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Predictive Maintenance
Solution brief
Siemens
Predictive maintenance uses insights Based on historical data, the baseline Challenges
gained through operational transpar- patterns and condition thresholds of a • Establish the cause of quality and
ency and advanced analytics to part are established for healthy equip- production issues
proactively manage asset health and ment behavior. From this, models are
performance. Instead of using run-to- built for individual assets with the • Reduce unnecessary, costly
failure and time-based maintenance specific variables that indicate the state downtime
approaches, which are inefficient and of its health, such as levels of: • Provide visibility into the health of
can cause serious mechanical failures, remote machines
• Vibration
manufacturers monitor real-time data,
analyze key performance indicators • Temperature Solutions
(KPIs) and performance metrics, and
• Cycles • Use MindSphere Predictive Learning
predict when an asset or part needs
to identify root-cause machine issues
service. By eliminating scheduled main- • Load
tenance and reducing unexpected • Use Asset Manager to determine
• Pressure
failures, predictive maintenance maxi- machine performance
mizes asset availability, reduces costs These models are deployed in real time
• Use Fleet Manager to provide an
and increases productivity. and are compared with the real-time
overview of global assets
behavior of a machine. If a deviation
How it works from the healthy state occurs, the
Results
MindSphere for Predictive Maintenance system identifies the root cause of the
provides early detection of asset defects anomaly or defect: the major variables • Predict the timeframe when a
and other conditions that can lead to responsible for the deviation. Then machine will need maintenance
faults. By connecting to automation and alerts are sent and may recommend • Increase production and save costs
production assets to collect real-time corrective actions. by eliminating poorly timed
operational data, the solution proac- maintenance
These health models can be created on
tively identifies when a breakdown or
one machine and deployed to a fleet of • Remotely monitor machines with an
failure may occur.
the same assets. Additionally, multiple open, cloud-based platform
Workbench module in MindSphere templates for assets) and aspects
Siemens
www.siemens.com/mindsphere