180 - 8 Operating Instructions

Contents
0
0 Page
1 Introduction ........................................ l-l
1.1 General .............................................. l-l
1.2 Operator’s panel, operator’s panel elements ................. 1-2
1.3 Symbol clarification .................................... l-3
1.4 Terminology .......................................... 1-4
1.5 Modes .............................................. 1-6
1.6 Display select ......................................... 1-9

0
1.7 Data display .......................................... l-10
2 Basic functions ...................,................. 2-l
2.1 Initial settings ......................................... 2-1
0 2.2 Switch on ............................................ 2-3
2.3 Mode change, display selection ........................... 2-6
2.4 Resets .............................................. 2-12
2.5 Setup .............................................. 2-14

2.51 Reference point approach ................................. 2-14
2.5.2 Feed and rapid jog ...................................... 2-17
0 2.5.3 Moving with the handwheel ................................ 2-20
2.5.4 Incremental jog ......................................... 2-22
2.5.5 Input of S, T, H and M functions during the “set up” mode
(overwriting the stored data) ............................... 2-24
2.6 Program memory ...................................... 2-26

2.6.1 Refiling the bubble memory ................................ 2-27
2.6.2 Display, reset and search of programs ........................ 2-29
2.6.3 Entering data to the memory via the keyboard ................... 2-32
2.6.3.1 Input into the memory over keyboard with operator’s aid ........... 2-35
2.6.4 Program corrections ..................................... 2-38
2.6.4.1 Insertion ............................................. 2-38
2.6.4.2 Changing a single word ................................... 2-39
2.6.4.3 Cancelling a single word .................................. 2-41
2.6.4.4 Cancelling a complete block ............................... 2-42
Siemens AG Order No.: 6285 410-3AA02-OBAO E06.84 o-1

2.7 Zero offset ........................................... 2-43
2.7.1 Reference point ........................................ 2-43
2.7.2 Settable zero offsets (XMW, ... . ............................. 2-45
2.7.3 Measuring the zero offset ................................. 2-46
2.7.4 Readout, cancelling and entering the settable zero offsets .......... 2-47
2.7.4.1 Readout of the settable zero offsets .......................... 2-47
2.7.4.2 Cancelling the settable zero offsets .......................... 2-50
2.7.4.3 Entering a settable zero offset .............................. 2-50
2.8 Tool offsets (TO) ....................... .............. 2-51

2.8.1 Display of offset values .................... .............. 2-51
2.8.2 Entering offset values ..................... .............. 2-55
2.8.2.1 Position of the tool tip point ................. .............. 2-55
2.8.2.2 Entering/changing a known offset value ......... .............. 2-56
2.8.3 Cancelling offset values .................... .............. 2-57
2.8.3.1 Cancelling an offset value .................. .............. 2-57
2.8.3.2 Cancelling part of the wear memory ........... .............. 2-58
2.8.3.3 Cancelling part of the geometry memory ........ .............. 2-58
2.9 Automatic mode ....................................... 2-59

2.9.1 Data sources .......................................... 2-59
2.9.2 Operating sequence in the program mode:
Setting the program number ................................ 2-60
2.9.3 Automatic modes ....................................... 2-62
2.9.3.1 Optional stop ,,On” ...................................... 2-62
2.9.3.2 Single block ........................................... 2-62
2.9.3.3 Block delete ........................................... 2-62
2.10 Input/Output of data via the serial interface .................. 2-63

2.10.1 Interface, interface equipment .............................. 2-63
2.10.2 Basic display for data transfer (DIO) ........................... 2-64
2.10.3 Entering programs ...................................... 2-66
2.10.4 Checking the entered data ................................. 2-67
2.10.5 Outputting program data .................................. 2-68
3 Supplementary functions ............................ 3-1
3.1 Program interruptions ................................... 3-l

3.1.1 Feed hold ............................................. 3-l
3.1.2 Program interruptions from MDI and Set up ..................... 3-2
3.1.3 Corrections during program interruptions ....................... 3-3
3.1.4 Auto interrupt shift ...................................... 3-4
3.1.5 Repositioning to the contour ............................... 3-6
3.1.5.1 Returning to the interrupt point (RPS) ......................... 3-6
3.1.5.2 Workpiece contact ...................................... 3-8
3.2 Automatic search .. ... .. .. .... .. ... .. ... .. ... .. .. ... .. . 3-9
3.3 Reset to program start (%) or main block (:) . . . . . . . . . . . . . . . . . . 3-14
3.4 Set actual value (Preset) . .. ... ... .. ... ... .. .. .. .. ... .. ... 3-15
3.5 Automatic from tape reader .. ... ... ... .. .. ... .. .. ... .. .. . 3-17
o-2 E06.84 Siemens AG Order No.: 6285 410-3AA02-OBAO

3.6 Programtest .......................................... 3-18
3.6.1 Dry run .............................................. 3-18
3.6.2 Syntax test ............. r .............................. 3-18
3.7 Automatic with MDI .................................... 3-19

3.7.1 Manual data input ....................................... 3-19
3.7.1.1 Breaking off in MDI ...................................... 3-22
3.7.1.2 Correction for MDI ...................................... 3-22
3.7.2 “Teach-in” 3-24
3.7.3 “Playback” .::::::::. ..................................................................... 3-26
3.7.4 Thread cutting (E35 option package .......................... 3-27
3.8 Computer Link ........................................ 3-31
3.9 Further user data under the 20 display ..................... 3-31

3.9.1 Programmable additional zero offset .......................... 3-31
3.9.2 External additional offset .................................. 3-32
3.9.3 Minimum working area limit ................................ 3-33
3.9.4 Maximum working area limit ................................ 3-33
3.9.5 Position value for the external position display ................... 3-34
3.9.6 Differential resolver shift .................................. 3-35
0 3.9.6.1 Function ............................................. 3-35
3.9.6.2 Displaying the offsets .................................... 3-36
3.9.7 Programmed spindle speed actual value monitoring ............... 3-37
3.9.8 Programmable spindle speed command limit (in preparation) ........ 3-38
3.9.9 Smoothing time for threading ............................... 3-39
3.9.10 Orientated spindle stop ................................... 3-40
3.9.11 Dry run feedrate ........................................ 3-41
3.9.12 Rapid traverse feed ..................................... 3-42
3.9.13 Bit-orientated user data .................................. 3-43
0 3.9.14 R parameters .......................................... 3-44
3.10 Readout of programmable tool lengths (Sprint 8T 8T) .......... 3-45
3.11 Altering the reposition, increment resolution ................. 3-46

3.11.1 Altering the reference point approach speed (REF mode) ........... 3-46
3.11.2 Altering of the reposition speed (RPS mode) .................... 3-47
3.11.3 Altering the feed values (INC mode) .......................... 3-48
3.11.4 Altering the incremental feed increments (INC mode) .............. 3-49
3.11.5 Altering the feed value in the JOG mode ....................... 3-50
3.11.6 Altering the handwheel increments (JOG mode) ................. 3-51
3.12 Spindle .............................................. 3-52

3.12.1 Spindle stop ........................................... 3-52
3.12.2 Spindle speed override switch .............................. 3-52
3.13 Data ontheTEdisplay .................................. 3-53

3.13.1 Current alarms ......................................... 3-54
3.13.2 Input/Output conditions NC-PLC ............................ 3-55
3.13.3 PLC data (flags) ........................................ 3-57
3.13.4 Interface statuses PLC-machine ............................ 3-58
3.13.5 NC machine data ....................................... 3-60
3.13.6 Specific axis data and general readout values ................... 3-61
3.13.7 Setting the drift compensation .............................. 3-62
Positioning system, position readout ....................... 3-63
Siemens AG Order No.: 6285 410-3AA02-OBAO E06.84 o-3

3.15 Influences on automatic working from the interface ............ 3-65
3.16 Special displays related to the interface ..................... 3-65
4 Appendix ................................. 4-1
4.1 Abbreviations, Operator’s panel text, text descriptions ........ 4-1
4.2 Operator’s panel layouts ...................... . . ........ 4-6
4.3 Indicator lamps .............................. *. ***. . , 4-10
4.4 Alarms .................................... ........ 4-11

4.4.1 Alarm lists ................... : .............. ........ 4-11
4.4.2 4-14
4.5 20 Data list .......................... ............... 4-62
4.6 TE Data list ........................... ............... 4-65
4.7 Lists of interface signals, operator’s panel signals ............. 4-90
4.8 Tape reader (Technical data) ............................. 4-108
o-4 E06.84 Siemens AG Order No.: 6285 410-3AA02-OBAO

PART ONE
INTRODUCTION
1.1 GENERAL
This operating manual serves generally for SIPI!UMERIK 8M/8ME, 8T/8TE,

SINUMERIK Sprint 8T/8TE, SINUMERIK Sprint 8M/8ME and SINUMERIK 8MC/MCE.
The operation of each control is the same, The few differences e.g.,
moving with the direction pushbuttons, are described for each control
type. The operating concept of System 8 controls is characterised by its
systematic unified operating logic, Operations such as the input of
a block number are automatic and need not be carried out by the operator.
0 The operating
on the operating
steps
panel
are carried
are used,
out in sequence. For this, the symbols
.The operator's manual is so arranged that every user, after reading the
introduction in part 2, will be able to practice the important operations
directly on the control, These exercises can be completed relatlvely
quickly.
The descriptions in part 2 are more de tailed. Part 3 supplements part'2

and therefore does not con tain the bas ic information to be found in part 2.
Knowledge of part 2 eases the understanding of part 3.
I Siemens AG Order No.: 6ZB5 410-3AA02-OBAO E04.82 l-l

The functions outlined in this description coul d apply'to any control, but
this depends upon those functions as delivered or from a service requirement.
In the following examples a metric measuring system is assumed and programmed

with decimal point programming (see point 3.9.13).
-
The feedrate will be displayed on the screen in mm/min.
Different input formats and displays are shown in point 2.2.
We reserve the right to change this description as a result of technical

changes.
1.2 Operator's panel, operator's panel elements
At the end of this manual there are fold out drawings of the operator's panels
related to the various control types. In order to understand the following, it
is helpful to' fold out the appropriate illustration.
The operator's panel is divided into modules which are also clarified in the
appendix.
The itemised operating elements are first pictured and then clarified by
the text with the pushbutton number detailed on the fold out drawing.
l-2 E04.82 Siemens AG Order No.: 6ZB5 410-3AA02-OBAO

1.3 Symbol clarification
The following symbols are used in the operator’s manual.
Key switch enabled
la Lamp on
n 0
I
Lamp off
Toggle switch off

cl63 0
I
[
8
01 0
Toggle switch on
Y 2
X 4
5 Rotary switch, e.g., axes select switched for the Z axis.

a 6
10
u 7
9 8
Operation is only ai lowed i’n accordance with
I I the conditions specitled.
X12345.678 Address with the number of decades ( as shown

8 decades, with 3 places behind the decimal
point I.
4 4 -10 axes :’ axis names are established by
5 machine,parameter
.
.
Siemens AG Order No.: 6265 410-3AA02-OBAO E04.82 l-3

1.4 Terminology
Programme file indicator e.g., % 1234
The control differentiates between 9999 part programmes.

It is possible to store only 99 programmes at the same time.
The programme indicator is used to call up and display the currently
selected part programme number.
Programme Status Indicator
The status indicator displays the current operating programme block.

%1234 L Part programme number
N1234 Block number in the part programme
L123 12
1 Sub-routine number with
a number of runs
N1234 Block number in the sub routine
Search
A cycle through a part programme from the programme start or search from
a main programme block to the beginning of a required block from which the
machine Is to be started.
Search status indicator

A presettable number to which a search should be made. At the end of the
search the search status Is the same as the programme status.
1-4 E04.82 Siemens AG Order No.: 6285 410-3AA02-OBAO

Pre-select
0
Setting a pointer to preselect known information for presentation on the
0 display. (e.g., N15 for zero offset display).
Select
Display selection with a push button (e. g part programme)
Cursor
Edit indicator
Page
0
See illustration, part program disp!ays are switched one block at a time.
Siemens AG Order No.: 6285 410-3AA02-OBAO E04.82 l-5

1.5 Modes
An NC control controls machine tool movement of tools about a workpiece as

defined’by a previously entered part programme. An NC machine requires
loading with a workpiece, tools and ‘other preparatory work, before the final
process can begin.
These preparations are :
- moving the tool to the correct start position relative to the workpiece
as shown on the settings drawings (see part 2.5 Setting UP)
- Loading the part programme into the memory of the control ( see part
2.6 Part Programming memory)
0-
- Checking or entering the zero offsets (see part 2.7)
- Checking or entering the tool .offsets (see part 2.8)
For these preparations the control must be in the respective modesso that the 0
preparatory operations can be established by the control. These operating
conditions may be selected by pressing the correct push buttons on the operating
pane L .
In the following descript ,ions, the modes w ill be described.
(Letters underlined give the abbreviations 1.

AUT (Pushbutton 21)
Setting up JOG (Pushbutton 30)
0# -
-
Jog
Handwheel
rl
incremental feed
--+I (Incremental feed) INC (Pushbutton 31)
P
l B
Repositioning
(Repositioning)
a-- RPS (Pushbutton 32)
!!!!I
131
Manual data
(Manual oata Input)
input
MDI (Pushbutton 50)
Data Transfer
(Data I-N/gUT) DIO (Pushbutton 51)
Manual Input
(Manual Data Input/&tomatlc) MDA (Pushbutton 56)
0
I I
Reference Point Approach
(Reference Point Approach) REF (Pushbutton 33)
/bj Preset
(Preset--
Actual
Actual
Value
Value) PST (Pushbutton 34)
0
0 Siemens AG Order No.: 6285 410-3AA02-OBAO E04.82 1-7
The mode selected will be Indicated by its respective lamp
SET UP
0’
IL/ SET UP (Lamp 1)
AUTO IR
n 0
l
Interrupt automatic (Lamp 2) and
AUTO Automatic (Lamp 3)

•l
0
Indication of the different operating modes can be seen on the basic displays.
a
I-8 E04.82 Siemens AG Order No.: 6285 410-3AA02-OBAO
0
1.6 Display select
0 In all modes with the exception of DIO the basic displays can be changed
I@ for the following displays by pressing a push button.
I L
For Sprint 8T and 8T , - Tool offsets ( pushbutton H54>

(Tool Offset = TO)
or
For Sprint 8M and 8MC
.I - Zero Offsets (pushbutton nr 53)
l ELI (Zero Offset
builder specific
= ZO)
az wet-i- as R parameters
data.
and machine tool
- Part Programme.
(P-art Programme = PP) (pushbutton nr 55)
- Machine data. (Pushbutton nr 49)

(Testing Data = TE)
a? well as interface signals and alarms
Order NO.: 6265 410-3AA02-OBAO E04.82 1-9

Siemens AG
1.7 Data Display
Layout : 8 lines
32 columns
The composition of the display (as shown - Automatic Sprint 8T) is identical
in all modes.
The tab line (1)displays the mode and the alarm numbers from the PC and NC,
It also displays.the programme number and active programme blocks,
Column
o,- 2 Mode indication (as shown AUT)
3 -7 Programme status indicator

8 - 12 Block number in the part programme
14-19 Sub - routine number with the number of runs

20-24 Block number in the sub-programme
26 -27 Alarm number from PC
29 - 31 Alarm number from NC
The lines 2 - 7 are dependant on the mode selected, The TO, ZO, PP and TE
displays remain the same In all modes.
(Exception : PP in'the auto and MDA modes)
l-10 E04.82 Siemens AG Order No.: 6285 410-3AA02-OBAO

The bottom tine (8) Is reserved for manual data input and maintenance alarms.
Incorrect MD 1 data will not be transferred,only underlined. The input can then
0 be cleared w i th the "CLEAR" push button(nr.44.)
As an indication the message :
CONTROL IN ACTION will be displayed.
This message is always displayed when the control Is not ready for an input
(e.g., Search, Re-file the bubble memory).
A large quantity of data can be displayed. In order to search for specific

information the following pushbuttons are available :-
h-l
LA-I
PAGE
(Page backwards pushbutton nr. 29 and

page forwards pushbutton nr. 28)
% Part programme displays are switched one block at a finej.

1/1
tihen pre-selecting: Selection of the pre-selected number
and the
El
cursor pushbutton
(cursor left pushbutton nr. 26 and
cursor right pushbutton nr 27)
SiemensAG OrderNo.:6ZB5410-3AA02-OBAO E04.82 l-11

Part 2
BASIC FUNCTIONS
-
2.1 Initial settings
Before the first control switch on, check that the control has been commissioned
by a qualified person.
Forthe following part set the switches to the following positions:
Memory Datb Source ( switch nr. 15)
I Optional stop (switch nr. 20)
8 0
(o(
I Single block (switch nr.'19)
0 @I 0
I Block delete (switch nr. 18)

Ia
LoI 0
I Dry run (switch nr. 17)
El 0
0
o/ 0
Spindle speed override (switch nr. 35) 100%
5FT
110
120
0
0
Siemens AG Order No.: 6ZB5 410-3AA02-OBAO E04.82 2-1
Feedrate override switch (nr.40) 100%
() Rapid override enabled (nr.37)
(for Sprint 8T/8T controls)
Rapid traverse override switch (nr36)

(for Sprint 8T identical to nr 40)
Keyswitch enabled (nr. 63)
0
0
Power on Press NC-on (pushbutton nr 64) for l-2 seconds
0 After switch on the basic automatic display is

displayed.
IO (I
0 1 2 3 4 5 6 7 8 0 10111213141616171819202122232425262728293031
1
2
3
4
5
6
7
8 I , !I II
Sprint 8~, 8~
0 1 2 3 4 5 6 7 8 9 10111213141516171819202122232426262728293031 *
1
2
3
4
5
6
7
a
Sprint 8M, 8MC
Page the display forward for the 8MC to display the other
six axes (pushbutton nr. 28).
with 8MC
Page the display backward (pushbutton nr.29) to return

to the previous display, 1,
.
*.
Siemens AG Order No.: 6285 410-3AAO%OBAO E04.62 2-3
The basic display for "AUT" shows:-
0
01 Mode
02 Programme file indicator 0

03 Programme status indicator
04 Alarm numbers PC and NC
05 Programmed feed
06 Programmed spindle speed
07 Actual spindle speed
0a Programmed tool number and direction number
009 10 Programmed miscellaneous functions
0 11 Actual feedrate
012 Actual position
013 actual value

Command difference
0
All position values nrs 00
12 have a decimal point when decimal point
readout is enabled. ( See point 3.9.13) With decimal point readout enabled
there are no measuring unit indication, With no decimal point readout the
measured units are indicated behind the least significant digit,
urn
Inch
q
q
II
"I"
MII 0
Deg = "D"
The actual feedrate 0 in decimal point readout is : per revolution = " PR "
or per minute = "PM"
dependant upon the programming,
Displayed with
with
G94
G95
=
=
"PM"
"PR" 0
with G96/97= "PR"
with G33 = DARK
with GO0 = "PM"
0
2-4 E04.82 Siemens AG
0
Order No.: 6285 410-3AA02-OBAO
With no decimal point readput the following Is displayed, after the dimensions:
pM = “M” e.g., MPR

- or inch = "I" IPR
The programmed feedra te @ is dimensionally the same as the actual feedrate.

Decimal point readout is dependant on user data ( see page 3.9.13)
Displayed : with GO0 = RAPID

with G33 = Dark
with G94 = F...
0- with
with
G95
G96/G97
=
=
F...
F...
Dependent on the machine parameter "670 is the reset state", feedrate and
increment must be input.
0- For example: 670 is thk reset state,

point, mode of operation
input resolution
increment "INC"
10m4 inch with decimal
-1 inch/min
F value = 10
I value = 10B4 inch
0-

2.3 Mode change, display selection
Mode change and display selection is as before.

The display contents will not be described.
8
131 The mode change appeares
mode pushbutton (as shown: MDI).
after
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031
pressing another
2
3
4
5
6
7
a
--..-.- In the MID mode the display ZO (zero offset) can
1.1I be selected.
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262729293031
with Sprint 8T, 8T

0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031
with Sprint 8M
{la} {I It might be necessary to cancel the input line

and to select the first
display.
zero offset on the
2-6 E04.82 Siemens AG Order No.: 628.5 410-3AA02-OBAO

~ with 8MC
As the amount of information which can be displayed with a seelcted display

is extensive, it must be stepped through with the respective page puschbutton.
In order, for example, to see the second zero offset, press the PAGE
pushbutton (no. 28).
To obtain the required information faster (e.g. additive progr. zero offset),
the NC has another search possibility.
R
I3 0 It may be necessary to clear the input line on the display.
0 N13 A search is initiated by dialling in the required information.
0
0
Siemens AG Order No.: 6285 410-3AA02-OBAO E04.82 2-7
and concluding the input with the Page pushbutton
-n I. _3 -3 4. -5 R- .7 -R -9 ~n~1~~W41516171819202122232425202729293031
.-.. .- .-
1
2
3
4
5
6
7
0
with Sprint 8T, 8T
A search is possible with all selected displays independant of the mode (exception:
the display PP = Part Programme in the Auto mode and MDA). I
0
0
Generally for the interaction of the mode/Display select, the following
applies :
0 1. Press the pushbutton for the new mode. The current selected display
Is retalned.
2. Press the pushbutton of the new mode again and the basic display of this
mode will be displayed.
3. If another mode is selected during this mode, on pressing the pushbutton,

only the new selection Is displayed, The mode d lsplayed has no further
bearing on the display.
0 Exceptions:
a) A new mode which has no basic display ( DIO 1 . The basic display of
this mode Is displayed.
E.G. Repeat the operations under point 2.3 and change the mode from ZO-
to 010.
b) The new mode is AUTO

The basic Auto display is displayed
E.G. Repeat the operations under point 2.3 and change the mode from
ZO to AUT.

On changing the mode ( as shown below REF = Reference Point
Approach / nr, 33) the display is retained. ’
Only the symbols for the new mode are displayed on the top Line
0 1 2 3 4 5 6 7 6 S 10111213141516171619202122232425262726293031
~+~112~3~4~5~.~6~718~
~2~+~1~2~3~4~5~.~6!7~8
I I I I I I I I II i I I I I I I I I I ; I
with Sprint 8T, 8T

a-
/B( Fur ther pressing of the reference point pushbutton results in the
) & bas ic REF display.
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031
1
2
?
0
6 1 II I I I I IL
Sprint 8T, 8T

c) The old display was PP in the auto mode or MD1 auto.
The basic display for the new mode is displayed because
~0 the new basic display is totally different.
e.g. s Select in the AUT mode the display PP.

On a change to MD1 mode the basic MD1 display can be seen.
Automatic and MDI-Auto may be interrupted by the MD1 and Set Up modes.
This change illuminated the automatic interrupt lamp (no. 2)
All other mode changes are only possible after reset.

2.4 Resets
0
The "Reset" pushbutton (nr. 23) resets the control.
Reset is generated by programme end (MOZ, M30) or via - 0
II%
Pressing the "Rewind programme start" Pushbutton (nr. 25)
Ia (Exception: reader will rewind).
or via
Pressing the "Rewind to Main Block" pushbutton (nr. 24)

II
ml
0
0 (only with 8MC) (Exception: Reader will rewind and the
programme status indicator will be set to the stated block number).
0
or via
w Changing the Data Source Switch (nr. 15)
The reset pushbutton is effective immediately and stops all transfer of data 0
and working in the part programme. (Stop the Drives).
reset the following information is lost or is set to the reset condition
th Sprint 8T, 8TE

N,G,X,Z,I,K,A,B,L,M,S,T,H,F-Functions
0
i th Sprint 8M
N,G,X,Y,Z,U,I,J,K,A,B,L,M,H,S,T,F, D-Functions
th Sprint 8MC
N,G,X,Y,Z,U,V,W,A,B,C,P,E Q I J K L M H S T F D-Functions
YYYYYYYYYYY

- Reset cancells:
0 -
-
Command/Actual
Dwell time
value difference
l - Number of runs in sub-routine

- ?rogrammable zero offsets (G59)
- Programme status indicator (not with "Rewind to Main Block")
- All alarms (static alarm must be cleared before resetting)
- Automatic interruption offset

- programmed 692 offset
Remain unaltered:
- Entered programmes in programme memory
- Settable zero offsets
- Tool offsets
- R Parameters
- Actual values
- Programme file indicator
- Search status'indicator
- Preset offsets
0 - Programmable tool length (692 I... K.. .) for SINUMERIK 8T/ Sprint 8T
As well as the general reset there is a restricted reset operation in all modes
#
Cl1
(j, It may be necessary to clear the input line.
0
cl0
.- Decimal Point pushbutton (nr 43)
r4.-1 Reset
Reset
Pushbutton
of all
(nr
non-critical
23)
alarms and messages
SiemensAG Order No.: 6ZB5 410-3AA02-OBAO E04.82 2-13

2.5 Set Up
2.5.1 Reference point approach
REF mode
After switch on of the machine, a reference between the measuring

system and machine is established.
Initially the NC must be in the Reset state before selecting the REF
mode, otherwise Alarm 511 is displayed, A possible preset value may be
automatically lost on return to the reference point which is the same
as NC switch on, if the machine parameter is not set.
1-81 Mode : Reference point approach
(1 In those cases where another mode was previously

selected
0 1 2 3 4 5 6 7 9 9 10111213141516171519202122232425262729293031
1
2
3
0
4
5
6
7
8
With Sprint 8T, 8T.
0
0
2-14 E04.62 Siemens AG Order No.: 6ZB5 410-3AA02-OBAO
Line 2 : Reference point approach speed
l * Line 3 : Display of the axes which have reached the
0 reference point
Line 4 - 7 : Actual value ACT and auto interrupt offset

(reset) OFF (as under point 3.1.4).
0 1 2 3 4 5 6 7 0 9 10~1121314151617151D2021222324252627252WO31
1
2
3
4
5
6
7
8
With Sprint 8M, 8MC
Paging ,-the display on the 8MC will display the other

axes (Axis definitions are set with machine data).
0 With Sprint 8T, 8T
pq-q On pressing the required direction pushbutton (nr.38 1

the selected axis moves and then automatically stops
z+ z- in JOG mode (Machine data)
Dn
With Sprint 8M, 8MC

0
On the Sprint 8M, 8MC the axis selector switch (nr.41)

selects the axis.
Feed hold should not be active.
Siemens AG Order No. 6ZB5 410-3AA02-OBAO E04.82 2-15

The selected direction before start of the move is checked, (’ Wrong direction:
6
The operation will not take place.. There is no movement). 0
The reference point return for the axes must be done sequentially, 0
The actual value counter of the axis just moved to the reference point will be
set with the value of the reference point co-ordinate.
Feed Stop (nr. 60) and the feedrate override switch (nr.40) are active. The
rapid traverse enable pushbuttons (nr.39) do not work.
The Reference Point Return speed can be altered ( see point 3.11.1).

0
2.5.2 Feed and Rapid Jog
0
JOGmode (Feed/Rapid)
(possibly 2 pushes of the pushbutton as for point 2.3)
0
m
-- "Set UP" lamp comes on (no. 1)
0 1 2 3 4 5 6 7 8 9 10111213141516171619202122232425262726293031
with Sprint 8T/ 8T
_ .-- .--. -.
0 I 2 3 4 6 t? 7 6 9 10111213141516171619202122232425262726293031
1
3
4
5
6
7
a
with Sprint 8M/ 8M
The display is the same as the automatic display

but without the actual speed (see 212)
Additionally in line 2
The increment of the
handwheel 1, IO, 100
(see point 2.5.3) is displayed.
Instead of the command/actual value difference DIF
the auto interrupt OFF indication will be displayed.
(See point 3.1.4)

(1
axes
With the
can be d i splayed
8MC the display
by press i ng the
of the other
“Page”
six
pushbutton.
with Sprint 8T, 8T
Direction pushbuttons
With Sprint 8M, 8MC
Axis selection switch (e.g., Xl
BEI Direction push buttons
Feed ho 1d (nr.6) should not be active
0traverseIn orderpushbutton
to rapid traverse,
can be pressed
the force
( nr.
rapid
39).
II The traversing
overr i de
speed
(nr.40)
can be overriden withthe feedrate

with Sprint 8T, 8T
Ilf traversing at rapid traverse with the toggle

switch (nr. 37 1 in the rapid traverse override
position, the rapid traverse override ( nr. 36) is
active.
Jogging 2 axes simultaneously is possible. The axes move as long as the

direction pushbuttons are pressed, The feedrate value F ( see point 3.11.5)
and the rapid traverse value (see point 3.9.12) can be entered or changed
via the control operators panel.
E04.82 2-19
Siemens AG Order No,: 6285 410-3AA02-OBAO
2.5.3 Moving with the handwheel
The handwheel moves the axes in the same manner as JOG.
Handwheel movement is selected in the JOG mode. Just as

-
4vk
r-l -- Feed and Rapid JOG.
0
LLQI
- -.-
"Set UP" lamp (no. 1) comes on.
The incremental resolution (1, 10 or 100 increments per division,

increment = 10m3 / division) will be displayed under I. The
incremental resolution can be altered to any desired value
(point 3.11.6)
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232426262726293031
0
e.g. s with Sprint 8T/ 8T
L 1
WO
--.
Feed Stop (no. 6) should not be active.
Handwheel movement is possible

are fitted).
in two axes simultaneously
When handwheels are fitted
(when two handwheels
there are also direction pushbuttons
-
for Jogging. The direction buttons are given preference to the handwheel, if
both are in operation.
-
0
- A mixture (1 axis with handwheel, 1 axis with directi on pushbuttons) is not
possible.
a- In
switch
the cases
for
where
axis
only
selection.
one handwheel is fitted it is necessary to have an address
with Sprint 8T, 8T : Switching : X Address - Z Address
with Sprint 8M, 8MC : Switching : Selection swi tch left
Select ion swi tch right
a-

2.5.4 Incremental Jog
Incremental jog mode can be used to move off the contour or to set up when
a handwheel is not fitted. It is a defined parallel axis movement.
The increment I and feed value F must be entered or can be altered

(see point 3.11.3 and 3.11.4). The values remain stored. Input is only
possible with the basic display.
+I
l-l
--.
INCR mode.
(Possibly 2 presses: compare with 2.3)
--_.-.-..- "Set UP" lamp (no. 1) comes on
La0___-.--.
with Sprint 8T/ 8T
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031
with Sprint 8h/ 8M
The display is similar to the JOGmode display
(3 with the 8MC display

can be seen by pressing
for the other six axes
the "Page" forward push-
button. The input of the I and F values is only
possible with the basic display (page back!)

with Sprint-8T, 8T
Press the required direction pushbutton
with Sprint 8M, 8MC
Axis selector switch (eg., Xl
m
__. Direction push buttons
m Feed Stop (nr.6) should not be active’.
The incremental movements follow each press of the appropriate button and are
fixed distances, or result in the entry mode, (Machine Data).
The feedrate override switch is active.
SiemensAG OrderNo. :6ZB5410-3AA02-OBAO E04.82 2-23

2.5.5 Input of S, T, H, and M Functions during the “Set Up” mode ( overwritinq
the stored data) 0
0
The functions
- s Spindle speed
- T Tool number
- H,M Miscellaneous functions.
can be entered in the automatic mode.
For example, before the next tool change.
WARNING: In this example using JOG mode to move to the tool change position.
cILO (1 Key switch

(dependant
Feed hold
enabled (nr.48)
on machine
(nr.60)
data)
Spindle Stop (nr.58)
1 II
for safety.
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031
e.g. with Sprint 8T, 8T
0
TlO I npu t the toot number....
and
Cone t ude the input with the input pushbutton (nr.47)

The function in the bottom Line of display will be
transferred and simultaneously directed to the PC.
Spindle
The S function is enabled with “Spindle Start”.

( pushbutton no 59)
Overwr i ting the stored data is poss lbte in the modes:
JOG
INC
RPS

2.6 Program Memory
')
There is a programme memory. The division of the memory between part

programmes and sub-routines is automatic within the NC. (No operator
intervention is necessary).
Part programmes can be numbered and are' identified as follows:
$1234, LF
I
I Four digit part programme number
Up to 99 part programmes can be simultaneously stored.
Sub-routines are identified by a three digit number,
L123
Three digit sub-routine number
Up to 99 sub-routines can be simultaneously stored.
A part programme without a programme number is numbered as zero internally

by the control. This number is neither displayed nor punched out. Only
one part programme without a part programme number can be stored.

2.6.1 Refiling the bubble memory
0 Controls not fitted with a bubble memory ( & 32000 characters of tape memory) a
0 are not dealt with i'n'thissection.
With "Bubble Memory" in order to reduce the accestime to the programme corrections,
the corrections are stored after the respective part programme.
Approximately 10% of the programme 1ength is available for the corrections.
~
If the free memory area is filled w i th corrections it is necessary to refile the

"Bubble Memory" .
(A further 10% of memory area is aga in inserted).
Reset
MDI mode
"Minus" (numeric keyboard pushbotton nr. 43)
Q
131
Edit (pushbutton nr. 46)
The input line of the readout displays a warning

which disappears on completion of the re-filing.
The refiling takes approx. 5 minutes.

The last entered programme can be corrected as necessary,
When a programme is reset it is declared to be invalid, and is listed as such,
The space left ~$11 be filled again after reorganisation of the bubble mmory.
0-

2.6.2 Display, Reset and Search of programs
0 0 1 2 3 4 5 6 7 6 0 101112131415161~161fl2021i2232425262726293031
0 P!J I I I I I I I I I I I I Ill I I I I I1
131
6
7
8
The basic MDI display displays in
,Lines 2 - 7 ,
- remaining memory capacity available ( as shown 250000 CH,

CH = Character, 1 CH = 1 tape character)
- available part programmes against %‘s .,.,

.::.:
(with their respective lengths) ‘8,’e.*I,
‘,,.s“:
T,.,:‘..I::
- available sub-routinesagainst L address

(with their respective lengths)
The basic display WILL not permit inputs or a search.

Only a reset of a programme or a refile of the “Bubble Memory”
(see 2.6.1 1 is possible.

Reset:
Keyswitch enabled (no. 48)

dependant on machine data
I\
%5 Input the program number
Conclude with the "Cancel" pushbutton (no. 45)
q// The program will be reset. Sub-routines

in the same manner (e.g. L5 cancel)
are cleared
pxxxx In order to reset several part programs
$YYYY
II
All part programs from the number XXXX to YYYY
//.I
@I
are reset (in ascending numerical order).
‘-7
L.
Sub-routines are cleared in the same manner (LXXX LYYY).
The reset of machine tool builders fixed sub-routines

can be disabled with the PC signals "Fixed Cycles Lock".
During reset in the Bubble memory, programs are not cancelled

directly, but declared unvalid: instead of program-no. "?????"
appear. Final reset by "re-organization of Bubble memory"
(see point 2.6.1).

Select part programme (Pushbutton nr. 55)
0 1 2 3 4 6 6 7 6 9 1011121314151617161920212223242526272629~31
1
2
3
4
5
6
7
a
The readout probably already displays a stored
par t programme nr (as shown above % 10) (End of block LF=*c)
0 % 50
%
El
Search for programme % 50 for example
Search for block number N15 for example.
N15 Before the required block number is searched for
q-gl a search for the respective programme is necessary
On pressing a "page" pusbutton, (Page forwards
nr. 28, or page backwards nr. 29) the display will
0 change one block at a time.
The "Cursor" pushbuttons will shift the cursor to
F-El a programmed word. (Cursor right, Left nrs 26,271 ,

2.6.3 Entering data to the memory via the keyboard.
1-J
Keyswitch enabled ( nr. 48 1
-
I) dependant on machine data.
MDI
Select PP (nr. 55;
%lOO The new input of a programme follows the selection

of a programme number.
not be currently used
The
In the
programme
memory,
number must
0-
( In this case %lOO)
For sub-routine programmes, similar handling

applies ( e.g., L123)
With the previously stored programme $100
see
$100
the
is
display
not
below ( Line
in store, the first
2).When
block
a programme
"% 1OOLF" 0
( or L12300) will automatically be stored and
displayed on line 3. The programme blocks
can now be entered via the operators keyboard.
N5 GO0 G91 LF Example: enter information

0 1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031
0-
1-31 Conclude
1
with the "lnput"pushbutton
0 1 2 3 4 5 6 7 8 9 101112131415161719192021~23242526272.9293031
(nr. 47)
2
3
4
5
6
7
0-
2-32 E04.82
8
Siemens AG Order No.: 6285 410-3AA02-OBAO

0
.Foll.owing the.entry of t’he flr$t end of block (LF)
0 new block numbers in mul.tipLes, of fJve are automatically
generated, This.means the operator must only enter the
0 number of $h& ‘first block. We recommerid the block
number N5.. Thb generafed information can be cleared
with “CLEAR” pushbutton (nr. 44) and newly entered.
I) The Clear pushbutton (nr.44) clear input,

will reset MlO.
Single words can be entered and transferred with

the “input Pushbutton”.
TO101 SIOO FlO LF
0
1-31 After entering LF the input pushbutton must be pressed
GO1 X10 LF
GO0 X40. 250. TO LF
0 i 2 3 4 5 6 7 a 9 101112 13141516171a19202n2232425262728293031
Ill lllll
El
M30 LF
The final. sub-routine programme information

entered Is not M30 but Ml7 (End of sub-routlnej.
Siemens AG Order No.: 6285 410.3AA02-OBAO E04.82 2-33

When the display is full of entered blocks they will be moved upwards.5 lines
(= 160 characters; on the display are for the use of NC blocI&.
In spite of this, some possible block configuration with permitted Lengths -

of 12Ocharacters are not fully displayed. When this hinders operation the
following is recommended:
By entering an “LF” to split the block into two, where the second block
has no block number, both blocks can be changed so that an effective NC programme
is defined.
For entry of data, the complete input line can be used.
Entry errors on the input line can be cleared with the “CLEAR” pushbutton 0
(nr. 44). The last word on the Line in all cases is cleared.
Following programme or correction entries, the block length ( 120 characters)
and the amount of free programme memory retaining is checked. Incorrect
conditions will give an alarm.
Incorrect conditions will prevent the transfer of data from the data input line,
The input line is cancelled if the program is changed by either insertion

(input key), modification (edit key) or cancellation (cancel or clear key)
In order to avoid operating errors (e.g. pressing cancel key instead of
edit key), it should always be checked via the display whether the correcti on
was effected (see chapter 2.6.4).

2.6.3.1 Input into the memory over keyboard with operator's aid
0
During the input of sub-routine programs, respectively,cycles, over the display
of the control in the operation mode MD1 PP, the operator can see the name of
the R parameters which are defined for the definition of the sub-routine program
and the number and meaning of the R parameters which are defined for the
definition of the sub-routine in clear words on the display of the control, if
he inputs the number of the sub-routine program he wants to choose.
The operator can fix the text he wants to display and the format of the
R parameter value himself. The text can be programmed in foreign languages
as well, if the requested signs can be displayed (see programming instructions:
cycles - freely programmed).
The operator's aid can be selected or cancelled over the bit-orientated user
datum SE2, bit 7. Over another datum SE2, bit 6 it can be selected, whether
the displayed text shall be stored in the program memory or not (see point 4.5).

YIO’
0
Keyswitch enabled (no. 48)
i dependent on the machine data
P!J
I
131: iI
MD1
qr Selection display PP (no. 55)
%
100 Open part program
5h
e.g. % 100
Input of block information by hand, except sub-routine programs (such as described

in point 2.6.3)
Example: Input of the sub-routine program number for

s-s- m-s
the tool changing cycle Z. The call-up of
a sub-routine can be input with and without
a block number and without giving the
repetition number of the sub-routine.
L 071 LF
By inputting LF the clear text is displayed

in the input line.
II
With the clear pushbutton no. 44, the -
cycle call-up can be cancelled.
By pushing the input button no. 47 the input
0-
line is taken over on the'display as the next
program block; the R parameter which has to be
programmed first is displayed in the input
2-36 E04.82
line in clear text.
a
(1 Clear pushbutton no. 44, if the displayed
R parameter has already be taken care of in the
program (leave out a parameter). The next
500 Input of the no. -value for the safety zone Z.
3
4
7
8
,"
By pushing the input button, the R parameter ..
is taken over into the display before the ',
cycle is called up and the R parameter which has
to be defined next is disp‘layed in the input
line in clear text.
Is the input value different from the defined

format, the value in the input line is under-
lined. The value can be cancelled with the
clear pushbutton.
If all parameters are taken care of, the

operator's aid stops. The next block number
is build automatically in the input line.

2.6.4 Proqraml correct ions
0 Keyswitch enabled (nr. 48)

(Dependant upon machine data).
2.6.4.1 Insertion
In the previously entered programme %lOO of the block
N16 x 20. ZlO. LF

should have been entered
Select the programme as described under point 2.6.2
rmIl
The page and cursor pushbuttons are operated
to being 1the cursor in front of Block N20.
0 1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031
1111111111111”““““““”
EIEI 3
4
lml I I I I I I I I I I I I
N16
x20.
Block N16 is inserted into the input line of the
ZlO.
display.
LF and transferred with the”lnput” pushbutton.
-
‘0 1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031
1
2
3
4
5
6
7
8,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
single words can also be inserted.

0
2.6.4.2 Chanqinq a single word
In block N16 the value Z 10. should be changed to 220.
Select the programme as described under 2.6.2
The page and cursor pushbuttorsare operated

to bring the cursor in front of the word to
be changed. In this example ZlO.
An example of an incorrect entry. Enter

x20. instead of 220..
and conclude the Input with the “Edit” ’

pushbutton (nr.46)
0 1 2 3 4 5 9 7 9 9 10111213141516171919292122232425262725293931
1
2
3
4
5
6
7
6
This incorrect entry will be underlined because

the entered address does not correspond to the
address to be changed. This information will no t
be transferred to the memory.
The “Clear” pushbutton (nr.44) cleaqs the

incorrect entry).

220.
4
13 Changing ZlO. to 120.
Single words to be changed can be entered on the input line,
Only the numeric value of an address can be changed.
Where the address is to be changed the old word must be deleted and the new word
entered .
2-40 E04.82
2.6.4.3 Cancelilng a single word
In block N16 the command X20. is to be deleted.
Select the programme as described under 2.6.2
P--El With
in
the
front
page
of X20.
and cursor pushbuttons move the cursor
0 1 2 3 4 5 6 7 6 9 101112
1lablIrll
Enter the address X and conclude with the’
“Cance 1” - pushbutton (nr.45) The X command is

deleted.
LF cannot be deleted (only when a complete block is deleted, see point 2.6.4.4).

2.6.4.4 Cancelling a complete block
Block N16 should be deleted.

-
Select the programme, as described under 2.6.2
With the page and cursor pushbuttons move the

cursor in front of the block number N16
0 i 2 3 4 5 6 7 a 9 101112 i3i415i617lal9202l2223242526272a29303~
1
2
3
4
5
6
0
7
a
N16
Enter the block number and press the
“Cance 1” - pushbutton (nr.45) block N16

/r
KY will be deleted.
Where blocks have no block numbers NO must be entered,

2.7 Zero 0f.f set
0 2.7.1 Reference Point
The respective reference point co-ordinate values will be entered automaticalLy into
the actual value memory counter after return to the reference, point.
The reference point co-ordinates are the fixed distances between the reference
point R and the machine zero point M.
Chuck Workp iece

A I
-ZMR
<
Drawing reference point
Reference point
M =, Machine zero point
0 w
R
=
=
Workpiece
Machine
zero
reference
point
poi nt
WR = Workpiece reference point
XMR, ZMR, usw = Reference point co-ordinate for respective axes
XMW,ZMW, usw = The sum of all zero point offsets for respective axes.
L-ZO = total values ZO(G54..G57) + add, ZO (G59)

-
+ ext.ZO (PC) + add.ext.Zo(PC).
0
0 Siemens AG Order No.: 6ZB5 410-3AA02-OBAO E04.82 2-43
If it is necessary to change a zero point, it can be done via the
keyboard in the PRESET mode (see point 3.4), thus changing the
actual value store in the control. This defines a new, artificial
machine zero point (control zero point),
The programmable 692 function can also set the control actual value counters
(see programming manual). When setting the actual value stores with
692 X..... 692 Z.... etc., care must be taken such that the re-entry point
in an interrupted program is correct. Actual value setting with 692 X etc.,
is only recommended in special cases. Normally the zero point offsets 654-657
and G59 are recommended.
With a user datum (see 3.9.13) the actual value of the saddle reference point
referred to the control zero point(machine actual value).
or
the actual value of the tool tip to the workpiece zero (workpiece actual value)
can be displayed (compare point 3.14).

2.7.2 Settable Zero Offsets (XMW,........)
0
The actual memory and the position readout are referenced to the machine
zero M after a reference point approach.
The part programme for the workpiece is referenced to the workpiece.zero.
The machine zero point M and the workpiece zero point must not be identical.
Dependant upon the nature and the size of the workpiece the distance between
the machine zero point M and the workplece zero point can be varied.
0 So that
programme,
the
a
variable
settable
distance
zero
XMW does
offset (ZO)
not
is entered.
have to be referenced
In the programme
to, in the
blocks
part
the settabte zero offset distance will be included in the axis commands every
time that ax is is programmed.
WARNING: Zero offsets are always taken into account ( in absolute or

Incremental programming). When a programme is run and the first
move is in incremental the operator should ensure
the settable zero offset has been cancelled.
SiemensAG Order No, *6ZB5410-3AA02-OBAO

* E04.62 2-45
2.7.3 Measuring the zero offset
Ona return to a reference point the actual value counter

is referenced to the machine zero point M.
After setting up the workpiece the slides are jogged to the workpiece zero
W or to the workpiece reference point WR.
Is the workpiece zero point IJ reached ? Calculate the settabte zero offset
with the following formula:
Settable ZO = Displayed position - toot Length

I
e.g. ,[-I
If the workpiece reference point is joggkd to the workpiece reference point,

the formula is :
I
Settabte.
(Workpiece
ZO + Displayed
reference point
position
/ workpiece
- Toot Length
zero point)
- Different
XMW = XMF - XTF - WR

2.7.4 Readout, cancelling and entering the settable zero offsets
2.7.4.1 Readout of the settable zero offsets
Information is on ZOF display
Key switch enabled

(1 input dependant upon machine data
0 MDI mode for input
Select ZO di splay (zero offset)
0 1 2 3 4 5 8 7 8 B 10111213141516171819202122232425262728293031
1
' 2
3
4
5
6
7
6
.
with Sprint 8T, 8T
With Sprint 8T, and 8T, there are two zero

offsets ava table for the two axes.
Nl, N2. An N address with the identification

numbers 1 and 2 for zero offsets 1 and 2
called -up from the programme with G54, G55)

0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293"1'
10111213141516171619202122232425262726293031
1
2
3
4
5
6
-
7
6
with Sprint 8M
With the Sprint 8M there are four zero offsets

available for the four axes,
Nl . ..N4. An N address with the identification 0

number 1 - 4 for zero offsets 1 - 4.
called up from the programme with G54...G57)
: ”
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031
with 8MC
With the 8MC there are twelve zero offsets available
for the ten axes. G54 - G57 respectively for
groups 1 - 3
(refer to the programme manual and the interface
description).
2-48 E04.82 Siemens AG Order No.: 6ZB.5 410-3AA02-OBAO

GROUPS ,
I
I’ I 1 I
654 Nl N5 N9
' 655 N2 N6 N10
656 N3 N7 Nil
657 N4 N8 N12
with 8MC
Nl . ..N12. An N address with the identification

number '1. ..I2 for zero offset 1...12
To simplify entering data, only the capital

indent-number (as shown in the previous display
drawing and indicated by the cursor) is
displayed. This number is automatically
generated in the input line of the display.
in order to search for another number

clear the present address with the "Clear"
pushbutton (no. 44) and enter the required
N3
number.
(e.g., search for N3)

2.7.4.2 Cancelling the set-table zero offsets
With the page pushbutton move the cursor to the

required number (e.g., Nl)
Nl Entering Nl
0 1 2 3 4 5 6 7 8 9 1011121314151617181920212223242528272~"='~'
nlrl I I I I I I I I I I I I I I I I I I I
with Sprint 8T, 8T
E5l
on concluding with the “Cancel” pushbutton (45)
// the first zero offsetsfor aLL axes is reset
2.7.4.3 Entering a settable ZO
,m0 With
requ i red
the page
number
pushbuttons
(e.g., Nl)
move the cursor to the
x 1000.000 Enter the X value and conclude with the “Input”

pushbutton (nr.47) The new X value will be trans-
1-31
ferred. 0 1 2 3 4 5 6 7 8 9 101112131415161718192(121~~~'1~"~=~~2728293031
1 bninlri I I I I I I I I I I
The different axes values,can all be entered at the same time(eg., X.. . .Z.. .I, restr.ictec?
the input line length on the display.

0
It is only possible to alter the values in the MDI mode.
0 The corrections display can also be seen In the Set Up mode and AUT.
0 For programmable zero offsets and external zero offsets see point 3.9
A general reset of zero offsets is not possible.
2.8 Tool offsets (TOj
Differences of the two displays,
WEAR Display of the TO - wear value (WEAR)
GEOM Display of the TO - length, radius and tool type

.
(Geometric value (GEOM) 1
WEAR GEOM
Select with address (es) T NT
D ND
Input Incremental Absolute
Adjacent to the di splay is the pushbutton for displaying tool offse ts,
this is used when changing the offsets or re-setting the offsets.
Changes are only p ossible in MDI mode.
2.8.1 Display of offset values

-
Key switch enabled. ,
0 Input dependant upon math ne data
MDI mode
(1 for entering data
Select TO ( Tool offset) for Sprint 8T, 8T

I 1
*OR
Select TO for Sprint 8M, 8MC.
SiemensAG Order No. 6ZB5 410-3AA02-OBAO E04.82 2-51

0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031
1
2
3
WEAR display 4
5
6
-
7
6
with Sprint EIT, 8T
Tl - T32 : Tool number for tool wear values

l-32 (X = X wear value)
(Z = Z wear value)
with Sprint 8M
with Sprint 8MC without radius B
Sprint 8M :
Dl - D99 Tool wear values
(D = Length, B = radius)
*8MC:
Dl - D199: Tool wear values
(D = Length, -No rad ius B!)

To simplify entering data only the ident. number
I/j
4
( in the previously pictured display TI or DI)
i is indicated by the cursor. This number is automatically
I T3 OR D3 generated in the input line of the display.
[] To search for another number clear the present address

with the "Ctear" pushbutton (nr. 44) and enter the
Geomet
ry display required number.
(eg search for T3 or 03).
The geometry display (GEOM) alternates with the WEAR
0 display.
A search is generated with the address NT w ith

Sp'rint 8T, 8T or ND with Sprint 8M, 8MC and the
NT2 OR ND2
respective number.
with Spr nt 8T, 8T.
0
Tl - T32 : TO number for geometry values
1 - 32.
(X = length
(Z = length
in XI
in Z)
-
(B = radius)
(A = Tool tip , refer to point 2.8.2.1)
Search with NT1 . . . . NT32
NT33 Programmed tool Length

(G92 I...K . . ..I
0 1 2 3 4 5 6 7 9 9 10111213141518171b19202122232425262729~~31
1
3
4
7
6
with Sprint 8M
with 8MC (without radius B)
Sprint 8M.
Dl - II99 : TO - Geometric values
(D = Length)
(B = radius)
Dl - D199 :TO geometry values

(D = length, -no
radius B!)
Search w ith ND1 etc.,
a-
0
2.8.2 Entering offset values
2.8.2.1 Position of the tool tip point
(mly for cutter radius compensation Sprint 8T, 8T)
I--ZPF 4
P = Theoret ical tip point

S = Cutter radius centre point
= Cutter radius
RS
In order to calculate the equidistant points (left or right) the control needs a
fourth value of toot offset , describing the position of the cutting edge.
There are nine codes in total which define the position of the toot tip
“P” with respect to the cutter radius centre point ‘5”.
Line of sight is always from S to P

2.8.2.2 EnteringKhanginq a known offset value
Select the required number with the page and

cursor but ton.
The Ident. number is automatically generated.
Address pushbutton
X, Z, D, A, B
O,l . . . . . . . . . . . . . ..I 9 Numbers ( des i red value)
j-31 “Input” pushbutton
The different value under an indent. number can all be entered at the same
time ( e.g., X... Z... B.,. A...). Restricted by the input line length
on the display.
For “WEAR” the input is additive and for geometry (GEOM) absolute.

2.8.3 ocancellinq offset vilues.
The WEAR and the GEOMETRY memories can be cleared, but not at the same time.
2.8.3.1 Cancelling an offset value
mEl Search
“Cursor”
(e.g., NT5
(chapter
pushbuttons
with
2.8.1)
Sprint
or with
select
8T,
the
8T)
the “page”
required
and
number
The Ident. number is automatically generated,
Tl5l II I I II I II I II II I I I I I I I I I I
“Cancel” pushbu tton
Gecxnetric values under T5 for X,Z,A,B are cancelled.
“Cancel” pushbutton
Wear values under T5 for X and Z are cancelled,

2.8.3.2 Cancelling part of, the .wear memory
-
Resetting part of the wear memory is similar to resetting a single offset
value.
Instead of entering the'same identification number another identification
number is defined. The values between the current number and the entered
number will be reset.
Example: Tl .., T32. wtth.8T/Sprint 8T

Dl . . . D99 with Sprint 8M
Dl . . . D199 with 8MC
The cursor is set to Dl. Dl is automaticaLLy
generated in the input line of the display.
a-
Input D50 l
'0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031
1
2
3
4
5
6
0
7
6
The "Cancel" pushbutton will cancel all values

// between Dl and D50.
•l
i'
2.8.3.3 Cancelling .pWt Of the geometry memory
‘.Part of the wear, memory is reset as described under 2i8.3.2 (wear memory)
Address used : NT... (with sprint 8T, 8T)

or ND... (with Sprint 8M, 8MC)

2.9 Automatic. mode
0 The control calls up the programmebtocks one after the other and executes
0 them.
and executed.
After a block has been executed the next prepared block is read in
IIll
A prepared block" means axes movement programmed in this block are
calculated to include " Settabte zero offsets" and ' Toot *Offsets ;".
2.9.1 Data sources
Data sources
- internal NC working from programme memory (MEM)
- tape (tape)
- ext. source (EXT) (e.g., DNC)
The data source Is selected with a switch (15)

Tape D m mi (As shown,MEM is selected) ,
Ext
,'the following descriptions the data source (MEM) I s selected and refers to the
nternat programme memory. ( Tape and ext, see points 3.5/3.8)
a-
0
2.9.2 Operating sequence in the program mode :
Setting the program number
Store the following exercise programme in the programme memory (see point 2.6.3)
% 20 LF
N5 Ggl Gg’4 GO1 FIOO LF
NlO X-10. Z-lO.LF
N15 X+10. LF
N20 Z+lO. LF
N25 Ggl FIOO LF
N30 GO3 X0. ZO. I-5. K-5. LF
N35 MO2 LF
Preposition the machine in the "JOG" mode ( see point 2.5) to a point where there
is no risk o a coltision. Re-define the axes addresses and dimensions as
necessary .
I, ./
Before start ng to work from a programme,the programme status indicator must be

set at the required number. -
[I in those cases when the control is not in "Reset"
Automatic mode
Automatic Lamp (nr.3)

0-
Input the required programmenumber
-
0
The programme is started after the "Cycle" push
button has been pressed.
Lamp: "Programm running lamp comes on"( nr.4)
The previously mentioned programme example starts to
run. The tool reference point first describes a
triangle and then a circle.
When working over the serial interface keept 3.5) automatic from reader, the
programme number will be transferred to the programme status indicator after the
"Cycle" start has been pressed.
0m 0 l
In the
the
lamp
above
machine
"programmed
example
will stop
stop"
in block
after
(nr.9)
N15 MOO was read
completing
comes on.
the move.
in and
The
The operator can now change or as directed from the part

programme print out make a manual intervention (e.g.,
a change tool 1.
13)
After press ng the "Cycle" pushbutton the next block is read
0 I
l
I
in, calcula ted and executed.
. I++@/ Dur ing

(nr .5)
movements
comes on.
the Lamp'Motion (not in pos it ion)"
SiemensAG OrderNo.:6i!B5410-3AA02-OBAO E04.62 2-61

2.9.3 Automatic modes .
During a working programme the switches
-0
- " Optional stop"
0
- ” Single block”
- “Block delete”
are effective
2.9.3.1 Optional Stop "On" (switch nr.20)
The programmable programme stop MO1 is active,and

following a block containing MO1 or M&l the
“Cycle” pushbutton must be pressed to re-start
the machine.
2.9.3.2 Single block (switch nr. 19)
Single
Each time the I1 Cycle” pushbutton is pressed
lo,l .
the next
calculated
programme
and executed.
block will be read in,
Blocks without axis commands e.g. 9 the par

programme number itself, blocks w ith only
auxilliary functions or parameter calcu tat ons
are single blocks.
2.9.3.3 Block delete (switch nr. 18)
Skip
The blocks marked 'I/" wilt not be used
within the programme.

.I0 Input/Output of dais via ihe serial inI!-r-lace
,lO. 1 Interface, irlterfacr? equipment

. ..
Two interface connectors are available for serial transfer OF data.
Connector
------- 1
Full duplex 20 mA, line current Established by links on the

RS 232C ; V24 to DIN 55020 conwctor plug
Connector 2/3:
0 ------e-------
Half Duplex: 20 mA 1 ine current Established by links on

Fu 11 Du.p lex: RS 232C ; V24 to DIN 66020 the connector plug
For 20 mA devices the links are added to determine whether the device is
ACT I VE or PASSIVE.
Selection of input or output devices via the'second connector is set with

“Mach i ne Data” . Inputs/Outputs are only possible to and from the internal memory.
A second device identifier csn be defined for connector 2.

he second device identifier is sctivsted with setting dstum
e
N37 SE3 bit 0.
The following dev ces can be connected:
TTY : Teletype (Hal f Dup lf?X)

PTR : Reader
PUN : Punch
R/P : Combinations of Reader/Punch devices, (e.g. Teletype (full duplex) or PT.80).

2.10.2 Basic display for Data Transfer (D.10)
0
{) DIO only possible in the “reset” condition 0
DIO mode data transfer ( pushbutton nr. 51)
, Display ,of D IO basic d SpLay

0 1 2 3 4 5 6 7 8 9 101112131415161718192021222324~~~~~~~~~~~~~~ ----. -------.
i 111111111111111111111
2
3
4
5
6
7
8
Line 2 I EJ FROM PTR j 31 TO
Input
Connection
(as shown
Connection
l-
from--l
1
reader)
2
T
(as shown Reader/Punch combined)
output to
Connection 1
(as shown reader)
Cursor to output connection 2
Connection 2
( as shown Reader/Punch combined

The cursor can be moved so that
- Input or output and

- connector 1 or 2 can be selected.
(As shown: output via connector 2)
As in the previous example, it is only possible to output

to connector 1 (Teletype).
Line 4: Indicates the information to be output or for

defining how the input information is to be
recognized.
With PP: part-program-no. (e.g., output part-programs I-5:

PP %I %5 or
sub-routines 0 4 - 0 7: PP LO4 LO7)
TE: Machine data (TE)
ZO: Zero offsets (ZO)
TO: Tool offsets (TO)
lo Line 5: amount of free memory
Siemens AG Order No.: 6ZB5 410-3AA02-OBAO A04.82 2-65

2.10.3 Entering program3
In order to make possible automatic information input, the different types of

data are not dependant on switch positions but on data recognition. -
For the format and numbering of the
- part programme
- sub routines
- user data
see the programm ing manual.
0
0 Reset 0
c+ DIO MODE
131
.‘n
-.II-I Fl
L 1
Input, selected connections
_..I
131
Start data transfer (Pushbutton nr. 52)
After start data transfer warning

"CONTROL IN ACTION"
is displayed, on the input line of the display
and on conclusion of the transfer the message
disaPP@ars. Alarm 238 is generated when data is
not received from the reader within 20 seconds,
During this time the "Reset" pushbutton (nr. 23)
does not work,
When storing information, the end of information criterium (exception: Recognition

of errors see point 2.10.4).
With a reader with reels M30 starts a tape rewind to the beginning of the
program.
The stored information of part programs is only valid after reaching the end
criteria,M17, M03, M30.

2.10.4 Checking the entered data
The inputted data will be checked for simple errors,
- Character parity.
For IS0 every character must have an even number of bits ( logic 1 1.
EIA must have an odd number of bits. ( The tape provides : number of holes
per character).
-' Block par itY
The number o f characters in a block including (LF) must be even. Block parity
checking can be selected via user da-ta,
- Double or multiple read in.
If a part program is read in, whose number is already stored In the memory, it
will be compared with the stored programme.
An old program must be cleared when this is not +o be the case.
If an error is recognised, the input is stopped and an alarm is displayed. In

this case, this last read program is only partly stored, i.e. up to the
point at which the reader stopped. If the program is to be stored completely,
the error must be cleared at first and the program must be cancelled. Then a
new program can be input.

2.10.5 Ou-tputt inq program: data
Reset -
DIO mode
Select output connection
%
1 Select
ii
Input the
data
only necessary
part
type ( as
for
programme
PP.
shown
number
PP) (see 2 - 66)
( as shown %l
% 5 0
: 1
to$i) or L for sub-routines and conclude width
the “Input” pushbutton.
1-3/ Start data -transfer
After the-start of data transfer on the input
I line of the display the warning
(31
“CONTROL IN ACT I ON”
is displayed, and on conclusion of the transfer
the message disappears.
Readout of information depends on the selection of data type. The operator

preselects the data type with the data select push button but this does not call a
0
display.

Data Type
0
One operation output one type of data
0
n Part
All
program
settable
or
zero
sub-routine
offset values
w All tool wear and tool geometry values (SINUMERIK 8T/Sprint 8T)
l pilg All tool wear and tool geometry values (SINUMERIK 8MC/Sprint 8M)
Furthermore only one programme selection for the programme PP is necessary.
e.g., %l %5 Output the,part programmes 1 to 5
Llbb Output the sub-routine lob
The code selected for punching the tapes (IS0 or EIA) is not selected via a
switch, r
it is selected by USER DATA.
Automatically at the start and at the end of the programme approx 0.h of feed
holes are punched. If a longer leader is required, this accomplished

on the punch device.

Part 3
%ppLementary 1_--- Functibns
In part 3 the operating instructions will be described and laid out

as they were in part 2.
The simple handling requirements are therefore not described here but are
analoqeous to those in part 2.
3.1 Program Interruptions

3.1.1 Feed Hold
FEED
cl
0 Press
The Feed
the Feed
motors
Hold
come
button
to
(nr.
a stop
60)
The lamp "Feed HoldVt(nr.6) comes on
Press the "Feed Start" pushbutton (nr. 61)

and the axes feedsstart again.
The lamp "Feed HoLd" goes out.
The "Feed Hold" lamp comes on when:-
- The interface or another parallel "Feed Hold" button commands feed stop.
- In principle at the request of the operator or a drive disable request.
e.g., - failure of the control enable,

- supervision check.
- feedrate override switch at 0% with feed enabled.
SiemensAG OrderNo.:6ZB5410-3AA02-OBAO E04.82 3-1

3.1.2 Program, interruptions from MDI and Set Up
The automatic mode (AUT) can be interrupted by MD1 or the Set Up modes 0
(JOG, INC, RPS). For this a control reset is not necessary.
0
0
The automatic interrupt lamp (nr.2) comes on
i.
0
The programme number indicator and status indicator will not be changed.
On returning to the automatic mode press the “Cycle” Start to restart
the programme. Other interrupt operations cause alarm 511.
0

I
3.1.3 Corrections during program interruptions
0 In the automatic mode, the PP display shows the programme block just decoded
0 i.e.,
protected
read in for
sub-routines,
calculation.
instead of
10 blocks
programme
are decoded
information,"FIXED
in advance.
CYCLE"
With
is
displayed if the display is controlled by the PC signal "Fixed cycles Lock".
On decoding checkable errors, these errors are underlined.
On decoding a checkable error this error will be underlined.

..
/>I
In the 2nd 1 i ne the active working readout

displays :
312
- Nt 2: N1234
I Block no in 2nd nesting
Sub-routine nr and number

of repeat in 2nd nesting
I Block nr in the 1st nesting
Sub-routine number and

number of repeats in the
is-f nesting.
The underlined block displayed shows an error that is recognised
on decoding. (G412).

Changing to the MDI mode will interrupt the AUT mode
The "Automatic interrupt" lamp comes on.
The error can now be corrected as under 2.6.4
0 Clear alarm.
Clear alarm I -
All subsequent blocks can be altered as necessary.

Following a new "start" the corrected blocks are executed.
3.1.4 Auto interrupt shift
When "Automatic Interrupt" is active in the Se-t Up mode and an axis moved,
the movement is stored internally and displayed as
Auto interrupt shift OFF
e.g., JOG display with Sprint 8M and 8MC

On return to the Auto mode, following "Start" the auto interrupt shift is calculated
0 in with the distance to go and executed, The shift command OFF on the JOG mode
display is cleared following NC start for the programmed axes,
‘0 The interrupt shift is calculated such that with either an absolute or an incremental
programme the absolute block end point is reached.
Where the operator has introduced an interrupt shift in the automatic mode ( including
axes not programmed in the interrupted block) a restart will only return
the programmed axes, The shift in the non-programmed axes remains until they are
programmed,OFF in the JOG basic display remains until the offsets are removed.
If another Au to interrupt is init iated before the clear ing of the old interrupt,
the interrupt movements are added together and executed as described previously,
This calculation process and the display of the Auto interrupt shift make
returning to a contour simpler. (The opera tor ~WS not have to bring the tool
to touch the workpiece and therefore the dimensions remain unchangedi.
0 SiemensAG OrderNo.:6ZB5410-3AA02-OBAO E04.82 3-5

3.1.5 Repositioning to the Contour
Reposition to the cant our is possible in three ways :
- by search ( see poi nt 3.2)

- by returning after an interrupt shift
(Repos. mode. RPS)
-Touching the workpiece with a tool.
3.1.5.1 Returning to the interr,upt point (RPS)
The Set Up mode ” Return to the interrlipt point!’ is selected with the mode push
button (RPS)
This mode can be used,,for example af,ter measurements have been taken, to return 0
to the exac t interrupted position.
After a tool change, this mode of “Reposition on the Contour” can only be used
with the same tool dimensions. 0 therwise either touching the contour or the
search method is to be used,
uwh .
I I
Automatic mode interrupt with the set up mode
--.-._._ RPS (Pushbutton nr 30)
c.Gl l
0
Automatic interrupt lamp goes out.
-.
with Sprint 8T, 8T.
Move away from the contour with the jog switches or handwheel.

Press Repos (pushbutton nr. 32).
In order to avoid collisions the return movement
is not fully automatic.
The operator selects via the direction push-
button (or address selector switch and selection
pushbuttons) the axis in which return movement should
follow, (No simultaneous movement of more than one
axis).
with-Serint-u,-81
_-----------------
Direction pushbutton
with
------ Sprint 8M
-------=======k==== RMC
l xJ,+ Axis select switch e.g., (XI
Direction pushbutton
The axis completes a return move to the interrupt Pas ition or, dependan t
upon the same machine parameters are for REF and INC, will stop when the operator
r.eLeases the pushbutton.
0
i] The return motion can be interrupted by the feed stop
(pushbutton nr. 60) or the feedrate override switch
(nr.40) at 0 %
4
2
1
0
The feedrate override switch is ac tive but the rapid traverse override is not.
The return motion is at the active feedrate.
This feedrate can be changed In this mode ( see point 3.11)
3.1.5.2 Workpiece contact
After the tool change the new tool, with different dimensions, can‘be moved
up to touch the workpiece.
Jog to a point which lies in the interrupted block.
Follow a new “Start’bmove to the end of block position is completed taking

Into consideration the newly entered tool correction.

3.2 Automatic search
The search function permits a search to a technologically possible place

within a part program as for the first level of a sub-routine. The
tool is positioned automatically to the end points of the searched block.
Is the searched block a circle block, the programmed end point can be
reached by driving from the starting point which is reached in the operation
modes to a concentric circle arc and a finisching radial compensating
movement. It will not be checked, whether the circle end points are within
the allowed space limit (see programming instruction, point 8.2.1).
During the search all calculations (tool calculations, zero offsets,
parameter chaining, cutter path and cutter radius corrections) are
carried out.
Depending on how the part program is defined the following three search
operating steps are composed
1. When the initial program path information is in absolute (G90) the

control then knows the positions of the workpiece zero within the
the machine working areas. The machine must be moved in a set up mode to a po
to a position near to the contour stated in the searched block before
the search is initiated. This ensures a collision free move to the
end points in one of the interpolation modes. (First "G" group with
the exception of thread cutting). If the searched block is to be partially
or wholly executed a move to the start point or to another contour
point prior to the search is necessary; it will be worked from there,
after the block search. When using the function "set actual value store" 692
number 3 has to be taken into account, additionally.
2. When the initial program path information is in incremental (G91), the

control does not know the positions of the workpiece zero within the
machine working areas. Before a search, the machine must be pre-positioned
to the positions defined by the program start points. Following the
search the axes are firstly jogged to a position near the contour stated
in the searched block. Otherwise as described in point 1.
-
0
3) When .-the initial programme information sets the actual value
counters G92 X.,, etc., the control does not know the position
of the workpiece zero within the machine working areas, before
a search the machine must be pre-positioned to the points at which
the actual values are set, Following the search the axis are jogged
to a position near the contour stated in the searched block, otherwise
as described in point 1.
Important The search functions only positions the axes which are
defined in the searched block. Other axes are pos tioned when they
are def ined in a later block,
*. 0
The control has a search status indicator which can only be overwritten
in search opera-I ions. On switch off and t hen switch on, or when
changing modes the previously entered value is retained.
{I’ keysw i tch enabled.

(dependant on machine data).
~~e”~~:~~“c~~~~~~~~on, when the con trol is not in

. .
. (see note 1)
Select AUT.
-
Search pushbutton (nr.22)
Search display appears au tomatically.
-
0
3-10 E04.82
The programme number indicator ( %1234 1 can only
be changed with the automatic di spb
The search status indicator ( li ne 4) can only be changed

with the search mode' . displayed, Incorrect values are
interpreted by the controls as format errors.
N1555 Example entry:

LlOOl5 - Block number in part programme (Nl 555)
- Sub-routine programme number with a number of repeats

N20
(L10015).
- Block number in the sub-routine N20.
The entered values are displayed in the input line on

the display. (Line 8)
The entered values will be transferred to the search status

indicator (Line 4).
[] Entering the new value can be omitted when search

indicator contains the correct values.
If the sub-routine number is incorrect there is only a

search in the main programme. With an incorrect block number
the search is made to the first block.
Rewind pushbutton (nr. 25 nr. 24)
{) The search begins in the memory mode after "Reset" from
a%
In the automatic mode from tape reader, a rewind should
first be made to the last main block (":"I or to the
programme start ("$"I otherwise the search be ings from
the next "%" or ":'I for the nex t "LF" (depend ing upon
machine data).

Enable search
In the readout ( line 8) the message
“CONTROL I N ACT I ON”
is displayed,
The programme number indicator changes during the
search until the search indicator and the programme
status indicator co-incide or to the programme end.
If the stored search value is not found an alarm
is displayed,
After a satisfactory search the message is no Longer
displayed.
Repeated interruptions and searches are permitted.
The search indicator value can be changed as necessary with the search display
displayed. Exception: during an active search the working readout is changing.
The search is only possible to the first Level of a sub-routine ( not to a
nested sub-rout i ne 1.
131
AUT mode ( pushbutton nr. 21j
0
Control the tool automatically to the end point
of the searched block, and start executing the part
13
00 programme.
a-
0
Deletable blocks in the "Block Delete" mode (switch-no. in position I) will
be ignored during the search.
Switching and miscellaneous functions depend on the machine data. They are:
a) During the search all are output.
b) Not output. (After the search the switching and miscellaneous functions have
to be input - see point 2.5.5).
c) Continuously recorded and on conclusion of the search and after pressing

"Cycle Start" output.
The last T Word

S Word
H Word
and M Word
(for M words up to three are output where they are programmed in a block).
d) Continuously recorded and on cloncusion of the search and without pressing

"Cycle Start" output.
The last T Word

S Word
H Word
and M Word
(for M words up to three are output where they are programmed in a block).
+ 1) Exception: The automatic mode can be interpreted with the search pushbutton
but the program operation itself is not interrupted. The
search operation can be used to skip a block, e.g.,
for example: NlO interruption

.
. search to N20
N20 working from N20

3.3 Reset to program start (%) or main block (:)
II%1
I3 Pressing the "Rewind to program start" pushbutton
(no. 25) will rewind the tape in the reader
which has rewind reels and will be rewound at
the last % code, the control goes into the
"Reset" condition (see 2.4).
0%
1x1 Pressing the "Rewind to a main block" pushbutton
(no. 24) (only with 8MC) only the tape of
the reader with reels be rewound to the
last (:) code. If no main sentence (:)
is found when resetting the tape or if
the pushbutton "Reset" is pushed before
pushing the button "Reset to main sentence",
the tape is reset to the program start by
the reader.
When working from memory, the status indicator
will be reset.
Rewind is not possible to I:. Rewind is

only possible in the automatic (AUT) mode.
The reader must be connected to connector 1.

3.4 Set Actual Value (Preset)
The preset can be used to specify a control zero point within the machine co-ordinate
system. (compare with 2.7.1)
Within the absolu te co-ord i nates of the machine, the control zero position
will be changed with respect to the math ine zero.
C) Keyswitch enabled
(Dependant on machine data).
Before selecting the Preset (PST) mode the control
0 must
programmed
be in the
offsets
“Reset”
will
condition,
be lost.
all technical
Selecting t he mode Preset (PST) the basic display is
b/ displayed.
1
2
0 1 2 3 4 5 6 7 8 B 1011121314151617181B202122232425262728293031
- with Sprint 8M, 8MC
With the 8MC, the display of the other 6 axes

is effected by pressing the page push buttons.
Input of the actual values for the 5 - 10 axes

is only possible with the basic display.
-
0 Siemens AG Order No.: 6ZB5 410-3AA02-OBAO E04.62 3-15
x50 Setting of the actual value follows entering the value
(e.g., X50) and concluding with the input button.
The actual value of the entered word will be transferred.
The Preset change is not lost on reset or at the end of programme.
At switch on and a return to reference point, the preset shift is automa t ically
lost when the math ne data is not set,
When the actual value is transferred no machine movement takes place.
3-16 E04.62 SiemensAG Order No.: 6285 410-3AA02-OBAO

3.5 Automatic from tape reader
0 The execution of a s ingle block is the same as for Au omatic-Mode (see point 2.9)
0 The active programme will be directly read in,in sect ons,into a ring counter
buffer. The ring counter buffer has a capacity of approx. 400 tape characters.
Mem For the data source

$10 I
I
"Tape" is selected ( switch nr. 15)
Ext
Ll
0
The reader is always connected to the 1st port.

For non controlled reading dev ices, a 20 set wait loop is incorporated. The
operation of reader devices is contained in the append ix.

3.6 Program test
3.6.1 Dry run
Key switch enabled, if reauired (No. 48)

(dependent on the machine data)
In the automatic mode, dry run feedrate works:
- the feed in the part program will be

supressed, feeding is at the dry run feed-
rate in mm/min (see point 3.9.11)
- the rapid traverse

Feedrate and rapid
speed remains unchanged.
override switches are
-
active.
- For threading and for feed per rev. the
program feedrates are used.
3.6.2 Syntax test 0

In order to check whether the programs which must be worked do correspond with
the program format, the function "Automatic search" may be used to do so.
The search indicator is set to the end of the sub-routine program.
In case of alarm, the block no. of the last block without an error is
indicated (Selection and sequence of operations see point 3.2). 0-

3.7 Automatic with MDI
This mode offers three possible functions:

- Manual Data Input
- Teach in
- Playback
3.7.1 Manual Data Input
Part programme blocks can be entered via.the control operators panel and executed.
The control must be in the “Reset” condition before

selection of the M.D.I. Auto or (MDA) modes.
The mode Is selected with the MDI-Auto push button (Nr.56)
!!!b
71 1
0 1 2 3 4 5 6 7 6 0 10111213141516171610202122232425262726263031
2
3
4
5
6
7
a
The manually entered blocks are transferred to a buffer with

a capacity of approx 40 characters,
The input is carried out to the usual input rubes , i.e,,

the information in the input line of the display and conclude
with the input pushbutton.
Order No.: 6285 410-3AA02-OBAO E04.82 3-19

Siemens AG
NIO Example
GO0
x0
II 0000
LF
On pressing the input push button, the contents of the input

line are transferred to the lines 6 and 7.
(7/
On pressing the "Cycle" pushbutton, the entered block is
0 l
transferred to lines 4 and 5, and executed
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031
IL1 1 1 I INI 1111 11 1 I I

2 1 1 I 1 I IS\+I112/3~RIPIM
3
4
5
6
7
8
--
If during the execution time, another complete block (concluded

with LF) is entered and transferred to the lines 6 and 7, 0
this information is executed immediately without a new start.
The old block dissappears from the lines 4 and 5 and the new
block shifted from lines 6 and 7.
Illegal blocks are:

Cutter radius compensation, counter ing block and'692 - Reset 0
Illegal blocks cannot be written in an UP and cannot be called-up in the operation
mode MDA.
MDI-Auto is interrupted with "Set UP" or MDI. After returning to MDI-Auto any
block which has been interrupted will be terminated. Following this, immediate
direct program entry is possible.
The operating modes MD1 and "Set UpW can also be selected without previously pushing
the reset button.

In the MDI-Auto mode displays of the actual information e.g., actual values
0 distance to go are possible, (Data entry in this mode is not possible),

0 1 2 3 4 6 6 7 6 9 101112l3141616171619202l22232425202726293031
with Sprint 8M, 8MC

‘\1
Page forwards with the Page pushbutton (nr. 28) with the 8MC
01 the other six axes can be observed.
0 1
0 1 2 3 4 6 13 7 8 910111213141616171819202122232425262726293031
2
3
4
5
6
7
8
with 8MC
Page backwards with the page pushbutton (nr. 29) to observe the
-3
previous display.
0 Siemens AG Order No, : 6ZB5 410-3AA02-OBAO E04.82 3-21

3.7.1.1 Breaking off In Manual Data Input
.
If an error is detected during execution of a block, the active block can

be terminated.
Feed Stop
“Minus” push button
Reset
All rema ining paths are reset. Break ing off from a sub-routine is only
possible WI th “Reset”.
3.7.1.2 Correction for manual data input
Line 8 (Input
---m-----m Line)
Clear the respective values with the “Clear” pushbutton
Lines------ 6 and 7
‘f
m Cancel
re-enter
all values
data into
with
the
the
input
“Cancel”
line,
pushbutton and

0 Lines
----m--m 4 and 5
0 In lines 4 and 5, is the present active block or the last active b.lock.
This condition is only changed by defining a new block.
Recognisable fixed decoding errors are underlined on the PP display.
Decimal point push-button
El
7 reset of
. l
Numerical keyboard No.43 alarm
/
Reset push-button
l m I 1
(key No. 23)
8
Dl
Corrected block
has to be entered completely once again.
0
1
. I
a Cycle push-button; the corrected block

171
0 is executed.

3.7.2 “Teach-In”
The corresponding traversed blocks (3.7.1) can be transferred into the

program memory sequentially with the "Data Start" (no. 52) pushbutton. -
8
131
e.g.
Select MD1 - Auto
Enter block information

GO0 Xl85 LF % (At the beginning of the program define the program number)
To this purpose the operating sequence described has to be
adhered to until transfer with the "Data Start" pushbutton).
The blocks have to be started separately by means of the

cycle pushbutton. In "single block" mode the cycle button
17
00 has to be pressed up to three times.
Keyswitch enable 0
dependent on machine datum
After execution of the block information, this information
I
13 is transferred to the program memory on pressing "Data Start".
The block disappears from the lines 4 and 5. A new block number
0
is automatically generated in multiples of 5, if no other

information ahs been included in the lines 6 to 8.
0
0
When programmed in absolute (G90) an incorrectly executed block can be omitted
0 (no transfer with "Data Start"). The following block with correct end position is
0 transferred.
Loading tool geometry and zero offset values in the part program with the
the program blocks 692 Tl X... or G59 Nl X... is not possible.
Stored blocks can be corrected in the MDI mode ( see pt. 2.6.4)
The Last entered programme in the MDI Auto mode is only re-arranged.
Following interruption with other modes, the continuation of the programme
0 is only restarted in the MDI Auto mode, if in the meantime no further
programme is entered into the part programme memory, ALL self-retaining
functions must then be re-entered in the first continuation block.
a Search and rewind are not permitted,
0
0 E04.82 3-25
Siemens AG Order No.: 6ZB5 410-3AA02-OBAO
3.7.3 "Playback" (not 8T/Sprint 8T 1
0
In the " Set Up" mode, the traversed end pos I tions are transferied to the programme
memroy as commands. Missing feed va lues, swi tching andauxittiary functions 0
can be entered via programm correct ions ( 2. 6.4)
Enable programme entry in " Teach In"
e.g.,
%1500 LF
Enter program number
Cycle push-button
Entry of the program No. into
I
/3/ the program memory
044
Set up operating mode (e.g. JOG)
"Automatic" interrupted
After reset or renewed switching-on of the control,

the "automatic" state can be obtained again if a manual
input block is started in MDI-Auto mode by pressing the
Cycle button and then again the Set up button.

Direction push buttons
X . . . . ..lO Enter the axis name to which the position is to be

transferred
- ILo . 0 Keysw i tch enabled, (Dependant upon machine data.)
IO1
I .
131. Transfer
and automatic
the position
block
values to the memory
generation is,in multiples of 5.
End of program (M02/M30 LF) has to be input over MD1 selection

display PP (see point 2.6.4).
3.7 04 Thread cutting (E35 option Dackage)
This opt ion makes possible the following functions:
- Recutting of machined threads

- Cutting of a multiple thread without axis1 starting
point offset
- Roughing/finishing at different speeds without stsrt ing
point offset
- Thread boring with short compensst ing chuck
- Rap id internal spindle reversal for b’lind ‘noLe thread
0
0
Siemens AG Order No.: 6285 410-3AA02-OBAO EO6.88 3-27
0 General operation
- Manus’L input: (a) X, L

(b) %, N
- Setting datum G92 A xxx.xxx manual’Ly or via NC part program

G92 A xxx.xxx angle = Oo to 3600
Input resolution 0.0010, only positive values
(4 %, L Basic setting after power ON for synchronization at

zero point offset by G92 A . . angle.
(b) %, N For synchronization at current position at time of

entry shifted by G92 A . . ang’le.
a Recutting of pre-machined threads
Sequence of operation:
- Clamp workpiece as required
- Set G92 A xxx .xxx to zero
- Traverse tool to starting point of thread (manually or
via NC program)
- Posit ion manually (INC) by a multiple of the thread pitch
(for tapered threads in the ‘Leading axis)
- Turn main spindle by hand, so that the tool tip coinc ides
with the base of the thread, then enter %, N
- Position tool on starting point again
- Continue NC program with perpendicular infeed
Note:
- When recutting multiple threads, only set up one thread
optically, the subsequent threads are taken into considerst ion
in G92 A xxx.xxx.
- For the recutting of threads it is useful to have one
cycle containing all geometric parameters.
-
0
0 Cutting a multiple thread without axial starting poin_t offset
Sequence of operation:
- e.g.: triple thread
Only programming of the absolute angle
N5 TO101 MO6 LF
NIO G95 S250 MO3 LF
N15 G92 A 0. r,F
N20 L123 LF
N25 G92 A 120.0 LF
N30 L123 LF
N35 G92 A 240.0 LF
N40 L123 LF
N45 GO0 X200 2500 LF
N50 M30
L12300 LF
N5 GO0 X50 ZlOO
NIO G33 250 K2.3
N15 GO0 X55
N20
.
IO
Note:
- The Last angle entered is retained (even on
power OFF >.
- Additional modification of speed is possible!

l Cutting a thread with different spindle speeds
AppLicat ion:
- Rough ing and finish ing the thread with one or more tools
- The option is available in the machine, no further operator
inputs are required.
Note:
- The speed should be constant for the single cutting
operst ion.
- At a higher speed in the next cut, the same thread is
cut; no shift on account of differing foILowing error
(automatic compensst ion).
l Cutting a thread with exactly defined posit ion
Sequence of operat ion:

- Clamp workpiece as required
- Ca’Lculste and enter zero offset
- Enter I, L (basic setting)
- Set setting datum G92 A xxx.xxx to zero
- Program start (auto) and single ON
- First of al’1 the tool tip is posit ioned approx. 1 mm before
the marking (without spindle speed)
- Turn main spindle by hand so that the tool. tip coincides
with marking. Then se'lect test datum Ngll (disp’lay e.g.
N911 3082). The measuring position is shifted by 600,
the new posrtion can be ca’lculatsd as fo’LZ,ows:
1 revolution = 3600 = 4096 increments
10 = 11.4 increments
600 = 683 increments
Turn the ma in sp ind’le unt i’l Ml1 3082+683 appesrs in the
d isp’lay .
- Approach measuring point (of a muLt iple of the thread
pitch on the starting point).
- Enter I, N
- Continue NC program (single OFF)

3.8 Computer L ink
0 The computer ‘Link is h?sndIed in a separate DubIicatioq
0 (Order No. : 6ZB5410-2AA02-ORAO).
3.9 Further User Data under ttk Z 0 display
With the selected ZO display the identification numbers
N13 - N199
are used to display other user data.

0
A list of possible readouts under the 10 display is found in the appendix,
Input is only possible in MDI .
3.9.1 Programmable additional zero offset
~ Readout only of
Id:Number : N13
Programmable additional zero offsets (G59)
0 Search: See point 2.7.4,1
Display Indication: ZOA
with Sprint 8T, 8T

3.9.2 Ext. additional offset,,
0
Readout only of
0
Id.-number : N14
Ext. additional offset
Search : See point 2.7.4 ;l
Display indication : ZOE
0 1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031
1
2
3
4
5
6
7 *
e.NB14 I I
With Sprint 8M

0
3-32 E04.82
3.9.3 Minimum working area limit (G25)
0 Id:Number : N15
Minimum working area limit (G25)
Search : See point 2.7.4.1
Display
Indication : G25
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262?~31
7
6
with 8MC
,o Input: Keyswitch enabled

(Dependant upon machine data).
3.9.4 Maximum working area limit (G26)
As for 2.9.3
Id.-number N16
Display Indication : G26

3.9.5 Position value for the external position display
The pushbuttons on the operators panel can set the external position display.
The position values displayed by the control under Id. nr. 17 are the values
for the external position display. i.e., the display under Id. nr. 17 is a
parallel image of the external position display.
Id. - number : N17
Search : See point 2.7.4.1
Display indication : POS
.
0 1 2 3 4 5 6 7 0 9 1011121314151617191920212223242526272O2WO31
I I I I I I I I I I I I I I I I I I 1 I I I*I I !I. 1
with Sprint 8M
input Setting the external position display.
Keyswitch enabled ( dependant on machine data;.
Pre-requisite for the input : see point 2.7.4)
Example:
3-34 E04.82 Order No.: 6285 410-3AA02-OBAO

3.9.6 Differential resolver shift
0 3.9.6.1 Function
0 The differential resolver function can be used to insert an incremental offset
for use during the normal automatic mode. This offset cannot be realized by tool
offsets or zero offsets or must be varried simultaneously to the normal operation
by the operator (DRF).
The differential resolver function has no effect on the "leadscrew pitch error
compensation", "reference point return" or "return to an absolute position".
The handwheels are used for the differential resolver function.
After turning the keyswitch "handwheel as differential

resolver", the handwheel with the associated axis address
switches can be used to generate the differential resolver
function in Automatic.
El-l0
a. . s* During "set up" the handwheels are independant of the
-.-. key switch.
*u
- .-.. ’-.
KJI

The move distance, entered with the handwheel in the d fferential resolver
function, is stored in a separate offset memory
The incremental resolution of the handwheels in this case is identical to.the

smallest input resolution.
The offset can only be taken out by the operator. At “Sw i tch On”, “Return
to Reference Point”, and “Emergency stop” the offset is rese t.
3.9.6.2 Displaying the offsets
Readout only of
I d .- number : N 18
Switch : See 2.7.4.1
Display indication : DRF
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031
with 8MC
l
3-36
0
E04.82 Siemens AG Order No.: 6285 410-3AA02-OBAO
3.9.7 Proqrammed spindle speed actual value monitoring ( See-26.S)
The entered spindle speed supervision G26 S. . . ( see programming manual.)
works as a workpiece or feed dependan t safe ty speed for the whole part programme
independant of the spindle speed programming G94 - G97. G26 S... limits
the speed command value and supervises the speed actual value.
Id. - number : N19
Switch : See 2. 7.4.1
Display indication : G26 S. . 0
0 1 2 3 4 5 6 7 6 9 10111213141516171819202122232425262726293031
1
2
3
4
5
6
7
8
input : Keyswitch enabled.
(Dependant on machine data).
Pre-requisite of the input : see 2.7.4
SlOOO Example :

3.9.8 Programmable spjndle speed command Limit ( In preparation)
The spindle speed Limit ( see programming manual) as programmed under

G92 S.. can be displayed and if necessary changed.
Id.-number : N20
Display indication G92 S . . .
0 1 2 3 4 5 6 7 6 9 101112131415161718'1920212223242526272829303i
1
2
3
4
5
68
7
8
Input : Keyswitch enabled

(dependant on machine data)
Pre-requisite of the input : See 2.7.4
Example
S800
3-38 E04.82 SiemensAG OrderNo.:6ZB5410-3AA02-OBAO

3.9.9 Smoothing time for threading (G92 T..)
0
The smoothing time for threading ( see programming manual 1 as programmed
under G 92 T . . . can be displayed and if necessary changed.
Id.-Number : N21
Display indication : G 92 T
0 1 2 3 4 5 6 7 6 9 1011121 314151817161920212223242526272629303 I
1 111111111111111111
2
3
Input : Keyswitch enabled.

(Dependant on machine data)
Pre-requ is ite of the input see 2.7.4
Example
T4
j-3
Smoothing 'time = N: (2T )ms
c
OL- Tt 5
N I control type
12 87-S Sprint 8T
0 16 8M, Sprint 8M
IO 8MC with max. 5 axes
20 8MC with more than 5 axes
0 I

3.9.10 Orientated spindle stop (Ml91
The programmed orientated spindle stop,( see programming manual),is programmed

under Ml9 S..and can be displayed and if necessary altered.
Id,- number : N22
Search : See 2.7.4.1
Display indication : M 19 S...
0 1 2 3 j 5 6 7 6 9 10111213141516171616202122232425262726263031
1
2
3
4
" 5
6
7
6
-
input : Keyswitch enabled,
(Dependant on machine Data)
Pre-requisites of the input : see 2.7.4)
Example : 0
SlOO S in degrees ( as shown lub”) from the zero marker in the MO3 direction.

3.9.11 Dry Run Feedrate
0
lk dry run feedrate (see 3.6 > can be changed and displayed as
0 necessary ,
Id.- number : N23
<e
Display indication : DRY
Input : Key switch enabled

Pre-requisite of the input : see 2.7.4
~ Example
F13000 F in mm/min
I Siemens AG Order No.: 6285 410-3AA02-OBAO E04.83 3-41

3.9.12 Rapid traverse feed
.
The rapid traverse feedrate ca; be displayed and changed as necessary.
Id.-number : N24
Display indication : RAP
01234

(Dependant on machine data)
Pre-requisites of input see 2.7.4
Example
F13000 F in mm/min

3.9.13 Bit-orientated user data
0
Id.-number : N25, N26
0
Display indication : SEl, SE?.
,O 1 2 3 4 5 6 7 8 Q 1011121314151617181~202122232425262728293031
11lIIIIIIIllllIlIltll~
hkltl hhhh hl 1 11111111111.

(Dependant on math ine data)
Pre-requisites of the input see 2.7.4
Examp le
N11101010
A list of bit-orientated user data is to be found in the appendix. ( see pt. 4.5)

3.9.14 R _ Parameters
The R . parameters ( se e programming manua 1) can be displayed and as necessary

changed.
Id.-number : NlOO - N199
Display indication : ROO - R99

Pre-requisites of input see 2.7.4
Input or reset is not allowed during an automatic interruption
Example
1000.5
R - parameters can only be individually cancelled

3.10 Readout of programmable tool lengths ( Sprint 8T, 8T) .
0 The programmable tool lengths (G92 I... K...) ( see programming manual)
can be displayed under the identification number NT33
Select tool correction display
Identification number
NT33
Page pushbutton.

3.11 Alterins the reoosition. increment resolution
3.11.1 Alterino the reference Point aooroach soeed (REF mode)
The speed of the approach to the reference point can be chanqed.
Dependent on the machine datum
Key switch enabled for input inhibit
0 1 2 3 4 5 6 7.6 9 101112131415161716192021222324252627262930i1
1
2
3
4
5
6
7
6
with Sprint 8T, 8T
F8000 Example:
-m-m ---
1-31
(8000 mm/min)
The F-value remains stored.

3.11.2 Altering of the reposition speed (RPS mode)
0
0 Key switch enabled
(Dependent on the machine data)

0
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031
P
cl/c
I
2
:I
4
5
6
7
a
With Sprint 8M, 8M
F2000 Example:
-mm- B-m
(2000 mm/min)
0 1-31
The return speed remains stored. The stored
feed value is also active in the INC mode.
I Siemens AG Order No.: 6ZB5 410-3AA02-OBAO E04.82 3-47

3.11.3 Altering the feed values (INC mode)
ilI
Keyswitch
(dependent
enabled
on machine data)
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031
with Sprint BT, 8T
FIOOO Example:
w--w ---
1-31 (1000 mm/min)
The feed value remains stored. The stored

feed value is also active in the RPS mode.

3.11.4 Altering the incremental feed increments (INC mode) ,
0
0 Key switch
(dependent
enabled
on the machine data)
INC mode
0 I 2 3 4 6 6 7 6 B 10ii1213141516171619202122232425262j28293031
Example:
-m-w m-m
(1000 mm)
The incremental increment remains stored.
The value of the increment is generally

the smallest input resolution (this is
not dependent on the decimal point input).
Basic
--mm-- pgsitj?p,-g,g.i
metric system II =.I vrn
inch system 10 -4 11 = 0.0001 inch

3.11.5 Altering the feed value in the JOG mode
Keyswitch enabled
11
0 1 2 3 4 5 6 7 6 9 10111213141516171919202122232425262728293031
1
2
3
4
5
6
7
8
With Sprint 8T, 8T

0-
F5000 Example:
-m-B mm-
1-31
(5000 mm/min)
The feed value remains stored.

0

3.11.6 Altering the handwheel increments (JOG mode)
Key switch enabled
JOG mode
Example:
---- ---
(IO pm)
Possible handwheel increments are I,10 or

100 input resolutions
The handwheel increments remain stored.
0
0
3.12 Spindle
3.12.1 Swindle stat,
0 0 The
Start”
pushbuttons
(nr. 59)
“Spindle
are decoded
stop”
in
(nr.
the
58)
interface.
and “Spindle
1
/o I f the
being
spindle
“Spindle
depressed,
stop tamp
Stop’)
is decoded
comes
as a result
on,
in the
of the
interface
pushbutton
the
3.12.2 Spindle speed override switch -

0%
60
70 a0 90 m11o
120
The spindle speed override (nr.35) works in
so
conjuction with the option ’ Spindle Speed Analogue”
es
+
and alters the spindle speed and the cutting speed.
a
Cutting speed In (m/min) = Spindle speed (RPM) x Circumferance (m)
In G94 operation (F in mm/min)
- The cutting speed is changed.
in G95, G96 (F in mm/rev)
- The cutting speed and the absolute feed (mm/m in)

are changed,
In threading (G33) the spindle speed override is disabled.

3.13 Data on the TE display
0
Under the TE display (pushbutton nr. 49) the following
data are displayed.
ldent number Data

Nl
Current Alarms
N2
N3
Inputs Input/Output conditions
N5 NC-PC
outputs
N9
PC data markers ( In preparation 1
N34
N35
Inputs Input/Output conditions
N47 PC - Machine
(in preparation)
N48
: outputs
N60
7 Last 100 operations and input signals from the

‘/o interface
b. not used
II’99
NlOO
Machine parameters
N759
N800 Specific axis data ( readout values)
N900 General readout values

A comprehensive list of TE data is to be found in the appendix.
Altering
service
values,
switch.
can only
(See
be done
commissioning
in MDI mode
manual).
and, are protected by the
-
3.13.1 Current Alarms
With the selected TE display, all current alarms are displayed with the
identification numbers Nl and N2. Under each identification number, up to
six alarms are displayed and in total, twelve.
0
@I
e.g.,
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031~
1
2
3
Nl 4
5
6
7
6
see 4.4
-
-
0
3.13.2 Input/output conditions NC - PLC
0 The built -in interface diqqostics offer the possibility to
0 d isp’lsy the cond it ions at any t lae.
Input - Output between the contro’l and PLC
e.g.
N3 . 0 I 2 3 4 5 8 7 a 9 io1112131415161718l9202w2232425262728293031
1
2
3
4
5
6
7
: 8
Maximum readout of 30 bves of Input Signals

,j
A - Number : Relative to the @y.te address A0 - A29
N - Number : Page selection

N3 A0 - A9 1
N4 A10 - A19 see 4.7
N5 A20 - A29 *
0
0
e.g.,
N7
0 1 2 3 4 5 6 7 6 9 10111213141516171619202122232425262726293031 0
0
Maximum readout of 30 Bytes Output Signals
A - Number : Relative Byte address AO-A29
N - Number : Page selection
iY6 : AO-A9
N7 : Al0 - A19 see 4.7
NFj : A20 - A29
3-56 E04.82 Siemens AG Order No.: 6285 410-3AA02-OBAO I

3.13.3 PLC data (flags)
0 Under the i dent if i cat ion numbers
0
N9 - N34
the flags of the integral PLC are displsyed.
0 1 2 3 4 5 6 7 9 9 10111213141516171619202122232425262729293631
1
,
2
3
4
N9
5
6
7
6
Display 260 bytes of PLC f’lsss
A - Number : Relative Byte address AO-A259
N - Number : Page selected
N9 A0 - A9
NlO Al0 - A19
Nil A20 - A29
N34 A250 - A259

3.13.4 Interface statuses PLC - machine
With an integrated interface control, the interface statuses

0
between PLC and machine can be displayed
numbers
under identlficatlon 0
N35 - N60
e.57,
0
N35
0 1 2 3 4 5 6.7 e-9 1011121~14161617~1619202122232426262726~~31
(8
ILi
1
2
3
4 0
5
6
*7
6
Display
A - Number
130 Bytes
: Relative
of input
byte
signals
address AO-A129
0
N - Number : Page selected
N35 A0 - A9
N36 A10 - A19
N47 A120 - Al29
3-58 E06.88 Siemens AG .Order No.: 6ZB541Q-3AA02-OBAO

1 2 3 ---
1 Irlllllllllllll~~~~rllllllllll
2
3
1 r
4
14 I I I
0 5
7
=I!! !!
IIII
a
--
Display 130 Bytes of output signals.
A - number : Relative byte address AO-A129
N number : Page selected
IO N48 AO-A9
N49 AlO-A19
N60 A120 - Al29

3.13.5 NC Machine Data
Under the identification numbers

-
NlOO - N 759
machine data can be displayed and, dependant on the service switch position,,
in the MDI mode entered or altered. (See commissioning manual)
e.9.,
N106 I
1
0 1 2 3 4 5 8 7 6 9 10111213141516171619202122232425262726293031 0-
2
3
4
5
6
7
0-
6
With 8MC
The actual identifi cation number ( as shown N106)

is automatically generated in the input line on the display.
The cursor will be set accordingly.

S-3658 0
1-31 Input: example
Note:
Changing of machine data willreset the KV value (machine data N850)

By travelling a short distance in the Jog mode (about 3 sec.) the KV
value will once again be registered. This must be done in each axis
after a change of-machine d&a. Similarly after drift compensation
(see page 3.65).

3.13.6 Specific axis data and general readout values
0
Under the identifcation numbers :
0
I4800 -
Specific axis data and general readout values can be displayed.
e.g.,
N90 1
0 1 2 3 4 5 6 7 9 9 10111213141516171519202122232425262725293031
1
2 hkAhtlIlII/IIIIlllIIlIIIIlllllIIll~
I,tiTkl IC1~11131?1b1c;1fi171~11 1 1 1 I
“. I~Y-I”“,” ,
1 I1 1 1 1 1 J-1
-" S+12345678 1 I
4 I
The actual identification numbers ( as shown N901)

is automatically generated in the Input line of the
display.
The cursor will be set accordingly
Siemens AG Order No,: 6ZB5 410-3AA02-OBAO E06.84 3-61

3.13.7 Setting the drift compensation
Voltage drift w ill occur in the analogue electroni c elements of the measuring
loop as a rest.41 t of temperature. This drift will be reflected in the command 0
controlled paths w Drift can be corrected by setting the drift compensation.
MDI
li Test
Cl ear 0
N230
d4’
N230 is automatically generated in the input tine of the display
i3 a
The drift value will be automatically transferred to the readout . Setting the
0
drift compensation is not protected by the service switch.
Note : See the remarks on page 3-63.

3.14 Pos,i t ion$ng system, Posit ipp ,readout
-
.

M Machine zero
M' DRF value of machine zero

(Handwheel in automatic mode)
Control zero point
Workpiece zero point
Point of tool
Slide reference point
Reference point
0 Offset by Differential-Resolver-Function (DRF)
0 692 or set position counter offset
0 Zero offset
@ Programmed value (tool position)
05 Workpiece measurements
c3 Position read-out (machine position)
0 Reference point co-ordinates
Selectable with user data (SE 2/Bit 0); instead of machine actual value position @
the workpiece actual value position @ can be displayed.

,o
3.15 The influences on automatic worklnq from the interface
‘0 Internal
the PC (e.g.,
NC programme
reset
execution
path information
can be influenced
as a result of
by external
a sensing
signals
device
from
or mirror image) ( see the interface description manual)
3.16 Special displays related to the interface
In all operating modes the “Display for PC” interface signal can be selected in
order to display the interface signals in LinesZ-8 of the display.
Line one retains the display of the mode selected,

Part 4
0 APPEND!X
-----m-w
0
4.1 Abbreviations, Operator's Panel Text, Text Descriptions
ACT Position ( actual value)

ALARM
Alarm
AUT
Auto- 1 Automatic
Auto IR Automatic interrupt

(Auto
-- intelrupted)
0 AVAILABLE MEMORY Available memory for the part programme
Cancei Cancel in the memory

CH Character ( Letter or number)
(Character)
-
Clear Clear the input
COM Machine Data
(commissioning data)
CONTROL IN ACTION Service message ( e.g., during search)
CORR. BLOCK Last block to influence the programme by corrections in MDI
Cursor Cursor
Cycle NC Start
0 Siemens AG Order No.: 6285 410-3AA02-OBAO E04.62 4-l

Data In/Out Data Transfer
Data Start Start Data Transfer
DIF Command - position difference
DIO Data Transfer ( Eata l-n/@t)
DIS General readout value of machine data
DRF .DifferentiaL resolver function

DRY Dry Run ( dry run)
Dwelt Dwell Time
Edit Programme correction

Emergency Stop Emergency Stop
Ext External data source
0
Fault Control Fault

Feed Feedrate
FIXED CYCLE Cycle catted up in the programme
Fwd Search ( mortars 1
0
GEOM Geometric values of tools
Hold stop
4-2 E04.82 Siemens AG Order No.: 6Z135 410-3AA02-OBAO

0
Incremental feed ( Incremental feed)
IN FROM Input from

0 Input Input
Input
:
from PLC
INPUT FROM PLC
IPM Feedrate in inches per minute
IPR Feedrate in inches per revolution.
JOG Feed/Rapid JOG, drive with handwheel
MDA Automatic with MDI (MD1 Auto)

MDI Manual Data Input
MDI Auto Automatic with MDI

Mem Memory data source ( Memory)
Motion Machine moving
MPM Feedrate in mm/min
MPR Feedrate in mm/rev
OFF Auto interrupt offset (offset)

OUTPUT TO PLC Output to PLC -
I OUT TO output to

Page Page (Forwards / Backwards ; se1 e&i on)
Panel . ‘Key switch to disable operators panel -
Part Progr Part Programme
PLC ProgrammaSle interface control
(programmable Logic control)
PLC INPUT SIGNAL PLC input signals
PLC OUTPUT SIGNAL PLC output signal
PLC SIGNAL MEMORY PLC data (flags)
...
PM Feed in mm per minute

POS Position in the external position readout
(Position)
Power on Control switch on
PR Feed in mm per revolution
Preset Preset actual value (Preset actual value)
Progr Programme
PST Preset Actual Value. (Preset-- actual value)
PTR Reader ( gaper tape ,ceader)
PUN Punch (ounch)
RAP Rapid traverse (Rapid)

REACHED At reference point
REF Reference point approach
(Reference point approach)
REPOS Repositioning.to the contour
(Repositioning)
reset Reset
Rwd Rewind (rewind)
-- -
RPS Repositioning to the contour
Combined reader and punch

R/P
(Full Duplex).

SEARCH FOR Search for
SELECTED INFORMATION Selected data

SET UP Set Up
Single Single block
Skip Block delete
Spindle Spindle
Tape Reader data source

Test Machine data, interface diagnostics
(testing data)
TTY Teletype ( Half DupLex)(Combined Reader Punch)
WEAR Tool Wear
ZOA Programmable zero offset additive
ZOE zero offset external
ZOF -Zero Offset
-
0
SiemensAG Order No.: 6285 410-3AA02-OBAO E04.82 4-5
4.2 Operator's panel layouts Indlcatlons Automatic modes
(1) (13)
8T (21) (14)
OPERATOR'S PANEL :3; (15)
1541 (l 6, EF%Le
(6)
IR
I- (9)
! SINUMERIK SIEMENS 3 (10)
(11)
(12)
(23)
Reset pos. (32)(m)
Ref. point (22)
Setting UP modes approach (33)(28) (25)
(30) (31)(32)(33X34)
Set act. val; .(34)

(27) (26) (
.fntr..fyzd (31)
Fetzdrate/Rapid traverse .(38).
-freely selectabIe
keys (57)
Direction
(38)
keys
c
rapid traverse
ram
\-a,
override ltraverse override
(35) rapid traverse (W36)
Data input/output override active
(37)
Adress keys (42) Numerical keyboard with (43) Key svitch for
(49)
(50)
(51)
(52)
"POWER ON." module
(60/61)
(58159)
(62)
L Key svitch for
(65) (64)
operation lock (63)
Siimens AG Order No.: 6285 4%3AAOZ-OBAO E04.82 4-6
Sprint 8T
OPERATOR'S PANEL
Indications Automatlc modes
f- SIN.UMERIK SIEMENS 1
(11)
(12) Data selection
(23)
Reset pas. (321(29 (22)
Setting UP modes Ref.point
(25)
(30) (31) (32) (33) (34) approach (33) (28
(27) (26)
Set act.val. (34)
Feedrat@/Rapid traverse (30)
\--,
override \ traverse
(35) rapid traverse
Data Input/output ovwide active
Adress keys (42) Numerical keyboard with (43) Key switch for
I of biock) input i
L
49)
(55) 50)
(45 0
1 ace word
- i%) (54) 51)
- insert word (53) 52)
(47)
“POWER
ON” module
(62)
I Key svitch for
651 (64) operation lock (63)
Sprint 84
OPERATOR'S PANEL Automatic modes
I SINUMERIK SIEMENS I
Syrt8m S
Data selection
(22)
(23)
(25)
Set act.value (34) (27) (26)
Incr. feed (31)
Feedrate, Rapid traverse (30)
Spindle. Baptd traverse

overriie override
(35) (36)
Axis Axis Feed travarse
selector selector override
Data input/output (41) y..;;"' (41) (40)
Adress k:ys(42) Numer$al keyboard-with (43) ‘?ey switch for
“POWER
ON”module freely ~5~)ctable keys
(56)
(SW591
m/61)
(62)
, Key switch for
Siemens AG Order No.: 6285 4%3AA02-OBAO E04.62 4-0
(65) (64) operation lock (63)
t
E
4.3 Indicator lamps
LAMP ON LAMP OFF 0

"SET UP" MODE"
Selected Not selected 1
IR
Auto
0’ Interrupted
Not interrupted
2
\utomatic
- nterrupt -... - .-- -----.-----..I-m.- -----I- -
tuto -P "AUTOMATIC" MODE

3 3
rutomatic Selected I Not selected
Progr l
a At a programmed stop MOO
MO1 : at end of block in 4
'rogramme
unning 'rogramme running single block mode:
at end of prosramme
Moti 011
'osition
++
not
irlinimum 1 axis moving
I All axis in position
-‘e,ac*bed
L-_-
FEED STOP
Feed M -amp on during feed stop
1 b;,p z:o,with no
F!eed stop
.-
Spindle
7
H
C
jpindle stop
---
Spindle running
1 Spindle stopped
0
L
Dwell
Iwell time
0 L
-amp on during dwell

PROGRAMMED DWELL(G04)
a
Lamp off when dwell not
D time and no axis movements proarammed
MOO/M01 ( VJ~;;L;wJt~hk~pt.ional stop active or in
Progr 0) .
-amp on with programmed Lamp off when stop.not 9
'rogrammed stol ;too orocrammed
Data w READ IN ENASLE FROM- INTERFACE

1lead in 10
!nable error Error No error
-
Alarm 7 Alarm
. Lamp on
Lamp off 1 1'
For alarm see alarm list no alarm
FauJt 3
. 12
Control net ready No fault

4.4 ALARMS
. . ALARM LISTS
--
n--m I
Axis 8 Axis 8
Axis 9 AXIS 9
Axis Axis
'10 10 A
AXIS 1 ,' Axos 1
Axis 2 'Axis 2
Axis 3 Axis 3
,
Axis 4 Axis 4
Axis 5 Axis 5
SiemensAG OrderNo.:6ZB5410-3AA02-OBAO E04.62 4-11

ALARM 1 iT t IMMEDIAT
iESET ilX$ade
lecade
I Spindle Spindle hard E.M.Stop Control loop

speed to ware control I not ready
22 hiah I 1ooD 1 Measurinq to0p I/P slanal I
I I - I I tallaxeS 1
I.IT DF.TIME Overrun 2 1 Step lock 1 Overrun I Parity Control word Overrun 1 ktep lock
HECKING V24 'eader hard- I error I I loverwrite I Ipar'lty error1
23 ONNECTION ware fauLt' I I
Data source Over

not availablE temperature
24
25
Reader
fault >
I Y.24
Ooeration
eEror
Parity
I memory
error
I -...-. , ..-
avallable
120 characts.
635
I n-searcn
26 I Lead
ration
lbig
decele-
too I
no co-lncl
I A---- z-..-_
I I
Yemay Stored progr- Tape ape Input Block with haracter
overrun I am # Tape I ~ '. P AT--L-d I more than I Parity error
/ program rormar q 1saoLea 0
27 120 CHAR.
El I I error I I I I I ,.
4
57 error Cuttlng Machlne data 3rlef doscrl- B&k struct- Polar/Radius tire than
axls address ure incorrect Prog. Error s/x gecmetry
20 point error error stion of con-
parameters
.GENERAL .
twr error -Non repairable decod qq errors
Incorrect Incorrect Incorrect Incorrect Incorrect No cutting Incorrect
Input block GOZ/G03 radlus angle input
3arameters point
29 , sequence value value value
nd polnt Forbidden Zero offset

No.klf-,or
path -
rrcr klrcle) full degrees 'content
30 circle) pos.,rot.ax. not
. I L -_ --..-- available plane
Axis I INo F word I No axis Thread lead Thread lead Tool wear Trailed
supplement incorrectly change too . too big axls
in aut. mode for V
Jrogramned
31 not poss. constant big 04 decades progra-d
- -
34
32
33
:adlus
llfference
I
oo blg
AXfS
rmvement
during
Nibble Stop proarammed I
Incorrect
H value
posltlon
Nl&j
I
w
Incorrect
E value
dlvlslon
35 . 1
36 Error in the 'Lgg8 is not
program that- present or
is decoded wrongly prc
Error in the program translator gramned
37 Tape formal
error, ape-
rator's sic
4-12 EO6.88 Siemens AG Order No.: 6ZB5 410-3AA02-OBAO

A;ARM LIST ( IMMEDIATE 1
0 !
!
4. 11"' ;;;s R 7 6 5 4 3 2 '
IIibble CRC zrror In Incorrect Polar/radfus 'lore than General

Bet-0 Contour !,rlef desc- block Prog. error 6 qeorratry
Fault Error ription of structure pdrameters
50 contour < REPAIRABLE DECODE ERRORS-
a Software limit Tread Whole block
cl ;;Trch hLoCk Block with Memory Input
switch bit monitoring cannot bo Input only
more than disable
displayed available In this reset
;//j 51 120 character: overrun condition
'Axis Kv Kv factors S~III; axis Speed Simult.** Stop with Parameter Error of
factors not 'unequal exceeded motion wjth Zaxes threading transfer sZrobe input
defined with 637 not possible
52 NC-PC
*Error in contour checking,
Playhack only Playback ,'layback as Program lock with
Last program More than
allowed when a,$Td ww 1;: t$cied number alread! more than
not finalised 5$x;;;;:
axis at 1 aval table 40 character2
53 stationfir& Interrupted
4. FAllI 1 v
Computorlink: Wrong signal Computerlink: Computerlink: Computerlink: Computer link: Computerlink: Computerlink:
PLCidenterror for op. NCmemoryfull Timoout2 Timeout1 NCdrivorerror Programalready Ident. error
55 ii 1i switch inmomory
MS 180
Fault in Bubble
Axis switch Axis addr. in Dimension error ~~~~~~~er rrcmory
math. data accel. too Systein Pro-
estart on anticipa: not organ-
70 tory axis** Incorrect l *) large Store gram Store
lsed
Fault
0 Battery Battery.
cl 'blarm MS125.L alarm MSl40'/
b 14 71 7, .;iys 122 fls 141 _.,,
*)ENTRY LINE ( BOTTDM LINE j MUST BE COMPLETELY CLEARED

**)The alarm is cleared when the axis selector switch or the machine data
are correctly set, or when the direction buttons are released.

4.4.2 Alarm description
Alarm Number Description and Handling
1,2 Overtravel switch

11,12 The axis is on an over-travel switch ( TEST N3 /N4 d splays
21,22 the interface signals). The axis* stopped, but
is he pos ition
31,32 loop remains operational and the following error is closed
41,42 out. The alarm is also dispalyed when a software L mlt
51,52 is reached ( Entered value under TEST N160 - Nl79).
61,62 (Input related to the reference point, TEST N810- N819).
71,72 In both cases the axis must be jogged off in the opposite
81,82 .direction and the alarm must be reset by the red reset key.
91,92
3,4 Working area Limit

13,14 The axis has exceeded the working area Limit ( entered under
23,24 '
Zero Offset N15/N16 or from the program under G25/26)
33,34
43,44 no servo feed disable signal ts
The axis is stopped, but
53,54 outputted.
63,64 The working area limit i s, as is the software limit,'
73,74 This Limit is only
dependant upon the machi ne actual value.
83,84 calculated in the Automatic mode.
93,94 The axis must be jogged off in the opposite direction and
the alarm reset with the red reset push button.
-
0
0 Alarm number Description I -
5 Servo feed disable while an axis is moving

15
25 This alarm is disolaved when an inout feedservo enable is
lost during a move.
35
45 It initiates rapid deceleration and disables the pos it ion loops
55 of all axes ( Emergency stop condit ion).
65
75 The reason why the position Loopenable is Lost, must be checked.
85 at the interface ( interface test - TEST N3 - N8)
95
The alarm is reset with the red reset/push button, A new
program start is necessary.

101, 111 Clamping check

121, 131 Clamping error occurs if the fixed 1 imit "CLI amping tolerance-
141, 151 supervision of the measuring loop a t standst i 1I” i s exceeded
161, 171 or if the axis does not reach pos ition within a prev iously
181, 191 defined time (TEST N353).
201, 211
Possible courses:
- An axis, which should be at standstill, is displaced by high
mechanical forces or from faults in the zervo unit, tachometer
motor or in the measuring Loop hardware.
- An axis does not come into position because the drift is

0
too high
- A mechancial 1y clamped axis is forced out of position,
Hand1 ing:
- The clamping limit TEST NllO-N119 must be larger than the

0
in-position limit TEST NlOO - N109
- The"Posi t ion Check Delay Time” TEST N353 must be Long enough
to permit the following error I-0 close out.
- An axis is forced out of posi t ion, by another moving axis,

which exceeds the TEST NllO-N 1 19 value (clamping).
4-16 E04.82 Siemens AG. Order No.: 6285 410-3AA02-OBAO

- 102,
122,
112
132
-Speed command value
This alarm is displayed
too high
when a higher speed command va 1ue thdn
142, 152 permitted is generated within the control. "The speed
162, 172 command limit" is entered under TEST 354.
182, 192 This alarm can result,for example,from a motor not being able
202, 212 to follow the speed command value ( The maximum possible following
error is exceeded).
Check that the value entered under TEST N 354 is approximately

20% larger than the"Command Value Limit" entered under Nl40-N149
0 103
113
Contour
The checking
checking
generates an alarm if the tolerance range

123 fixed under N 346 is exceeded.
133 Check to see if the axis can be joqqed,
143 if not, check that the
153 - coupling of the measuring system is not faulty
163 - gearbox of the measuring system is not faulty
173
183
193
203 If an alarm is initiated only with the following operation ‘S,
213 ( at change of direction at maximum feedrate without GO9 ac tive
or at a change of quadrant In circular interpolation), the
checking Limit, TEST N345/N346 must be checked by SINUMEkIK
service and as necessary reset.
This alarm disables the signal NC BB2
SiemensAG Order No.: 6ZB5 410-3AA02-OBAO E04.82 4-17

Alarm Number
104 Meaiuringdchecking.
114 An alarm results from, a broken measuring loop cable, short
124 circuits, missing signals , incorrect signal thresholds
134 or incorrect frequencies.
144 A hardware check on the measuring loop card initiates an
154 immediate stop of all axes.
164
Checking of the fault signal voltage and if necessary
174
correction of the response thresholds by means of machine data.
184
194
204
214
105 Drift too high

1.15
The control can compensate for drift on the measuring c itcuit
125
board ( influence of temperature on components).
135
If the drift to be compensated exceeds approx. 500 mV
145
the alarm is displayed, The ' Motion" indicator lamp does
155
not go out when, e.g., the position loop control or the drive
165
is not ready, or the servo feed is disabled to the servo
175
controller, or there is a position loop or servo controller
185
hardware fault, or the servo controller drift is incorrect.
195
205 Drift compensation must be reset ( commissioning manual).
215
(Observe the drift value under TEST N230-239 1.

0 Alarm number Description and Handling
0 107
117
Measuring Loop: interference checking
127 Can be encountered when an I NDUCTOSYN measuring system

137 is employed. This alarm is displayed when the input
147 signals from the measuring 1ow, e.g., plug X204, pin 12
157 is electrically noisy.
167 When the inbuilt hysteresis Level is exceeded, the comparitor
177 can switch on a sinusoidal voltage transition through zero
187 and store an incorrect actual value,
The reference point must be approached once again.
197 Remedy: Check the earthing

,o
207 Avoid discontinuities
217 Check the INDUCTOSYN pre-amplifier, particularly
filter, carrier, amplification.
0 2%
210
Synchronous axis 11 /‘12
These alarms will be generated when eqG.1 sped differential
is exceeded, dependant upon machitx data flags Test N461
‘uits 0 and 1:
00 Removai of NC Ready 2 with application of current limit

and cutting off t!le drive (quick stop;. A programr,le
resumption is not possible.
01 IPO stop. Brakiq after an E function over the position

dzmanded value allowance with collapse of the followi%
error.

Alarm number Description and Handling
0
222 Servo loop is not ready
This is handled as a fault within the interface. The alarm '

is displayed when the input signal "Speed controller ready"
(common to all axes) is active, but another signal is incorr-
ect (e.g., Fuse failure, overtemperature etc.,). This alarm
initiates rapid decelleration of the drives and loss of the
signal "*controller lock".
223 Emergency Stop
Is displayed when the interface input signal emergency stop

iS adiVe or the machine safety signal is not connected to t24v. 0
Check whether an emergencytiop push button is depressed or
to see if an axis is on an emergency stop cam.
lIFterface text N4, A10 Bit 5 = "1" emergency stop active)
The alarm stops the drives and disab les the servo feed,
224 Spindle servo loop hardware

I
Spindle hardware checking.
This checking is only active when N436 Bit 2 q 1 (Feed back de-
tection), This signal is activated when an input signal A, A*, B,
B*, Z, or Z* is faulty or missing.
4-20 __ E06.88 Siemens AG Order No.:.6285 410-3AA02-OBAO

0
0 Alarm Number lescription and Handling
225 Spindle speed too high

0 The a’larm can only be outout in dependence on
the machine datum for the new soind’le monitoring,
TE N 463, bit 6.
The a’lsrm is output if the maximum toLersnce of
the maximum speed has been reached.
The maximum speed is the lowest value of the G26
Limitation, the maximum speed for the gear stage
and - in the case of v constant - the G92 ‘Limi-
tat ion.
The maximum to’lerance is stored as machine datum
(TE N 290). If 100 % is entered, the monitoring
is switched off and there is no aLarm message.
If the aLarm is triggered, the “Spindle speed
threshoLdI signal is output and the spindles are
stopped internally. A’LL axes are also stopped.
The aLarm can on’Ly be deleted with RESET.
~0 231 Reader hardware fault

Stop bit error, parity error.
Both errors are concerned with the control bits which the
reader receives from the control.
Stop bit error : invalid stop bits.
Parity error : odd parity of the control word
- connector (+parameter) change

- parameter (Baudrate) check
- reader d i agnostics.
I 232 Overrun 1
The contra 1 bit effects the reader, such that, without this
bit the associated word is not transferred from the reader
.- reader diagnostics
- change the reader logic card.
Siemens AG Order No, 6285 410-3AA02-OBAO E06.88 4-21

Alarm number Descripti
233 Control word overwrite

0
The reader control loads a character without the previous
message being finished.
The character is lost
- reader diagnostics
- change the reader logic card.
237 Overrun 2
The alarm is displayed if the finish signal is not received within
0.4 m. set after the transmit -ted character, the reader stops
on the next character without transmitting it. In the
event that the sprocket hole does not stop over the reading
head, the associated character Is lost. when the reader
is restarted and alarm 237 Is dlsptayed.
- Reader diagnostics
- Change the reader logic card or the complete tape
reader assembly.
234 Hardware fault

Parity error
Only active with combined reader/tape dev ices ( BO2/803 1
The alarm is set when the data word from the reader,
( 8 bit information + 1 parity bit), is not even parity.
This error has nothing to do with a parity error as a

result of tape IS0 or EIA characters ( see alarm 271)
- connector (+ parameter) change

- parametl er change ( baudrate)
- reader diagnostics.
0
0
235 Overrun error

0 This alarm is displayed where the control has not read a
character before the next character is transmitted.
- Change connector ( + parameter)
- Reader diagnostics.
236 Stop bit error

This alarm is displayed when no valid stop bit is
recognised at the end of a character. When worked with
2 stop bits, 7 data bits and one parity bit, the
connected peripheral device must be adapted accordingly.
0 (Exception: combined punch / reader devices BOZ/B03).
238 Time checking the V24 connection

This alarm is displayed when reading in a tape and no
data appears for a period of twenty seconds,
Check whether the reader is connected,
- the connecting cable is plugged in ,
-employ the reader diagnostics,
- right connection is selected.
I SiemensAG OrderNo.:6ZB5410-3AA02-OBAO E04.82 4-23

-.
242 Over temperature -

The alarm is displayed when the temperature of the modules
reaches the temperature limit (60'). The NC signal NC ready 1
is lost. The interface disables the read-in enable, i.e., only
the active block will be executed.
Check the fans and the air ways. If the internal control
temperature is lower than 60°, the temperature switch on the
MS100 modul must be checked.
-
248 Data source not available
The selected data source "Memory External or Tape" is not

available. Incorrect switch setting. Alarm is output after
the NC start.
0
251 Block in'the memory not available
e.g. at a jump to a block number, or program when the program

is not finished with the end of program.

0 252 Program is not available in the memory

The selected part program is not available in the memory
253 Parity error in the memory

RAM test or Bubble test. The memory cell contents have changed.
254 V.24 Operating errors

Reasons:
1. Occurs on the display automatic/tape when pushing the
button "Reverse to %'I or "Reverse to :'I. As only the
FANUC reader with reels (machine datum OFH) can reverse
to II%11 or ll:Il,
this alarm is set for all other input/
output machines.
2. In figure DIO it was tried to output data over a connection

with which a FANUC reader is combined.
These machines are only able to read-in data,
257 Block without LF or a block with more than 120 characters

(only when working directly with the tape reader).
258 Reader error

This error can only be displayed when working from punched
tape. Displayed simultaneously is another alarm (231-238,
271-278) to indicate the error source. For handling look
under the other alarm number.
261 During search no co-incidence was found.

The alarm is displayed, if during program search the
required block or sub-routine was not found before the end
of program, i.e., the searched block or sub-routine is not
available within the program.

Alarm number Dsscription and Handling
262 Stop during threading

The alarm is an indication to the user that a stop was
-
encountered during threading, and that the thread is
damaged (feed per revolution stop).
263 635 Decreasing pitch is too big

The combination of block length, starting pitch and decreasing
pitch is wrongly programmed for 635. The thread pitch decreases
to zero before the end of block, if the value F is given
for the decreasing pitch.
271 Character parity error 0

Following the definition of the program start "%" or "LF"
(established by setting data), the control will .
automatically, from this character, establ ish the code
structure to be either *IS0 or EIA. All the following
characters are checked to see whether they conform to the
established parity requirement. When no. alarm 271 is
displayed.
272 Invalid EIA character

If, in spite of correct parity, a character with hole on
the 8th track is read in, alarm 272 is displayed.
273 Block parity error

When block parity (setting data) is active, all the
characters within a block are counted, In the
cases where the count is not even, alarm 273 is
displayed.
Independent of setting data, on tape punch out
from the control even block parity is generated and
as necessary, spaces are punched.

0 Alarm Number Description and Handling
274 Block with more than 120 characters (When workinq from memory)
Alarm 274 is displayed when a block containing more
than 120 characters is read in. Characters to be stored
are conunted, i.e., CR, Feedholes and spaces, with the
exception of remarks.
- Divide the block up
275 Punched tape input disable

Alarm 275 is displayed if :
a) the key switch is in the OFF position when entering
0 part programs and sub-routines,and the setting bit
"Keyswitch active for input of part programs" is set,

b) an entry of sub-routine with the numbers LO80
to L 099
or
L900 to L999
is attempted,
When the input signal "Cycle Lock" is active.
cl attempting to read in machine parameters TE, when
the service switch is not in position 2.
0 SiemensAG OrderNo.:6ZB5410-3AA02-OBAO E04.82 4-27

Alarm Number Description and Handlinq
276 Punched tape format error

Alarm 276 is displayed if:
a) the number of decades for an address is exceede
b) a decimal point is sensed in the wrong place
c) a part or sub-rout ine programe is incorrectly def ined
or ended.
277 Stored program # the punched tape program
If a punched tape is read in more than once, the contents,
block for block, are compared to the originally read in
stored program. Where a difference is recognised, alarm
277 is displayed. This alarm is also encountered particularly
if a program is to be stored under the same program number,
of a prevously entered program. The currently stored program
is to be cancelled or the program number has to be changed.
278 Memory capacity exceeded
Alarm 278 is displayed if the memory capacity is not sufficient

on reading in, In the MDI mode, the data display is used to check
the available remaining memory capacity.
4-28 E04.82 SiemensAG OrderNo.:6ZB5410-3AA02-OBAO

l - Non-repairable decoding error
0 281 General
The error is underlined on the display of the "correction block '
(The block before the decoding)
282 More than 6 geometrical parameters

are programmed in one block.
(Geometrical parameters are: Axes, Interpolation Parameters,
Radii and angles).
Faulty polar co-ordinate or circle radius programming

The alarm is generated when initially calling GlO/Gll and where
the radius or angle value is missing.
(Polar coordinate programming)
-OR
The radius is smaller than half the path distance between the
start and end point
-OR
When some value is incorrectly stated.
284 Incorrect block construction

e.g., NlO GO2 Xl000 LF (Missing interpolation parameter)
0 285 Contouring error

This alarm is generated when working with the tape reader and
the alarm 302 "Option not available" is displayed. In this case
the option "Brief description of the contour" is not available.
286 Incorrect machine parameter axis address.

Machine parameters 403-412 Bit 0 - 3 > 1100

Alarm number Description and handling
0
287 Cutting point / reference point calculation error

Incorrect values are programmed to define the contour in an ,
L95 stock removal cycles.
If alarm 287 and alarm 302 is encountered, the optional
fixed cycles B72 are not available.
288 Sub-routine error

e.g., Ml7 in main programme, depth of nestingtoo big.
291 . Brief description of contour error
incorrect input value.

The input cannot be calculated with respect to the contour.
292 No cutting point
The programmed values result in no calculation for the
cutting point for the entered format of the defined contour.
293 Inc.orrect angle value
The angle is 2 360’ or not sensible for the
def ined contour.

0
0 294 Incorrect rad ius value
The entered value is eit her too large or not permit ted
for the defined contour
~ 295 incorrect GOZ/G03
The circle direction is possible for the defined contour
296 Incorrect block sequence
More blocks are necessary for calculation purposes :
The following block is not correct or the information
is not sufficient.
297 Incorrect parameter entry
The programmed parameter sequence is either not allowed
or not sufficient for the defined contour.

0 plane
301 Circle not in the selected
Sprint 8M. The interpolation parameters are not consistent
for the selected plane.

302 Option not available
Check the available functions and the machine parameters.
Alarm is for the following cases :
a) Option "Feed per revolution" not available and
G95/G96/G97 programmed,
b) Option "Thread cutting" not avai lab le & G33/G34/
G35 programmed.
c) Option "30" not available & "3D" programmed,
303 Faulty programming for " working diameter"
- working factor to resolution diameter = 91
- applying non permitted alpha addresses
304 Zero Doint offset and tool offset: forbidden value
weI the alarm is activated if the zero point offset is

i
?i entered without a decimal point but calculated with a
i decimal point i.e., is executed.
4-32 E04.82 SiemensAG Order No.: 6ZB5 410-3AA02-OBAO

l
0
0 306 Forbidden path contents
active only when:
a) there are more than 3 axes in one block and
the path ratio 4th( 5th) axis > 128

lSt 2 + 2nd2 + 3rd 2
b) helical interpolation and path contents

path helical axis > 128
path on circular path
Occurs especially if the path of the three
first programmed axes is zero.
This alarm is not active in blocks with rapid
traverse.
307 Rotary axis for operation with switchable table

can only be positioned in full (half) degrees.
No full (half) degree position is achieved by
programmed position including possible zero
offset and other compensations.
0 308 Circle end point error

Machine parameter "Circle end point checking"
@ 355). The programmed circle end point does
not lie on the circle defined by I/J/K. The
entered limit is exceeded.

311 Programmed trailing axis

As a result of a PC signal a trailing axis
is to be moved which is already programmed.
Either the PC signal is incorrect or there
is a programming error.
312 Tool= too lar,qe ( 4 decades )

Max. input value = 9,999 mm (metric)
= .9999 or .09999 (inch)
313 Change of thread lead too big

programmed change> 16383 /urn
314 The thread lead is incorrectly programmed
The thread lead is programmed under I, J or K relative always
to the driver axis, otherwise alarm 314 is activated. ( e.g.,
X20000 Z 10000 KlOOOO) .
315 No axis with V - constant
Machine parameter a V - constant axis is not defined,
316 F-value not programmed or very large.

Option: This alarm will be displayed
if TE N 424, Bit O=l is set and
a tool command is programmed
without previons GO0 or GO1 F.. .
,
4-34 E06.88 SiemensAG Order No.: 6fB5 410-3AA02-OBAO
0
318 Axis opt ion not possibte
The alarm is only displayed when the function
11TFU%3MIT1~ or 'ISlanted Axis" is active.
Linear interpolation: Only one axis of the

fictitious plane and
4 additional axes that
do not belong to the
fictitious plane were
0 programmed.
Circular interpolation:Only one axis of the

fictitious plane and one
axis that does not be-
long to the fictitious
plane were programmed
(Axis supplement would
result in helical inter-
polation)
Circu’lar A fictitious 2xiis h%s

interpo1ation been progrsmmed but the
circu’lqr p’L2ns is not
the f ict It ious clans.
ExsmD'Le:
G17 X-Y Clrcul.sr o’l2ne
x-z Fictitious p’l?lne
progr. Gl7 GO2 X.. Error
I Siemens AG Order No.: 6fB5 410-3AA02-OBAO E06.88 4-35

0
The slarm can only be given in dependence

on machine datum Program Stop for CRC error,
TE N 466, bit 7=1. The alarm is output if slsrm 506
is triggered when the cutter radius compensation
is used. In addition to the a’larm being disp’Lsved,
the axes are brought to a standst iL’L. ThLs
means that if the intersection ooint has been
wrongly calculated, the output of paths which
can no ‘Longer be executed is orevented.
322 Block dis-allowed with Gbl/G42

In a block with CRC active no G59, G25, G26, G33,
G34, G35, G92, @ 31 (L999) is to be programmed.
323 CRC plane cannot be established (8MC)

Programming error. The CRC plane cannot be
established with two axes not programmed at
selection of CRC.
332 Wrong 3ngl e for tangent ia’L axis 8N

0
The alarm is only set for an active tangential
axis if the programmed C angle given for the
4th axis is greater than 360 0.

0
0
335 E-value cut sub-division incorrect
336 H-value cut sub-division incorrect
337 E-value too large

The programmed E-value is reduced by more
than 25% through the automatic cut sub-
division.
Remedy: Reduce the programmed E-value
338 Radius difference too large

The alarm is active with circular interpolation.
0 Check the interpolation parameters.
342 Check sum T incorrect

The set sum of the tool positions in the
magazine is incorrect
.
Remedy: Machine data TE N386 must be equal to
TO-WEARD99 value.
Siemens AG Order No.: 6ZB5 410-3AA02-OBAO

0
0
343 Machine data N390-N391 incorrect
The smoothing time constant T-GL is calculated
using the traverse time T-FR and the respective
level off time T-B (TE N390/N391).
T-GL = T-FR - T-B

2
The alarm is displayed when T-GL is smaller or
equal to zero. 0
344 Difference between stroke ratio %JOlarge

When the ratio between the standard number of
strokes and auxiliary number of strokes
(TE N397/N398) is larger than 3 then this
alarm is displayed.

- 345 Factors for the modal acceleration incorrect

With GO1 (except nibbeling blocks) the acceleration
is varied proportional to the programmed feed rate.
A high feed rate results in a high acceleration; a
low feed rate results in a low acceleration.
The range for the acceleration change can be
determined by Bmax, Bmin and Fmax, Fmin as shown.
The alarm is displayed when
&B<=O
Al?< =O
346 E-path incorrect

The calculated acceleration value in the nibbel
mode depends upon the value of the programmed E.
If the calculated acceleration is greater than
the max. set value TE N 389 then this alarm is
displayed.
Remedy: Reduce E-value

.
More than 3 M functions in one block

Up to 3 M functions are allowed per punching or nibbling block.
Alter program.
348 Axis movement in nibble stop range

Disallowed movements are performed.
Remedy : Nibbling mode
- Reduce E value
- Check travel enable time
(Bero defective)
- Check frives
Punching mode
- Check clutch engagement

Alarm number i Description and Handling
361 No programming error in L998 or L999

This error occurs, if
- L998 is not included
- the way of decoding is not qiven bv the 1st block number
- the way of decoding is programmed twice
- N25 is not followed by X, Y, or 2
- the blocks N34-N46 are not followed by two inputs in
free decodings
- the machine parameter "calculation of 20 and TO for 692" is
contradictory to the selection N18.
362 Error in the program that must be decoded

The alarm is only meant to be a warning; the decoding of
the momentary block is stopped, the following sentence is
input and decoded.
This alarm occurs, if
- less than two interpolation parameters are programmed
for System 7 programs.
- the decoder has to input a value, but does not yet have
one
- the key numbers for 520K/C are programmed with values
bigger than 100
- a 625 but no S word is programmed for 520K/C
Does this alarm occur, the sentence can be tota1l.y wrong,

because it is only partly decoded. On the display of D/O the
block number of the sentence in which the error was
recognised is indicated.

Alarm numbers Description and Handling
., --
371 Error of tape format in the cycle key of the operator's aid
-
Occurance:
Occurs in cycles where R-parameters are entered according
to the operating aids.
Reasons:
A format error is in the key of the cycle which is'
called up.
Important!
If a cycle is called up and the alarm occurs at once, the 0-
error is in the 1st block of the key after the &,
If the alarm does not occur before entering the.
R-parameter, the format error is in the key block
following the R-parameter which is indicated last.
The wrong block does not occur in the input line.
Possible key errors

0
- in the 1st block: no L follows after &
- the cycle-no. has less than 3 ciphers
- the R-parameter i s missing
- format entry and R-parameter are wrong
_ II ("resp.")" are missing in the commentary
- Ml7 is not alone in the last sentence 0
Compensation
- Compensate format error
- Cancel alarm with reset. The operator's aid has to be
called up anew.

501-504 Correctable programming error

0
(When working from memory).
501 General
Text as per alarm 282
502 More-than 6 geometrical parameters

or when angels are negative when programming the
polar co-ordinates
a 503 Polar co-ordinate and circle

radius programming error
504 Incorrect block structure

505 Contouring error

This alarm is generated when working from memory and alarm
302 "Option not available" is displayed. In this case the
option "Brief description of the contour" is not available.
0
0
506 CRC contour error

This alarm is generated if
- the cutter mid-point path direction is different to the
programmed path. This is encountered particularly if a
linear intermediate block movement is too short and the
tool is required to move in the opposite direction to the
programmed direction.
- Damage to the contour:- This can be encountered by redefining
a G41/G42 function.
- the tool radius for a programmed internal arc is too big.
The alarm is cancelled with
507 Nibble bero dzfect ive

The bero monitoring time has been exceeded
sfter the gear hss been switched by the UC.
Remedy : Check nibble bero.
508 Software-approach limit switch overtravel. Warninrig that

in the approach limit switch area the speed will be
reduced.
511 Entry only in the reset

The alarm is activated if a function
condition
which is not permitted
-
is selected in the autunatic mode. e.g Return to reference
point, Preset or programme cancel. These modes are only
permitted after the reset pushbutton is pressed.
The indicator lamps “Programne running” and “Auto’ IR” may not
be lit.
The alarm is cancelled with

mm
-
0
0 Alarm number- Description and Handling
512 Entry disabled

An input is only possible if the key switch is enabled, or
the service switch is in position 2 (Machine parameters -
enter).
513 Memorv exceeded

This alarm is displayed if the C-MO3 memory is full, or if
the bubble memory is full or the corrections space is full.
For C-MOS,probably, a programme which is not required, is
to be cancelled.
For bubble memory a re-organisation of the Bubble Memory is
to be completed (see 2.6.1). These handlings are completed
in the reset condition.
514 Block with more than 120 characters .

~0 During entry of edit information by hand, the number of
characters in one block are checked before storing the block.
(character 120 must be LF).

-
515 Selected block number not available
When a block is called which is not available in
the program, this alarm is displayed. The actual
value remains unchanged.
516 Block cannot be totally displayed

Even though the permitted block length of 120
characters is not exceeded, some block configura-
tions do not permit the display of all characters. 0-
Remedy: Enter an IrLFtl to divide into tinro blocks,
the second block having no block number.
Now both blocks can be altered to generate
an acceptable program.
517 Thread monitoring

0
This alarm is active when TE N461, bit 1 = 1 and
- the measured or input KV factor is zero
- the axis command value is too large.

Software prelimit switch active

This alarm shows that the programmed feed rate has
been reduced in the prelimit switch area.
It is not displayed when the prelimit switch is
approached at rapid traverse.
Description see chap. 2.14 Extensions.
The alarm can be cleared without program interrupt
(decimal point RESET).
Error on strobe transfer

Th is is act ivated by a1.L format and inout EF~O~S
in conjunction with the strobe (only aop’lles to
PLC input to the NC). A number has not been given
in BCD format (PLC prorl;ram or ‘Logic) or the ssis
coding does not signify a va’lid NC axis (e.g. axis
code 7 for Lsth?s where on’Ly 2 ax?s a?e avsiLsbl.e).
522 Data transfer NC-PLC and PLC-NC

The a’Larm is d isplayed on:
1. R parameter transfer between NC-PLC

a. if ds ta b’Lock No. ltOff is defau’l ted
(f'L2g byte 19)
b. if the data b‘lock is not avsl’L~b10
( address IrOI1 in the PLC address list)
C. if the data b’Lock Length is insufficient
(the b’lock ‘Lenqth is ‘Less than the numbep
of bytes to be transferred)
d. if the number of R oarameters is defaulted
as tfO!f (f’lsg byte 18, bit O-5 )

2. PLC operator tWomoting
9. as la. (flag byte 121) or lb.
b. if the byte for the information length
0
conta ins value ‘lo*’ 0
(number of characters to be transferred
in flag byte 124)
C. if the byte for the starter information
contains a number less than 32
(flag byte 123, corresoonds to the first
1 ine in the d isplay)
3. Transferring NC alarms to PLC

a . as for la.
b. as for Ic.
In the case of error, the foL’lowing are

0
always set:
Flag 17.1 = 1 Resetting strobe to 1
Flag 45.0 = 1 Message to PLC
4. Transfer current program poLnter to PLC

a. as for la. 0
b. as for Ic.
In the case of error, the follow Ing 3re

always set:
F’l.sg 19.7 = 0
F’Lsg 45 .O = 1
0
5. Transfer from (DNC)
a. 3s for la.
F’Lsg 45.7 is set to value 0.
b. as for Ic.
Flag 45.0 is set to 1.
C. Transfer PLC-NC
If the PLC wishes to transfer more
than 124 bytes, flag 45.1 = I is set
to 1 and the alarm displayed.
0
0
523 Stop during thread ing

A’larm 523 can be de’leted with llRFSET1l. If aLarm 523
appears when math ining one or severnI threading
blocks, the orIginaL thread synchronizat ion
is retained nevertheless.
2. PLC 0Derator
---,,,----,-------,,,, promoting
a. as la. (flap; bvte 121) or lb.
b. if the byte for the informat ion Length
con ta ins va’lue “0”
(number of characters to be transferred
in f’lag byte 124)
C. if the byte for ths starter informat ion
contains a number ‘Less than 32
(f’lsg byte 123, corresponds to the first
line in the displav)

524 Simultaneous positioning with 2 axes not possible

The alarm is only displayed with the function
Itslanted axis" and Jog mode. If one axis of the
fictitious plane (X or Z) is positioned via the
Jog mode no second axis may be positioned
simultaneously.
In case of the alarm this axis is set to stand-
still. The alarm is automatically cleared or
can be reset.
525 Speed exceeded with TRANSMIT

This a'larm onLy appears if the C axis speed
is exceeded in conjunction with G37 (po’lsr
coord inste progrsmming). ALthough a constant
path speed has been proqrsmmed, the nng'Le speed
of the C axis increases when the d istance between
the turn ing centre of the C ax is snd the cut tsr
pos It ion decreases. The 2’1 arm is de’1 etsd when
the speed of the C axis is greater than the
va’lue stored under TE N 130 muLtip'Lied bv the
factor 1.25. A comcarison is merely made with
the machine datum for the X axis, as this v?'Lue
a’lso 'Limits the speed of the C axis. The cath
speed is not reduced.
A shift in dimens ions can occur if the “Set
speed too high I1 aLarm is aLs0 outout.

526 Svnchronised axis-faklure

This alarm is generated if Test N461, bits 0 and
I = 10 and the deviation of speed (Test N908/
N909) is greater than the maximum permissible
speed difference in Test N2SS/N289
The leading axis will be slowed down by the

previously entered deceleration. The alarm can
be cleared by ltresettt and followed immediately
in program with further movements.
0 527 Axes KV factors unequal

The alarm can be cancelled with
With this alarm active no "NC startIt can be
executed.
The control measures the KV factor of all axes,
and displays the calculated values under NS50 . . .
N859 on the TEST display, (the display of 1000 is
the KV factor of l.O), and compares the measured
values with a tolerance band.Out of tolerance
generates Alarm 527. This alarm is only output
once because machines with rotary axes have as
of necessity different KV factors.
After altering one machine datum all calculated
KV factors are reset. Alarm 527 is again generated
as a reminder that the KV factors are different.
The KV factor is measured when the machine is
jogged at ,+ 25% of the F value.
528 KV factors not defined

The alarm is generated on switching the mains on
if all the KV factors are not defined.

MDA alarms
----------
---mm-----
531 Block with more than 40 characters
Block with less than 40 characters must be entered.
532 Programme number already available

Programme number introduced via MDA is already
available in the program memory.
533 Playback as the first block not permitted

A program number must be introduced by Teach-in
and be stored correctly,
534 Playback only permitted when MDA is interrupted

Another block must be stored in MDA.
535 Playback is only permitted when axes stationary

It is not allowed to move any axes if the block
is to be stored.
536 More than 5 axes in one block

Interpolation is only possible for up to 5 axes,
helical interpolation only possible up to 3 axes.
537 The last program is not finished

Warning not to introduce a new program until the
old program is not finished.by MDA.
Alarm also occurs if program finish is subsequently
stored via MDI.
-
0
0
551 Wrong telegram ident if --Iier
This alarm appears when the NC expects a tele-
gram with other identification.
Cause:
--
a) The identification is incorrect.

It is in no case understandable by the NC
(P oss. wrong structure).
b) The sequence of the received telegrams is

incorrect.
Example: Computer transmits PRPP

NC replies M-RR
Computer transmits T-NB
instead of R-PP
After alarm reset, the telegram communication

must be started anew.
~0 552 Program already in memory

This alarm is displayed when the DNC computer
wants to transmit a program that is already in
the NC memory. The transmission is interrupted.
In order to save time, the transmitted program
is not compared with the already present program.
The DNC computer must first clear the old program
in the memory before the new program can be trans-
mitted. The telegram commmication must be started'
anew.
E06.88 4-53
I Siemens AG Order No.: 6285 410-3AA02-OBAO
553 NC-Program structure false

This alarm is displayed when:
- The NC block has a false block structure, or
- The intermediate memory has received more than
120 characters.
554 Time out

The a'lsrm occurs
if monitoring times Tl and
T4 have been exceeded or if the NC has tried
in vain to Link up to the cornouter in accordance
with the number of repetitions entered in 'II3 N477.
The NC continues to connect up to the comcuter

by sending ENQ.
As soon as the commuter responds, the slrlrm
is automatically reset.
The message PCC NOT READY can also be outout
in the bottom fine of the PLC disp’lay if the
PLC has been prepared for this.

0
0 555 Time out 2

Only with machining control’Led by the process
control computer. This alarm appears if the
time TO specified in TE N474 has exe ired and
the number of repet Ltions specified in TE N474
has been exceeded. If no new character or no
ETX has been received with in t ime TO, the current
message traffic is sbopted and the procedure
returns to the basic state. The station wishing
to send must reinstigate message traffic and
repeat the block which h2.s been interrupted.
In the case of an error, the f’Lq F45.2 is
set to 1.
Note: Th is s’Lsrm is not displayed because

the NC goes into an end’less Loop. The
fsu’Lt F’Lag is, however, set; in addition,
the z'lsrm is transferred to the PLC
with the “Read NC ?‘Larrnsl’ function”.
556 NC memory fuL1 in computer ‘Link operation

----
The alarm is active, when during part program
0 transmission, it is noticed that this program
cannot be stored completely in the NC memory.
The alarm must be cleared via Itdecimal point

RESET" and it must be seen to that this program
can be stored completely by clearing other pro-
grams before transmission is continued anew.

557 Incorrect signal order for the operating mode

switch-over via the MS180
The alarm 557 is displayed when:
- the switch-over to DATA I/O is given and the

NC is not in the AUTOMATIC mode;
- the signal DATA-START is given and the NC is

not in the DATA I/O mode;
- the switch-over to AUTOMATIC is given and the

-
NC is not in the DATA I/O mode.
The alarm is cleared with "decimal point RESET".

The signal order can then be corrected.
0
558 PLC ident. error
The PLC tries to send a mssssge to the PCC
which is not Dermltted.
The identity, not the order of the telegram is
checked.
Telegrams with the following identity are
permitted
RD xx The PCC awaits a certain react ion
TD xx from the PCC
RW xx reaction open or not required

Mwxx
TW xx
The telegram is not sent from the NC.

The alarm is displayed
"decimal point R.ESETtl.
and can be cleared via a-
0
0 701 Bubble memory is not formed
Remedy : Mains on whilst holding “Cancel 1 ”
simultaneously pressed.
WARNING: Probably the old available information
is cancelled.
If this occurs re,peatedly, the memory has to be replaced.
703 Fault in the system program memory

The system program which runs the internal control logic is
checked at every control switch on and cyclically during control
operation. A check is made to see if the system program has been
corrupted.
On fault detection the control will indicate the number of the
defective memory element after a new control switch on.
Inform the SINUMERIK service department.
The program can no longer be guaranteed.
704 Fault in the machine data memory

A sum check of all machine data is made at switch on and
cyclically during control operation.
The alarm is generated when the machine data has been corrupted.
Inform the SINUMERIK Service department.

705 Dimension error through too great an acceleration

(dependent on TE N 462, bit 4 = 1)
This alarm is displayed when a dimension error

occurs because of too great an acceleration
(e.g. with hydraulic motors through instant build
up in pressure).
The alarm can only be cleared through power on

reset. 0-
The a'Lsrm can s'lso occur if the "P~~rking
axesfl
function is used without fo’LLow-uD operation
or if the parked axis is moved more than tCls
amount permitted arid the “Parking axes” funct ion
i 3 csnce'L'L ed .
706 Axis address in the machine data incorrect

0
This alarm is only active with the functions
ltTRANSMITtt or "Slanted axisI'. The value set in
TE N 465, bit 0 to 3 should be checked.
Only the values 2 to 10 are permitted.

The alarm is cleared after the proper machine
data value has been entered.
707 Incorrect’
--a--- data for Leadscrew Pitch L?rror
compensst ion
This s’lsrm occurs if the ‘Leadscrew pitch evror
compensst ion opt ion is set and the number of
compensst ion points is exceeded or the compen-
sation angle specified in TE N250 is not div Lsib’le
as a whole number by 3600 if the rotary ZJX[S
datum is set for this axis. The alarm is auto-
mstica’1’l.y cancel’led when the machine data are
corrected.

0 .--
Alarm numbers
708
Description
Axis selector
and Handling
switch in position of follow-up mode

0 This alarm tells the operator
is in position
that the axis selector
of an axis which is selected as synchronized
switch
follow-up axis. Conventional axes traverse is not possible.

The alarm will be cancelled after removing its causes.
711 Battery alarm MS 140/MS 141 (Power supply)

This alarm is set, when the machine is switched on.
Presupposition: the voltage of the battery accumulator
is lower than 3V. If this alarm occurs, the battery which is
in the bottom right corner of the power supply has to be
changed within a week (grey slide-in unit with 2 slot bolts).
Order indication: Accu block MS 140/141
Purchasing department: Wst. FUrth
SINUMERIK Spare Parts .
Important: The accu block must be changed with the, mains on,
so that the part programs, the zero offset data and
the feedrate values that are stored.on the CMOS-
memory of the MS 100 will not be lost.
In addition, the RAM data of the integrated PC will
be lost, if the mains are off.
Way of procedure when changing the accu

- Switch NC on
- Loosen slot bolts on the grey accu
- Pull slide-in unit out carefully
After taking out the slide-in unit, the following plan
can be seen: x 146
Soldering lugs _, unassigned
in the power R
j,i y
supply
red black
- For unsoldering the connections at the power supply, use
potential-free soldering iron
Important: Use potential-free

------------- soldering iron, otherwise a
short circuit may occur.
Siemens AG Order No. : 6ZB5 410-3AA02-OBAO E04.83 4-59

0
- Soldering of new accu-block according to above plan
- Insert slide-in unit with new accus carefully and
tighten slot bolts.
After "Reset at the power supply" or "NC ON", alarm no. 711
must be cancelled, If this is not the case, the voltage of the
accus has to be checked.
712 Battery alarm MS 125/MS 122

Before this alarm 4s set, an early battery alarm is set by
controlling the luminous diode at the front of the respective
components, if the supply voltage is lower than approx. 3 V.
When the control is switched on, alarm 712 is set, if the 0
battery voltage is lower than 2,75 V (low-tension voltage control).
If this alarm occurs, the battery block must be changed within
a week.
Type of battery: Sunshine; Type C, 5,l ,Ah
Order indication: Battery for MS 125
Ident.-no.: 109 602 240
Purchasing department: Wst. Fiirth
Full capacity of MS 122 with 256 KB : 2 batteries'

All other cases : 1 battery
Important: The battery must be changed with the mains on

(NC ON), otherwise the part programs on the memory
will be destroyed (applies for MS 125 and MS 122).
This alarm will also be given, when the bridge L-D
on MS 125 is not connected.
Way of procedure when changing the battery

- Switch NC on
- Loosen slot bolts on the grey cover plate on the front of
the component under the luminous diode
- Take battery from the holder
- Put new battery into the holder
0
0 Alarm numbers Description and Handling
Attention: Be careful with the polarity.

If the polarity is wrong, the red luminescence
flashes up!
I - Insert slide-in unit and tighten slot bolts.

4.5 ZO Data List
Extension of the setting data (ZO selection Display)
ldent Indicat. READOUT/INPUT Number of

No. in Disp. Decades
Nl-N2 ZOF 2 x 2 axes zero offsets with Sprint ST,8T(G54, G55)

xl+18 I
Ni-N4 ZOF 4 x 4axeszerooffsetswith8N (G54-G57)
Ni-N12 ZOF 12 x 10 axes zero offsets with Sprint 8M, 8M, 8MC (3 x G54-G57)
I
N13 ZOA Programmable additional zero offsets (G59) --I t 1’ 8
I
N14 ZOE Ext. additional offset from PLC
N15 G25 Min. working area limit (G25)
N18 G26 Max. working area limit (G26)
N17 POS Actual value for external display
-- I
N18 DRF Differential resolver shift It I’ 8
l I
N19 G26 Programmable spindle speed limit (G26 S)
N20 G92 Programmable spindle speed limit (G92 S)

in addition to G26 active with V-const.
N21 G92 Smooth. timef. thread (G92T)

xI+I1 I
N22 Ml9 Oriented spindle stop (M19) XI + 13.1 I
N23 DRY Dry run
N24 RAP Rapid traverse speed
N25 SE1 Bit-oriented user data 1) next page
N26 SE2 Bit-oriented user data 2) next page X -- 8
N27 SE3 Bit-oriented user data 3) next page X -- 8
N28 G92 Angularoffsetfor multiple thread (G92A) X + 3.3
NlOO ROO
100 R parameters X f 8
N199 R99
4-62 . E06.88 Siemens AG Order No.: 6285 410-3AA02-OBAO

Explanations of bit-oriented user data SE 1, SE 2, and SE 3
0 SE1
0, ,
1
I1 I Input resolution 10m4inch
2 Tape block parity off
3 Program start with % Programstart with the followingLF
4 No program decoder Programdecoder

r
0- 16
5 Punch in IS0 code
1 Display of last 100 operator inputs inactive

Punchin EIAcode
Display of last 100 operator inputs active*)
7 8N: program H with “,” or “/‘I 8N: H without I’.” or “I” is taken as “1”
SE2
0
Value
0 1
bit
I I
0 Displayof machineactualvalues Displayof workpieceactualvalues
1 External positiondisplayresolution1 pm External positiondisplay resolution10pm
2 DNCoff **) DNC on **)
3 Displayof the Cartesianvalues Displayof the realvalues
6 Note on the parameters

not stored ** stored
)
7 No operatorpromtingNC Operator promptingNC***)

Continuation of display / input list (20 selection display)
SE1 /SE2/SE3
Bit 7 6 5 4 3 2 1 0
SE3
Value
0 1
bit
0 2nd KS232 interface as specified inTE N 429 2nd RS232 interface as specified inTE N 472 I
6 I
Note: The ‘bit-oriented user data’

may only be modified in the RESETstate.
Exception: Bit 0 of SE 2
*) Tachograph running: - after NC START

- after Data START
- after direction key has pressed in jog mode
Tachograph stops: - after pressing the ‘TEST’ key for 5 seconds
-after EMERGENCYOFF
- if ‘NC Ready 2’ disappears
**) If memory space must be saved
***) Option 874, NC operator prompting, must be available

4.6 TE data list
El
Testing display
In the TE display (key no. 49) the following
list
data are displayed.
ldent number Data
Nl
Current Alarms
N2
N3
Inputs InpuUoutputconditions
NC-PLC
N5
N6
outputs Input/output conditions
NC-PLC
N8
N9
PLCdata (free)
N34
N35
PLCdata (free)
- N47
N48
PLCdata (free)
N60
N61
Tachograph
N99
0 NlOO
N759
NC machine data
N800 Axis-specific display values
N900 Sindle display values and synchronous operation

Axis-specific machine data . ,?.
* = axis number - 1 (11)
INPUT DESCRIPTION MAX. INPUT DIMENSION

-
VALUE
N lO* S... ” Exact stop limit 32000 pm
N ll*S... ” Clampingtolerance 32000 pm
N12*S... ” Acceleration 1 000 0.01 m/s2
N 13* S... ” Max. speed 15000 mm/min
N 14* S... ” Commandvalue limit 8191 DAC unit
N 15* S... ” Kv factor 10000 0.01 s-1
N 16* S... ” Software limitswitchplus * 99999999 pm 0

N 17* S... ” Software limitswitchminus + 99999999 pm
N 18* S... ” Referencepointvalue + 99999999 pm
N 19* S... ” Backlashcompensation rt 500 I*-m
N 20* S... ” Leadscrewpitch error 127 pm
N2l*S... ” Grid shift value z!z 9999 pm
N22*S... ” Multigainfactor 32 000 c x min/m
N 23* S... ” Drift compensation * 1 000 DAC unit
N 24* S... ” Leadscrewpitcherror pointer 1023

(if TE N462, bit 7 = 1then+ 8192
N 25* S... ” Displacementfor pitch error compensation 32 000 10pm

-
N26* S... ” Multiplicationfactor for the actual value increment 120 0.1
Examplefor defining the axis number:

Exact stop limitfor the 1st axis Clamptolerancefor the 3rd axis
Axis number= 1 Axis number= 3
l= axis number- 1 l= axis number- 1
*=1-1=0 *=3-l =2
NlO”=NlOOS... Nll*=N112S...

Axis-specific machine data for 8MC
0
MAX. INPUT DIMENSION
0 \XlS INPUT DESCRIPTION
VALUE
11 N270S.. ” Backlash compensation If: 500 pm
12 N271 S.. ” Backlash compensation zk 500 pm
11 N272S.. ” Leadscrew pitch error compensation 127 pm
12 N273S.. ” Leadscrew pitch error compensation 127 pm
11 N274S.. ” Grid shift k 9999 Frn
12 N275S.. ” Grid shift -c 9999 pm
11 N276S.. ” Multigain factor for speed amplification 32 000 c x minim
12 N277.S.. ” Multigain factor for speed amplification 32 000 c x min/m
11 N278S.. ” Drift compensation I!z 1 000 DAC unit
12 N279S.. ” Drift compensation zll 1 000 DAC unit
11 N280S.. ” Leadscrew pitch error compensation points 1 023
12 N281 S.. ” Leadscrew pitch error compensation points 1 023
11 N282S.. ” Displacement forthe leadscrew pitch error 32 000 10pm

compensation points
12 N283S.. ” Displacement for the leadscrew pitch error 32 000 10pm

compensation points
11 N284S.. ” Multiplication factor for the actual value increment 120 0.1
12 N285S.. ” Multiplication factorforthe actual value increment 120 0.1
11 N286.S.. ” Pre-control factor 6 000 0.001
12 N287S.. ” Pre-control factor 6 000 0.001
11 N288S.. ” Actual value difference tolerance 16000 pm

for synchronous axis
.
12 N 289% ” Actual value difference tolerance 16000 pm
for syncronous axis

Common machine data
r Input
T Description Max. input value Dimension
N290 S.. Tolerance speed of 99 1%

max. spindle speed
(+N463/6 = 1)
N291 S.. II
Spindle clamping 125 O,Ol%
tolerance
(+~463/6 = 1)
N292 S.. II Reduced speed with 15000 mm/min
G62 (min. input
5 mm/min)
N293 S.. II
N294 S.. II
N295 S.. II ,Gain factor Ml9 for 3500 l/min/360 d

4
N296 S.. II
N297 S.. II
N298 S.. II
PLC output byte number for Ml9

N299 S.. II
64
(N 36813 = 1)
N300 S.. II
N301 S.. II
N302 S.. II
N303 S.. II
7 additional +/- 99 999 999 P
reference points
N304 S.. II
for 1st axis
N305 S.. II
N306 S.. II
N310 S.. II
N311 S.. II
N312 S.. II
N313 S.. II
7 additional 1023
N314 S.. II pointers for lead
screw pitch error
N315 S.. II
camp. 1st axis
N316 s.. II
N320 S.. II SAG compensation 127 P

N321 S.. II
SAG pointer 1023

Input Clarification Max. input value Dimension
,
N322 S..
N323 S.. "
N324 S.. n
N325 S.. H 7 additional pointers 1023
N326 s.. It for SAG compensation
for 1st axis
N327 S.. u
N328 S.. 11
N329 S.. " Displacement for the 32000 '0 P
SAG compensation
N330 S.. '! Pre-control 6000 0,001
factor for axes I-IO
(+~461/7=i )
N331 S.. u
N332 S.. n
N333 S.. u Customer-specific data
N334 S.. u
N335 S.. u 1
N336 S.. 1(
N337 S.. u
N338 S.. fl Do not use
(assigned internally)
N339 S.. ”
N340 S.. n I
N341 S.. 11 Reduction speed 500 O/ min
rotary axes
N342 S.. 1, Reduced speed for 15000 mm/min
software end limits
N343 S.. u Start of feed re- 99999 999 Pm
duction in the area of
software end limits
N344 S.. u Supervision time for 127 IO ms
mutual acknowledge-
yynt NC-PC (+N463/3 =
N345 S.. u Wizicc ged for contour 15000 mm/min

F
N346 S.. tt Contour checking 15000
factor
N347 S.. n Gain factor for Ml9 10000 1/min/36O'
- N348 S.. u
(~468/2 = 0)
Exact stop Ml9 1000 l/II O
Input Clarification Yax. input value Dimension 4
N349 S.. Spindle dwell for 16 ooo ms

controller enable
N350 S.. Switch off s eed 500 mm/min
(1 inear axes 7
N.351 s.. -free- 0
N352 S.. ext. reduce speed 15 000 mm/min
(Interface signal)
N353 S.. Delay for in position 32 000 ms
checking
N354 S.. Limit of command 8 191 DAU unit
speed
N355 S.. Circle end point 32 000
checking P
N356 S.. Source for release 32 000 P
of CRC adjustment
blocks
N357 S.. Spindle drift 2 1 000 DAU unit
N358 S.. lpindle speed tolerance (N463.6 = 0) 9 999 l/min
let spindle range tolerance (~463.6 = 1) 99 1%
N359 S..
N360 S..
N361 S.. Maximum speed for the 9 999 l/min
N362 S.. 6 ear ranges
(~$36/4 = I)
N363 S..
N364 s..
N365 S..
!J366 s..
Y367 S.. 1st acceleration time 32 000 4 ms
V368 S.. constant for the 6
gear ranges
u69 s..
r370 s..
I371 s..
J372 S.. 2nd acceleration time 32 000 4 ms
constant for the 6
1373 s.. gear ranges
r374 s.. or
switch off speed 9 999 l/min
r375 s.. spindle for the 6
I376 S..
f:&‘i2”!“7)

Input Clarification lax. input value Dimension
N377 S.. Smallest spindle 8 191 DAU unit

motor speed
N378 S.. Spindle motor switch 9 999 l/min
off speed (N 468/2 =
a
N379 is.0 oscillation rate 8 191 DAU unit
spindle
N380 S.. V/S linear braking 1 000 ms
N381 S.. Angle of Itslanted 16 ooo ooo WExp.
axis" -5 deg.
N382 S.. Control number ‘9 999 999
N383 S.. 1st axis /- 99 999 999 P
Tool change position
8T/Spr.8T
N384 S.. 2nd axis /- 99 999 999 P
Tool change position
8T/Spr.8T
N385 S.. 1st axis, 2nd soft- /- 99 999 999 P.
ware
limit switch
(minus) 8T/Spr. 8T
Specific machine data for 8N

---------. .--------------
.--------w-----
N386 S.. 3rd axis machine dat: 79 000 000

summing check
N387 S.. Start of speed re- 32 767 IOpm
duction in the clamp
area, area A
Distance from the -Y
software limit switcl:
N388 S.. Start of speed re- 32 767 ‘O/urn
duction in the
clamp area.
Areas A and B,dis-
tance from -Y soft-
ware limit switch
N389 S.. Max. nibble 60 m/s Exp.2
acceleration x l/IO
N390 S.. Stabilisation time )= 20 ms
M22 (T - Bl)

Cnput Clarification Max. input value Dimension
ug1 s.. " Stabilisation time >= 10 * ms

M24 (T - B2)
Y392 S.. I1 Fmin for acceleration 100 m/min x
IO Exp. -2
Y393 S.. I1 Fmax for acceleration 3 000 m/min x
10 Exp. -2
Y3gft S.. If Bmin for acceleration 1 m/s Exp.
2 x l/IO
?J3g5 S.. II Bmax for acceleration 20 m/s Exp.
2 x l/IO
N396 S.. " Safety time for PM 5 ms
punch stop
N397 S.. " Hub/min (standard 200 Hub/min
lift number)
N398 S.. " Hub/min (additional 400 Hub/min
lift number)
N399 S.. " Acceleration multi- <= 5
plication factor for
;un;~~;g=a;dxn~b~l~g
x B/2
4-72 E06.88 Siemens AG Order No,: 6ZB5 410-3AA02-OBAO

Special machine data for 8N
0
INPUT DESCRIPTION MAX. INPUT DIMENSION
VALUE
N297S.s ” Speed limit for clamp protection zone 6 000 cm/min
N298S.. ” Amount of following errorforswitching I-short circuit 32000 pm
N299S.. ” Number of PLC output byte (e.g. A022 = 22) 64
N383S.. ” Tangential offset relative toy axis (N464.5 = 1) 360 000 1 o-30
N386S.. ” 3rd axis checksum for tool change
N387.S.. ” Start of speed reduction in the clamp protection area, 32767 mm

area A, distance from software limit switch Y-
- N388S..
N389S.s
”
”
Start of speed reduction in the clamp protection area,
area A and B, distance from software limit switch Y-
Maximum nibble acceleration

32767
60
mm
m/s2 x 10-l
N390S.. ” Stabilization time for M 22 (T-B1) 220 ms
N391 S.. ” Stabilization time for M 24 (T-B2) 2 10 ms
N392S.. ” Minimum feed for modal acceleration 100 m/min x 10m2
a N393S.a
N394S..
”
”
Maximum feed for modal acceleration
B min. for modal acceleration

3 000
1
m/min x 10m2
m/s2 x 10-l
N395.S.. ” B max. for modal acceleration 20 m/s2 x 10-l
N396S.. ” Safety time for preliminary punch stop 5 ms
N397S.. ” Strokeslmin (standard stroke number) 200 strokes/min
N398S.. ” Strokes/min (additional stroke number) 400 strokes/min
N399S.. ” Acceleration multiplication factor for start of punching 55

and nibbling B-Start = 2 x B + X x B/2
-
Machine data bits
MACHINE DATA BITS

-
IDENT AXIS
NO.
7 6 5 4 3 2 1 0
N400S Modification signal time (2) Name of radius or chamfer (1)
N401 S Delay time of modification signal (2) Name of the angle (1)
N402S Signal time M02/M03 (2) Name of auxiliary functionTeta (1)
Rotary axis Rotary axis Axis Is

N403S 1 in whole mm
or degrees
in l/z mm
or degrees
Rotary axis available Name of the axis (1)
0
Rotary axis Rotary axis Axis is
N404S 2 lnwholemm InVzmm Rotary axis available Name of the axis (1)
or degrees or degrees .

N405S 3 in whole mm in t/zmm Rotary axis available Name of the axis (1)
or degrees or degrees

N406S 4 in whole mm In l/z mm Rotary axis available Name of the axis (1)
ordegrees or degrees

N407S 5 in whole mm in 112mm Rotary axis available Name of the axis (1)
-
N406S 6 In whole mm in l/z mm Rotary axis available Name of the axis (1)
4-74 E06.88 Siemens AG Order No.: 6Zl35 410-3AA02-OBAO

Machine data bits (continued)
DENT AXIS MACHINE DATA BITS

NO.
7 6 5 4 3 2 1 0

N409S 7 inwholemm in Vzmm Rotary axis available Name of the axis (1)
.
N410S 6 inwholemm in Vzmm Rotary axis available Name of the axis (1)
ordegrees or degrees

N411S 9 lnwholemm InVzmm Rotary axis available Name of the axis (1)

N412S 10 inwholemm InVzmm Rotary axis available Name of the axis (1)
Measuring (3) Rotary axis Part actual Part actual Change sign Change sign Approach
N413S 1 system Oto360° value 2 value x 2 for part actual for actual reference
value spindle point in
command ‘I-” direction
N414S 2 system 0 to 360’ value 2 value x 2 for part actual for actual reference
command “-” direction
Measuring (3) Rotary axis Part actual Part actual Change slgn Change sign Approach
N415S 3 system 0 to 360” value 2 value x 2 for part actual for actual reference
Measuring (3) Rotary axis Part actual Part actual Changeslgn Changeslgn Approach
N416S 4 system Oto360” value 2 value x 2 for part actual for actual reference
value spindle point In
Measuring (3) Rotary axis Part actual Part actual Changesign Changesign Approach

NO.
7 6 5 4 3 2 1 0
value spindle point In
N419S 7 system Oto360” value 2 value x 2 for part actual for actual reference
N420S 6 system Oto360’ value 2 value x 2 for part actual for actual reference
N421 S 9 system 0 to 360” value 2 value x 2 for part actual for actual reference
N422S 10 system 0 to 360’ value 2 value x 2 for part actual for actual reference
No delay time G70 reset Measuring (4) No reset of Aux. functions Aux. function (7)
N423S at limit switch condition system preset offset output before output in
resolution at switch on & axis moves block search
ref. approach
Handshake output Diameter Diameter Diameter G53 Jogging Length

N424S NC-PLC difference input for programming programming as in REF, correction for
2ndT0 to H X axis forxaxiswith forxaxiswith 30 RPS, INC not pro-
function toolwear G92 GSO grammed axis
50-300 m Ml7 Customer PLC Flexible CR LFis Notooloffset NoZO

N425S cable to the not output operator available operator output at the calculation calculation
operator panel fitted panel end of block with G92 with G92
panel
Key switch input enable for Speed delay 2 handwheels Handwheel No reset of DRFshiftto External
N426S of next block available fitted EM offset at external actual value
Dry run switch on display display

IDENT AXIS MACHINE DATA BITS
NO.
7 6 5 4 3 2 1 0
Key switch enabled for

N427S Data start in ZO data Tool Tool Corrections Preset Block Overstore
MDI auto geometry wear to part search
program pointer
Input/output interface 1
N428S
Device name (5) Baud rate 03
Input/output interface 2
N429S
Device name (5) Baud rate (‘3)
N430 S EIA code for
N431 S Number of bytes transferred to customer (9) Number of PLC address list
operator panel
N432S Axis number for v constant Axis number, parallel to 4th axis (10)
N433S 8MC Number of the driving axis when sync. (10) Number of the driving axis when sync. (10)
only the 12th axis the llthaxis
N434S Directional leadscrew pitch compensation
8. 7. 6. 5. 4. 3. 2. 1.axis
Sag compensation
N435S
Number of the compensated axis (10) Number of the driving axis (10)
Spindle Ml9 with Internal Ml9 MS230:MS250: MS230:MS250: Speed in Spindle Changesign Spindle
N436S axis MS301 C,D MS301 C,D 0.1 rev/min meas. clrc. of spindle ACT. VAL. x 2
movement Special G33 Speed range up active ACT VAL.
synchronization to 9999 rev/min

NO.
7 6 5 4 3 2 1 0
Machine data Alarm text No feed on P-digit tool

N437S are input in English the contour offset no.
@IT/Sprint 8T)
Reference val.
N438S processing
(cycles)
Digital MS 122
N439S measuring MS 125
circuit Memory
1 1 1 0 1 0 0 1 0
N440S Monitoring threshold Analog meas. circuit calibration (recommended bit combination)
MS230 analog meas. circuit
MS310
2 1 1 0 1 0 0 1 0
N441 S Monitoring threshold Analog meas. circuit calibration (recommended bit combination)
MS310
3 1 1 0 1 0 0 1 0
MS310
4 1 I 1 0 1 0 0 1 0
MS310
5 1 1 0 1 0 0 1 0
N444S Monitoring threshold
MS310
Analog meas. circuit calibration (recommended bit combination)
-
6 1 1 0 1 0 0 1 0
MS310

NO.
7 6 5 4 3 2 1 0
7 1 1 0 1 0 0 1 0
N446S Monitoring threshold Analog meas. circuit calibratfon (recommended bit combination)
MS310
6 1 1 0 1 0 0 1 0
(
MS310
9 1 1 0 1 0 0 1 0
MS310
10 1 1 0 1 0 0 1 0
MS310
11 1 1 0 1 0 0 1 0
(
MS310
12 1 1 0 1 0 0 1 0
0 1 N451S 1 ) Monitoring threshold

lMS230) analog meas. circuit
MS310
1Analog meas. circuit calibration (recommended bit combination)
I I I I I I I
1st pair trailing axis
N452S Only
6MC Number of the trailing axis (10) Number of the leading axis (10)
I I I I I I
2nd pair t:ailing axis
0 N453S Only
I I I I I I
3rd pair trailing axis
N454S Only

NO.
7 6 5 4 3 2 1 0
I I I I I I I
4th pair trailing axes
N455S Only
I I I I I I
N456S Only
I I I I I I
I
N457S Only
I I I I I I
Change axis
N458S Only
8MC Number of the 2nd axis
(axis 2 becomes axis 1 (-) )
(10) Number of the 1 st axis
(axis 1 becomes axis 2 (+) )
(10) -
I
Gear not Circular Modal 20 active Trumpf bit Service Switch due to acceleration
N459S 8N switched interpolation acceleration in axis display M24-M22 M24- M22
only not switched not progr. M25
Off
Hydraulic I component Tool change Taxis M24 = high M22-+M25 Controller No red. with
N460S 8N
only
punch
M22lM24
+M25
short circuit
(+ N468.3)
with tool
axis
available nibbling
speed (with
Trumpf = 0)
switchover
In red.
speed area
inhibit when
tool in
sheet metal
M22 In red.
sped area 0
Precontrol DC signal Parked axes Synchronous axes
N461 S permitted for without parity permitted Difference Follow-up Normal Rapid stop,
all axes (RS232) controller operation delay, if error
without NC permitted if error occurs
Evaluate Acceleration multiplied in the feed range

N462S dimension
offset
S override Newspindle Ml9 active 15OSPLC PLC time

N463S active monitoring via RESET available control
with G33 or M02iM30

NO.
7 6 5 4 3 2 1 0
I I I
8N 8N 8N Control Number of axis displayed in diameter (10)
N484S tangential I short tangential of data
control circuit new shift transfer
active permitted via MS180
I I I
8N 8N Meas. circ. Number of the fictitious axis or
N485S with MO6 ref. speed red. monit. of axis number of the workpiece rotation axis (10)
pt. appr. area monit. N465 bit
tang. axis from PLC off 0-3off
Program stop PP number Feed ref. internal data Background

N466S on CRC error switchable to 5 axes Wn. memory
toSRn0. smoothing)
Ref. pt. Signal Internal data (S CT)

N467S reached transfer
delete for every 20 ms
park. axes
Set output Ml9 depend. Spindle Ext. additional

N488S for Ml9 on gear step short for compensation
reversing active instantly
(synch.)
- N469S Number of the axis containing

the measuring pliers (10)
I I I
N470S Bit number of the Ml9 output
0 N471 S

NO.
7 6 5 4 3 2 1 0
I I I I I I I
I/O interface 3 (Software)
N472S Device name (5) Saud rate 03
Small ring Output tape Computer link

N473S memorywith without with 20 mA
add. memory footer (N429 set for
interf.)
N474S Time monitoring for computer link operation (in 100 ms) timeTO
N475S Time monitoring for computer link operation (in 100 ms) timeT1
I I I I I I I
N476S Time monitoring for computer link operation (in 100 ms) time T4
I I I I I I I
N477S No. of attempts to communicate with the process control
Computer link
N476S LSV2
procedure
without BCC
evaluation

0 Axis name, radius, chamfer @ Time definitions
0 angle and aid function Teta
Name Bits Time (ms)
0000 X 0000 IO
0001 Y 0001 20
0010 Z 0010 30
0011 A 0011 40
0100 B 0100 50
0101 C 0101 60
0110 U 0110 70
0111 V 0111 80
1000 W 1000 90
0 1001
1010
E
H
1001
1010
100
110
1011 P 1011 120
1100 Q 1100 130
1101 140
1110 150
1111 160
@ Measuring system @ Measuring system resolution
Bits Bits
a 00 Analog measuring system

(Resolver or INDUCTOSYN)
00
01
l/2
l/2
*
*
10m3
lo-4
mm
inch
IO 2 * IO -5 inch
01 Incremental encoder 11 l/2 * IO -2 mm
(Heidenhain, linear or
rotary)

@ Name of equipment
0
Machine datum (binary)
Display (HEX) Equipment
B7 B6 B5 B4 83 82 Bl BO
R/P 1 1 pl p 01'0 8' C4 Facit 4040 with ~181 '

(l?QO baud)
R/P 1 10 0 0 pl.1 c3 Facit 4070 with MI77-interface
(600 baud) 54Z/s
R/P 1 10 0 0 10 0 C4 Facit 4030
(12pljil baud) 12OZ/s
R/P 1 1 0 0 0 0 1 0 (2 PT80 SIEMENS writing station with STT
104; connector (3flB baud)
R/P 1 1 0 0 0 1 0 0 C4 Sanyo M25020 cassette machine with
ZE 601 interface (1280 baud)
R/P 1 10 0 0 10 0 C4 SME (1200 baud)
R/P 1 10 0 0 10 0 C4 Link NC-~c~ire controlled
(12B0 baud)
PTR 0 0 0 0 0 0 0 0 00 SIEMENpeader without winder *)
(96pl0 baud)
PTR 0 0 0 0 0 1 1 1 87 SIEMENFeader without winder
(9600 baud)
PTR $i 0 0 0 1 1 1 1 BF SIEHENS^eader with winder .
(9600 baud)
TTY 0 0 0 1 0 0 0 0 10 Teletype ASR-33 half-duplex
(110 baud) l(aZ/s
TTY 0 0 0 1 1 0 0 0 18 Teletype ASR-33 full-duplex
(110 baud) lplZ/s
DC 0 0 1 0 0 1' 1 0 26 Portable reader DCl/DC3 controlled
(4800 baud) ...--
Link NC+NC with control signals
lx 0 B 18 018 B 24 DC1 to ,DC4 (12OC baud)
PD 0 0 1 1 0 1 1 0 36 PD Progamer-place
DC 0 0 10 0 111 27
(4600 baud)
FACIT 4040 with PI81 withcontrol
l
k&,rials~ DC1 to'DC4 C9600 baud)
*I t!ithout set machine datum, or after cancel 2, a SIEMENS reader without

winder can be operated at the right place(s).
Tip:
Changed machine data are only active with RESET.

Universal V.24 instrument
I-- Ready for operation

(DsR) interpretation?
i ;:s
I Parity bit
without parity
! with parity
- Kind of parity
a !
uneven
even
- Number of stoo bits

PI 1 stop bit
lfl 1 stop bit
11 2 stop bits
Fixed positions: 1 start bit; 8 data bits
Special instruments
j B7 1B6 lB5 (84 83 B3 B2 Bl

-7
flBj$JjSIMSreader without winder

j@~~lSI~Sreader with winder
plflfllfl Teletype half duplex
Bfl@ll Teletype full duplex
fl/Ilj@! Check-sign control (DC1 to DC4)
0811fl P&place
.@@lll Free
IljI baud
15pl baud
Fixed positions: 1 start bit; 8 data bits; 3flpI baud
no USART-parity; ;1c 6BB baud
12plfl baud
0 2 stop bits; ready for ii! 24plfl baud
operation is analysed. Illa 4888 baud
111 9688 baud
0
Siemens AG Order No, 6ZB5 410-3AA02-OBAO E06.66 4-65
@ Aux.fhction output at search
00 no output
01 output after “Cycle Start”
10 Output during search
11 Output after end of search
@ Number of the PLC address list
Bits PLC
0000 s5-150; s543ow; s5-150s PLCS
@ Number of bytes of the logic module for the operators panel extension
Bits
0000 1 byte
-t- 000 1 2 byte
. .
. .
. .
1111 16 bytes
@ Ax is number
6its I
0000 no axis
000 1 1st axis
0010 2nd axis
. .
. .
. .
1010 10th axis

011 8T/SPRINT 8T
.
SPRINT 8M ~MC
- X-Axis
Y-Axis
1 1
2
Z-Axis 3
4 l Axis 4
5. Axis 5
6. Axis 6
7. Axis 7
8. Axis 8
9. Axis 9
10. Axis 10
*
=Axis number -1
0
e.g., *X -axis = l-l=@

Service displays
Axis number Input number Display Unit
1 N 800
2 N 801 Following error pm
3 N 802
10 N809
1 N810
2 N811 Measuring system
3 N812 actual value
(with regard to the
reference point)
10 Nil9
1 N 820
2 N 821 Set speed Velo
3 N 822 8192 Velo
=lOV
10 N82g
1 N 830
2 N 831 Part actual value pm/pulse
3 N 832 time
10 Ni39
1 N 840
2 N 841 Contour deviation cLm
3 N 842
10 N849
1 N850
2 N 851 Measured Kvfactor 0.001
3 N 852
mlmin
mm
10 N859

Service displays
0
Axis number Input number Display Unit
Spindle N910 Set speed Veto
360
Spindle N911 Spindle position -degrees
4096
Synchronized axes
11 N 900
12 N 901 Following error Ccm
11 N 902
12 N 903 Measuring system actual value cLm
11 N 904
12 N 905 Set speed Velo
11 N 906
12 N 907 Part actual value pm/pulse
time
11 N 908
12 N 909 Difference from main axis w
11 N912
12 N913 Contor deviation pm
11 N914
12 N915 Measured Kv factor 0.001
m/min
mm

4.7 List, interface signals, standard operator panel signals
Ident. no. Relative

address
Bit number
PLC flags 7 6 5 4 3 2 1 0
I I I I I I I
Identifier Bit slue
777 80 40 20 10 6 4 2 1
MS 180
A0
MO2 (1) (1) (1) (1) (1) (1) (1) (1)
100
Connector
x182.9(*) .8(7 .7 (‘) .6(7 *5 (7 4 (7 .3 (“)
0-
oin
Al
MO3 (2) (2) (2) (2) (2) (2)
Connector
TE x182.17(*) .16(‘) .15(‘) .13(*) .12(‘) .ll(‘) .lO(*)
pin
0-
N3 A2
MO4 (3) (3) (3) (3) (3) (3)

Identifier
102
N61-N70 Connector
x182.25(‘) .24 (‘) .23 (‘) .21 (*) .20 (0) .19(‘) .18(*)
pin
A3
MO5
103
Connector
(4) (4) (4) (4) (4) (4)
a
x182.33(‘) .32 (‘) .31 (‘) .30 (‘) .29 (‘) .28 (‘) .27 (*) .26 (*)
pin
A4
(5) (5) (5) (5) (5) (5) (5) (5)
104
Connector x182.42(*) .41 (*) .40 (‘) .39 (‘) .38 (*) .37 (*) .36 (*) -35 (‘)
pin
Parking Follow-up 9xi.S Ielay on Feed ’ Controller .imit Jmit
axes operation disable eference enable enable iwitch switch
joint (axis- ninus IIUS
approach related)
Note: Signals with an asterisk (‘) after pin assignment MS 180 must be measured invertedly in terms of hardware!

dent. no. Relative
address
Bit number
- PLCflags
Identifier
???
7
80
I
6
40
I
5
20
I
4
Bit
10
I
tlue
3
8
I
2
4
I
1
2
I
0
MS 180
A5
MO7 (6) (6) (6) (6) (6) 03 (6) (f-3)
105
A6
MO9 (7) (7) (7) (7) (7) (7) (7) (7)
106
rE
J3 A7
MO9 03) (8) (8) (8) (8) (8) (8) (8)

dentifier
107
‘I61-N70
A8
Ml0 (9) (9) (9) (9) (9) (9) (9) (9)
108
A9
Ml1 (10) (10) (10) (10) (10) (10) (10) (10)
109
l Parking Follow-up I\xis >elay on Feed Controller .imit .imit

axes operation disable eference enable enable #witch switch
)oint (axis- ninus )IUS
approach related)
Note: Signals with an asterisk (*) after pin assignment MS180 must be measured invertedly in terms of hardware1
‘0-
0 4-91
Siemens AG Order No.: 6285 410-3AA02-OBAO E06.88
Ident. no. Relative
address
Bit number
PLC flags
identifier
7 6 5
I
4
Bit
I
value
3
I
2
I
1 0
-
717 80 40 20 10 8 4 2 1
MS 180
A10 2nd software l NC Start Emergency l Display Input via l NC without * Delete l 4th axis
limit switch OFF(l) information the 1 st effective distance main axis
Ml2 effective in X from APT operator operator to go
panel panel
IOA
Fiynector x 183.45 (*) .44 (‘) 182.1 (*) 183.43 (*) .42 (“) $41 (*) .40 (*) .39 (‘)
All * Read-in l Axis l Feed multiplication factor * Feed l Total feed

enable change scaling enable
Ml3
IOB
16 8 4 2
1:lOO
0
rE ;ynector x 182.34 (*) x183.50(‘) x182.50(‘) .49 (*) .48 (‘) .47 (*) .46 (*) .45 (‘)
q4 Al2 External l Coding, gear stage l Spindle * Spindle

delay
Ml4 C B A 2nd Oscillation Set direction Stop
dentifier acceleration
ioc time
J61-N70
iiynector x 184.47 (‘) .32 (‘) .31(‘) .30 (‘) .17(*) .lS(*) .15(‘) *14(*)
Al3 ’ Delete Cycles lock l Delete l Zero offset group l Mirroring

. remaining auxiliary
Ml5 numberof function B A (3) (2) (1)
subroutine output
IOD passes
;ynector x183.46(*) x184.49(‘) .48 (‘) x 182.44 (*) .43 (‘) x 183.49 (‘) .48 (*) .47 (*)
Al4 l Modification signals for data transfer
Ml6 Read S set Feed word 2 Feed word 1 Program AdditiveZO Additional tool offset
NC alarms speed number compensatior
IOE
;l;nector x 183.25 (‘) .24 (*) .23 (‘) .22 (‘) .21 (*) .20 (‘) .19(‘) .18(‘)

dent. no. Relative
address
Bit number
PLCflags 7 6 5 4 3 2 1 0
I I
Identifier Bit value
777 80 40 20 10 8 4 2 1
MS 180
Al5 * Modification signals for data transfer
Ml7 R parameter R parameter R parameter Load Read Interface Reference Synchronous

word 3 word 2 word 1 R parameter R parameter unit alarm point number axis
TOF (1) operation
;ynector x 183.33 (*) -32 (*) .31 (‘) .30 (*) .29 (*) .28 (‘1 .27 (*) .26 (*)
Al6 Switch over DATA Switch over Axis coding

to DATA START to
Ml8 I/O mode AUTOMATIC D C B A
mode
D (Ident.)
TE ;rnector x 184.50 (*) .33 (‘) x 183.34 (*) .1 (7 .38 (*) .37 (*) .36 (*) .35 (*)
N4 A17 1 st byte for external data input
Ml9 H G F E D C B A
Identifier
D (777)
N61-N70
;Tnector x 183.9 (*) .8 (7 -7 (*) .6 (7 *5 (*I -4 (7 .3 (‘) -2(*I
Al8 2nd byte for external data input
M20 Q P 0 N M L K I
D (777)
;ynector x183.17(*) .iS(“) .15(*) .14(*) .13(*) ,12(&) .11 (“) .lO(‘)
Al9 Current Re- PLC data Reset 8T/sprint Flying Pre-control

program synchronize outputviathe DIOcursor 8Tsoftware measurement ON
MO1 pointer spindle 2nd RS232
113
. NC PLC
MOO monitoring monitoring
The flag byte MOO can only be displayed via the status program
Note: Signals with an asterisk (*) after pin assignment MS180 must be measured invertedljinterms of hardware1

Ident. no. Relative
address
Bit number
PLC flags 7 6 5 4 3 2 1
I
MS 180
I-
* Program Control ” NC ready 2 * NC ready 1
running busy
(1) (1)
x 186.50 (‘1 .48 (*) x 184.4 (‘) .8 (‘) -7 (“1 .6(“1
* Thread * Program * Program

G33lG63 end stop
M02iM30 MOO/M01 (2) (2)
TE ;pnector 1 x186.49(*) x 184.20 (*) .24 (*) .23 (*) -22 (*) .21 (*)
N6 l MDI auto *Buffer

memory
empty (3) (3) (3)
;rnector x 185.46 (‘) .45 (‘) x 184.28 (*) -27 (*) .26 (*) .25 (*)
l Data ’ Manual l Automatic

transfer input
(4) (4) (4)
.49 (*) x184.41 (*) -40 (*) .39 (‘) .38 (*)
-4
A4
M25
;rnector
* Reference
point
approach
x 185.33 (*)
* Re-positior
.32 (*) x 184.45 (“)

(5)
.44 (*)
(5)
.43 (*)
(5)
-42 (‘)
Reference Traversing * Traversing

point command command
-
reached minus plus
Note: Signals with an asterisk (‘) after pin assignment MS180 must be measured invertedly in terms of hardware!

Ident. no. Relative
address
Bit number
PLC flags 7 6 5 4 3 2 1 0
MS 180
A5 NC alarm
j
M26 (6) (‘3
MS 180
A6 Measuring G96active ractive 1 1 1 (7)

probe
M27 contact (7) (7)
MS 180
TE A7
N6 M28 (8) (‘3)
MS 180
A8
M29 (9) (9)
MS 180
A9
M30 (10) (10)
MS 180
I-
* Reference * Traversing Traversing
point command command
reached minus plus
Note: Signals with an asterisk (*) after pin assignment MS180 must be measured invertedly in terms of hardware!

ldent. no. Relative
address
Bit number
0-
PLCflags
MS 180
7 6 5 4 3 2 1 0
0-
A10 Spindle l Spindle l Modification signal
Actual direc-
Speed limit In set range Position
tion ot rotation
M31 reached M S T H
cw
;Tnector x184.12(‘) .il(*) *lo(‘) -9 (‘1 x185.36(*) x186.29(“) x185.4(*) x186.4(*)
All H dord
1OExp. 1 10 Exp. 0
M32 D C B A D C B A
;rnector x186.12(‘) -11 (*) .lO(‘) .g (‘1 .8 U .7 (*I .6U -5 (*I
TE Al2 H word
lOExp.3 lOExp.2
N7 M33 D C B A D C B A
;Tnector x 186.20 (*) .19(*) .18(*) *17(‘) .16(t) .15(*) .14(n) .13(*)
Al3 H word
lOExp.5 10 Exp. 4
M34 D C B A D C 6 A
Fnnnector x 186.28 (*) .27 (‘) .26 (*) .25 (‘) .24 (*) -23 (*) .22 (*) .21 (‘)
Al4 T word
10 Exp. 1 lOExp.0
M35 D C B A D C B A
rnnnector x185.12(*) .ll (‘) .lO(‘) .g (‘1 .8(7 .7 (*) .6(7 .5 (‘)
Note: Signals with an asterisk (‘) after pin assignment MS180 must be measured invertedly in terms of hardware1
-
0
Ident. no. Relative
address
Bit number
PLCflags 7 6 5 4 3 2 1 0
- MS 160
Al5 T word
10 Exp. 3 10 Exp. 2
M36 D C B A D C B A
Connector x 165.20 (*) .19(*) *IS(*) .17(*) .16(*) *15(‘) .14(*) .13(‘)
pin
A16 T word
lOExp.5 lOExp.4
M37 D C B A D C B A
Connector
x 165.26 (*) -27 (*) .26 (*) .25 (*) -24 (*) -23 (*) .22 (*) -21 (‘)
oin
TE Sword
0- N7 M36 D C
1OExp. 1
B A D C
10Exp.O
B A
Connector x166.39(*) .36 (*) -37 (*) .36 (*) .33 (*) .32 (*) .31 (*) .30 (‘)
pin
A16 Sword
10 Exp. 3 10 Exp. 2
M39 D C B A D C B A
Connector
x 166.47 (*) -46 (*) -45 (*) -44 (*) .43 (*) .42 (*) .41 (*) -40 (‘)
pin
0- A19
10Exp. 1
M word
10Exp.O
M40 D C B A D C B A
Connector x165.44(*) .43 (*) -42 (*) .41 (*) -40 (*) .39 (*) .36 (‘) .37 (*)
pin
Siemens AG Order No.: 6ZB.5 410-3AA02-OBAO , E06.88 4-97

dent. no. Relative
address
Bit number
0-
1
PLC flags 0
0
7 6 5 4 3 2
A20 Current program number

10 Exp. 1 10 Exp. 0
M41 D C B A D C B A
I ~~~
A21 Current prodram number
10 Exp. 3 10 Exp. 2
M42 D C 6 A D C B A
rE A22 Current subroutine number
\18 M43 D C
10 Exp. 1
B A D C
10 Exp. 0
B A 0-
A23 Current subroutine number ’
10 Exp. 2
M44 D C B A
A24
Transfer infor-
mation from
Information
stored in
NC in reset
state
Computer
link active
Computer
linkdisturbed
Q buffer
not ready
I buffer
not ready
0
Q buffer I buffer
M45 NC+PLC NC+PLC NC+PLC NC+PLC
PLC-NC NC-PLC
Note: For software versions later than version 02, the flag bytes 45 to 49 must not be occupied by the user PLC program1
Axes: e.g.: 8T/sprint8T: (1)=X,(2)=2

8NI8Mlsprint8M18MC: (1) = X, (2) = V, (3) = 2
4-98 E06.88 , Siemens AG Order No.: 6ZB5 410-3AA02-OBAO

Ident. no.
I I I
TE A27 DB number fo:Q buffer (PLC’+NC) [13bW, 150A], binjry
0 N8 M48 AbsoluteaddressforQbuffer(PLC-,NC)
I
[15OS]
A28 DWnumberforQbuffer(PLC+NC) [13OW, 150A], binary

I
M49 AbsoluteaddressforQ buffer(PLC+NC) [15OS]
Note: For software versions later than version 02, the flag bytes 45 to 49 must not be occupied by the user PLC program1
Axes: e.g.: 8Tksprint8T: (1) = x, (2) = 2

8N/8M/sprint8M/8MC: (1) = X, (2) = Y, (3) = 2

Signals of the standard operator panel
Operator panel input signals: PLC-NC (SINUMERIK 8T/Sprint 8T)
I I Bit number
Ident.- 6 I 5 I 4 3 I 2 1 I
Number
t---r---l -
7
Jig
6
*
III
Handwheel
I-K
I
Step
ment
ee
5
,-u
cl
incre-
65
Retrace
d
ieturn
iatum
2
q
3
to
ICI
Set actual
data store
2
Ii
-Il&l
MD1 AUTO
3
ml a Ia
bnual data Automatic Data trans- Test 'art pro- Zero off-
fer qramn set set
input Iii E 2 &
TE
SW
Mad.
w-v
.$ 0 cl
%
0
G qX El I Z
r;
.r'-
t 1 '-- 1
F-i- 2
q4
clR
.
l3l
0 Inassigned Unassiqneti El F
,utton buttan 4 I’i
N61 -
clS -I M A -3
-3
N70 sl
Is ---I2 Tr;
.
El6 El El 03 02 * 01 0 0
1
I--As----l -
p!!+-j ”
-AZ
qiii;qr;cl rz 3 28
Li E LF cl 9 08 ’
L--.---l A
----A 2 6
Eil lI@l I@
Input word Idit word Cancel
--.--Ii !!z!--L
Unassiqed Jnassigned Unassigned

button E
button
,utton
Running key or switch number

0
-------
Operator panel input signal: PLC-NC (SINUMERIK 8T/Sprint 8T)
Bit Number
PLCflag I
5 4 3 12 *l I 0
LL '
Identifier 8
--- ---- 111%

--M92. -.P--- - 0 Rapid over-
ride active
SOA Ia!
II 9
M93. --- 0 Key &itch
--- --- f.data inp.
SOB lock T;i
9
M94: --- 0
---- - s-s-
KOC
---m---- 0t a [S] E] 7
El •J
M95. 0 Page back- Page for- Cursor Curs& left Start data
---m-e--- wards r wards right transfer
KOD
N61 -
N70 H96: --- 0

II--.
X4
Direction Direction Rapid
In4
tra-
[I
t+
Direction Direction
-- -.----- button button verse over- button
SOE
------- -
s 0% I
H97. 0 Spindle speed override switch ,Rapid traverse override switch
---.-----
SOF Cp A140 Cpi Blso Also
-- w-e
H98. 0
-- mm- ..
69: ---- 0
I-+
-- 1 ---

Operator panel input signal: PLC-NC (SINUMERIK 8M)
I I I Bit number
Ident.-
6’
Number
1 Identifier 1 8
@I
0 anual data
nput
Iii
TE
cl%
3
N61 - m-L -- - --
N70
M35.
---------
0 nassigned
K03 ’ utton
--------
blati. 0
---.z----
K.04
--&-e--w -
!487. 0
m-s .m.-- mm
KQ5
---c----
naa. 0 '
---------
KOli
-----m-s-
Ma9.
0
----.---I
K07
--------
0
--------
H90.
Ko6. -
nstr --- 0 Inassigned lnassigned Unassigned Unassigned Unassigned Jnassigned

---.-m-m. Button button button button button
;;;J;;snd
K09 T-E fir 145 fiF KG iq

3
0
0
panel input signals: PLC-NC (SINUMERIK Sprint 8M)
Bit Number
--FEEig7--
E 7 6' 5 I 4 3 2 1 0
m-w 1 --
Identifier 8 7 6 5 4 3 2 1
---e--w-
-- ,.1-,, -
SOA
oOata from memory
N61 -
N70
,I= mu
--- -m-m
n97. -. 0 Spindle speed override switch Feedrate override s
--- .-----
$oF A(84 OFI
ln.u
--- ---w Rapid traverse override switch
M98. 0
-SW -mm-
SIO f
---I----
Axis selector switch 1
H99. 0
-e-..---.
$11 j Dd
m-m -e-m Axis selector switch 2

MOO. f
0
--------
512
512 n6i- Cl-5
Siemens AG Order No.: 6285 410-3AA02-OBAO EO6.88 4-103

Operator panel input signal: PLC-NC (SINUMERIK 8MC)
Ident.-
r
.-------
- PLC.flag I
I Bit number
7
Number _EL-
1, Identifier
t a 7
,
.’ .--w-v-- l
M2.
--- ---
0
t
KQB -I
-.
-_
@I
anual data
nput pTl
TE m---w - --
0 cl%
I--- ,.A---
na4. -
‘1(02
Ia
.-w-w---
N61 -
N70 1185.
---i---m
0 nassigned
Ijo3 ELI?
--;--.s--
Ha6.
---.----I
‘. 0 @.I
504 2
-------- -
Mar..
--- .i..-MN
- 0 El
liu --l-Ii
cl6
T;i
cl0
Unassigned
button

H92.
-------- 0 4 l) 4 0) 0) lI
-- -.---- -
SOA JET 147.3 147.4
--v-w- oData from memory
SOB
TE
N61-
N70
'1' -
66, --- I+J cl LEI E! El I
0 Iirection
S;E- --- button
.
I
traverse override switch
Axis selector switch 1
Siemens AG Order No.: 6ZB5 410-3AA02-OBAO EO6.88 4-105

Operator panel input signal: PLC to NC (SINUMERIK 8N)
I I
Bit Number
I 6 5 I 4 I 3 2 1 0
7 6 5 4 3 e' 1
---e---s
M82. 0 cl*
Jog MD1 - AUTO
-- -.--a- - Handwheel '
KOd
--
*-es- Elcl data Ed
M83.
,,;,--
0 Mania1 Automatic Zero off-
bXJ1 2 set
I
TE cl
Tr 2
Ia
---;----- D cl I
N6T - M85.
w--------
0 cl
N70 K03
2 6
-SW
M86.
w--w
0 qS cl T
Kj4- - --
r;; . 2
----w---
t487. J 0
jiic. :"
-A--r----
M88.
---------
0 cl6 cl5
K06, ,' 2
Input Edit Cancel Clear
Unassigned ;;:;;;gned ;;;:;Agned u,C:l;;gned

button
*1
Li-
Runningkeyorswi~hnumber *) e.g. z&E: ~l;~~~~"'.

I. Operator panel input signal: PLC-NC (SINUMERIK 8N)
Bit Num ber
6’ 3 2 1 0
.-
Identifier B 7 -+-+- 4, 3 2 1
---e--s -
0 *I *I .)
-- -.---- -
M92.
SOA
---es- r-l
0 0 Data from memory
M93.
.---- 0 :eyswitch f oOata external
‘,E Block
delete
Programned
conditional
Dry run
SOB' stop PB
TE p&y-
*
oe
@I
Forward
q4
Reset
IBI
Rewind to
7&y------ .
N61 -
clt
'age for- CurF
N70 ,left transfer
r-i4I; E-l9
rards
J
--e-m nx+
MZ
m-w.----- 0 lirection
SOB ,utton
l
--‘-,--- - F”+H ‘Ill%

Feedrat&Rapid traverse override switch
n97. 0
yiiy *---- Ar;
----me-- t
M9B. 0
--s-m----
SlO -
--- -s--s
0
-w--.-w-.
H99.
Sll
--- ----
MOO. 0
--------
512
Runningkeyorswitchnumber

4.8 Tape Reader (Technical Data)
Available optical tape reader. 0

The tape
A transparency
reader unit is suitable
of up to 40%
for Mylar
is acceptable.
or non transpare nt paper tape. 0
Reader type FANlJC without rewind reel with rewind reels

-
Reading Speed 50 250 T 25 characters/set
50 300 z 30 characters/set
Rewind Speed no rewind 50 HZ 500 characters/set

60 HZ 600 characters/set
Tape length Tumble box for 187 mm dia reels =

capacity approx.25m of
tape 150 m punched tape
Transfer speed
9600 baud
Baud rate)
. 0

180 - 8 Operating Instructions

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Contents

1 Introduction ........................................ l-l

1.1 General .............................................. l-l

1.2 Operator’s panel, operator’s panel elements ................. 1-2

1.3 Symbol clarification .................................... l-3

1.4 Terminology .......................................... 1-4

1.5 Modes .............................................. 1-6

1.6 Display select ......................................... 1-9

2 Basic functions ...................,................. 2-l

2.1 Initial settings ......................................... 2-1

0 2.2 Switch on ............................................ 2-3

2.3 Mode change, display selection ........................... 2-6

2.4 Resets .............................................. 2-12

2.5 Setup .............................................. 2-14

2.6 Program memory ...................................... 2-26

Siemens AG Order No.: 6285 410-3AA02-OBAO E06.84 o-1

2.8 Tool offsets (TO) ....................... .............. 2-51

2.9 Automatic mode ....................................... 2-59

2.10 Input/Output of data via the serial interface .................. 2-63

3 Supplementary functions ............................ 3-1

3.1 Program interruptions ................................... 3-l

3.3 Reset to program start (%) or main block (:) . . . . . . . . . . . . . . . . . . 3-14

o-2 E06.84 Siemens AG Order No.: 6285 410-3AA02-OBAO

3.7 Automatic with MDI .................................... 3-19

3.8 Computer Link ........................................ 3-31

3.9 Further user data under the 20 display ..................... 3-31

0 3.9.14 R parameters .......................................... 3-44

3.10 Readout of programmable tool lengths (Sprint 8T 8T) .......... 3-45

3.11 Altering the reposition, increment resolution ................. 3-46

3.12 Spindle .............................................. 3-52

3.13 Data ontheTEdisplay .................................. 3-53

Positioning system, position readout ....................... 3-63

Siemens AG Order No.: 6285 410-3AA02-OBAO E06.84 o-3

3.16 Special displays related to the interface ..................... 3-65

4 Appendix ................................. 4-1

4.1 Abbreviations, Operator’s panel text, text descriptions ........ 4-1

4.2 Operator’s panel layouts ...................... . . ........ 4-6

4.3 Indicator lamps .............................. *. ***. . , 4-10

4.4 Alarms .................................... ........ 4-11

4.5 20 Data list .......................... ............... 4-62

4.6 TE Data list ........................... ............... 4-65

4.7 Lists of interface signals, operator’s panel signals ............. 4-90

4.8 Tape reader (Technical data) ............................. 4-108

o-4 E06.84 Siemens AG Order No.: 6285 410-3AA02-OBAO

This operating manual serves generally for SIPI!UMERIK 8M/8ME, 8T/8TE,

The descriptions in part 2 are more de tailed. Part 3 supplements part'2

I Siemens AG Order No.: 6ZB5 410-3AA02-OBAO E04.82 l-l

In the following examples a metric measuring system is assumed and programmed

We reserve the right to change this description as a result of technical

1.2 Operator's panel, operator's panel elements

l-2 E04.82 Siemens AG Order No.: 6ZB5 410-3AA02-OBAO

The following symbols are used in the operator’s manual.

Key switch enabled

Toggle switch off

5 Rotary switch, e.g., axes select switched for the Z axis.

Operation is only ai lowed i’n accordance with

I I the conditions specitled.

X12345.678 Address with the number of decades ( as shown

Siemens AG Order No.: 6265 410-3AA02-OBAO E04.82 l-3

Programme file indicator e.g., % 1234

The control differentiates between 9999 part programmes.

Programme Status Indicator

The status indicator displays the current operating programme block.