Chinese Flange Manufacturer Website Overview

Roc-Master Flange Co,. Ltd.
www.roc-master.com
The only Chinese flange manufacture who can provide design service!
A Design, Engineering & Manufacturing Company
History
Ms. Rao JianHong start the company as a material
supplier for foreign capital projects in China.
1997
Kodak、Motorola、Bechtel、Fluor and so on
2001 Move to Shanghai and built up the headquarter.

An new page started……
A flange Plant Built up in Ji’An city, Jiangxi Province

Start serving as a manufacturer
2002 New High-Tech Flange Plant
opened in Shanghai.
2007
Young
Great-hearted
Experienced
From China, Serve global

www.roc-master.com The only Chinese flange manufacturer who can provide design service!
1
Factory Overview
Roc-Master Shanghai
More than 50 clerks
More than 20 workers
Total: 3,600 m2
Roc-Master Ji’An
More than 90 workers
Total: 30,000 m2
Local Branches
Roc-Master China
Two production basis

Five branch offices
More than 160 staffs
2
Worldwide
Plant List
Roc-Master
Roc-Master Partner
Shanghai
Ji’An
1/2” to 36” Flange > 36” Flanges 4 T<Forgings<16T

Forgings < 4 Tons Compact Flange Pipe Fittings
(NORSOK L-005)
1”~4” Large Bolts Barred Tees
Anchor Flange
1”~4” Large Nuts
Swivel Ring Flange
Xylan Coating
Whitford Flange Cladding
(Full Automatic)
(ESAB+Fronius )
3
Turnover
Million USD
12
10
8
6
4
2
0 year
2004 2005 2006 2007

Turnover Pie Chart
39%
1 OFFSHORE
2 TRADING & AGENT
3 PETROC HEMIC AL
4 OEM
2%
5 NATURAL GAS
2% 6 POWER PLANT
4%
40% 7 PRESSURE VESSEL
5%
8%
4
Quality Assurance
¾ ISO9001:2000 certificates
¾ API 17D-0048
¾ AZ Certificate
¾ BV, DNV, GL, LR, ABS etc. 3.2 Certificate
¾ Third-Party inspection and test for Chemical,

Mechanical property inspection, HIC、SSCC
and other test for Sour Service
Forged Products
Material codes and standard
ASTM A694 F46,F52,F56,F60,F65,F70
ASTM A182 F11,F22, F304, F316, F321, F347
ASTM A105, ASTM A350 LF2,LF6
ASTM A182 F51,F53
Inconel 625, Incoloy 600,800, 825
Titanium ASTM B381 F2
Design codes and standard

ANSI B16.5/B16.47, MSS SP-44,
API 6A, API 17D
NORSOK L005,
ASME Section VIII; DNV-OS-F101
ASME Section IX;
ASME B31.4; ASME B31.8; API SPEC 5L
Corrosion resistance standard

NACE MR0175/ISO 15156
5
CRA Flange
Dimension Standard：
ANSI B16.5/B16.47, MSS SP-44,
API 6A, API 17D, NORSOK L005
Material Standard：
UNS N06600 UNS N06625
UNS N08800 UNS N08825
Inconel 625, Incoloy 600,800, 825
Titanium ASTM B381 F2
Ability：
½”~8” Class 150~2500
1 13/16”~9” 2000~20000psi
Cladding Flange
Dimension Standard：
ANSI B16.5/B16.47, MSS SP-44,
API 6A, API 17D, NORSOK L005
Material Standard：
ASTM A694 F46,F52,F56,F60,F65,F70
ASTM A105, ASTM A350 LF2,LF6
Cladding Material
Inconel 625, 825; Hastelloy, Zirconium
Duplex, Super duplex. Titanium
Inspection Standard
NACE TM 0177 TM 0284
6
Bolts & Nuts
Products
Stud Bolts, Hex Bolts, U-Bolts
Hex Nuts & Heavy Hex Nuts
Nuts with Tommy Bar Hole
Material
A193 B7, B7M, B8, B8M, A320 L7,
A194 2H, 2HM
Duplex, Inconel, Titanium, Bronze-C63000
Surface Treatment
Zinc Plating, Hot Dip. Galvanization
Cadmium, Xylan Coating
Size
¼”~4”
Flourcarbon Coated
Bolts & Nuts
Fluorcarbon Coated Bolts & Nuts
WhitFord Co-operate Painting Workshop
Painting Material：
XylanR series;
4 axis Servo Control Full Automatic painting machine.
7
Barred Tee
Material codes and standard
WPHY 46, 52, 56, 60, 65, 70; A234 WPB
Design codes and standard
MSS SP-75 / ANSI B16.9
Size
16” ~ 48” Sch 40~Sch 160
Corrosion resistance
NACE MR0175/ISO 15156
Design and verified by Roc-Master

Reference to Shell specification
Manufacturing by Roc-Master Partner
Engineering
Design & Verification tools
AutoCAD, Pro-E, ANSYS FEA,
Flange Calculate according to ASME VIII and DNV-OS-F101
We are deeply proud of that We have more than 10 experienced Technical Engineers
NOTICE: This drawing has not been published and is sole property of Roc-Master TechFlange Co,.Ltd.
And is lent to the browser for their confidential use only
6.3
All other:
Remove sharp edge with: 1 x 45°
D
? 326
? 320 +0
-1.2 1.6± 0.8
? 273.1 +2-0 37.5° ± 2.5°
? 231.9± 0.8
SWIVEL HUB 6.4(min.)

Retainer ring
A
12-? 50.8 THRU

Uniform
308.1± 2
C
DETAIL-A
C
R3
R1.5
230 194184 181.1 +2
-0
R3
119 11.1 +0.4
R4 -0
B
? 323.85± 0.13 23° ± 0.5° 16.7± 0.2
? 371.5 SWIVEL RING
? 482.6± 0.8 DETAIL-B
? 584.2± 1.6 Groove R54
B
Project:
NOTES:
1. Material: ASTM A694 F52
CTEP PH32 Pipeline Project
RFQ UCU32-3602
Roc-Master R
Specialty Flange
2.Standard: ANSI B16.5
Customer Ref.: Title:
3. Dimension: mm 10" 1500LB WT0.812"
4. Qty : 12 EA
STOCKCODE: UW21420
ANSI SWIVEL FLANGE
5. Weight: 353kg/EA
A
Revision Log Drawing No.:

6. Marking: RM B16 10" 1500LB SWIVEL R54 WT0.812" A694F52 HEAT NO. RM-D61045-37463-06
Rev. Issue Status Date By
1 For Approval Designed Una Sun Format A4
Checked Page 6 of 7
Approved Date 2006-11-30
www.roc-master.com
1 2 3 4 5 6
The only Chinese flange manufacturer who can provide design service!
8
Steel Making
EF( Electric Arc Furnace )+LF( Ladle Refining Furnace)
+ VOD (Vacuum Oxygen Decarburization)
Equipments
IN
Roc-
Roc-Master Cooperate Steel Plant
Forging
Forging capacity
4 ton electro-hydraulic hammer,
2 sets of 4 ton forging manipulators
9
Heating & Heat treatment
Heating (Gas heating furnace)

Heat treatment
Furnace temperature automatic controlling system, temperature
record chart (Auto-heat-treating electric furnace) Up to 1200℃.
Machining & Drilling

Machining and drilling (CNC lathes, vertical lathes and normal lathes)
Surface polishing (Ra0.8, Ra1.6, Ra3.2)
10
Automatic Welding Station
Automatic Single wire Single head Hotwire TIG welding station
3 Tons welding Height adjustable & tilt positioner
ESAB TIG power source, Fronius Hotwire power source
3 Axis Servo control welding head positioning system
Inspection & Test

Good cooperation with big and professional steel manufacturer,
Main chemical and mechanical test instruments as follows:
11
Inspection & Test
NDT (PT, UT, MT)
PMI
Tension test, hardness test, impact test
Metallographic Analysis
HIC and SCC test (Third-Party)
Dimension and coating inspection
Packing Specification
Packing Directive for Flanges
NOTICE: This drawing has not been published and is sole property of Roc-Master Specialty Flange Co,.Ltd.
And is lent to the browser for their confidential use only
Packing Directive for Flanges

Plywood or
Fumigated board
D
Fixup Bolts
Pinhole
Plastic Film
Reenforcing Iron Sheet
Heat Shrinkable Film
1000
Rubber Plate
C
Plywood or Fumigated Shipping Mark

board Base
Nut Groove
00
B
90
B
10
1000
Project:
Roc-Master
R
Remarks：
1.Unit: mm; Specialty Flange
Customer Ref.: Title:
2.Shipping Mark should be placed into a plastic bag Packing Directive
and sticking on front and back of the case; For Flanges
A
3.Volume: Less than 1m3;

A
Revision Log Document No.:
4.Weight: Less than 1T; Rev. Issue Status Date By RM-OCD-Packing Directive-01-Flange
1 Approved 2006-08-12 F. Zhang Designed Joyce Liu Format A4
5. The plastic film must be punctured with pinhole after heat 2 Add pinhole on plastic film 2007-04-28 F. Zhang Checked Brain Bai Page 1 of 1
shrinking Approved Forrest Zhang Date 2006-07-29
1 2 3 4 5 6
12
Warehouse
Documentation-1
Metallographic Test Report-A694 F70
13
Documentation-2
PQR/WPS BV Witnessed
UT Report BV Witnessed
Documentation-3
Raw Material chemical composition test report
Mill Test Certificates EN 10204 3.1 2004
14
Documentation-4
HIC Test Report
Documentation-5
SSCC Test Report
15
Main Customers
www.roc-master.com
16

Chinese Flange Manufacturer Website Overview

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Roc-Master Flange Co,. Ltd.

A Design, Engineering & Manufacturing Company

2001 Move to Shanghai and built up the headquarter.

A flange Plant Built up in Ji’An city, Jiangxi Province

From China, Serve global

Two production basis

1/2” to 36” Flange > 36” Flanges 4 T<Forgings<16T

2004 2005 2006 2007

Turnover Pie Chart

¾ BV, DNV, GL, LR, ABS etc. 3.2 Certificate

¾ Third-Party inspection and test for Chemical,

 Design codes and standard

 Corrosion resistance standard

4 axis Servo Control Full Automatic painting machine.

 Design and verified by Roc-Master

 Manufacturing by Roc-Master Partner

SWIVEL HUB 6.4(min.)

12-? 50.8 THRU

Revision Log Drawing No.:

 Heating (Gas heating furnace)

Machining & Drilling

Inspection & Test

Packing Directive for Flanges

Plywood or Fumigated Shipping Mark

3.Volume: Less than 1m3;

Revision Log Document No.:

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Two production basis

Design codes and standard

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Design and verified by Roc-Master

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