Beruflich Dokumente
Kultur Dokumente
KL3356
Version: 2.3.0
Date: 2019-02-15
Table of contents
Table of contents
1 Foreword .................................................................................................................................................... 5
1.1 Notes on the documentation.............................................................................................................. 5
1.2 Safety instructions ............................................................................................................................. 6
1.3 Documentation issue status .............................................................................................................. 7
2 Product overview....................................................................................................................................... 9
2.1 Introduction ........................................................................................................................................ 9
2.2 Technical data ................................................................................................................................. 10
2.3 Basic function principles .................................................................................................................. 10
2.4 LEDs ................................................................................................................................................ 15
6 Appendix .................................................................................................................................................. 54
6.1 Support and Service ........................................................................................................................ 54
1 Foreword
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning these components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT P®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are
registered trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications or
registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany.
Copyright
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of instructions
DANGER
Serious risk of injury!
Failure to follow this safety instruction directly endangers the life and health of persons.
WARNING
Risk of injury!
Failure to follow this safety instruction endangers the life and health of persons.
CAUTION
Personal injuries!
Failure to follow this safety instruction can lead to injuries to persons.
NOTE
Damage to environment/equipment or data loss
Failure to follow this instruction can lead to environmental damage, equipment damage or data loss.
Tip or pointer
This symbol indicates information that contributes to better understanding.
The firmware and hardware versions (delivery state) can be found in the serial number printed on the side of
the terminal.
35 - week of production 35
04 - year of production 2004
1A - firmware version 1A
00 - hardware version 00
2 Product overview
2.1 Introduction
Fig. 1: KL3356
The KL3356 analog input terminal permits direct connection of a resistance bridge. An improved input circuit
makes the KL3356 significantly more accurate than the KL3351. The ratio between the bridge voltage UD
and the supply voltage Uref is determined in the input circuit. In order to achieve good long-term stability, the
complete circuit is re-calibrated at least every 3 minutes. This procedure can be synchronized by the control
in order to prevent the calibration leading to a delay in the production process.
The strain gauge measuring signal is acquired at fixed intervals with a resolution of 16 bits (+ sign). This
value is saved as a data word, without sign, in register R2 [} 44]. The sign is represented in bit SW.0 [} 44]
of the status word.
The length of the sampling interval is directly determined by the filter constant in register R37 [} 48].
The strain gauge reference signal is also acquired with a resolution of 16 bits (+ sign) at longer intervals.
This value is saved as a data word, without sign, in register R3 [} 45]. The sign is represented in bit SW.1
[} 44] of the status word.
The length of the sampling interval is defined, in multiples of 100 ms, in register R39 [} 49].
Every time the analog signal is acquired, the weight that it indicates is calculated. This is composed of the
ratio between the measuring signal and the reference signal, and of a number of calibrations:
YR = (UDiff / URef) x (Emax / Cn) x 1000 / 500 (1.0) Calculation of the raw weight value
YS = YR x AS (1.1) Scale factor
YH = YS x AH + BH (1.2) Manufacturer scaling
YOUT = YH x AA + BA (1.3.0) User scaling (if R32.10 [} 47]=0bin)
YOUT = (YH + BA) x AA (1.3.1) User calibration (if R32.10 [} 47]=1bin)
Key
Name Name Unit Register
UDiff Measuring signal from the load cell [1] R2 [} 44]
URef Reference signal from the load cell [1] R3 [} 45]
Emax Nominal weight of the load cell [1 kg] R35 [} 48]
Cn Nominal parameter of the load cell [1 mV / V] R36 [} 48]
AS Scale factor (can be activated via bit R32.8 [} 47] of the feature register) [1] R38 [} 49]
BH Offset of the manufacturer scaling (can be activated via bit R32.1 [} 47] of [1] R19 [} 46]
the feature register)
AH Gain of the manufacturer scaling (can be activated via bit R32.1 [} 47] of the [1] R20 [} 46]
feature register)
BA Offset of the user's scaling (can be activated via bit R32.0 [} 47] of the [1] R33 [} 47]
feature register)
AA Gain of the user's scaling (can be activated via bit R32.0 [} 47] of the [1] R34 [} 47]
feature register)
The factor of 1000 in formula 1.0 [} 11] results from normalizing the units of the nominal weight [kg] and the
nominal parameter [mV/V]. The factor 1/500 is specified through a voltage divider. The result is written into
the terminal's process image with a resolution of 16 bits (+ sign). This value is saved as a data word, without
sign, in register R1 [} 44]. The sign is represented in bit SB1.0 [} 38] of the status byte.
Operation modes
Switch settings
Key
The measuring amplifiers are periodically subjected to examination and calibration. For this purpose a total
of eight analog switches are provided in order to be able to connect the various calibration signals. It is
important for this process that the entire signal path, including all passive components, is examined at every
phase of the calibration. Only the interference suppression elements (L/C combination) and the analog
switches themselves cannot be examined.
The calibration interval is set in register R40 [} 49] in steps of 100 ms. The test interval is specified in
register R41 [} 49] as a multiple of the calibration interval.
• In the first phase of the calibration, an input voltage of 0 mV is applied to both analog inputs (zero
calibration [} 11]). The zero points of both analog input stages can be determined in this way. This
involves a system offset calibration of the A/D converter. In this measurement, both the respective
absolute values and the mutual deviation of the channels are of interest.
• An input voltage of approx. 24 mV is applied to both analog inputs in the second phase of the
calibration (final calibration [} 11]). This is derived from the power supply to the load cell. At this point
the absolute value of the measurements is no longer an interest, only any possible deviation of the
values for the two analog inputs. The gain of the first channel is adjusted here to match that of the
second channel. The important point is that the calibrations are carried out using the same DC voltage
potential at the inputs to the operational amplifiers, as in a normal measuring operation.
Calibrating the input stages at both working points (the zero point and the final value) allows the straight lines
of the two measuring channels to be adjusted to one another so that they are congruent.
If the terminal is carrying out a calibration, bit R0.2 [} 44] is set in register 0 (the status word).
In order to be able also to test the function of the analog input circuits and the source of the reference
voltage, it is also possible, in addition to the calibration described, to connect the internal reference voltage
signal of 2.5 V as the input signal. For this purpose, before measuring the reference voltage itself, a
difference voltage signal of 0 V with a DC voltage potential of 0 V is applied. Measurement of the 0 V
differential signal combined with a DC voltage potential of 2.5 V is then carried out. With the aid of the
measured values resulting from this, the CommonMode effect of the two input stages at an input voltage of
1.25 V can be calculated, and can be taken into account in the subsequent measurement of the reference
voltage. When measuring the source of the reference voltage, both operational amplifiers must deliver the
same measuring signal, in addition to which it must also be possible to predict the value to within a very tight
tolerance. If this tolerance is exceeded, the situation is classified as a hardware defect, and is indicated in bit
SW.8 [} 44] of the status word.
If the terminal is carrying out a test, bit R0.2 [} 44] is set in register 0 (the status word).
The calibration and test procedures are executed by the terminal automatically after the times specified in
registers R39 to R41 [} 49] have elapsed. Bit CB1.1 [} 38] of the control byte can be used to block the
automatic calibration (this command is acknowledged in bit SB1.1 [} 38] of the status byte) in order to
prevent calibration from taking place during a time-critical measurement. So that calibration is not completely
suppressed in this way, the KL3356 monitors the calibration cycle, and autonomously starts a forced
calibration if the block remains in place for too long. The time after which the terminal will carry out this
forced calibration is specified in register R44 [} 50] as a multiple of register R40 [} 49]. At each
measurement, the reference voltage is compared with the contents of register R45 [} 50] (in units of 1 mV).
If it is found to be below this limit, bit R0.14 [} 44] is set.
If it is necessary to initiate a test manually, it is started by bit CB1.0 [} 38] of the control byte. Completion of
a test is signaled by bit R0.4 [} 44] in register R0 (the status word). The result of the last test is represented
by a difference in the two analog inputs, and can be placed into registers R1 [} 44] to R3 [} 45] and R5
[} 45] by bit CB1.2 [} 38] of the control byte. Valid calibration data is present if bit R0.5 [} 44] in register 0
(status word) is set to 1bin. Register write protection can be set by bit CB1.3 [} 38] to prevent the calibration
data from being modified (this is acknowledged by bit SB1.3 [} 38])
Manual operation
• Under some circumstances it may be necessary to observe the values from the A/D converter directly.
For this purpose the terminal can be switched to manual operation. To do this, first enter the user code
word (1235hex) in the code word register R31 [} 46] to clear write protection from the user register.
• Then enter the value 0401hex into the command register (R7 [} 45]) to switch to manual operation. If
you enter the value 0 into register R7, manual operation is halted once more.
In manual operation, the value in the RegOUT [} 36] output word returns the setting of the input switches
(see table of Switch settings [} 12]). You can use bit CB1.1 [} 38] of the control byte to switch between OP1
and OP2 (CB1.1=0bin: OP1; CB1.1 =1bin: OP2).
A forced calibration is automatically carried out as soon as you return the terminal to normal operation again.
Error diagnosis
The KL3356 offers internal error diagnosis. The upper 8 bits of register R0 [} 44] (the status word) indicate
errors that have occurred.
So that the user does not have to keep reading register R0, any change in the error bits (if, for instance, a
new error has occurred or if an existing error has been cleared) is indicated in bit SB1.6 [} 38] of status byte
1. All errors that have occurred are temporarily stored, and are not cleared by the terminal on its own
account. By setting bit CB1.6 [} 38] in control byte 1 you can reset error bit SB1.6 [} 38].
During self-calibration, various signals are switched internally as described above. After the self-calibration
has been completed, depending on the setting of R32.9 (stabilization of the calibration), the following
behavior occurs:
- Stabilization active (R32.9 = 1): the terminal waits until the signal has stabilized as specified in register R47/
R48 and only then outputs measured values to the bus again - this extends the pause until the terminal
measures again and can cause the terminal to wait until measurement in the event of an unstable input
signal.
- Stabilization inactive (R32.9 = 0): the terminal immediately switches the measuring signal back to the bus -
this can lead to a swing-in process being observed in the measured value over several cycles.
2.4 LEDs
Fig. 3: LEDs
LED Display
Power ON Power supply (5 V) available on the K-bus
(green) OFF No power supply (5 V) available on the K-bus
K-bus ON Data transmission on the K-bus is active
(green) OFF Data transmission on the K-bus is not active
Calibr. ON Calibration active
(green) OFF • Test active (if Measure LED not lit) or
• Measurement active (if Measure LED is lit)
Measure ON Measurement active (process data are valid)
(green) OFF • Calibration active (if LED Calibr. is lit) or
• Test active (if Calibr. LED not lit)
Diff. ON • Differential signal is calibrated (if Calibr. LED is lit) or
(green) • Differential signal is checked (if LED Calibr. not lit)
Ref. ON • Reference signal is calibrated (if Calibr. LED is lit) or
(green) • Reference signal is checked (if LED Calibr. not lit)
Err. Diff. ON • Channel 1 (strain gauge differential signal) is above the valid range (max.
(red) 0xFFFF)
• Internal reference voltage for channel 1 is missing
Err. Ref ON • Channel 2 (strain gauge reference signal) is above the valid range (max.
(red) 0xFFFF)
• Internal reference voltage for channel 2 is missing
• Channel 2 is less than about 1 V
• No communication with the A/D converter.
• Actual value from the test is outside the specified tolerance range
Assembly
The bus coupler and bus terminals are attached to commercially available 35 mm mounting rails (DIN rails
according to EN 60715) by applying slight pressure:
Disassembly
Each terminal is secured by a lock on the mounting rail, which must be released for disassembly:
1. Pull the terminal by its orange-colored lugs approximately 1 cm away from the mounting rail. In doing
so for this terminal the mounting rail lock is released automatically and you can pull the terminal out of
the bus terminal block easily without excessive force.
2. Grasp the released terminal with thumb and index finger simultaneous at the upper and lower grooved
housing surfaces and pull the terminal out of the bus terminal block.
The electric connections between the Bus Coupler and the Bus Terminals are automatically realized by
joining the components:
• The six spring contacts of the K-Bus/E-Bus deal with the transfer of the data and the supply of the Bus
Terminal electronics.
• The power contacts deal with the supply for the field electronics and thus represent a supply rail within
the bus terminal block. The power contacts are supplied via terminals on the Bus Coupler (up to 24 V)
or for higher voltages via power feed terminals.
Power Contacts
During the design of a bus terminal block, the pin assignment of the individual Bus Terminals must
be taken account of, since some types (e.g. analog Bus Terminals or digital 4-channel Bus Termi-
nals) do not or not fully loop through the power contacts. Power Feed Terminals (KL91xx, KL92xx
or EL91xx, EL92xx) interrupt the power contacts and thus represent the start of a new supply rail.
PE power contact
The power contact labeled PE can be used as a protective earth. For safety reasons this contact mates first
when plugging together, and can ground short-circuit currents of up to 125 A.
NOTE
Possible damage of the device
Note that, for reasons of electromagnetic compatibility, the PE contacts are capacitatively coupled to the
mounting rail. This may lead to incorrect results during insulation testing or to damage on the terminal (e.g.
disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230 V).
For insulation testing, disconnect the PE supply line at the Bus Coupler or the Power Feed Terminal! In or-
der to decouple further feed points for testing, these Power Feed Terminals can be released and pulled at
least 10 mm from the group of terminals.
WARNING
Risk of electric shock!
The PE power contact must not be used for other potentials!
Additional checks
Verification Explanation
Vibration 10 frequency runs in 3 axes
6 Hz < f < 60 Hz displacement 0.35 mm, constant amplitude
60.1 Hz < f < 500 Hz acceleration 5 g, constant amplitude
Shocks 1000 shocks in each direction, in 3 axes
25 g, 6 ms
For terminals with enhanced mechanical load capacity, the following additional installation instructions apply:
• The enhanced mechanical load capacity is valid for all permissible installation positions
• Use a mounting rail according to EN 60715 TH35-15
• Fix the terminal segment on both sides of the mounting rail with a mechanical fixture, e.g. an earth
terminal or reinforced end clamp
• The maximum total extension of the terminal segment (without coupler) is:
64 terminals (12 mm mounting with) or 32 terminals (24 mm mounting with)
• Avoid deformation, twisting, crushing and bending of the mounting rail during edging and installation of
the rail
• The mounting points of the mounting rail must be set at 5 cm intervals
• Use countersunk head screws to fasten the mounting rail
• The free length between the strain relief and the wire connection should be kept as short as possible. A
distance of approx. 10 cm should be maintained to the cable duct.
3.3 Connection
Overview
The Bus Terminal system offers different connection options for optimum adaptation to the respective
application:
• The terminals of ELxxxx and KLxxxx series with standard wiring include electronics and connection
level in a single enclosure.
• The terminals of ESxxxx and KSxxxx series feature a pluggable connection level and enable steady
wiring while replacing.
• The High Density Terminals (HD Terminals) include electronics and connection level in a single
enclosure and have advanced packaging density.
The terminals of ELxxxx and KLxxxx series have been tried and tested for years.
They feature integrated screwless spring force technology for fast and simple assembly.
The terminals of ESxxxx and KSxxxx series feature a pluggable connection level.
The assembly and wiring procedure is the same as for the ELxxxx and KLxxxx series.
The pluggable connection level enables the complete wiring to be removed as a plug connector from the top
of the housing for servicing.
The lower section can be removed from the terminal block by pulling the unlocking tab.
Insert the new component and plug in the connector with the wiring. This reduces the installation time and
eliminates the risk of wires being mixed up.
The familiar dimensions of the terminal only had to be changed slightly. The new connector adds about 3
mm. The maximum height of the terminal remains unchanged.
A tab for strain relief of the cable simplifies assembly in many applications and prevents tangling of individual
connection wires when the connector is removed.
Conductor cross sections between 0.08 mm2 and 2.5 mm2 can continue to be used with the proven spring
force technology.
The overview and nomenclature of the product names for ESxxxx and KSxxxx series has been retained as
known from ELxxxx and KLxxxx series.
The Bus Terminals from these series with 16 terminal points are distinguished by a particularly compact
design, as the packaging density is twice as large as that of the standard 12 mm Bus Terminals. Massive
conductors and conductors with a wire end sleeve can be inserted directly into the spring loaded terminal
point without tools.
Wiring HD Terminals
The High Density (HD) Terminals of the ELx8xx and KLx8xx series doesn't support pluggable
wiring.
3.3.2 Wiring
WARNING
Risk of electric shock and damage of device!
Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or
wiring of the Bus Terminals!
Terminals for standard wiring ELxxxx/KLxxxx and for pluggable wiring ESxxxx/KSxxxx
Up to eight terminal points enable the connection of solid or finely stranded cables to the Bus Terminal. The
terminal points are implemented in spring force technology. Connect the cables as follows:
1. Open a terminal point by pushing a screwdriver straight against the stop into the square opening
above the terminal point. Do not turn the screwdriver or move it alternately (don't toggle).
2. The wire can now be inserted into the round terminal opening without any force.
3. The terminal point closes automatically when the pressure is released, holding the wire securely and
permanently.
See the following table for the suitable wire size width.
Terminal housing ELxxxx, KLxxxx ESxxxx, KSxxxx
Wire size width (single core wires) 0.08 ... 2.5 mm2 0.08 ... 2.5 mm2
Wire size width (fine-wire conductors) 0.08 ... 2.5 mm2 0,08 ... 2.5 mm2
Wire size width (conductors with a wire end sleeve) 0.14 ... 1.5 mm2 0.14 ... 1.5 mm2
Wire stripping length 8 ... 9 mm 9 ... 10 mm
The conductors of the HD Terminals are connected without tools for single-wire conductors using the direct
plug-in technique, i.e. after stripping the wire is simply plugged into the terminal point. The cables are
released, as usual, using the contact release with the aid of a screwdriver. See the following table for the
suitable wire size width.
3.3.3 Shielding
Shielding
Encoder, analog sensors and actors should always be connected with shielded, twisted paired
wires.
3.3.4 Connection
WARNING
Risk of injury through electric shock and damage to the device!
Bring the Bus Terminals system into a safe, de-energized state before starting mounting, disassembly or
wiring of the Bus Terminals!
Fig. 11: Connection
The supply voltage (UV) for the measuring bridge can be fed by a power supply terminal (e.g. KL9510) into
the power contacts and then is also available at terminal points 7 (+UV) and 3 (-UV) of the KL3356 for
referencing at terminal points 5 and 6.
In the example shown, the KL9510 power supply terminal (10 V) is used to supply the load cell.
Beckhoff offers various power supply terminals for the supply of power to the load cells of an KL3356:
Standards
The fundamental health and safety requirements are fulfilled by compliance with the following standards:
• EN 60079-0:2012+A11:2013
• EN 60079-15:2010
Marking
The Beckhoff fieldbus components with standard temperature range certified for potentially explosive areas
bear one of the following markings:
or
Notes about operation of the Beckhoff terminal systems in potentially explosive areas (ATEX)
Configuration
You can configure the Fieldbus stations with the Configuration Software KS2000 offline. That means, setting
up a terminal station with all settings on the couplers and terminals resp. the Fieldbus Box Modules can be
prepared before the commissioning phase. Later on, this configuration can be transferred to the terminal
station in the commissioning phase by means of a download. For documentation purposes, you are provided
with the breakdown of the terminal station, a parts list of modules used and a list of the parameters you have
modified. After an upload, existing fieldbus stations are at your disposal for further editing.
Parameterization
KS2000 offers simple access to the parameters of a fieldbus station: specific high-level dialogs are available
for all bus couplers, all intelligent bus terminals and Fieldbus Box modules with the aid of which settings can
be modified easily. Alternatively, you have full access to all internal registers of the bus couplers and
intelligent terminals. Refer to the register description for the meanings of the registers.
Commissioning
The KS2000 software facilitates commissioning of machine components or their fieldbus stations: Configured
settings can be transferred to the fieldbus modules by means of a download. After a login to the terminal
station, it is possible to define settings in couplers, terminals and Fieldbus Box modules directly online. The
same high-level dialogs and register access are available for this purpose as in the configuration phase.
The KS2000 offers access to the process images of the bus couplers and Fieldbus Box modules.
• Thus, the coupler's input and output images can be observed by monitoring.
• Process values can be specified in the output image for commissioning of the output modules.
All possibilities in the online mode can be used in parallel with the actual fieldbus mode of the terminal
station. The fieldbus protocol always has the higher priority in this case.
The left-hand KS2000 window displays the terminals of the fieldbus station in a tree structure.
The right-hand KS2000 window contains a graphic display of the fieldbus station terminals.
In the tree structure of the left-hand window, click on the plus-sign next to the terminal whose parameters
you wish to change (item 2 in the example).
For the KL3356, the branches Register, Settings and ProcData are displayed:
• Register permits direct access to the registers of the KL3356.
• Under Settings [} 30] you find dialog masks for parameterizing the KL3356.
• ProcData displays the KL3356 process data.
4.3 Settings
Under Settings you find the dialog masks for parameterizing the KL3356.
Operation mode
You can activate user scaling here (default: disabled). Two variants (R32.10 [} 47]) are available for
selection:
• Scaling (see formula 1.3.0 [} 11])
• Calibration (see formula 1.3.1 [} 11])
You can deactivate the symmetric reference potential here (default: enabled).
You can deactivate the stabilization of the calibration here (default: enabled). The stabilization of the
calibration can be parameterized via the parameters "number of stable measured values" and "tolerance for
measurement stability".
Here you can enable a resolution of nominal parameter of 0.01 mV/V, instead of the resolution of nominal
parameter of 1 mV/V (default: disabled).
Here you can specify that, after calibration or measurement of the reference voltage, the KL3365 should wait
until the weight value output is stable before outputting the measured value (default: disabled).
Register data
You can specify the nominal weight of the connected load cell here in kg (default: 5 kg).
You can specify the nominal characteristic value of the connected load cell here (default: 2 mV / V).
You can specify the measuring interval for the reference signal here in steps of 100 ms (default: 360 s).
You can specify the calibration interval for the reference signal here in steps of 100 ms (default: 180 s).
You can specify the interval for the forced calibration here. This interval is always a multiple (default: 3dez) of
the calibration interval. The interval for forced calibration when the terminal leaves the factory is therefore
3 x 180 s = 540 s.
You can specify the test interval here. This interval is always a multiple (default: 10dez) of the calibration
interval. The test interval when the terminal leaves the factory is therefore 10 x 180 s = 1800 s.
Here you can specify the nominal test value of the terminal (e.g. 332Chex = 13100dec).
You can specify the test tolerance for the terminal here (the default is 50dec).
You can specify the limit for the reference voltage test here in steps of one mV (default: 5000 mV). If the
reference voltage is found to be below this limit, bit R0.14 [} 44] is set in the status word.
Here you can specify the limit value for the correction factor (for gain). A correction factor for the differential
signal is determined in the course of calibration. This is derived from the quotient of reference and differential
signal. To represent it more clearly, the result is normalized to 10000 (URef / UDiff x 10000), which means that
10000 corresponds to a factor of 1. If the difference between the correction factor and 10000 (10000 -
correction factor) is greater than this limit, bit R0.15 [} 44] is set in the status word.
Here you can specify the number of measured values for the calibration stabilization that have to be within
the set tolerance (R48). The default value is 50.
Here you can specify the tolerance (in digits) for the calibration stabilization, by which the measured values
may be outside the reference value. The default value is 5 digits.
Here you can specify the reference weight for the manual calibration. The default value is 2000 g.
The filter constant SF specifies the 3 dB limit frequency of the sinc3 filter (default: 860dec).
You can activate Fast Step Mode here (default: disabled). A fast reaction to jumps at the input follows in fast
step mode, in spite of the filter stage being active. In this case the filter is bypassed!
This example program (TwinCAT 3) provides change of single register values of the KL3314 as selection of
the element type, characteristical settings of the feature register R32 and user scaling offset and gain (R33/
R34) similar as per KS2000.
Download:
https://infosys.beckhoff.com/content/1033/kl3356/Resources/zip/5996114571.zip
Fig. 19: Search of the existing HW configuration for the EtherCAT configuration of the example
• Checking NetId: the "EtherCAT" tab of the EtherCAT device shows the configured NetId:
.
The first 4 numbers have to be identical with the project NetId of the target system. The project NetId
can be viewed within the TwinCAT environment above, where a pull down menu can be opened to
choose a target system (by clicking right in the text field). The number blocks are placed in brackets
there next to each computer name of a target system.
• Modify the NetId: By right clicking on "EtherCAT device" within the solution explorer a context menu
opens where "Change NetId..." have to be selected. The first 4 numbers of the NetId of the target
computer have to be entered; the both last values are 4.1 usually.
Example:
◦ NetId of project: myComputer (123.45.67.89.1.1)
◦ Entry via „Change NetId...“: 123.45.67.89.4.1
• The input data word DataIN1 and the output data word DataOUT1 are only used for register
communication.
• In process data mode, the input data word DataIN2 transmits the weight, and the output data word
DataOUT2 is not used.
• Please refer to the Mapping [} 36] page for the assignment of the bytes and words to the addresses
of the controller.
• The meaning of the control and status bytes is explained in Control and status bytes [} 38].
5.2 Mapping
The Bus Terminals occupy addresses within the process image of the controller. The assignment of process
data (input and output data) and parameterization data (control and status bytes) to the control addresses is
called mapping. The type of mapping depends on:
• the fieldbus system used
• the terminal type
• the parameterization of the Bus Coupler (conditions) such as
◦ Intel or Motorola format
◦ word alignment switched on or off
The Bus Couplers (BKxxxx, LCxxxx) and Bus Terminal Controllers (BCxxxx, BXxxxx) are supplied with
certain default settings. The default setting can be changed with the KS2000 configuration software or with a
master configuration software (e.g. TwinCAT System Manager or ComProfibus).
The following tables show the mapping depending on different conditions. For information about the contents
of the individual bytes please refer to the pages Process image and Control and status byte.
Compact evaluation
Complete evaluation
For complete evaluation, the analog input terminals occupy addresses in the input and output process
image. Control and status bytes can be accessed.
Default mapping for CANopen, CANCAL, DeviceNet, ControlNet, Modbus, RS232 and RS485 coupler
Address Input data Output data
Requirements Word offset High byte Low byte High byte Low byte
Complete evaluation: any 0 DataIN1 D0 SB1 DataOUT1 D0 CB1
Motorola format: no 1 SB2 DataIN1 D1 CB2 DataOUT1 D1
Word alignment: no 2 DataIN2 D1 DataIN2 D0 DataOUT2 D1 DataOUT2 D0
Default mapping for Lightbus, EtherCAT and Ethernet coupler as well as Bus Terminal Controllers (BCxxxx,
BXxxxx)
Address Input data Output data
Requirements Word offset High byte Low byte High byte Low byte
Complete evaluation: any 0 reserved SB1 reserved CB1
Motorola format: no 1 DataIN1 D1 DataIN1 D0 DataOUT1 D1 DataOUT1 D0
Word alignment: yes 2 reserved SB2 reserved CB2
3 DataIN2 D1 DataIN2 D0 DataOUT2 D1 DataOUT2 D0
Key
Complete evaluation: In addition to the process data, the control and status bytes are also mapped in the
address space.
Motorola format: Motorola or Intel format can be set.
Word alignment: To ensure that the address range of the words always begins on a word boundary, empty
bytes are inserted into the process image.
reserved: This byte is assigned to the process data memory, although it is not used.
DataOUT2
The process data word DataOUT2 is not used and is not displayed by the TwinCAT System Man-
ager.
Control byte 1 (CB1) is located in the output image [} 36], and is transmitted from the controller to the
terminal.
Bit CB1.7 CB1.6 CB1.5 CB1.4 CB1.3 CB1.2 CB1.1 CB1.0
Name RegAccess R/W Reg. no.
Key
The status byte 1 (SB1) is located in the input image [} 36] and is transmitted from terminal to the controller.
Bit SB1.7 SB1.6 SB1.5 SB1.4 SB1.3 SB1.2 SB1.1 SB1.0
Name RegAccess R/W Reg. no.
Key
Control byte 2 (CB2) is located in the output image [} 36], and is transmitted from the controller to the
terminal.
Bit CB2.7 CB2.6 CB2.5 CB2.4 CB2.3 CB2.2 CB2.1 CB2.0
Name - Quit - MapCaliCounter RegLockReq MapCaliData/ CaliDisReq/ StartManCheck/
Error DisableSymm Channel StartManCali
Key
Bit Name Description
CB2.7 - 0bin reserved
CB2.6 QuitError 1bin All errors are cleared
CB2.5 - 0bin reserved
CB2.4 MapCaliCounter 0bin The registers R2 [} 44], R3 [} 45] and R5 [} 45] show the data selected
with bit CB2.2.
1bin Registers R2 [} 44], R3 [} 45] and R5 [} 45] show the calibration counters
(in addition, bit CB2.3 must be set to 0bin for this purpose). (see note below)
*) Manual operation can be enabled via the command register (R7 [} 45]).
The status byte 2 (SB2) is located in the input image [} 36] and is transmitted from terminal to the controller.
Bit SB2.7 SB2.6 SB2.5 SB2.4 SB2.3 SB2.2 SB2.1 SB2.0
Name - Error - ForcedCali RegLockAck NoActualValue CaliDisAck/Channel NegWeight
Key
Bit Name Description
SB2.7 - 0bin reserved
SB2.6 Error 1bin internal error
SB2.5 - 0bin reserved
SB2.4 ForcedCali 1bin Forced calibration is being carried out.
SB2.3 RegLockAck 1bin Acknowledgement for the write protection of all registers
SB2.2 NoActualValue 1bin The process data indicated is not valid.
SB2.1 CaliDisAck/ normal operation manual operation*
Channel 0bin - selected measuring channel: Udiff
1bin Acknowledgement of calibration block selected measuring channel: Uref
SB2.0 NegWeight 0bin Process data is positive
1bin Process data is negative
*) Manual operation can be enabled via the command register (R7 [} 45]).
*) depending on bit CB2.2 [} 39] and bit CB2.4 [} 39] of control byte 2
The status word contains information about internal signals, and provides an indication of errors that have
occurred.
Bit Name Description
R0.15 GainError 1bin The deviation of the gain correction factor is greater than specified in register
R46 [} 50].
R0.14 LowVoltageCh2 1bin The strain gauge reference signal is smaller than specified in register R45
[} 50].
R0.13 NoRefCh2 1bin The internal reference voltage for channel 2 (strain gauge reference signal)
is missing.
R0.12 NoRefCh1 1bin The internal reference voltage for channel 1 (strain gauge differential signal)
is missing.
R0.11 OverloadCh2 1bin The strain gauge reference signal is above the valid range (max. 0xFFFF)
R0.10 OverloadCh1 1bin The strain gauge differential signal is above the valid range (max. 0xFFFF)
R0.9 ADCError 1bin No communication with the A/D converter.
R0.8 TestError 1bin Actual value from the test is outside the specified tolerance range.
R0.7 - reserved
R0.6 MapCaliCounter 1bin Acknowledgement for CB2.4 [} 39]. The calibration counters are shown in
registers R2, R3 and R5 [} 41].
R0.5 CaliDataMapped 1bin Acknowledgement for CB2.2 [} 39]. The last test results are shown in
registers R2, R3 and R5 [} 41].
R0.4 ManCheckDone 1bin The manual test that was started with CB2.0 [} 39] has been completed.
R0.3 TestActive 1bin Manual testing is in progress.
R0.2 CaliActive 1bin Calibration (manual or automatic) is active.
R0.1 NegSignalCh2 1bin The strain gauge reference signal is negative.
R0.0 NegSignalCh1 1bin The strain gauge differential signal is negative.
Other register pages can be accessed by writing into register R4. The value entered into register R4 is
accepted if the desired register page is present. If that is not the case, the previous value is retained.
The KL3356 uses the entry 0x0101 in register R7 to compensate the user offset. The calibration value is
entered in register R33 [} 47].
The calibration value is taken account in weight measuring if bit R32.0 [} 47] is set.
The KL3356 uses the entry 0x0102 in register R7 to compensate the user gain. The calibration value is
entered in register R34 [} 47].
The calibration value is taken account in weight measuring if bit R32.0 [} 47] is set.
Manual calibration mode is enabled by entering 0x0401 into register R7. When the terminal has accepted the
value, then setting
Output data word DataOUT1 [} 36] can be used to change the operation mode [} 11] of the KL3356.
Entering 0x7000 in register R7 restores the delivery state for the following registers:
The name of the terminal is contained in register R8. KL3356: 0x0D1C (3356dec)
Register R9 contains the ASCII coding of the terminal's firmware version, e.g. 0x3141 = '1A'. The '0x31'
corresponds here to the ASCII character '1', while the '0x41' represents the ASCII character 'A'.
This value cannot be changed.
Register R16 contains the hardware version of the terminal; this value cannot be changed.
This register contains the offset of the manufacturer scaling. Manufacturer scaling can be enabled through
R32.1 [} 47] in the feature register.
This register contains the gain of the manufacturer scaling (16 bit unsigned integer x 2-8 + 1).
Examples:
0x0080 (128dec) means factor 0.5
0x0100 (256dec) means factor 1.0
Manufacturer scaling can be enabled through R32.1 [} 47] in the feature register.
Key
Bit Name Description Default
R32.15 - reserved 0bin
... ... ... ...
R32.13 - reserved 0bin
R32.12 WaitFor 0bin After a calibration or measurement of the reference voltage, the KL3365 outputs the measured 0bin
StableValue value immediately. Small peaks may still be displayed.
1bin After a calibration or measurement of the reference voltage, the KL3365 waits with the mea-
sured value output until the weight value has become stable.
R32.11 ScalingUnit 0bin Unit of R35 = 1 mV/V 0bin
1bin Unit of R35 = 0,01 mV/V
R32.10 enUsrCali 0bin User scaling (see formula 1.3.0 [} 11]) is active if bit 32.0 is set. 0bin
1bin User calibration (see formula 1.3.1 [} 11]) is active if bit 32.0 is set.
R32.9 enStabCali 0bin Calibration stabilization not active 1bin
1bin Calibration stabilization active
R32.8 enScaling 0bin Scale factor is not active 1bin
1bin Scale factor is active
R32.7 enSymm 0bin Symmetrical measurement is not active 1bin
1bin Symmetrical measurement is active
R32.6 disRef 0bin Cyclic reference measurement is active 0bin
1bin Cyclic reference measurement is not active
R32.5 disTest 0bin Cyclic testing is active 0bin
1bin Cyclic testing is not active
R32.4 disCali 0bin Cyclic calibration of the A/D converter is active 0bin
1bin Cyclic calibration of the A/D converter is not active
R32.3 - reserved 0bin
R32.2 disWdTimer 0bin Watchdog timer is active (the watchdog is triggered if no process data are received for 0bin
100 ms)
1bin Watchdog timer is not active
R32.1 enManScal 0bin Manufacturer scaling is not active 0bin
1bin Manufacturer scaling is active
R32.0 enUsrScal 0bin User scaling and user calibration are not active 0bin
1bin User scaling or user calibration (depending on bit 32.10) is active
This register contains the offset of the user scaling. User scaling can be enabled in the feature register via bit
R32.0 [} 47].
This register contains the gain of the user scaling (16 bit unsigned integer x 2-11 + 1).
Examples:
0x0100 (1024dec) means factor 0.5
0x0800 (2048dec) means factor 1.0
User scaling can be enabled in the feature register via bit R32.0 [} 47].
The nominal weight of the connected load cell is entered into register R35. The unit is 1 kg.
The nominal parameter of the connected load cell is entered into register R36. The unit is 1 mV / V.
R37: Filter constant of the A/D converter, and configuration bits for the filter
Key
Bit Name Description Default
R37.15 Filter constant SF The filter constant SF specifies the 3dB limit frequency of the sinc3 35Chex
... (SF.11 - SF.0) filter. The value ranges from 150 to 2047. (860dec)
The 3 dB limit frequency FLimit and the 64.5 dB stop frequency FStop
R37.4
are calculated as follows:
Recommended values
Examples:
0x0001 (01dec) means factor 1
0x000A (10dec) means factor 10
The scale factor can be enabled through bit R32.8 [} 47] in the feature register.
This register contains the measuring interval for the cyclic reference measurement. The unit is 100 ms. The
cyclic reference measurement can be enabled through bit R32.6 [} 47] in the feature register.
This register contains the calibration interval for the terminal's automatic calibration. The unit is 100 ms. The
automatic calibration can be enabled through bit R32.4 [} 47] in the feature register.
This register contains the test interval for the terminal's cyclic testing. This interval is always a multiple
(default: 3dec) of the calibration interval (R40). The test interval when the terminal leaves the factory is
therefore 10 x 180 s = 1800 s. The cyclic testing can be enabled through bit R32.5 [} 47] in the feature
register.
During the production of the terminal, the actual test value is transferred from register 5 to the nominal test
value register R42. This value provides information about a voltage resulting from an internal reference
voltage source and a voltage divider.
During a calibration, the system checks whether the value is within the tolerance given by registers R42 and
R43. This can be used to determine whether there is an internal defect (e.g. faulty analog switch).
This value may change slightly over time (due to ageing of the electrical components). If necessary, the
actual test value of register R5 should therefore be transferred to register R42 from time to time. This can be
done safely, because in case of an error the value will approach 0 or 65535.
This register contains the interval for the terminal's forced calibration. This interval is always a multiple
(default: 3dec) of the calibration interval (R40). The interval for forced calibration when the terminal leaves the
factory is therefore 3 x 180 s = 540 s. The forced calibration can be enabled through bit R32.4 [} 47] in the
feature register.
This register contains the limit for the reference voltage test. The unit is 1 mV. If the reference voltage is
found to be below this limit, bit R0.14 [} 44] is set in the status word.
This register contains the limit value for the correction factor. A correction factor for the differential signal is
determined in the course of calibration. When measuring the internal reference, this results from the quotient
of the reference and differential signal. To represent it more clearly, the result is normalized to 10000
(URef / UDiff x 10000), which means that 10000 corresponds to a factor of 1. In mapped calibration data, the
correction factor is output in R5 [} 45]. If the difference between the correction factor and 10000 (10000 -
correction factor) is greater than this limit, bit R0.15 [} 44] is set in the status word.
Default: 50
Default: 5
Default: 2000 grams
Registers R32 to R63 on register page 1 are freely available, non-volatile registers that can be used to store
2 x 32 words of user data. Because these values are stored in SEEPROM, they are retained when the
terminal is restarted.
Registers R32 to R63 on register page 2 are freely available, non-volatile registers that can be used to store
2 x 32 words of user data. Because these values are stored in SEEPROM, they are retained when the
terminal is restarted.
Output Data
Byte 0: Control byte Byte 1: DataOUT1, high byte Byte 2: DataOUT1, low byte
0x89 (1000 1001bin) 0xXX 0xXX
Explanation:
• Bit 0.7 set means: Register communication switched on.
• Bit 0.6 not set means: reading the register.
• Bits 0.5 to 0.0 specify the register number 9 with 00 1001bin.
• The output data word (byte 1 and byte 2) has no meaning during read access. To change a register,
write the required value into the output word.
Byte 0: Status byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte
0x89 0x33 0x41
Explanation:
• The terminal returns the value of the control byte as a receipt in the status byte.
• The terminal returns the firmware version 0x3341 in the input data word (byte 1 and byte 2). This is to
be interpreted as an ASCII code:
◦ ASCII code 0x33 represents the digit 3
◦ ASCII code 0x41 represents the letter A
The firmware version is thus 3A.
Output Data
Byte 0: Control byte Byte 1: DataOUT1, high byte Byte 2: DataOUT1, low byte
0xDF (1101 1111bin) 0x12 0x35
Explanation:
• Bit 0.7 set means: Register communication switched on.
• Bit 0.6 set means: writing to the register.
• Bits 0.5 to 0.0 specify the register number 31 with 01 1111bin.
• The output data word (byte 1 and byte 2) contains the code word (0x1235) for deactivating write
protection.
Byte 0: Status byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte
0x9F (1001 1111bin) 0xXX 0xXX
Explanation:
• The terminal returns a value as a receipt in the status byte that differs only in bit 0.6 from the value of
the control byte.
• The input data word (byte 1 and byte 2) is of no importance after the write access. Any values still
displayed are invalid!
Output Data
Byte 0: Control byte Byte 1: DataOUT1, high byte Byte 2: DataOUT1, low byte
0x9F (1001 1111bin) 0xXX 0xXX
Explanation:
• Bit 0.7 set means: Register communication switched on.
• Bit 0.6 not set means: reading the register.
• Bits 0.5 to 0.0 specify the register number 31 with 01 1111bin.
• The output data word (byte 1 and byte 2) has no meaning during read access.
Byte 0: Status byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte
0x9F (1001 1111bin) 0x12 0x35
Explanation:
• The terminal returns the value of the control byte as a receipt in the status byte.
• The terminal returns the current value of the code word register in the input data word (byte 1 and byte
2).
Output data
Byte 0: Control byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte
0xE0 (1110 0000bin) 0x00 0x02
Explanation:
• Bit 0.7 set means: Register communication switched on.
• Bit 0.6 set means: writing to the register.
• Bits 0.5 to 0.0 indicate register number 32 with 10 0000bin.
• The output data word (byte 1 and byte 2) contains the new value for the feature register.
CAUTION
Observe the register description!
The value of 0x0002 given here is just an example!
The bits of the feature register change the properties of the terminal and have a different meaning, depend-
ing on the type of terminal. Refer to the description of the feature register of your terminal (chapter Register
description) regarding the meaning of the individual bits before changing the values.
Byte 0: Status byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte
0xA0 (1010 0000bin) 0xXX 0xXX
Explanation:
• The terminal returns a value as a receipt in the status byte that differs only in bit 0.6 from the value of
the control byte.
• The input data word (byte 1 and byte 2) is of no importance after the write access. Any values still
displayed are invalid!
Output Data
Byte 0: Control byte Byte 1: DataOUT1, high byte Byte 2: DataOUT1, low byte
0xA0 (1010 0000bin) 0xXX 0xXX
Explanation:
• Bit 0.7 set means: Register communication switched on.
• Bit 0.6 not set means: reading the register.
• Bits 0.5 to 0.0 indicate register number 32 with 10 0000bin.
• The output data word (byte 1 and byte 2) has no meaning during read access.
Byte 0: Status byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte
0xA0 (1010 0000bin) 0x00 0x02
Explanation:
• The terminal returns the value of the control byte as a receipt in the status byte.
• The terminal returns the current value of the feature register in the input data word (byte 1 and byte 2).
Output Data
Byte 0: Control byte Byte 1: DataOUT1, high byte Byte 2: DataOUT1, low byte
0xDF (1101 1111bin) 0x00 0x00
Explanation:
• Bit 0.7 set means: Register communication switched on.
• Bit 0.6 set means: writing to the register.
• Bits 0.5 to 0.0 specify the register number 31 with 01 1111bin.
• The output data word (byte 1 and byte 2) contains 0x0000 for reactivating write protection.
Byte 0: Status byte Byte 1: DataIN1, high byte Byte 2: DataIN1, low byte
0x9F (1001 1111bin) 0xXX 0xXX
Explanation:
• The terminal returns a value as a receipt in the status byte that differs only in bit 0.6 from the value of
the control byte.
• The input data word (byte 1 and byte 2) is of no importance after the write access. Any values still
displayed are invalid!
6 Appendix
Please contact your Beckhoff branch office or representative for local support and service on Beckhoff
products!
The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet
pages:
http://www.beckhoff.com
You will also find further documentation for Beckhoff components there.
Beckhoff Headquarters
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Phone: +49(0)5246/963-0
Fax: +49(0)5246/963-198
e-mail: info@beckhoff.com
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Support offers you comprehensive technical assistance, helping you not only with the application of
individual Beckhoff products, but also with other, wide-ranging services:
• support
• design, programming and commissioning of complex automation systems
• and extensive training program for Beckhoff system components
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Hotline: +49(0)5246/963-460
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List of illustrations
Fig. 1 KL3356 ........................................................................................................................................ 9
Fig. 2 Characteristic curves for calibration............................................................................................. 13
Fig. 3 LEDs ............................................................................................................................................ 15
Fig. 4 Attaching on mounting rail ........................................................................................................... 16
Fig. 5 Disassembling of terminal............................................................................................................ 17
Fig. 6 Power contact on left side............................................................................................................ 18
Fig. 7 Standard wiring............................................................................................................................ 19
Fig. 8 Pluggable wiring .......................................................................................................................... 20
Fig. 9 High Density Terminals................................................................................................................ 20
Fig. 10 Connecting a cable on a terminal point ....................................................................................... 21
Fig. 11 Connection................................................................................................................................... 23
Fig. 12 KL3356 - application example ..................................................................................................... 24
Fig. 13 KS2000 configuration software.................................................................................................... 27
Fig. 14 Display of the fieldbus station in KS2000 .................................................................................... 29
Fig. 15 KS2000 branch for channel 1 of the KL3356............................................................................... 29
Fig. 16 Settings via KS2000 .................................................................................................................... 30
Fig. 17 Settings of KL3314 via visualisation of TwinCAT 3 ..................................................................... 33
Fig. 18 Opening the *. tnzip archive......................................................................................................... 34
Fig. 19 Search of the existing HW configuration for the EtherCAT configuration of the example ........... 34