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PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No. 0318-6-44-0005 Rev 0 Page 1 of 36 PIPING MATERIAL

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 1 of 36

PIPING MATERIAL SPECIFICATION

Spec Name :

Spec Desc.

:

Client

:

Project

:

Location

:

Job No.

:

Dept/Sec.

:

0318-6-44-0005 Rev 0

PIPING MATERIAL SPECIFICATION

GAIL (INDIA) LTD DABHOL-PANVEL P/L DABHOL - PANVEL

0318

16/71

0

20/03/2006

ISSUED AS JOB SPECIFICATION

A

10/03/2006

ISSUED FOR CLIENTS' COMMENTS

Rev. No

Date

Purpose

Prepared by

Checked by

Approved by

PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No. 0318-6-44-0005 Rev 0 Page 2 of 36 Abbreviations: Template

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 2 of 36

Abbreviations:

PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No. 0318-6-44-0005 Rev 0 Page 3 of 36 Sl. No.

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 3 of 36

Sl. No.

Description

CONTENTS

1 Piping Material Specifications (0318-6-44-0005) Rev 0

Pages

2 Annexure-I, Job Piping Material Specification General Notes, (0318-6-44-0005-A1) Rev 0

3 Annexure -II, Data Sheets and List of Specifications Rev 0

PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No. 0318-6-44-0005 Rev 0 Page 4 of 36 Client :

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 4 of 36

Client

:

GAIL (INDIA) LTD

Dept./Sect. :

16/71

Project

:

DABHOL-PANVEL PLINE

Location :

DABHOL - PANVEL

PIPING MATERIAL SPECIFICATION INDEX

Sl. No

Piping

Class

Rating

C.A

Spl.

Basic

Reqt.

Material

1 A1A

150

1.5

NON IBR

CARBON STEEL

2 A4A

150

1.5

LOW

CARBON STEEL

 

TEMPER

ATURE

SERVICE

3 A93A

150

1.5

NON IBR

CARBON STEEL

4 D1A

600

1.5

NON IBR

CARBON STEEL

5 D4A

600

1.5

LOW

CARBON STEEL

 

TEMPER

ATURE

SERVICE

6 J2A

150

0

NON IBR

CS (Galv.)

Service

NON-CORROSIVE PROCESS-FLAMMABLE/ NONFLAMMABLE,NON LETHAL- HYDROCARBONS, AMMONIA ,STEAM & CONDENSATE(NON-IBR):

UTILITIES(WATER,INST AIR,PLANT AIR,NITROGEN,CARBONDIOXIDE)BEYOND A3A AND A10A, AND LUBE OIL BEFORE THE FILTER.

NON CORROSIVE PROCESS-FLAMMABLE / NON-FLAMMABLE, NON-LETHAL-BELOW - 29DEG C AND UPTO -45 DEG C.HYDROCARBONS, XYLENE, METHANOL,NH3, GAS FLARE ETC.

FIRE WATER (ABOVE GROUND / UNDER GROUND)

REGASIFIED LNG

NON CORROSIVE PROCESS-FLAMMABLE/ NON FLAMMABLE, NON LETHAL-BELOW- 29 DEG C AND UPTO -45 DEG C HYDROCARBONS, XYLENE, METHANOL, NH3, GAS FLARE ETC.

POTABLE WATER (ABOVE GROUND ONLY), FIRE WATER-SPRINKLER SYSTEM AFTER ORIFICE

Notes :

1. For PMS General notes refer Annexure-I of this document

Remarks

2. For Data Sheets & List of Specifications refer Annexure - II of this document.

Package

: IPMCS

Report No.

: 50

PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No. 0318-6-44-0005 Rev 0 Page 5 of 36 Client :

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 5 of 36

Client

:

GAIL (INDIA) LTD

Dept./Sect. :

16/71

Project

:

DABHOL-PANVEL PLINE

Location :

DABHOL - PANVEL

PIPE CLASS RATING BASE MATERIAL

CORROSION ALLOWANCE :

SPECIAL REQUIREMENT

:

:

:

:

A1A

150

CARBON STEEL

MM

NON IBR

1.5

Pipe Class :

A1A

Sheet

1

of

5

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP

PRESS

-29

20.03

SERVICE

38

93

149

204

260

316

343

371

20.03

18.28

16.17

14.06

11.95

9.84

8.78

7.73

NON-CORROSIVE PROCESS-FLAMMABLE/ NONFLAMMABLE,NON LETHAL-HYDROCARBONS, AMMONIA ,STEAM & CONDENSATE(NON-IBR): UTILITIES(WATER,INST AIR,PLANT AIR,NITROGEN,CARBONDIOXIDE)BEYOND A3A AND A10A, AND LUBE OIL BEFORE THE FILTER.

NOTES

102

ALL VENTS AND DRAINS SHALL BE PROVIDED WITH GATE VALVE WITH BLIND FLANGE ASSEMBLY UNLESS OTHERWISE INDICATED IN P&ID.

110

NDT OF WELDS SHALL BE AS FOLLOWS:

RADIOGRAPHY: ALL BUTT WELDS 100%

MPI

:SOCKET WELDS 100%

111

PIPING DESIGN AS PER ASME B 31.8 & OISD141.

114

CHARPY V NOTCH TEST AND HARDNESS TEST SHALL BE CONDUCTED FOR PIPES, FITTINGS AND FLANGES

115

ALL BRANCH CONNECTIONS INCLUDING VENT, DRAIN, PRESSURE AND TEMPERATURE CONNECTION SHALL BE AS PER BRANCH CONNECTION TABLE GIVEN ON NEXT PAGE. THE BRANCH DETAILS INDICATED IN APPLICABLE STANDARD SHALL BE IGNORED.

125

FOR VALVES, REFER VALVE DATA SHEETS AS ENCLOSED IN ANNEXURE-II. DETAILS FOR VALVE DATA SHEETS GIVEN HEREIN SHALL BE IGNORED.

126

FOR DIMENSIONS OF HANDLE PROJECTION FOR SPACER & BLIND, REFER EIL STD. NO. 7-44-0166.

FOR SPACER & BLIND, REFER EIL STD. NO. 7-44-0166. SPECIAL NOTES ITEM SIZE DESCRIPTION A.CODE MAINTAINENCE

SPECIAL NOTES

ITEM

SIZE

DESCRIPTION

A.CODE

MAINTAINENCE

ALL

FLANGED, TO BE KEPT MINIMUM

JOINTS

PIPE JOINTS

1.5" & BELOW

SW COUPLING

2.0" & ABOVE

BUTTWELDED

DRAINS

ON LINES <= 1.5"

REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0"

AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS

ON LINES <= 1.5"

REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0"

AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN

1.5"

FLANGED, INSTALLATION AS PER EIL STD 7-44-0353, EXCEPT SKIN TEMPERATURE MEASUREMENT.

PRESS.CONN

0.75"

SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-

Package

: IPMCS

Report No.

: 50

0354

A1A

BRANCH PIPE (SIZE IN INCHES)

BRANCH PIPE ( SIZE IN INCHES)

2.500

3.000

1.000
1.250

1.500
2.000

3.500
4.000

5.000
6.000

.500

.750

1.250 1.500 2.000 3.500 4.000 5.000 6.000 .500 .750 PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No.

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 6 of 36

Client

:

GAIL (INDIA) LTD

Dept./Sect. :

16/71

Project

:

DABHOL-PANVEL PLINE

Location :

DABHOL - PANVEL

72.

70.

68.

66.

64.

62.

60.

58.

56.

54.

52.

50.

48.

46.

44.

42.

40.

38.

36.

34.

32.

30.

28.

26.

24.

22.

20.

18.

16.

14.

12.

10.

8.0

6.0

5.0

4.0

3.5

3.0

T

2.5

T

T

2.0

T

T

T

1.5

T

T

T

T

1.25

1.0

T

T

T

T

S

0.75

T

T

T

T

S

S

0.5

T

T

T

T

S

S

S

 

72.

70.

68.

66.

64.

62.

60.

58.

56.

54.

52.

50.

48.

46.

44.

42.

40.

38.

36.

34.

32.

30.

28.

26.

24.

22.

20.

18.

16.

14.

12.

10.

8.0

 

T

6.0

 

5.0

T

T

4.0

 

3.5

T

T

3.0

T

T

2.5

T

W

2.0

T

S

1.5

 

1.25

S

S

1.0

S

S

0.75

S

S

0.5

RUN PIPE (SIZE IN INCHES)

Pipe Class :

A1A

Sheet

2

of

5

CODE

DESCRIPTION

F

SADDLE FUSED JT

T

TEES

H

H. COUPLING

W

WELDOLETS

P

PIPE TO PIPE

I

INSTRUMENT TEE

R

REINFORCED

X

Refer Notes

S

SOCKOLETS

L

SWEEPOLET

Package

Report No.

: IPMCS

: 50

A1A

PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No. 0318-6-44-0005 Rev 0 Page 7 of 36 Client :

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 7 of 36

Client

:

GAIL (INDIA) LTD

Dept./Sect. :

16/71

Project

:

DABHOL-PANVEL PLINE

 

Location :

DABHOL - PANVEL

 

Pipe Class :

A1A

Sheet

3

of

5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

 

Input

Id.

Item

Lower Upper

Sch/

Commodity

Note

 

Type

Size

Size

Thk

Dmn. STD

Material

Description

Code

No

(Inch)

(Inch)

Pipe Group

   

PIP

PIPE

00.500

00.750

S160

B-36.10

ASTM A 106 GR.B

PE, SEAMLESS

PI21977Z0

PIP

PIPE

01.000

01.500

XS

B-36.10

ASTM A 106 GR.B

PE, SEAMLESS

PI21977Z0

PIP

PIPE

02.000

02.000

XS

B-36.10

ASTM A 106 GR.B (CHARPY)

BE, SEAMLESS

PI2H717Z0

PIP

PIPE

02.500

02.500

XS

B-36.10

ASTM A 106 GR.B (CHARPY)

BE, SEAMLESS

PI2H717Z0

PIP

PIPE

03.000

06.000

STD

B-36.10

ASTM A 106 GR.B (CHARPY)

BE, SEAMLESS

PI2H717Z0

NIP

NIPPLE

00.500

00.750

M

B-36.10

ASTM A 106 GR.B

PBE, SEAMLESS

PN21967Z0

NIP

NIPPLE

01.000

01.500

M

B-36.10

ASTM A 106 GR.B

PBE, SEAMLESS

PN21967Z0

Flange Group

   

FLG

FLNG.WN

00.500

01.500

M

B-16.5

ASTM A 105

150, RF/125AARH

FWC0127Z0

FLG

FLNG.WN

02.000

06.000

M

B-16.5

ASTM A 105 (CHARPY)

150, RF/125AARH

FWC9827Z0

FLB

FLNG.BLIND

00.500

01.500

B-16.5

ASTM A 105

150, RF/125AARH

FBC0127Z0

FLB

FLNG.BLIND

02.000

06.000

B-16.5

ASTM A 105 (CHARPY)

150, RF/125AARH

FBC9827Z0

FEF

FLNG.FIG.8

00.500

01.500

ASME-

ASTM A 105

150, FF/125AARH

FGK0121Z0

 

B16.48

 

FEF

FLNG.FIG.8

02.000

06.000

ASME-

ASTM A 105 (CHARPY)

150, FF/125AARH

FGK9821Z0

 

B16.48

 
 

Fitting Group

   

ELB90

ELBOW.90

00.500

00.750

B-16.11

ASTM A 105

SW, 6000

WA602D3Z0

ELB90

ELBOW.90

01.000

01.500

B-16.11

ASTM A 105

SW, 3000

WA602D2Z0

ELB90

ELBOW.90

02.000

06.000

M

B-16.9

ASTM A 234 GR.WPB (CHARPY)

BW, 1.5D

WAGM84Z10

ELB45

ELBOW.45

00.500

00.750

B-16.11

ASTM A 105

SW, 6000

WB602D3Z0

ELB45

ELBOW.45

01.000

01.500

B-16.11

ASTM A 105

SW, 3000

WB602D2Z0

ELB45

ELBOW.45

02.000

06.000

M

B-16.9

ASTM A 234 GR.WPB (CHARPY)

BW, 1.5D

WBGM84Z10

TEQ

T.EQUAL

00.500

00.750

B-16.11

ASTM A 105

SW, 6000

WE602D3Z0

TEQ

T.EQUAL

01.000

01.500

B-16.11

ASTM A 105

SW, 3000

WE602D2Z0

Package

: IPMCS

A1A

Report No.

: 50

PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No. 0318-6-44-0005 Rev 0 Page 8 of 36 Client :

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 8 of 36

Client

:

GAIL (INDIA) LTD

Dept./Sect. :

16/71

Project

:

DABHOL-PANVEL PLINE

 

Location :

DABHOL - PANVEL

 

Pipe Class :

A1A

Sheet

4

of

5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

 

Input

Id.

Item

Lower Upper

Sch/

Commodity

Note

 

Type

Size

Size

Thk

Dmn. STD

Material

Description

Code

No

(Inch)

(Inch)

Fitting Group

   

TEQ

T.EQUAL

02.000

06.000

M

B-16.9

ASTM A 234 GR.WPB (CHARPY)

BW

WEGM84ZZ0

TRED

T.RED

00.500

00.750

B-16.11

ASTM A 105

SW, 6000

WR602D3Z0

TRED

T.RED

01.000

01.500

B-16.11

ASTM A 105

SW, 3000

WR602D2Z0

TRED

T.RED

02.000

06.000

M, M

B-16.9

ASTM A 234 GR.WPB (CHARPY)

BW

WRGM84ZZ0

REDC

REDUC.CONC

02.000

06.000

M, M

B-16.9

ASTM A 234 GR.WPB (CHARPY)

BW

WUGM84ZZ0

REDE

REDUC.ECC

02.000

06.000

M, M

B-16.9

ASTM A 234 GR.WPB (CHARPY)

BW

WVGM84ZZ0

SWGC

SWAGE.CONC

00.500

03.000

M, M

BS-3799

ASTM A 105 (CHARPY)

PBE

WNHM76ZZ0

SWGE

SWAGE.ECC

00.500

03.000

M, M

BS-3799

ASTM A 105 (CHARPY)

PBE

WPHM76ZZ0

CAP

CAP

00.500

00.750

B-16.11

ASTM A 105

SCRF, 6000

WF60283Z0

CAP

CAP

01.000

01.500

B-16.11

ASTM A 105

SCRF, 3000

WF60282Z0

CAP

CAP

02.000

06.000

M

B-16.9

ASTM A 234 GR.WPB (CHARPY)

BW

WFGM84ZZ0

CPLF

CPLNG.FULL

00.500

00.750

B-16.11

ASTM A 105

SW, 6000

WJ602D3Z0

CPLF

CPLNG.FULL

01.000

01.500

B-16.11

ASTM A 105

SW, 3000

WJ602D2Z0

CPLH

CPLNG.HALF

00.500

00.750

B-16.11

ASTM A 105

SW, 6000

WK602D3Z0

CPLH

CPLNG.HALF

01.000

01.500

B-16.11

ASTM A 105

SW, 3000

WK602D2Z0

CPLL

CPLNG.LH

00.500

00.750

B-16.11

ASTM A 105

SW, 6000

WL602D3Z0

CPLL

CPLNG.LH

01.000

01.500

B-16.11

ASTM A 105

SW, 3000

WL602D2Z0

CPLR

CPLNG.RED

00.500

00.750

B-16.11

ASTM A 105

SW, 6000

WM602D3Z0

CPLR

CPLNG.RED

01.000

01.500

B-16.11

ASTM A 105

SW, 3000

WM602D2Z0

O'let Group

   

SLT

SOCKOLET

00.500

00.750

MSS-SP97

ASTM A 105

SW, 6000

YSS02D3Z0

SLT

SOCKOLET

01.000

01.500

MSS-SP97

ASTM A 105

SW, 3000

YSS02D2Z0

Package

: IPMCS

A1A

Report No.

: 50

PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No. 0318-6-44-0005 Rev 0 Page 9 of 36 Client :

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 9 of 36

Client

:

GAIL (INDIA) LTD

Dept./Sect. :

16/71

Project

:

DABHOL-PANVEL PLINE

 

Location :

DABHOL - PANVEL

 

Pipe Class :

A1A

Sheet

5

of

5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

 

Input

Id.

Item

Lower Upper

Sch/

Commodity

Note

 

Type

Size

Size

Thk

Dmn. STD

Material

Description

Code

No

(Inch)

(Inch)

O'let Group

   

WLT

WELDOLET

02.000

02.000

M,

MSS-SP97

ASTM A 105 (CHARPY)

BW

YWSM74ZZ0

 

XXS

 
 

Valves Group

   

GAV

VLV.GATE

00.500

01.500

API-602

BODY-ASTM A

SW, 800, 3000, B-

51001ZZZ0

125

 

105,TRIM-

16.11, SHT NO.- 51001

 

STELLITED,STEM-

13%CR.STEEL

 

GLV

VLV.GLOBE

00.500

01.500

BS-5352

BODY-ASTM A

SW, 800, 3000, B-

52001ZZZ0

125

 

105,TRIM-

16.11, SHT NO.- 52001

 

STELLITED,STEM-

13%CR STEEL

 

CHV

VLV.CHECK

00.500

01.500

BS-5352

BODY-ASTM A

SW, 800, 3000, B-

53001ZZZ0

125

 

105,TRIM-

16.11, SHT NO.- 53001

 

STELLITED

 

Bolt Group

   

BOS

BOLT.STUD

00.500

06.000

B-18.2

BOLT:A193 GR.B7,

BS40404Z0

 

NUT:A194 GR.2H

 

Gasket Group

   

GAS

GASKET

00.500

06.000

B-16.20-

SP.WND

SPIRAL, 150

GK63172Z0

 

ANSI B16.5

SS316+CAF

Package

: IPMCS

A1A

Report No.

: 50

PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No. 0318-6-44-0005 Rev 0 Page 10 of 36 Client :

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 10 of 36

Client

:

GAIL (INDIA) LTD

Dept./Sect. :

16/71

Project

:

DABHOL-PANVEL PLINE

Location :

DABHOL - PANVEL

PIPE CLASS RATING BASE MATERIAL

CORROSION ALLOWANCE :

SPECIAL REQUIREMENT

:

:

:

:

A4A

150

CARBON STEEL

MM

1.5

LOW TEMPERATURE

SERVICE

Pipe Class :

A4A

Sheet

1

of

5

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP

PRESS

-45

18.63

SERVICE

38

93

149

204

18.63

17.57

16.17

14.06

NON CORROSIVE PROCESS-FLAMMABLE / NON-FLAMMABLE, NON-LETHAL-BELOW -29DEG C AND UPTO -45 DEG C.HYDROCARBONS, XYLENE, METHANOL,NH3, GAS FLARE ETC.

NOTES

102

ALL VENTS AND DRAINS SHALL BE PROVIDED WITH GATE VALVE WITH BLIND FLANGE ASSEMBLY UNLESS OTHERWISE INDICATED IN P&ID.

110

NDT OF WELDS SHALL BE AS FOLLOWS:

RADIOGRAPHY: ALL BUTT WELDS 100%

MPI

:SOCKET WELDS 100%

111

PIPING DESIGN AS PER ASME B 31.8 & OISD141.

113

IMPACT TESTING IS REQUIRED

115

ALL BRANCH CONNECTIONS INCLUDING VENT, DRAIN, PRESSURE AND TEMPERATURE CONNECTION SHALL BE AS PER BRANCH CONNECTION TABLE GIVEN ON NEXT PAGE. THE BRANCH DETAILS INDICATED IN APPLICABLE STANDARD SHALL BE IGNORED.

125

FOR VALVES, REFER VALVE DATA SHEETS AS ENCLOSED IN ANNEXURE-II. DETAILS FOR VALVE DATA SHEETS GIVEN HEREIN SHALL BE IGNORED.

126

FOR DIMENSIONS OF HANDLE PROJECTION FOR SPACER & BLIND, REFER EIL STD. NO. 7-44-0166.

FOR SPACER & BLIND, REFER EIL STD. NO. 7-44-0166. SPECIAL NOTES ITEM SIZE DESCRIPTION A.CODE MAINTAINENCE

SPECIAL NOTES

ITEM

SIZE

DESCRIPTION

A.CODE

MAINTAINENCE

ALL

FLANGED, TO BE KEPT MINIMUM

JOINTS

PIPE JOINTS

1.5" & BELOW

SW COUPLING

2.0" & ABOVE

BUTTWELDED

DRAINS

ON LINES <= 1.5"

REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0"

AS PER P&ID. OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS

ON LINES <= 1.5"

REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0"

AS PER P&ID. OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN

1.5"

FLANGED. REFER EIL STD 7-44-0353, EXCEPT SKIN TEMPERATURE MEASUREMENT

PRESS.CONN

0.75"

SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-

Package

: IPMCS

Report No.

: 50

0354,

A4A

BRANCH PIPE (SIZE IN INCHES)

BRANCH PIPE ( SIZE IN INCHES)

2.500

3.000

1.000
1.250

1.500
2.000

3.500
4.000

5.000
6.000

.500

.750

1.250 1.500 2.000 3.500 4.000 5.000 6.000 .500 .750 PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No.

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 11 of 36

Client

:

GAIL (INDIA) LTD

Dept./Sect. :

16/71

Project

:

DABHOL-PANVEL PLINE

Location :

DABHOL - PANVEL

72.

70.

68.

66.

64.

62.

60.

58.

56.

54.

52.

50.

48.

46.

44.

42.

40.

38.

36.

34.

32.

30.

28.

26.

24.

22.

20.

18.

16.

14.

12.

10.

8.0

6.0

5.0

4.0

3.5

3.0

T

2.5

2.0

T

T

1.5

T

T

T

1.25

1.0

T

T

T

S

0.75

T

T

T

T

S

0.5

T

T

T

T

S

S

 

72.

70.

68.

66.

64.

62.

60.

58.

56.

54.

52.

50.

48.

46.

44.

42.

40.

38.

36.

34.

32.

30.

28.

26.

24.

22.

20.

18.

16.

14.

12.

10.

8.0

 

T

6.0

 

5.0

T

T

T

4.0

 

3.5

T

T

3.0

 

2.5

T

W

2.0

T

S

1.5

 

1.25

S

S

1.0

S

S

0.75

S

S

0.5

RUN PIPE (SIZE IN INCHES)

Pipe Class :

A4A

Sheet

2

of

5

CODE

DESCRIPTION

F

SADDLE FUSED JT

T

TEES

H

H. COUPLING

W

WELDOLETS

P

PIPE TO PIPE

I

INSTRUMENT TEE

R

REINFORCED

X

Refer Notes

S

SOCKOLETS

L

SWEEPOLET

Package

Report No.

: IPMCS

: 50

A4A

PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No. 0318-6-44-0005 Rev 0 Page 12 of 36 Client :

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 12 of 36

Client

:

GAIL (INDIA) LTD

Dept./Sect. :

16/71

Project

:

DABHOL-PANVEL PLINE

 

Location :

DABHOL - PANVEL

 

Pipe Class :

A4A

Sheet

3

of

5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

 

Input

Id.

Item

Lower Upper

Sch/

Commodity

Note

 

Type

Size

Size

Thk

Dmn. STD

Material

Description

Code

No

(Inch)

(Inch)

Pipe Group

   

PIP

PIPE

00.500

00.750

S160

B-36.10

ASTM A 333 GR.6

PE, SEAMLESS

PI24677Z5

PIP

PIPE

01.000

01.500

XS

B-36.10

ASTM A 333 GR.6

PE, SEAMLESS

PI24677Z5

PIP

PIPE

02.000

02.000

XS

B-36.10

ASTM A 333 GR.6

BE, SEAMLESS

PI24617Z5

PIP

PIPE

03.000

06.000

STD

B-36.10

ASTM A 333 GR.6

BE, SEAMLESS

PI24617Z5

NIP

NIPPLE

00.500

00.750

M

B-36.10

ASTM A 333 GR.6

PBE, SEAMLESS

PN24667Z5

NIP

NIPPLE

01.000

01.500

M

B-36.10

ASTM A 333 GR.6

PBE, SEAMLESS

PN24667Z5

Flange Group

   

FLG

FLNG.WN

00.500

06.000

M

B-16.5

ASTM A 350

150, RF/125AARH

FWC5527Z5

 

GR.LF2

 

FLB

FLNG.BLIND

00.500

06.000

B-16.5

ASTM A 350

150, RF/125AARH

FBC5527Z5

 

GR.LF2

 

FEF

FLNG.FIG.8

00.500

06.000

ASME-

ASTM A 350

150, FF/125AARH

FGK5521Z5

 

B16.48

GR.LF2

 

Fitting Group

   

ELB90

ELBOW.90

00.500

00.750

B-16.11

ASTM A 350

SW, 6000

WA683D3Z5

 

GR.LF2

 

ELB90

ELBOW.90

01.000

01.500

B-16.11

ASTM A 350

SW, 3000

WA683D2Z5

 

GR.LF2

 

ELB90

ELBOW.90

02.000

06.000

M

B-16.9

ASTM A 420

BW, 1.5D

WAGB44Z15

 

GR.WPL6

 

ELB45

ELBOW.45

00.500

00.750

B-16.11

ASTM A 350

SW, 6000

WB683D3Z5

 

GR.LF2

 

ELB45

ELBOW.45

01.000

01.500

B-16.11

ASTM A 350

SW, 3000

WB683D2Z5

 

GR.LF2

 

ELB45

ELBOW.45

02.000

06.000

M

B-16.9

ASTM A 420

BW, 1.5D

WBGB44Z15

 

GR.WPL6

 

TEQ

T.EQUAL

00.500

00.750

B-16.11

ASTM A 350

SW, 6000

WE683D3Z5

 

GR.LF2

 

TEQ

T.EQUAL

01.000

01.500

B-16.11

ASTM A 350

SW, 3000

WE683D2Z5

 

GR.LF2

 

TEQ

T.EQUAL

02.000

06.000

M

B-16.9

ASTM A 420

BW

WEGB44ZZ5

 

GR.WPL6

 

TRED

T.RED

00.500

00.750

B-16.11

ASTM A 350

SW, 6000

WR683D3Z5

 

GR.LF2

 

TRED

T.RED

01.000

01.500

B-16.11

ASTM A 350

SW, 3000

WR683D2Z5

 

GR.LF2

 

TRED

T.RED

02.000

06.000

M, M

B-16.9

ASTM A 420

BW

WRGB44ZZ5

 

GR.WPL6

 

REDC

REDUC.CONC

02.000

06.000

M, M

B-16.9

ASTM A 420

BW

WUGB44ZZ5

 

GR.WPL6

Package

: IPMCS

A4A

Report No.

: 50

PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No. 0318-6-44-0005 Rev 0 Page 13 of 36 Client :

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 13 of 36

Client

:

GAIL (INDIA) LTD

Dept./Sect. :

16/71

Project

:

DABHOL-PANVEL PLINE

 

Location :

DABHOL - PANVEL

 

Pipe Class :

A4A

Sheet

4

of

5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

 

Input

Id.

Item

Lower Upper

Sch/

Commodity

Note

 

Type

Size

Size

Thk

Dmn. STD

Material

Description

Code

No

(Inch)

(Inch)

Fitting Group

   

REDE

REDUC.ECC

02.000

06.000

M, M

B-16.9

ASTM A 420

BW

WVGB44ZZ5

 

GR.WPL6

 

SWGC

SWAGE.CONC

00.500

03.000

M, M

BS-3799

ASTM A 350

PBE

WNH836ZZ5

 

GR.LF2

 

SWGE

SWAGE.ECC

00.500

03.000

M, M

BS-3799

ASTM A 350

PBE

WPH836ZZ5

 

GR.LF2

 

CAP

CAP

00.500

00.750

B-16.11

ASTM A 350

SCRF, 6000

WF68383Z5

 

GR.LF2

 

CAP

CAP

01.000

01.500

B-16.11

ASTM A 350

SCRF, 3000

WF68382Z5

 

GR.LF2

 

CAP

CAP

02.000

06.000

M

B-16.9

ASTM A 420

BW

WFGB44ZZ5

 

GR.WPL6

 

CPLF

CPLNG.FULL

00.500

00.750

B-16.11

ASTM A 350

SW, 6000

WJ683D3Z5

 

GR.LF2

 

CPLF

CPLNG.FULL

01.000

01.500

B-16.11

ASTM A 350

SW, 3000

WJ683D2Z5

 

GR.LF2

 

CPLH

CPLNG.HALF

00.500

00.750

B-16.11

ASTM A 350

SW, 6000

WK683D3Z5

 

GR.LF2

 

CPLH

CPLNG.HALF

01.000

01.500

B-16.11

ASTM A 350

SW, 3000

WK683D2Z5

 

GR.LF2

 

CPLL

CPLNG.LH

00.500

00.750

B-16.11

ASTM A 350

SW, 6000

WL683D3Z5

 

GR.LF2

 

CPLL

CPLNG.LH

01.000

01.500

B-16.11

ASTM A 350

SW, 3000

WL683D2Z5

 

GR.LF2

 

CPLR

CPLNG.RED

00.500

00.750

B-16.11

ASTM A 350

SW, 6000

WM683D3Z5

 

GR.LF2

 

CPLR

CPLNG.RED

01.000

01.500

B-16.11

ASTM A 350

SW, 3000

WM683D2Z5

 

GR.LF2

 

O'let Group

   

SLT

SOCKOLET

00.500

00.750

MSS-SP97

ASTM A 350

SW, 6000

YSS83D3Z5

 

GR.LF2

 

SLT

SOCKOLET

01.000

01.500

MSS-SP97

ASTM A 350

SW, 3000

YSS83D2Z5

 

GR.LF2

 

WLT

WELDOLET

02.000

02.000

M,

MSS-SP97

ASTM A 350

BW

YWS834ZZ5

 

XXS

GR.LF2

 

Valves Group

   

GAV

VLV.GATE

00.500

01.500

API-602

BODY-ASTM A 350

SW, 800, 3000, B-

51003ZZZ5

 

GR.LF2,TRIM-

16.11, SHT NO.- 51003

STELLITED,STEM-

SS 304

 

GLV

VLV.GLOBE

00.500

01.500

BS-5352

BODY-ASTM A 350

SW, 800, 3000, B-

52003ZZZ5

 

GR.LF2,TRIM-

16.11, SHT NO.- 52003

STELLITED,STEM-

SS304

Package

: IPMCS

A4A

Report No.

: 50

PIPING MATERIAL SPECIFICATION JOB SPECIFICATION No. 0318-6-44-0005 Rev 0 Page 14 of 36 Client :

PIPING MATERIAL SPECIFICATION

JOB SPECIFICATION No.

0318-6-44-0005 Rev 0

Page 14 of 36

Client

:

GAIL (INDIA) LTD

Dept./Sect. :

16/71

Project

:

DABHOL-PANVEL PLINE

Location :

DABHOL - PANVEL

Pipe Class :

A4A

Sheet

5

of

5

Commodity

Note

Code

No

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input

Id.

Item

Type

Lower Upper

Size

Size

Sch/

Thk

Dmn. STD

Material

Description

 

(Inch)

(Inch)

 

Valves Group

 

CHV

VLV.CHECK

00.500

01.500

BS-5352

BODY-ASTM A 350

SW, 800, 3000, B-

53003ZZZ5

 

GR.LF2,TRIM-

16.11, SHT NO.- 53003

STELLITED

 

Bolt Group

 

BOS

BOLT.STUD

00.500

06.000

B-18.2

BOLT:A320 GR.L7,

BS42007Z5

 

NUT:A194 GR.4

 

Gasket Group

 

GAS

GASKET