 Page 37/38


Tedata
Program : MDESIGN User : Customer:
Module version: 13.0 Date : 07.12.2010 Proj. Nr:
Shaft calculation base

Resultant graphic Z-X-plane

Arbori carte II.xml 05/26/2012 12:15:17 Page 38/38

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