Beruflich Dokumente
Kultur Dokumente
611 series
Installation Manual
Document ID: 1MRS757452
Issued: 2011-11-18
Revision: A
Product version: 1.0
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
http://www.abb.com/substationautomation
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept
or product description and are not to be deemed as a statement of guaranteed
properties. All persons responsible for applying the equipment addressed in this
manual must satisfy themselves that each intended application is suitable and
acceptable, including that any applicable safety or other operational requirements
are complied with. In particular, any risks in applications where a system failure and/
or product failure would create a risk for harm to property or persons (including but
not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby
requested to ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested
to notify the manufacturer. Other than under explicit contractual commitments, in
no event shall ABB be responsible or liable for any loss or damage resulting from
the use of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European
Communities on the approximation of the laws of the Member States relating to
electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive
2006/95/EC). This conformity is the result of tests conducted by ABB in
accordance with the product standards EN 50263 and EN 60255-26 for the EMC
directive, and with the product standards EN 60255-1 and EN 60255-27 for the low
voltage directive. The product is designed in accordance with the international
standards of the IEC 60255 series.
Safety information
Dangerous voltages can occur on the connectors, even though the
auxiliary voltage has been disconnected.
When the plug-in unit has been detached from the case, do not touch the
inside of the case. The IED case internals may contain high voltage
potential and touching these may cause personal injury.
Table of contents
Section 1 Introduction.......................................................................3
This manual........................................................................................3
Intended audience..............................................................................3
Product documentation.......................................................................4
Product documentation set............................................................4
Document revision history.............................................................5
Related documentation..................................................................6
Symbols and conventions...................................................................6
Symbols.........................................................................................6
Document conventions..................................................................6
Section 4 Mounting.........................................................................13
Checking environmental conditions and mounting space................13
Detaching and installing the plug-in unit...........................................13
Detaching the plug-in unit............................................................13
Installing the plug-in unit..............................................................14
Sealing the plug-in unit................................................................16
Securing the handle.....................................................................17
Mounting the IED..............................................................................18
Required tools.............................................................................18
Flush mounting the IED...............................................................19
Semi-flush mounting the IED.......................................................22
Semi-flush mounting the IED inclined..........................................25
Rack mounting the IED................................................................27
Wall mounting the IED.................................................................30
Rack mounting the IED and test switch RTXP to a 19”
equipment frame..........................................................................33
611 series 1
Installation Manual
Table of contents
Section 5 Connecting.....................................................................39
Required tools..................................................................................39
Connecting wires..............................................................................39
Connecting ring-lug type wires....................................................40
Connecting protective earthing.........................................................40
Connecting analog signals...............................................................42
Connecting current and voltage inputs........................................42
Connecting IED with a test switch...............................................44
Connecting binary signals................................................................44
Connecting power supply.................................................................45
Connecting communication..............................................................46
Energizing the IED............................................................................46
Section 9 Glossary.........................................................................59
2 611 series
Installation Manual
1MRS757452 A Section 1
Introduction
Section 1 Introduction
The installation manual contains instructions on how to install the IED. The
manual provides procedures for mechanical and electrical installation. The chapters
are organized in chronological order in which the IED should be installed.
This manual addresses the personnel responsible for installing the product hardware.
611 series 3
Installation Manual
Section 1 1MRS757452 A
Introduction
Decommissioning
Commissioning
Maintenance
Engineering
Operation
Installing
Engineering manual
Installation manual
Commissioning manual
Operation manual
Service manual
Application manual
Technical manual
Communication protocol
manual
en07000220.vsd
IEC07000220 V1 EN
The engineering manual contains instructions on how to engineer the IEDs using
the different tools in PCM600. The manual provides instructions on how to set up a
PCM600 project and insert IEDs to the project structure. The manual also
recommends a sequence for engineering of protection and control functions, LHMI
functions as well as communication engineering for IEC 61850 and other
supported protocols.
The installation manual contains instructions on how to install the IED. The
manual provides procedures for mechanical and electrical installation. The chapters
are organized in chronological order in which the IED should be installed.
4 611 series
Installation Manual
1MRS757452 A Section 1
Introduction
well as verifying settings by secondary injection. The manual describes the process
of testing an IED in a substation which is not in service. The chapters are organized
in chronological order in which the IED should be commissioned.
The operation manual contains instructions on how to operate the IED once it has
been commissioned. The manual provides instructions for monitoring, controlling
and setting the IED. The manual also describes how to identify disturbances and
how to view calculated and measured power grid data to determine the cause of a
fault.
The service manual contains instructions on how to service and maintain the IED.
The manual also provides procedures for de-energizing, de-commissioning and
disposal of the IED.
The technical manual contains application and functionality descriptions and lists
function blocks, logic diagrams, input and output signals, setting parameters and
technical data sorted per function. The manual can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during
normal service.
The point list manual describes the outlook and properties of the data points
specific to the IED. The manual should be used in conjunction with the
corresponding communication protocol manual.
611 series 5
Installation Manual
Section 1 1MRS757452 A
Introduction
1.4.1 Symbols
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
• Abbreviations and acronyms in this manual are spelled out in the glossary. The
glossary also contains definitions of important terms.
• Push-button navigation in the LHMI menu structure is presented by using the
push-button icons.
6 611 series
Installation Manual
1MRS757452 A Section 1
Introduction
611 series 7
Installation Manual
8
1MRS757452 A Section 2
Environmental aspects
Sustainability has been taken into account from the beginning of the product design
including the pro-environmental manufacturing process, long life time, operation
reliability and disposing of the IED.
The choice of materials and the suppliers have been made according to the EU
RoHS directive (2002/95/EC). This directive limits the use of hazardous substances
which are the following:
Operational reliability and long life time have been assured with extensive testing
during the design and manufacturing processes. Moreover, long life time is
supported by maintenance and repair services as well as by the availability of spare
parts.
Design and manufacturing have been done under a certified environmental system.
The effectiveness of the environmental system is constantly evaluated by an
external auditing body. We follow environmental rules and regulations
systematically to evaluate their effect on our products and processes.
All parts used in this product are recyclable. When disposing of an IED or its parts
contact a local waste handler who is authorized and specialized in disposing
611 series 9
Installation Manual
Section 2 1MRS757452 A
Environmental aspects
electronic waste. These handlers can sort the material by using dedicated sorting
processes and dispose of the product according to the local requirements.
1) Polycarbonate
2) Liquid crystal polymer
3) Polybutylene terephthalate
4) Polyamide
10 611 series
Installation Manual
1MRS757452 A Section 3
Unpacking, inspecting and storing
1. Examine the delivered products to ensure that they have not been damaged
during the transport.
2. Remove the transport packing carefully without force.
1. Locate the IED's order number from the label on top of the plug-in unit.
2. Compare the IED's order number with the ordering information to verify that
the received product is correct.
If the IED has damaged during transportation, make a claim against the transport
contractor, and notify the local ABB representative.
611 series 11
Installation Manual
Section 3 1MRS757452 A
Unpacking, inspecting and storing
3.3 Storing
If the IED is stored before installation, it must be done in the original transport
packaging in a dry and dust free place. Observe the environmental requirements
stated in the technical manual.
12 611 series
Installation Manual
1MRS757452 A Section 4
Mounting
Section 4 Mounting
The mechanical and electrical environmental conditions at the installation site must
be within the limits described in the technical manual.
Before detaching the plug-in unit from the case, the auxiliary
voltage must be disconnected.
611 series 13
Installation Manual
Section 4 1MRS757452 A
Mounting
GUID-308FAF55-317A-4963-B52B-1DC27457D15D V1 EN
Do not touch terminals inside the case after removing the plug-in
unit. Live terminals can be inside the case.
The signal connectors are left open when the plug-in unit is detached.
14 611 series
Installation Manual
1MRS757452 A Section 4
Mounting
Before fitting the plug-in unit into the case, check that the unit and
the case have the same serial number.
1
GUID-BCE48661-E92A-460E-8E72-4F0EA261FB9E V1 EN
Forcing a non-suitable plug-in unit into the case can break both the
plug-in unit and the case and may cause danger.
611 series 15
Installation Manual
Section 4 1MRS757452 A
Mounting
GUID-7E1547ED-000F-42BA-821A-F5D39F5BB708 V1 EN
16 611 series
Installation Manual
1MRS757452 A Section 4
Mounting
1 2
GUID-EED718C3-1636-4DB8-A21A-8704116451DD V1 EN
1 Sealing screw
2 Sealing wire and seal
611 series 17
Installation Manual
Section 4 1MRS757452 A
Mounting
1 2
GUID-CE94AB13-368A-41B2-BDFE-CE54D495DF40 V1 EN
1 Spacer
2 Sealing screw
18 611 series
Installation Manual
1MRS757452 A Section 4
Mounting
1. Loosen the four M5 fixing screws in the case to fit the case into the panel cut-
out.
2. Mount the case to the panel cut-out.
611 series 19
Installation Manual
Section 4 1MRS757452 A
Mounting
A
1
1
GUID-F6E28FEE-4583-4D6D-AAED-23C2F7CFD628 V1 EN
20 611 series
Installation Manual
1MRS757452 A Section 4
Mounting
GUID-5B17CE22-F883-4ADC-9F85-B11F821705D0 V1 EN
There is a protective film on the top side of the IED. Its purpose is to prevent debris
falling inside the unit while installing electrical wiring. Remove the protective film
before energizing the IED.
611 series 21
Installation Manual
Section 4 1MRS757452 A
Mounting
A D E
B F
GUID-1085B97A-BC93-4376-90A1-8E318C9DC5C3 V1 EN
A 177 mm
B 177 mm
C 201 mm
D 153 mm
E 48 mm
F 160 mm
G 164 mm
22 611 series
Installation Manual
1MRS757452 A Section 4
Mounting
• Raising frame
• Gasket
• Screws
1. Mount the raising frame into the panel cut-out with four M4 screws.
A
B E
C D
1 2 3
GUID-593B7B58-D385-42EF-99D8-D28E963B5C33 V1 EN
2. Loosen the four M5 fixing screws in the case to fit the case to the raising frame.
3. Remove the protective film temporarily from the top side of the case.
4. Mount the case to the raising frame.
611 series 23
Installation Manual
Section 4 1MRS757452 A
Mounting
GUID-CE7B8AE7-ADC9-4FEB-BF4F-9E0DF5433EFA V1 EN
6. Attach the protective film back on the top side of the case.
7. Install the plug-in unit into the case.
The purpose of the protective film is to prevent debris falling inside the unit while
installing electrical wiring. Remove the protective film before energizing the IED.
24 611 series
Installation Manual
1MRS757452 A Section 4
Mounting
C
D E
F
B
GUID-325510F7-A618-4399-BC12-3739B4FC4916 V1 EN
A 186 mm
B 177 mm
C 201 mm
D 103 mm
E 98 mm
F 160 mm
Check the allowed minimum bending radius from the optical cable
manufacturer.
• Angle frame
• Gasket
• Screws
611 series 25
Installation Manual
Section 4 1MRS757452 A
Mounting
1. Mount the angle frame into the panel cut-out with four M4 screws.
A
B H
G
D
C E
GUID-938A594C-91E1-44B0-8385-C4B145AEEA4E V1 EN
A 177 ±0.3 mm
B 167 ±1 mm
C 203 ±1 mm
D 40.5 mm
E 122 mm
F 40.5 mm
G ∅ 5.5 mm
H 190 mm
2. Loosen the four M5 fixing screws in the case to fit the case into the angle frame.
3. Remove the protective film from the top side of the case.
4. Mount the case to the angle frame.
With the angled frame, the IED can be mounted inclined downward to a 25°
angle.
5. Tighten the screws.
26 611 series
Installation Manual
1MRS757452 A Section 4
Mounting
Protective film cannot be used with the angle frame. Take other measures to
prevent debris falling inside the unit while installing the wiring.
A
G
B F
D E
1 2 3 4 5
GUID-DA7CE615-D242-4A0F-BC6E-3C990256087A V1 EN
A 25 ° 1 M4 screws
B 221 mm 2 Gasket
C 9 mm 3 Angled frame
D 107 mm 4 Case
E 133 mm 5 Plug-in unit
F 230 mm
G 190 mm
611 series 27
Installation Manual
Section 4 1MRS757452 A
Mounting
• Mounting panel; the type of the mounting panel depends on the number of
mounted relays
• Screws
28 611 series
Installation Manual
1MRS757452 A Section 4
Mounting
GUID-F25C57D6-DFE8-455D-A9C8-C04353466154 V1 EN
A 482.6 mm (19")
B 177 mm (4U)
611 series 29
Installation Manual
Section 4 1MRS757452 A
Mounting
There is a protective film on the top side of the IED. Its purpose is to prevent debris
falling inside the unit while installing electrical wiring. Remove the protective film
before energizing the IED.
GUID-89729519-6D05-48A8-B1E1-C01AA7D50BFE V1 EN
30 611 series
Installation Manual
1MRS757452 A Section 4
Mounting
4. Loosen the four M5 fixing screws in the case to fit the case into the mounting
frame.
5. Mount the case between the rails.
GUID-A76DB310-68C8-4842-9AFA-5A9C6A4DD50A V1 EN
A 430 mm
There is a protective film on the top side of the IED. Its purpose is to prevent
debris falling inside the unit while installing electrical wiring. Remove the
protective film before energizing the IED.
611 series 31
Installation Manual
Section 4 1MRS757452 A
Mounting
GUID-A31DED88-2536-472A-813C-37086D74870D V1 EN
A 214 mm
B 177 mm
C 270 mm
When connecting the wires, a wall-mounted IED can be pulled out and turned 45°
(or 90°) degrees downwards or upwards.
• To release the IED for pulling it out, push the locks beside the mounting frame.
• To rotate the IED, loosen the knurled-head screws in the rails.
32 611 series
Installation Manual
1MRS757452 A Section 4
Mounting
GUID-D8B09295-4793-40B3-9B78-F03B8C844C91 V1 EN
A 455 mm
4.3.7 Rack mounting the IED and test switch RTXP to a 19”
equipment frame
A mounting kit is needed for rack mounting the IED in a 19" equipment frame. In
addition to the detailed mounting instructions, the mounting kit includes:
611 series 33
Installation Manual
Section 4 1MRS757452 A
Mounting
• Mounting panel
• Metallic frame for mounting the RTXP 18 or 24 test switch to the panel
GUID-E3A2B138-0F7A-40DF-A653-7AC66451BF05 V1 EN
Figure 20: Mounting of the metallic frame for an RTXP 18 test switch
There is a protective film on the top side of the IED. Its purpose is to prevent debris
falling inside the unit while installing electrical wiring. Remove the protective film
before energizing the IED.
34 611 series
Installation Manual
1MRS757452 A Section 4
Mounting
GUID-BC72B3C4-968B-416D-9609-FB2A99BD34D3 V1 EN
Figure 21: IED and the test switch RTXP 18 mounted into a 19" equipment panel
• Mounting bracket for the case and optionally with RTXP test switch
1. Install the mounting bracket into the combiflex equipment frame by using
tapping screws ST3.5x13 from rear side.
2. Loosen the four M5 fixing screws in the case to fit the case into the mounting
bracket.
3. Mount the case to the mounting bracket.
4. Tighten the M5 screws.
The allowed range for the fixing screws’ tightening torque is 0.7...1 Nm.
5. Install the plug-in unit into the case.
611 series 35
Installation Manual
Section 4 1MRS757452 A
Mounting
There is a protective film on the top side of the IED. Its purpose is to prevent
debris falling inside the unit while installing electrical wiring. Remove the
protective film before energizing the IED.
1 2 3
GUID-F1C38618-FE33-4CF7-8D68-39D254D205E7 V1 EN
Figure 22: Mounting the IED into a 19" combiflex equipment frame
36 611 series
Installation Manual
1MRS757452 A Section 4
Mounting
1 2 3
GUID-C7993256-8134-488D-8449-EC2D0181AE8F V1 EN
611 series 37
Installation Manual
38
1MRS757452 A Section 5
Connecting
Section 5 Connecting
Only use a screwdriver and insert bits for Phillips (PH 1) cross-recessed head
screws (M3.5) when handling CT/VT terminals (X120) of screw-compression type.
A
B
A071178 V2 EN
A MAX ∅5.5 mm
B MAX ∅5 mm
A
A071180 V2 EN
A MIN 15 mm
All connections are made on the rear of the case. No soldering is needed. All the
screw-compression type terminals are closed at the time of the delivery and needs
to be opened before wires can be inserted.
611 series 39
Installation Manual
Section 5 1MRS757452 A
Connecting
The earth lead must be at least 6.0 mm2. If the length of the earth
lead is long, the cross section of the wire must be increased.
1. Loosen the protective earth screw (T20) to connect a separate earth protection
lead.
40 611 series
Installation Manual
1MRS757452 A Section 5
Connecting
GUID-9AF57ED6-2BF2-45F6-BC6C-DEF12DB9A899 V1 EN
Each IED must have its own earth lead connected to the earth
circuit connector.
611 series 41
Installation Manual
Section 5 1MRS757452 A
Connecting
1. Open the lid that covers the ring-lug fixing screw with the tip of a
screwdriver. Every fixing screw has its own lid.
2. Remove the fixing screw.
3. Slide the screw through the terminal lug and screw it back on.
4. Close the lid.
A071228 V4 EN
42 611 series
Installation Manual
1MRS757452 A Section 5
Connecting
A071232 V4 EN
A071230 V4 EN
611 series 43
Installation Manual
Section 5 1MRS757452 A
Connecting
A071234 V4 EN
Connect the wires for the binary signals to the correct device according to the
connection diagram. Each terminal for binary input and output signal is
dimensioned for one 0.5...2.5 mm2 wire or for two 0.5...1.0 mm2 wires.
44 611 series
Installation Manual
1MRS757452 A Section 5
Connecting
GUID-ED2EA005-C136-4DB1-B71F-B828997A6EDB V1 EN
The IED's auxiliary voltage is connected to terminals X100-1 and X100-2. The
positive lead is connected to terminal X100-1. The permitted auxiliary voltage
range of the IED is marked on top of the IED's LHMI.
611 series 45
Installation Manual
Section 5 1MRS757452 A
Connecting
GUID-4EEEFD67-1C6B-4673-A517-95A632FB0462 V1 EN
Before connecting communication, check that the HW module has the correct
communication interfaces. The communication module is located on the left side of
the IED when viewing the case from the rear.
Before connecting the auxiliary power, check that the terminal strip is wired and
placed correctly. Remove the protective film from the top side of the unit. Check
that there is no debris visible in the ventilation holes.
46 611 series
Installation Manual
1MRS757452 A Section 5
Connecting
GUID-3A41DFB9-EE65-4A03-88D5-04709672D5F9 V1 EN
During the start-up all LEDs are lit for a short period.
If the IED detects a diagnostic error during start-up, the green Ready LED flashes
and the internal fault code is displayed on the LCD.
611 series 47
Installation Manual
48
1MRS757452 A Section 6
Removing, repairing and exchanging
In the product lifecycle, there is going to be a time to upgrade the IED to a next
generation unit. At some point of the product lifecycle, the IED will be upgraded to
a next generation unit. When selecting the original product, already consider the
upgrading and extension possibilities that the specific product offers for its whole
lifecycle.
IED-specific options can be found from Retrofit Solutions Database on the Internet
www.abb.com by following the links within ABB Service Guide or via ABB
Product Guide from the product specific Service & Support sheet.
The IED information includes detailed information about the device, such as
version and serial number. The IED information is shown on the display for a few
seconds when the device starts up. The same information is found also in the IED
menu.
The Site identifiers submenu contains information about the site where the IED
has been installed.
The System identifiers submenu contains the unique Technical key which cannot
be changed.
611 series 49
Installation Manual
Section 6 1MRS757452 A
Removing, repairing and exchanging
GUID-5B17CE22-F883-4ADC-9F85-B11F821705D0 V1 EN
In case of product problems, contact the nearest ABB office or representative for
consultation and instructions.
To exchange the IED with another identical unit, remove the IED and install the
new one. The exchangeable units can be found from the PartsOnLine system, see
www.abb.com/partsonline. Use of PartsOnLine requires user registration.
50 611 series
Installation Manual
1MRS757452 A Section 6
Removing, repairing and exchanging
To exchange an IED to a different unit, change the case and connect the wires.
611 series 51
Installation Manual
52
1MRS757452 A Section 7
Technical data
GUID-8DC31119-E1C4-42DA-848B-968FBF8F8F53 V1 EN
611 series 53
Installation Manual
Section 7 1MRS757452 A
Technical data
GUID-4BE9C7AA-2207-404E-9FFF-13A2E3C5FC3B V1 EN
Figure 35: Rear view of an 611 series IED with communication module
54 611 series
Installation Manual
1MRS757452 A Section 7
Technical data
7.2 Dimensions
C
A D E
B F
GUID-A17F0994-18C5-4D67-BAC1-A66B5C5466EF V1 EN
A 177 mm
B 177 mm (4U)
C 201 mm
D 153 mm
E 48 mm
F 160 mm
G 164 mm
611 series 55
Installation Manual
Section 7 1MRS757452 A
Technical data
Table 4: Dimensions
Description Value
Width Frame 177 mm
Case 164 mm
Height Frame 177 mm (4U)
Case 160 mm
Depth 201 mm (153 + 48 mm)
Weight Complete IED 4.1 kg
Plug-in unit only 2.1 kg
56 611 series
Installation Manual
1MRS757452 A Section 8
Accessories and ordering data
611 series 57
Installation Manual
58
1MRS757452 A Section 9
Glossary
Section 9 Glossary
CT Current transformer
EMC Electromagnetic compatibility
HMI Human-machine interface
IEC International Electrotechnical Commission
IEC 61850 International standard for substation communication and
modeling
IED Intelligent electronic device
LCD Liquid crystal display
LCP Liquid crystal polymer
LED Light-emitting diode
LHMI Local human-machine interface
PA Polyamide
PBT Polybutylene terephthalate
PC Personal computer; Polycarbonate
PCM600 Protection and Control IED Manager
RoHS Restriction of the use of certain hazardous substances in
electrical and electronic equipment
VT Voltage transformer
611 series 59
Installation Manual
60
61
Contact us
www.abb.com/substationautomation