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Experiments confirm inelastic, not elastic, approach valid
S
ection 3.2 of ACI 308R-16, “Guide to External Curing developed elastic and inelastic analyses and conducted two
of Concrete,”1 states: “Curing water should not be experiments to evaluate the validity of ACI recommendations.
more than 20°F (11°C) cooler than the internal concrete These are discussed in the following sections.
temperature to minimize stresses due to temperature gradients
that could cause cracking (Kosmatka and Wilson 2011[2]). A Elastic Analysis of Effect of
sudden drop in concrete temperature of approximately 20°F Temperature Drop
(11°C) can produce a strain of approximately 100 millionths, We believe the rationale for the mentioned 20°F limit is
which approximates the typical strain capacity of concrete based on an elastic analysis. In the following analyses, we
(Mather 1987[3]) beyond which the concrete may crack.” use in.-lb units because the original derivation would have
ACI 308R-16 does not cite any data or calculations to been in those units. However, similar conclusions would be
support the statement that a sudden drop in concrete obtained using SI units.
temperature of about 20°F can produce a strain of about
100 millionths. Also, Kosmatka and Wilson2 suggest only Thermal contraction
that: “The curing water should not be more than about 11°C The elastic strain for unrestrained thermal contraction
(20°F) cooler than the concrete to prevent thermal stresses would be calculated as the product of the coefficient of
that result in cracking.” They do not discuss how a 20°F thermal expansion and the temperature change. Section 2.9.1
concrete temperature drop produces a strain of about of ACI 209R-92(08), “Prediction of Creep, Shrinkage, and
100 millionths. Also, the committee apparently misinterpreted Temperature Effects in Concrete Structures,”5 suggests using a
Mather’s paper,3 in which he cited an anonymous report that coefficient of thermal expansion of 5.5 × 10–6/°F. Using this
stated, in concept, that “…the use of water [curing] leads to value and multiplying by 20°F yields a strain of 110 millionths,
severe superficial cooling, resulting from the marked in general agreement with the ACI 308R-16 statement that
evaporation due to the strong winds, which introduces a steep associates a 20°F temperature difference with a strain of
temperature gradient in the fresh concrete and may increase “approximately 100 millionths.”
the risk of surface cracking.” But neither Mather’s paper nor
the anonymous report provides any information on the Strain capacity
temperature gradient induced by such evaporation or strain We can calculate the “typical strain capacity of concrete”
capacity at which cracking might occur. by using Hooke’s Law and assuming complete restraint. In
We also traced the 20°F value as far back as ACI 308-71, other words, the strain capacity is the quotient of the tensile
“Recommended Practice for Curing Concrete”4: strength and the modulus of elasticity Ec. The tensile strength
“2.2.1 Ponding or immersion—…Curing water should not of concrete is often assumed to be about 10% of the concrete
be more than about 20 F (11 C) cooler than the concrete, compressive strength. If we assume a compressive strength
because of temperature-change stresses which would be of 3000 psi, the tensile strength would be about 300 psi.
introduced with resultant cracking.” ACI Committee 3186 permits Ec for normalweight concrete to
Again, the origins of this maximum 20°F temperature be estimated using .
difference between the curing water and concrete surface For 3000 psi concrete, Ec is thus about 3.1 × 106 psi, and the
are not apparent. Because the document provides no analysis typical elastic strain capacity would be about 300/3.1 × 106 =
or data to support the 20°F temperature difference, the authors 97 millionths. Again, this is “approximately 100 millionths.”
What to Do Now?
Based on various assumptions, we have calculated that the
temperature difference between the curing water and concrete
surface ranging from 20 to 90°F may cause cracking, as
shown in Table 1. Given the wide range, we decided to
conduct tests.
Table 1:
Summary of elastic and inelastic analyses used to
calculate temperature difference between curing water
and concrete surface that can cause cracking
Maximum difference in
Strain capacity, curing water and concrete
Assumption × 10–6 in./in. temperature, °F
Elastic model 100 20
Inelastic model 500 90
Fig. 4: Tensile strain capacity of two different types of concrete with
w/c values of 0.40 and 0.60 at three different strain rates by using load Inelastic with
300 55
durations of 5, 60, and 90 minutes up to failure (from Kasai et al.15) strain rate
Fig. 7: After 1-1/2 hours, the ponded curing water was removed, the
slab surface was checked for cracks, and then 36°F curing water was
being placed. The vertical spacing jig was removed once
reapplied to the concrete surface. No cracking was observed during
concrete was placed around the thermistors. An additional or after drying of the surface
thermistor was worked into the surface of the concrete during
the finishing process to capture temperature readings just
beneath the top surface. In the MTSU test, the curing water temperature rose more
A National Instruments NI USB-6218 multifunction data quickly than in the NSCC test. This may be due to the MTSU
acquisition module with 16-bit precision was used to collect tests having been done at noon on a day when the sun was
sensor data. Sensors were Measurement Specialities shining and the ambient temperature was over 90°F. Thus, the
thermistors with factory-applied plastic caps and lead wires. sun and air temperature helped the concrete heat the curing
Measured resistance values were converted to temperature water. The NSCC test was done at night, with the curing water
using the manufacturer’s tabulated resistance-temperature added about midnight, thus simulating a concrete night
data. Temperatures were measured at 1/60-second intervals. placement where the ambient temperatures were dropping and
The concrete mixture proportions comprised 564, 282, there was no sun. It took about 15 minutes in both MTSU and
1750, and 1373 lb/yd3 (335, 167, 1038, and 815 kg/m3) of NSCC tests for the curing water temperature to be 20°F
Type I/II portland cement, water, coarse aggregate, and fine (11°C) lower than the internal concrete temperature near the
aggregate, respectively, plus 3.5 fl oz/cwt (228 mL/100 kg) of middle of the slab.
a Type A water-reducing admixture. Concrete was placed, After 1-1/2 hours, the ponded curing water was removed,
consolidated, struck-off, and floated. Hand floating, then the slab surface checked for cracks, and then 36°F (2°C)
troweling were started when the concrete had stiffened to curing water was reapplied to the concrete surface. Similar
about a 1/4 in. footprint indentation. A dam was built on top temperature-time results were obtained with the second
of the concrete form so that 1/2 in. of curing water could be application of curing water. Again, after removal of this colder
added. The initial concrete temperature was 86°F (30°C) and curing water at 72 hours after casting, no surface cracking was
the initial curing water temperature was about 40°F (4°C), observed (Fig. 7).
representing a 46°F (26°C) temperature difference between It should be noted that this was the second time that a
the concrete and curing water. ponding test was performed by NSCC. The first time, the
initial concrete temperature was 85°F (29°C) and the initial
Time-temperature results curing water was 35°F. The test was repeated because the
Figure 6 shows the concrete and water temperatures software program collecting the temperature data didn’t work.
measured after curing water was poured on the concrete surface. However, no concrete surface cracking was noted on this first
The 40°F curing water caused the temperature of the concrete test at 72 hours.
surface and the top 1/8 in. of concrete to drop about 30°F, from
87 to 57°F (30.5 to 14°C). The concrete temperatures at 1/4, 1/2, Analysis of Test Results
and 1 in. depths also dropped. The curing water temperature The initial concrete temperatures for MTSU and NSCC
rose quickly, from 40 to 50°F in 5 minutes, and it continued to tests were 90 and 86°F, respectively. In both test programs, ice
rise. Within 10 minutes, the difference in curing water and was used to obtain a curing water temperature of 40°F or less.
concrete surface temperatures was only 3°F (2°C). Figure 6 Obviously, contractors don’t use ice to chill the curing water
also shows that within 30 minutes, the water and all internal on projects, so these test conditions represent the highest
concrete temperatures were within 10°F (6°C) of each other. generally accepted concrete temperatures and the lowest
Formwork for Concrete, 8th Edition, 2014, 512 pp. Order Code: SP48TH, $249.50 (ACI members $149.00)