Beruflich Dokumente
Kultur Dokumente
Concrete Structures
Marvin L. Vander Wal H. Carl Walker
Engineering Coordinator President
Carl Walker & Associates, Inc. Carl Walker & Associates, Inc.
Consulting Engineers Consulting Engineers
Kalamazoo, Michigan Kalamazoo, Michigan
44
ptimal design of precast concrete place concrete and precast concrete are
O structures requires, in addition to
technical competence, a comprehensive
listed in various industry publica-
tions. -5 In project concrete specifica-
knowledge of the capabilities of general tions our design firm includes by refer-
contractors, precast concrete manufac- ence "Specifications for Structural Con-
turers, and precast concrete erectors. A crete for Buildings (ACI 301-72)"2 as
structure must be designed and detailed the standard governing all cast-in-place
in such a manner that the complete concrete. Table 4.3.1 in ACI 301-72
structure will be safe, functional, aes- gives tolerances for formed surfaces in
thetically appealing, and economical. reinforced concrete buildings.
Detailed clearances, between precast In the past, we have rlso specified
concrete members and cast-in-place Manual for Quality.- Control for Plants
concrete or other precast concrete mem- and Production of . Precast Prestressed
bers, must be realistic. Tolerances, de- Concrete Products (PCI MNL-116-70)3
fined as specified permissible variations as the standard for precast concrete
from the dimensions and relationships tolerances.
shown on the drawings, must be eco- By monitoring the construction of
nomically attainable. numerous precast concrete structures,
The design engineer must consider we found that many times a tolerance
tolerances when sizing members, estab- question developed that was not cov-
lishing clearances, designing joints, and ered by our specified tolerances. A care-
designing connections. The contractor, ful search of ACI and PCI literature re-
precaster, and erector must carefully vealed to us that we could not solve
monitor tolerances in order to construct these tolerance questions by including
the structure as designed. additional published standards in our
Tolerances create a common ground project specifications.
for the designer and builder. Designers After consultation with general con-
work to absolute dimensions—some- tractors, precast concrete manufacturers
times to the hundredth of an inch. It is and precast concrete erectors, we de-
impossible to construct buildings to veloped a list of tolerances for buildings
these absolute dimensions. Buildings are designed with a precast concrete struc-
built by people and people are not er- tural system. Many of the following tol-
ror free. erances have not been previously pub-
Tolerances must be compatible with lished, except in the authors' project
the engineer's design to insure that, specifications.
when used to the limits, the elements These tolerances were developed to
are not overstressed. Tolerances must eliminate the indecision created in the
be compatible with abilities of the fab- plant and at the job site when variations
ricator, erector, and builder. Also, they occurred from the project plan and de-
must be compatible with the desired ar- tail dimensions—variations which were
chitectural expression and detail. not specified.
Tolerances must be chosen by the ar- Specifically, this paper will cover
chitect and engineer to meet the spe- tolerances in the following major areas:
cific requirements of the structure. They A. Tolerances for manufacture of
must also be included in the project precast concrete members
specifications, thereby establishing rules B. Tolerances for construction of
for the acceptability of the building cast-in-place concrete site work
components in their individual and that relates to precast concrete
combined states. C. Tolerances for erection of precast
Tabulations of tolerances for cast-in- concrete members
In this section, tolerances are given for '/4 in. up to 40-ft lengths
the following members: 3/8 in. 40 to 60-ft lengths
1. Columns 1/z in. greater than 60-ft lengths
2. Vertical ribbed wall panels d. Deviation from square or desig-
3. Flat wall panels nated skew:
4. Beams and spandrel panels ?/s in. per 12 in. of width, any
5. Double tee deck units cross section
6. Single tee deck units 1 in. maximum, any cross section
1/4 in. any end (with longitudinal
1. Columns (Fig. 1)* centerline)
a. Length: ± 1/2 in. e. Position of haunches and pockets:
b. Cross-sectional dimensions: - 1/4 in. ± i/a in.
c. Vertical alignment (deviation from f. Dimensions of haunches and pock-
straight line parallel to longitudinal ets: ± 1/4 in.
centerline of column): g. Haunch and pocket bearing surface
deviation from specified plane: Ys in.
No tolerances are given in PCI MNL-116-70 h. Difference in relative position of
for manufacture of precast concrete columns.
Fig. 1. Columns
46
Fig. 2. Vertical ribbed wall panels.
n
a
48
a
d /.
Ii'
bҟf
50
Fig. 6. Single tee deck units.
1/4 in. horizontal and vertical ee. Flange thickness: + 1/4 in., — 1/8 in.
*1. Position of - tendons: 4 in. °f. Horizontal alignment (deviation
e m. Position of deflection points for de- from a straight line parallel to
flected strands: -!-6 in. longitudinal centerline of member):
e n. Position of block-outs: ± 1/z in. '/4 in. up to 40-ft lengths
o. Dimensions of block-outs: —LY4 in. 3/s in. 40 to 60-ft lengths
p. Position of sleeves and inserts: -!-i/4 CJs in. greater than 60-ft lengths
in. °g. Camber deviation from specified
q. Position of weld plates: -±- 1/a in. design camber:
r. Position of bearing plates: -!- x/4 in. 1/a in. per 10 ft but not greater
s. Bearing surface deviation from spe- than s/4 in.
cified plane: 1/s in. h. Differential camber between adja-
t. Difference in relative position of cent members of the same design:
adjacent stem bearing surfaces from I in. per 10 ft but not greater
specified relative position: Y4 in. than 3/4 in. for topped decks
u. Position of handling devices: ±3 in. '/s in. per 10 ft but not greater
than % in. for untopped decks
6. Single Tee Deck Units i. End deviation from square or des-
(Fig. 6)* ignated skew:
r/4 in. horizontal and vertical
a. Length: ± 1/z in.
°b. Width (over-all): -± i/4 in. °j. Position of tendons: ± 1/4 in.
°c. Depth: t% in. °k. Position of deflection point for de-
°d. Width (stem): ±3Ao in. * Tolerances taken from PCI MNL-116-70, 5.5.3.
52
3. Flat wall panels c. Deviation from plumb:
4. Beams and spandrel panels 1/4 in. any 10 ft of height
5. Tee deck units 1 in. maximum for the entire height
d. Variation in elevation of bearing sur-
faces from specified elevation:
1. Columns ±½ in, any panel, any location
a. Variation in plan from specified lo- e. Deviation in elevation of bearing
cation in plan: surfaces from line parallel to spe-
± i/z in, any column, any location cified grade line:
b. Deviation in plan from straight lines ?%o in. per ft adjacent panels less
parallel to specified linear building than 20 ft apart
lines: 1/z in. maximum between adjacent
1/4o in. per ft adjacent columns less panels
than 20 ft apart f. Jog in alignment of matching edges:
'/z in. adjacent columns 20 ft or 1/4 in.
more apart g. Variation from specified joint width:
o. Difference in relative position of ad- ±V4 in.
jacent columns from specified rela- h. Variation of specified clearance from
tive position: adjacent independent member: ±¼
1/z in. at any deck level in.
d. Deviation from plumb:
'/4 in. any 10 ft of height 3. Flat Wall Panels
1 in. maximum for the entire height a. Variation in plan from specified lo-
e. Variation in elevation of bearing sur- cation in plan:
±1 in. any panel, any location
faces from specified elevations:
±^ in. any column, any location b. Deviation in plan from straight line
f. Deviation in elevation of bearing parallel to specified linear building
surfaces from lines parallel to spe- line:
cified grade lines: 13o in. per ft any length less than
//4o in. per ft adjacent columns less 20 ft
than 20 ft apart ½ in. maximum any 20 ft of length
1/z in. adjacent columns 20 ft or c. Deviation from plumb:
more apart 1/4 in. any 10 ft of height
g. Variation of specified clearance from 1/2 in. maximum for the entire height
adjacent independent member: ±i/4 d. Variation in elevation of bearing sur-
in. faces from specified elevation:
-L% in. any panel, any location
e. Deviation in elevation of bearing
2. Vertical Ribbed Wall surfaces from line parallel to spe-
Panels cified grade line:
a. Variation in plan from specified lo- 1/4o in. per ft any length less than
cation in plan: 20ft
-t in. any panel, any location 1/z in. maximum any 20 ft of length
b. Deviation in plan from straight line f. Jog in alignment of matching edges
parallel to specified linear building 1/4 in.
line: g. Variation from specified joint width:
%o in, per ft any panel or adjacent 1/4in.
panels less than 20 ft apart h. Variation of specified clearance from
1/2 in. maximum between adjacent adjacent independent member: ±'/4
panels in.
54
P/C COLUMN
UT-
TOLERANCE ENVELOPE
P/C COUJMN
then be detailed at 2 in. to allow for column pocket. Both the end of the
the possibility that the footing is ' in. beam and the bottom of the pocket
high and the column base plate 1/2 in. must be designed for the worst case
low. of bearing.
The projection of the anchor bolts According to erection tolerances
from the footing must also be checked C.4.c. and d. the beam bearing length
since in cast-in-place concrete tolerance may vary -!- 3/4 in. and the beam bearing
B.4.b. they are allowed to vary ±r in. width may vary ± 1 in. from the spe-
from the specified elevation. cified bearing in the pocket (see Fig. 8).
Thus, the bolt must be detailed to Instead of the specified bearing sur-
project 1 in. more than required for face of 6.0 x 2.0 in. = 132.0 sq. in., the
the 2 in. clearance to allow for the bearing surface, could be 5.25 x 21.50
possibility that the plate is 1/2 in. high in. = 112.88 sq in.
and the bolt is 1/z in. low. The actual bearing stress could be
The bolt must be detailed to have (132.0)/(1.12.88) = 1.17 times greater
1 in. more thread than required for than the bearing stress calculated by
t1'e desi gn connection to allow for the using the detailed dimensions.
possibility that the bolt is % in. high Adding a factor of 0.12 to 1.17 (to
and the plate is % in. low. insure that the connection area has a
10 percent greater design safety factor
Example 2—Bearing of Beam than the connected members) would
in Column Pocket give a reasonable additional load factor
A 24-in, wide beam is to bear 6 in. on for the design of beam and pocket
a 7 x 22-in, raised surface within the bearing of 1.29.
56
structures. Work should also be done
Concluding Remarks to develop criteria for specifying tol-
erances and clearances for the erection
The specification of tolerances for the of precast concrete members on cast-
manufacture and erection of precast in-place concrete and structural steel
concrete and for the construction of frames.
related cast-in-place concrete elimi-
nates indecision and sets the ground
rules for the acceptance of the com- References
plete structure. The specifying of tol-
erances helps engineers to arrive at 1. ACI Committee 347, "Recommend-
logical rather than arbitrary load fac- ed Practice for Concrete Formwork
tors for connection design. (ACI 347-68)," American Concrete
The construction of structures man- Institute, Detroit, Michigan, 1968.
ufactured under these rules will go 2. ACI Committee 301, "Specifications
more smoothly because the specified for Structural Concrete for Build-
tolerances will help to make all parties ings (ACI 301-72)," American Con-
involved aware of their respective re- crete Institute, Detroit, Michigan,
snonsibilities. Careful selection and use 1972.
of tolerances for each specific project 3. PCI MNL 116-70 Manual for Qual-
can only help improve the quality of ity Control for Plants and Produc-
the project and insure a satisfied build- tion of Precast Prestressed Concrete
in e owner. Products, Prestressed Concrete In-
On the precast concrete structural stitute, Chicago, Illinois, 1970.
system projects, for which we have pro- 4. PCI Arch+teetural Precast Concrete,
posed the above listed tolerances, we Prestressed Concrete Institute, Chi-
have experienced a vast improvement cago, Illinois, 1973.
in the design and construction se- 5. PCI Architectural Precast Concrete
quence. The concrete building industry Drafting Handbook, Prestressed
should develop more complete criteria Concrete Institute, Chicago, Illinois,
for specifying tolerances in concrete 1975.