Investment Casting Process Line

Xinxing Casting Technology Document Investment casting
Precision casting technical process
Catalog
1、precision casting technical process
2、wax injection
3、fix the wax
4、shooting die head
5、group tree
6、moistening slurry making shell
7、dewaxing
8、wax recycling
9、shell mould sintering
10、smelting casting
11、build furnace
12、build lining repair
13、unexpected cases fused cast processing

14、shell shock
15、hook sandblasting
16、cutting
17、grind sprue
18、soda boiling
19、high-pressure sandblasting
20、annule shot blasting
21、argon welding plastic
22、annealing
23、plastic
24、packing&shipping
Precision casting technical process
wax injection——fix wax——product checking——group of tree——moistening

slurry making shell——dewaxing——wax recycling——shell mould sintering——
smelting casting)—— shell shock ——hook sandblasting——cutting——product
checking——grind sprue——annealing——soda boiling——annule shot blasting—
—high-pressure sandblasting——acid passivation——Argon welding plastic——
product checking inventory——packing&shipping
Wax injection
Job program:
1.Start the wax injection machine mechanical and electrical power supply, open
the wax barrel, feeding tube, wax head electric heating, set temperature 52 ~ 60 ℃,
according to need to do a small adjustment in scope.
2.Open the circulating water pump, start the ice water machine and electrical
source.
3.Start the oil pump, set the working pressure of 10 ~ 30 kg / ㎡, ensure wax
ground clear full shape.
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4. Press the hydraulic handle, pull out the wax cylinder seat, from the wax
insulation tank has been put in a good wax cylinder, into the wax cylinder seat,
smooth advance in place, so that the cylinder cylinder and piston fit well, lift the
hydraulic handle.
5.Adjust the wax several height, so that the height of the nozzle and the mold
nozzle height same.
6.Adjust the height and position of the platen, generally higher than the mold 3 to
5 cm, located in the middle of the mold.
7.Check the mold only damage or not, the block, core, positioning pin, etc. have
damaged, deformation, loose.
8.According to the thickness of the product set the wax time, generally 5 to 20
seconds to ensure that the wax mold shape clear and full.
9.Set the cooling time and die-out time, generally ranging from 0.5 to 1 second.
10.The counter is reset to zero.
11.The mold open, with a gas gun to remove the mold in the wax, water, and
then brush or spray a small amount of release agent, mold and check the sub-mold
surface with a close, all the plug after the wax completely melted everything is normal,
Hand from the side of the mold under the platen, the nozzle will be aligned, his
hands pressure switch wax.
12.To be waxing action is completed, the platen lifted, the mold out, with the
mold knife lever to open, with air gun assistance, carefully remove the wax to
accompany the embryo, with a knife to cut the wax cut, the wax embryo placed in the
cooling water, Attention should not be deformed, collision, damage to the appearance,
to be hardened after the fishing into the plate, placed neatly, each plate should be put a
good shot of a single shot wax.
13.Each time the first three pieces of wax products should be carefully checked
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to see if there are flaws in defects, found that the font damage, bolt fracture, mold
defects, etc. to immediately repair.
14.After the completion of the day waxing task, turn off the pump, return the
mold, with a knife to the machine, the ground clean, dirty waste wax concentrated
fixed place, garbage dumps, before get off work.
Attention
1. Wax chamber temperature 2025 ℃, air conditioning 24 hours running, should

always check the temperature, found abnormal reports immediately, every Saturday
cleaning air conditioning filter.
2.At any time to check whether the ice water machine water flow is smooth.
3.Injection wax pressure, time adjustment in the monitor or technical staff under
the guidance of specific parts, to ensure the shape of accurate and full.
4.Release agent can not spray over, generally 3 ~ 5 mold spray 1 times.
5.Bucket wax mold should be timely fish out, not too much accumulation, so as
not to backlog deformation.
6.Operation in the hand or any part of the body can not be placed on top of the
mold to avoid crushing.
7.Every Saturday to clean up, with a knife to clean the machine, walls, ground,
dirty waste wax concentration point placed, garbage dump.
8.Usually the bucket, pry knife, knife and other tools placed neatly, the tray
neatly discharged shelves, not stacked pressure to the wax mold.
9.Wax room is strictly prohibited fireworks.
Fix the wax

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Job program:
1.View completely cooled wax embryo, missing angle, missing word, serious
deformation and other waste discarded.
2.Carefully scraping the knife carefully scraping the mold line, burr, hole down
0.5 to 1 chamfer. Note that the blade should be smooth and smooth, no depth ≥ 0.2 of
the stab wounds.
3.Wax embryo depth ≥ 0.2 When there is depression, the repair of wax directly
into the repair, with a rust knife scraping flat.
4.Wax embryo surface with depth ≥ 0.2 of the streamer hook, with a patch of
wax wiping or wiping with wax water cleaning smoothly.
5.Will be a good patch of wax placed in the tray, according to the model put neat,
fill the wax repair, on the shelf.
6.Daily before get off work, waste wax, wax crumbs to waste wax barrels,
workstations, the ground clean
Attention
1. Repair wax zone temperature 20 ~ 25 ℃, 24 hours of air conditioning
operation, should always check the temperature, found abnormal reports immediately.
2.Dressing good wax embryo should be no mold line, burr, depression, leaving
marks, serious deformation and volume expansion.
3. Every Saturday to clean up, with a knife to clean the workstations, walls,
floors, dirty waste wax, wax into the wax barrels, garbage dumps.
4.Usually should repair the wax knife, repair wax and other tool materials placed
neatly placed, the tray neatly placed on the shelf, not stacking heap.
5.There is no smoking fire in the repair wax zone.
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Shooting die head
Job program:
1.Connect the head wax machine power supply, start the electric switch, wax
barrel temperature and wax head temperature set at 70 ~ 80 ℃.
2.Open the wax valve, check the machine wax content, if too little should be
added wax solution, but not too full, generally should be along the 5 to 10 cm. After
closing the wax valve.
3.Open the air valve, so that compressed air into the wax barrel, adjust the
pressure valve, so that the pressure to maintain the 1 ~ 4kg / ㎡, to shape full, no
bubbles is appropriate.
4. Set the wax time, usually 25 to 40 seconds to ensure full shape, surface fit.
5.Open the ice water valve, check the cooling pipe is smooth.
6.Check the mold, the core head should be no bumps, deformation.
7.Check the mold in the upper and lower template fixed situation, should ensure
accurate and smooth mold.
8.In the core head with a nut, to the core and mold spray the amount of release
agent.
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9.Will select the button dial "automatic", press the start button with both hands,
for injecting wax.
10.To be open after the mold, with air gun assistance, carefully remove the head,
into the water filled with water bucket cooling.
11.Repeat 8 to 10 items.
Attention:
1.Mold in the upper and lower template fixed should be solid and accurate.
2.The head should be prepared more than a few, it is best to exchange, from the
mold out of the die may not need to be too early to remove, so as not to cool enough.
3.Mold head flash not too much, too thick, should try to clean.
4.When the emergency needs, but also in the hydraulic wax wax machine to do
die, the specific method see "shoot wax", but the process parameters should be
adjusted under the guidance of the team leader.
5.Every Saturday sweep, with a knife to clean the workstations, walls, floors,
dirty waste wax, wax into the waste wax barrels, garbage dumps.
6.Usually should be modified wax knife, die nuts and other tools and materials
placed on the neatly arranged, the tray neatly placed on the shelf, not stacked,
lumbering.
7.Work area is strictly prohibited fireworks.
Group tree
Job Program：
1. The electric iron to plug the heat, the products will be a good wax mold and
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supporting the neatly placed on the table.
2.With a stent support tree head, one hand wax mold, one hand to take electric
iron, wax mold will be moved to the appropriate position on the tree, with the iron
plate will quickly melt the gate and the tree melt adhesion.
3.The electric soldering iron in the wax at a slight tilt, so that the surface wax
liquid drained, the group under a wax mold, pay attention to keep the two wax mold
left between ≥ 8mm distance, uniform and neatly to the whole string tree group is
good.
4.The iron cover on the tree string on the gate, the hook from the hole into the
clockwise rotation to the end, pay attention to positioning, the handle of the nut twist
down, hold the iron, with a wrench slightly harder anti-clockwise (note not too tight,
so as not to break the tree damage), so that hook and tree combination of solid.
5.The combination of a good tree string carefully wrapped in the cart, the general
requirements, a car only hanging a variety.
6.Fill in the car process card, push the car to the surface layer placed neatly, to
avoid damage to the tree string.
Attention：
1.Die in the group before the tree should be flash, burr clean, holes, crevices fill.
2.When the welding joints must be tight, no cracks, holes (if applied to repair
wax fill level), shall not have wax (if applied knife clean).
3.The number of string tree should be the monitor and technical staff
requirements, not too little to save costs, not too much to prevent shrinkage and
fracture.
4.Often check the insulation of the situation, found that leakage and other
abnormal circumstances to immediately replace and repair.
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5.Before get off work to use the knife to clean the table and the ground clean,
dirty waste wax waste wax barrels.
6.Every Saturday to clean up, the table and the venue a comprehensive clean up.
7.Usually should be electric iron, knife, repair wax and other tools and materials
placed at a fixed point.
Moistening slurry making shell
With pulp procedures：
1.Suspended material：
1） According to the weight ratio of suspending agent: water = 1: 4 ratio

with a scale weighing good suspending agent and water, for example: 25 kg
suspension with 100 kg of water. Note that the water should be clean, no turbidity
and impurities.
2） Pour the water into the plastic box, and then slowly spread the
suspension on the surface of the water slowly, so that it slowly melt and melt, pay
attention to not add too much, do not stir, so as not to agglomerate.
3） Wait about 3 days after the check the melting situation, if not completely
melted, you can stir with a stirrer or hand slowly kneading, so that melt evenly, so
no caking, no powder.
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4) The suspending agent is completely melted and ready for use.
2.Surface layer：
1） according to the weight ratio of silica sol: zirconium powder = 1: 3.6 to

3.8 with the scale of weighing the amount of silica sol and zirconium powder, the
general empty barrel is 140 grams of silicon sol of zirconium powder 504 ~ 532
kg ingredients (small pieces of zirconium powder Lower limit, large pieces of
zirconium powder to take the upper limit), the amount of pulp according to the
above proportion of discretion to add.
2） start the bucket power supply, the first silica sol added to the barrel, and
then gradually slowly adding the zirconium powder batch, while stirring with a
stirrer or hand will be a large bulk material scattered powder, the powder all stir
evenly no caking, no powder.
3） Press 100 kg of silica sol: 40 ml of wetting agent to stir evenly.
4） by 100 kg of silica sol: 2 kg suspension of the proportion of adding

suspending agent, pay attention to use 120 mesh filter, so that the grain refinement
and stirring evenly.
5） After about 30 minutes, the antifoaming agent was slowly added to the
same amount in the same amount as the wetting agent, and the mixture was stirred
uniformly.
6） with # 4 measuring cup viscosity, the general viscosity control in 28 to

36 seconds, take the lower limit, control in 28 to 32 seconds, large to take the
upper limit, control in 32 to 36 seconds. If the viscosity is not in the range can be
added silica sol or zirconium powder adjustment.
7） With a good paste after mixing more than 4 hours before use.
8） with a good slurry before use and should be used at any time with 120
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mesh filter to remove coarse particles and impurities.
9） The use of finished or when the barrel to be covered at any time to avoid
excessive evaporation of water, affecting viscosity.
10) Daily 8: 00 ~ 9: 00, 16: 00 ~ 17: 00 Check the viscosity, if not in the range
can be added distilled water or zirconium powder adjustment.
3.Back layer pulp：
1) According to the weight of the silica sol: the appropriate proportion of malate
powder with a good balance of the amount of silica sol and Malay powder.
a.Two layers of silica sol: Malay powder = 1: 1.4 ~ 1.5, generally empty barrel
when the silica sol 90 kg, Malay powder 125 ~ 135 kg ingredients.
b.Three layers of silica sol: Malay powder = 1: 1.2 ~ 1.3, the general empty
barrel is 90 grams of silica sol, malay powder 108 ~ 117 kg ingredients.
c.Four layers of silica sol: Malay powder = 1: 1.1 ~ 1.2, the general empty when
the four layers by silica sol 90 kg, male powder 99 ~ 108 kg ingredients.
d . Five layers of silica sol: Malay powder = 1: 1.0 ~ 1.1, the general empty when
the five layers of silica sol 90 kg, Malay powder 90 ~ 99 kg ingredients.
2)Ingredients when the small pieces of male powder to remove the lower limit,
large pieces of malay powder to take the upper limit, the amount of pulp according to
the proportion of the above discretion to add.
3)Start the bucket power supply, the first silica sol added to the barrel, and then
gradually add the Malay powder in batches, while stirring with a stirrer or hand will
be a large amount of fast material powder, the powder all stir evenly, so no Caking, no
powder.
4)Substituted with 100 kg of silica sol: 4 cm suspension of suspended solids.
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Note that the use of 120 mesh filter, so that the grain refinement and mixing evenly.
5）With # 4 measuring cup Viscosity:
a.Two layers of general viscosity control in 13 to 15 seconds.
b.Three layers of general viscosity control in 13 to 15 seconds.
c.Four layers of general viscosity control in 8 to 10 seconds.
d.Five layers of general viscosity control in 8 to 10 seconds.
6）If the viscosity is not in the range can be added silica sol or Malay powder
adjustment.
7）With a good paste after mixing for more than 2 hours before use.
8）With a good backing in the use of the filter should be used at any time to
remove coarse particles and materials.
9）The use of finished or when the barrel to be covered at any time to avoid
excessive evaporation of water, affecting viscosity.
10）Daily check the viscosity, if not in the range can be added silica sol or horse
powder adjustment.
11)If usually no power outage, suspended solids can not increase.
Job program：
Cleaning——Dip the surface layer of pulp——Sticky layer of sand——Dry——To

wet)——Dip two layers of pulp)——Dip two layers of sand)——Dry——Dip three
layers of pulp)——Dip three layers of sand——Dry——Dip four layers of
pulp——Dip four layers of sand——Dry——Dip five layers of
pulp——Dry——Dewaxing（Or by four layers of dewaxing and then dip five layers
of pulp）
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Job release:
1.Cleaning：
1) the wax mold cleaning agent into the first cleaning bucket, the depth of ≥ 40
cm, and then clean water into the second cleaning bucket, the depth of ≥ 40 cm.
(2) carefully put the combination of wax string to 30 ~ 60 ° angle (with the
horizontal line angle) carefully immersed in wax mold cleaning agent, pay attention to
be completed soaking for about 30 seconds (or carefully repeated shaking 3 to 8 times)
to make it Surface release agent washed away.
(3)the wax string to 30 ~ 60 ° angle carefully immersed in water, carefully

repeated shaking shaking 4 to 6 times, so that the surface clean.
(4)with air guns to the surface of the wax line of water droplets blown, hanging
in the shell mold cart on a little dry, to the surface of the residual mist of water
droplets or completely dry to dip the layer of pulp.
2. Adhesive layer of pulp, dip layer of sand, surface drying:
(1)check whether the surface layer of pulp viscosity and the normal operation.
(2)Start sand machine, add 80 ~ 120 mesh zirconium sand (note the total amount
of sand can not be too much, generally 30 to 50 kg).
(3)Wipe the wax string at 30 ~ 60 ° angle (with the horizontal angle) slowly
carefully immersed in the surface layer of pulp, pay attention to be completely
immersed, and shall not touch the bucket wall or stirring rod, stay 2 to 4 seconds,Up
and down slightly shaking left and right.
(4)Its surface bubbles floating, the wax string slowly carefully removed, even
rotation, so that the slurry evenly attached to the wax mold, wax string of each place.
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(5)Note that sharp corners, holes, slits, fonts to use brush to brush or air gun low
pressure blowing, forced the slurry attached.
(6)Back to the pulp, that is repeated "(2)" once.
(7)The wax will be stained with wax evenly turn, moved to the sand machine,
constantly evenly rotating, so that the surface of each place are evenly attached to the
sand, pay attention to sharp corners, holes, slits, Manual sand filter can be used at the
pulp
(8)The stained surface of the tree sand carefully wrapped neatly in the shell mold
cart, pushed to the surface layer of natural drying.
(9)Surface layer room temperature: 20 ~ 25 ℃.
10) Humidity 60 ~ 75%, the drying time: 6 to 10 hours.
11) Humidity 80~90%,the drying time:12 to 24 hours.
1.To wet：
1） Dry surface of the shell before drying in the two layers of pulp to be
done before the wet treatment, according to technical requirements sometimes dip
three layers of pulp must also be done before the wet treatment.
2） The silica sol into the wet bucket, the depth of ≥ 40 cm.
1. will be a good dry mold carefully immersed in the silica sol, soaked into
the embryo can not be completely into, can be stopped for about 0.5 seconds,
raised, hanging on the shelf to no dripping drip, you can stain the pulp.
2. Dip back layer of pulp, dip back layer of sand, back dry:
1） Check the back layer of sand viscosity and whether the normal operation,
start the vacuum cleaner, start buoyant bucket. Add to the Malay Sand, the second
floor: 30 ~ 60; three: 16 ~ 30 ; four: 16 ~ 30 (note the total amount of sand can
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not be too much, generally 40 to 60 kg).
2） The surface of the dried mold string floating sand shake off, to 30 ~ 60 °
angle (the angle between the horizontal) slowly and carefully immersed in the
backing layer slurry, attention must be completely immersed and must not hit the
tank wall or the stirring rod, stay 2 ~ 4 seconds, a little shaking up and down right
and left, so that the surface of the bubble floating, the mold slowly carefully
removed, even rotation, so that the slurry evenly attached to the mold of each
place.
3） Note that sharp corners, holes, slits, the font should be painted with a
brush or air gun low pressure blowing, forcing the pulp attached.
4） There is not exposed when the return of pulp, that is repeated "(2)"
times.
5） Will dip the backing of the mold evenly turn, moved to the floating
bucket, constantly evenly rotating, so that the surface of each place are evenly
attached to the sand, pay attention to sharp corners, holes, slits, pulp can be used
manually leakage aid.
6） Put the tree back to the sand carefully wrapped neatly in the shell mold
cart, push the drying room dry.
7） To dry a good series of repeated operation, stained with four layers of

pulp, four sand.
8） The four-dried sand mold string good press "(2)" the fifth layer dip syrup,
pouring dry, do not stick sand directly linked to the trolley, to promote drying
chamber.
9） Back room, dip pulp room, drying room temperature: 20 ~ 25 ℃.
10) Humidity 60 ~ 70%, the drying time: two: 8 to 14 hours;
three:14 to 24 hours;
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four:18 to 24 hours;
five:24 to 48 hours;
11）Humidity 40 ~ 60%, the drying time: two: 6 to 12 hours;
three:10 to 16 hours;
four:12 to 20 hours;
five:18 to 24 hours.
Attention：
1. Temperature, humidity, viscosity should always check and found to be

outside the scope of the report resolved immediately.
2. Work to wear aprons, masks, gloves and other labor protection

equipment.
3. Be careful when handling, and do not touch the module at will.
4. The chipping of the module should be immediately picked up from the

inside of the machine or on the ground, centered on the spot, arranged by the
squad leader dewaxing.
5. Air conditioning and fan 24 hours of normal operation, pay attention to

check at any time, abnormal situation immediately report.
6. Daily cleaning spray sand machine, floating sand and the ground, the
bonding, scattered sand crushed, sieved (surface over 60 , two over 20 , three over
12 ), recycling use.
7. Every Saturday cleaning, cleaning the ground, pulp barrels, spray sand
machine, floating bucket, etc., vacuum cleaning shaking cleaning machine ; air
conditioning and dehumidifier clean filter and heat sink, electric fan with a half
dry cloth to wipe clean.
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8. Tools, checking tools, Labor protection equipment and materials to the

partition focus placed neatly stacked not be confused.
9. All employees immediately after the power outage.
10. The area of moistening slurry making shell it is forbidden to fireworks.
Dewaxing
Job program：
1.Remove the dry tree from the shell mold cart, remove the hook, carefully cover
the iron on the gate gently knock down, so that iron fell into the turnover box.
2.The tree serial port down into the dewaxing cart on the dewaxing basket,
placed neatly, pay attention to the arrangement can not be too tight, nor too loose,
careful operation, to prevent the break.
3.Open the oil supply valve, water supply valve, close the drain valve, exhaust
valve, press the steam boiler start button to observe the automatic pumping, ignition
conditions.
4.Normal when the first pumping to the normal water level, the oil pump and the
fan began to work, then hear the "da" sound, at any time from the mirror can see the
red flame, that is a successful ignition, and then observe the flame, if the stability of
no beating, observing the pressure table, if 10 minutes rose to 7.0kg / ㎡ above,
indicating that the boiler can be used normally.
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5.If the first ignition is not successful, the boiler buzzer will automatically alarm,
then turn off the switch, open the control cabinet door, press the green "RESET"
button, and then close, and then restart, if still fault, then immediately reported to
repair.
6.Close the dewaxing machine drain valve, exhaust valve, drain wax valve, close
the dewaxing machine door, close the door exhaust valve, open the intake valve, wait
2 to 3 minutes, close the intake valve, open the exhaust valve Pressure drop 0.5kg /
㎡ below, open the drain valve, open the row of wax valve, pay attention to the hot
water with a barrel dad good.
7.Repeat "6" once to make the dewaxing machine warm.
8.Set dewaxing time, usually 6 to 12 minutes.
9.Open the dewaxing kettle door, will put the tree string of dewaxing basket
carefully pushed into the dewaxing kettle door, close the door, close the door exhaust
valve, kettle exhaust valve, drain valve,arrange wax valve, quickly open intake valve,
intake to be fast, generally controlled in 15 seconds to reach 5kg / ㎡ above the
pressure, and then press the "dewaxing" button.
10.When the buzzer sounds, turn off the intake valve, slowly open the kettle
body exhaust valve, the exhaust should be slow, to be down to 1kg / ㎡ when the
pressure, open the drain valve, open the arrange wax valve, pay attention to use the
barrel to pick, and finish the wax completely.
11.Pour out the wax into the dewater bucket.
12.Open the door exhaust valve, open the dewaxing machine door, pay attention
to just open the door when there will be hot water from the kettle out, carefully
burned, the dewaxing basket carefully pulled out to the dewaxing cart.
13.The other basket has been prepared to quickly push the tree string into the
dewaxing kettle, that is repeated "9 ~ 12", repeated dewaxing.
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14.Put the tree out of the shell to the shell mold placed area, carefully took the
mouth down and placed neatly.
15.Fill out the "production process card", transferred to the melting casting.
16.The boiler power is turned off before get off work, the steam drains to zero,
but the water does not drain, the dewaxing kettle door is concealed.
17. Every day to work yesterday to stay in the boiler all the water emissions, and
then re-suction operation.
Attention：
1.Work must wear gloves, aprons, protective shoes and other protective
equipment.
2.All pressure gauges, safety valves are periodically checked for the specified
period.
3.Work must pay attention to safety, at any time to observe the pressure situation,
the normal pressure in the 6 ~ 7.5kg ㎡, if the boiler or dewaxing kettle pressure
more than 8.0kg / ㎡ , should immediately turn off the power, drainage,
exhaust,repairs.
4.Found that the pipeline, the valve has any leakage air, leakage water, oil
pipeline leakage, should immediately repair.
5.Work gently, to avoid touching the tree string.
6.Every day before get off work, the equipment, ground clean up.
7. Every Saturday to clean up, thoroughly clean the equipment, the ground.
Wax recycling
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Job program：
1.Add the dewaxed wax to the dewater bucket.
2.Dewater bucket temperature set to 100 ~ 120 ℃, pay attention to the

temperature can not be too high, so as not to wax aging.
3.Start the stirrer to start working, stirring time is about 12 to 24 hours, until the
wax liquid surface without blisters so far.
4.After the stirring is completed, the mixture is allowed to stand for 3 hours or
more and the wax is placed in a wax static bucket.
5.The temperature of the wax static bucket is set to 80 to 90 ° C, and the still
time is more than 4 hours to release the wax to the wax cylinder.
6. Wax cylinder set temperature 55 ~ 58 ℃, holding time more than 16 hours or

more before use.
Attention：
1.Melting wax must be cooked to completely remove moisture, that no air

bubbles surface。
2.Dewater bucket, static bucket every Saturday will be open to the sewage valve,
the black wax dirty wax discharge another recovery treatment.
3.At any time to check whether the machine is hot, there is no hot or failure to
immediately repair the situation.
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4.Dewater bucket and wax static barrels at any time to cover, to prevent dust into
the wax liquid.
5.Dewater bucket, wax static bucket electric uniform 2 temperature control,

generally set in the latter part of the 120 ~ 150 ℃, and to check once a day, so as to
avoid overheating to fire.
6.Put a good wax to use obvious signs to distinguish between, so as not to take
the wrong.
7.Every day before going to work on the ground and the machine to clean up the
wax, go to dewaxing treatment.
8.Every Saturday to clean up, thoroughly clean the equipment, the ground.
9.Dewater bucket and wax static bucket every 3 months should be thoroughly
cleaned once, the bottom of the dirt removed.
Shell mould sintering
Job program：
1.Put the good wax shell mold with shell mold carts pushed to the sintering
furnace, the shell mold out to check whether the break, crack, clean the gate cup, cup
down, neatly placed into the shell mold cart on.
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2.Start the main power supply sintering furnace, open the door, with the broom,
air gun to clean the furnace.
3.With the shell mold fork in turn carefully the shell mold fork, slowly into the
furnace, pay attention to the process of loading, can not make shell mold hit the
bottom or furnace wall to prevent break。
4.According to the product type and technical requirements set sintering

temperature, generally 1000 ~ 1200 ℃.
5.Start sintering furnace oil pump, hydraulic pressure of about 105 ~ 2.2kg / ㎡.
6.With a torch in the burner nozzle ignition, ignition success, the flame burning
stability, preheating furnace.
7.The first furnace when the furnace preheated to 600 ℃ or more, put the shell
temperature, close the door.
8.Once again adjust the oil, wind pressure, so that it can burn completely.
Attention：
1.Every day before the opening, the furnace must be clean.
2.Shell mold into the furnace before the trumpet at the debris should be clean,
broken with waste shell mold, water glass and a mixture of male and white powder
repair.
3.Shell mold should usually be placed in the shell or no non-walking area, neatly
arranged to prevent bad.
4.In the sintering furnace shell mold as far as possible placed neatly, generally
not allowed to put.
5.Shell sintering time is generally 20 to 60 minutes.
6.Clean all the place before get off work and spring-cleaning on Saturday.
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Smelting casting
Job program:
1 、Start the cooling water system.
2 、Open the host into the water valve, check the water pressure to ensure that
the host starts.
3 、Open the furnace cooling water valve.
4 、Check the furnace lining nozzle, as appropriate repair.
5 、According to the requirements with steel, alloy, into the steel, with the size
of the assembly as much as possible
6 、Close all host doors, move the airswitch to the "ON" position, and the "main
power" light.
7 、View the power control knob to zero.
8 、Press the high frequency starting "OFF" button. After the reset, press the
"ON" button for about 10 seconds, indicating the start frequency table.
9 、Slow knob to turn the power control button to increase the power and
frequency, from low 20 to about 80KW ~ 100KW, to 175KW, the gradual warming of
the furnace will be warmed up to the appropriate power.
10 、One after another to join the steel or as required to join the die, when the
cold material to join the action should be light and stable, so as not to splash residue.
- 22 -
11 、Continue to dissolve, at any time to suppress materials to avoid "suspension

bridge", and try to make steel close.
12 、When the molten steel is completely melted, the first is added to the
oxidized alloy element and the like, and is covered with the cleaning agent. (Content
of 65%, manganese 250g, silicon 100g ~ 250g, calcium calcium 250g about 0.2%).
13 、Followed by adding deoxidizer such as ferromanganese, ferrosilicon finally

add silicon calcium alloy, pay attention to cover with a slag agent.
14 、Continue to dissolve, take the sample test analysis, material standards, the
temperature to the casting temperature, the general about 1580 ~ 1680 ℃, and then
cover a slag agent, while the power control knob to "0" bit, still 20 to30 seconds, up to
no more than 2 minutes. (Because the molten steel at 1700 ℃, a minute to drop 110 ℃
~ 50 ℃).
15 、Turn the power control knob to about 80% of the power, clean the surface
with the air gun and furnace stove, the furnace mouth, the slag clean, and open the
sintering door, put a good shell mold with a fork out, out of steel casting. (Casting
temperature around 1630 ℃)
16 、Rotary pouring furnace mechanism to pour out the casting of molten steel,
the process should be fast and smooth, can not make excessive flow of molten steel,
can not be broken, the molten steel generally poured into the gate cup 8 full. (Small
pieces can be poured into 3 to 5 points full).
17 、Followed by casting mold, note: the casting process should gradually reduce
the power. (Casting to align the shell mold height, and then put on the operation, etc.)
18 、The use of molten steel to the remaining about 3 ~ 5KG, the furnace casting
is completed, you can re-feed the next furnace.
19 、Casting a good shell neatly placed in the sand cart, in case of technical
requirements, in the gate cup bell mouth covered with cover agent to facilitate the
shrinkage.
- 23 -
20 、Carbon steel generally requires "boring" that is scattered around the module
in the dust and so on, and then quickly tightly covered with iron box.
21 、Case of large castings, castings can be cast, ladle should be preheated to

600 ℃ or more.
22 、Open the next furnace, carefully check the furnace, if the damage is serious
or more than 2mm gap should be repaired, and then continue to open the furnace.
23 、If the work is stopped, the power control button is turned counterclockwise
to the "zero" position.
24 、Press the high-frequency start "OFF" button, 2 minutes later, turn off the
main power.
25 、Adjust the furnace cooling water valve, so that the appropriate flow to
reduce, so as not to cause thermal shock on the lining.
26 、The cooling system to close the pump, relying on natural water pressure
cooling furnace, the time in more than 6 hours.
Attention：
1、100kg of furnace, the content of 60 ~ 65%, about 200g manganese, silicon 150
~ 200g, baked 1250 ~ 1500, calcium calcium 200 ~ 250g.
2 、Cooling towers and other pipelines should always check whether the leak or
motor failure, etc., to ensure that the host into the water pressure requirements.
3 、The furnace nozzle outlet must be repaired, slit gap ≥ 2mm should also be
repaired.
4 Loading the high-frequency furnace charge should ensure that dry and clean,
no oil, water, embroidery, paint, sand or shell mold, etc., to prevent water into the
furnace, the explosion wounding.
5、Red fault lights should be all out, if lit, you should stop checking.
- 24 -
6、Feeding should be strictly according to the ingredients sheet, a feeding can

not be too much (more than 20kg), to prevent splashing of molten steel, slag too much,
should be removed at any time. The other charge must be placed in batches, more than
three times after the use of the charge should be sold to waste, no longer use.
7、Operation should wear glasses, gloves, overalls, insulation shoes and other
protective equipment, so as not to hurt.
8、Electric cabinet door to be closed at any time, must check before the power, to
prevent electric shock damage.
9、Must be in accordance with the first furnace burner sintering process to

operate.
10、Every day before get off work, tools, materials placed neatly, the equipment
and the ground clean up.
11、Every Saturday spring-cleaning, thoroughly clean up the equipment, the

ground and so on.
Building furnace
Job program：
1、The magnesia, magnesium of 3: 1 mixing ratio, 1.5% boric acid, no water (or
up to 2% water), on a clean concrete floor or wood mixed thoroughly.
2 、 The furnace body clean up,measure furnace around the wall of the
circumference and height of the size.
3、Cut by the size of the asbestos cloth, around the wall of the furnace affixed to
a circle, with a bead in the upper half of the support.
4、The furnace bile into the furnace body, measuring the upper edge of the
induction loop to the edge of the distance, both for the bottom of the thickness.
5、The furnace out of the furnace, to the furnace by adding magnesium sand
- 25 -
powder, the thickness is higher than the "3" measured the thickness of the bottom of
the furnace, with a round pound stove ramming solid.
6、With a knife to the bottom of the height of the repair, the bottom of the flat.
7、The furnace bile into the furnace, find the center, along the surrounding to join
the magnesia powder, a plus about 10 cm high, with a curved pound stove ramming
strong, and then the needle to the surface of the table loose, then add magnesium sand
powder , Followed by playing until the upper edge of the furnace.
8、The magnesia powder with about 1/4 water glass together, and then on the
edge of the furnace and the furnace collar and furnace mouth, furnace mouth steel
extruded shapes available.
9、After the furnace is laid, the hot steel or slag is dried at the surface stove and
the furnace mouth.
Attention：
1、When the stove can not have iron and other impurities mixed with iron wire,
the general water to join the less the better.
2、Furnace must be positive, not eccentric.
3、Each layer of magnesium sand powder to fight strong, but not too tight, so as
not to squeeze the furnace bile extrusion.
4、Layer and layer before the combination of the need to use the needle to the
surface of the table loose, so that close.
5、In the knot to the lining should be stranded in the stone ring to take down.
6、Usually when the local cracks can be opened with magnesium sand powder or
refractory mud repair.
7、Lay the stove to clean up the site, the excess material returned to the
warehouse.
- 26 -
Furnace lining repair
Job program：
1. Before the start of the cold stove, should carefully check the lining, found ≥
2mm larger cracks or damage should be repaired.
2.Gap repair:
1）Remove the slag around the gap.
2）Paper filled with magnesia powder or refractory mud, top to crack the
bottom.
3）Use iron brazing, the magnesium sand powder or refractory mud into the gap.
4）Crack surface to refractory mud or mixed with water glass of magnesium

sand powder, squeeze smooth.
3. Damage repair:
1）Remove the surrounding slag.
2）Coated with water glass.
3）To mixed with water glass of magnesium sand powder, squeeze smooth, the
surface and then coated with some water glass.
4）Refractory clay can also be used directly to make a good repair and smooth.
Attention：
1.Cracks ≥ 2mm should be repaired, through the cracks and other serious
defects when the furnace scrapped.
2.Repair the charge is generally used magnesium sand powder, heat furnace
repair should be stopped for some time to be cooled after.
- 27 -
3.Large repair surface smelting when the molten steel can be maintained at its
next 10mm for some time, so after sintering and then feeding.
4.After repair the furnace, put up the material tools, clean up the ground.
Casting accident handling
Cooling water failure：
1. Electricity, water pumps, piping and cooling tower failure, will cause the
furnace cooling failure.
2.Emergency water (3 tons of spare water tank) should be kept at full capacity
and ensure cleanliness.
3.Emergency water must be supplied to the furnace coil as soon as possible

within 1 minute.
Power failure:
1.Host power control box jump break：
2.If the internal operation is not to protect the jump break, short-term
maintenance can continue to smelting.
3.If the maintenance time is longer, should be carried out according to the
shutdown procedure and note:
1）Charge has not yet dissolved, let its own cooling, normal after the resumption
of operations.
2）It is advisable to pour the solution as well.
3）If you can not all the pouring, according to the third section of the program.
4.Main power failure or power cut:
- 28 -
1）According to the cooling water failure to solve the furnace cooling.
2）According to "3 No. 2" treatment.
The solution in the furnace is solidified：
1. Solution with slag, covering the bottom of the furnace about half, should be
tilted in the furnace position, slowly increase the power, to be dissolved as soon as
possible after melting solution.
2. After re-melting, thoroughly inspect and repair the lining.
3. When the solution is filled with slag and covers all of the furnace, the steel
sheet should be removed from the lining.
Lining damage:
1. Feature：
1）The drainage temperature of the furnace body suddenly rises.
2）Lining too much erosion, eccentric erosion, all erosion through the cracks,
the appearance can be seen slightly red.
3）Slag suddenly increased.
2. Treatment：
1）Quickly turn off the power to the host and the solution was poured out all.
2）Place the solution on the ground, covering enough dry sand.
3）If close to the water outlet damage, should immediately stand up to prevent
the molten steel spill, to magnesium sand or refractory mud repair damaged, in the
molten steel poured out.
- 29 -
Shock shell
Job program：
1.The cast of string with a hand hook from the cart to get the trolley, pushed to
the outdoors ground , until its natural cooling.
2.The cooling of the mold to get the shell on the machine surface, the following
mat on the board.
3. Foot switch is depressed, so that shock shell machine lever to lift the bar was
placed in the mold string, and then depresses the switch, so that the pressing mold
string bar, bar incompressible attention to blanks.
4.Open the pneumatic valve, continuous vibration mold about 5 ~ 10s, so that the
surface shell mold out.
5. The shock of the shell mold into the hook next to the sandblasting machine,
placed neatly.
Attention：
1. Operation must wear gloves, work clothes and other protective equipment, pay
attention to safety.
2. Generally not water cooling, in case an emergency rush for goods or samples
available to make it flush mode crosstalk rapid cooling, Note: Do not use water from
the top down into the punch or die pore, so as not to die memory of water, when
melted exploded wounding.
- 30 -
3. Shake before the mold must be placed well, to ensure that the embryo is not
pressed or bruised.
4. Vibration can not open the air pressure too much or too long, so as to avoid
hair deformation.
5. Blanks should be classified neatly not be cluttered.
6. Clean your sanitation every day before work, discard the designated location.
7. Every Saturday to spring-cleaning, thoroughly clean up the equipment and the

ground.
Hook sandblasting
Job program（Check all the kinetic energy after normal）：
1. Start the power, open the hook sandblasting machine door, the hook out to fall.
2. Will shock the shell of the shell hanging on the hanging bar by the first or on
the order, followed by hanging neatly, pay attention to balance hanging, to prevent the
embryo fall wounding.
3. And then put the hook into the sandblasting machine, until the hook under the
turntable and sandblast turntable contact.
- 31 -
4. Set the sandblasting time of about 8 to 20 minutes, first start the dust collector,
in the start hoist, start shot blasting machine, and then start for the pill gate.
5. To be sandblasting end, shot blasting machine completely stopped, open the

door, the hook out of the fall, put down the hanging rod, according to the first on the
next order, carefully unloading the string.
6. Unloading the mold to be placed neatly.
Attention：
1. The door must be closed close to prevent the grit wounds.
2. The order of the door can not be wrong, so as to avoid machine failure (fixed
person responsible).
3. Open the door check to confirm the shot blasting machine completely stopped,
so as not to hurt the sand spray.
4. The embryo should be lightly lit to prevent bumps.
5.Every day before get off work to open the machine "shock" switch, shake off
the dust, open the dust cover, the dust clean up.
6. Every Saturday to clean up, thoroughly clean the equipment and the ground.
Cutting
Job program：
1. Start the dust or fan.
2. The cutting wheel mounted on the cutting machine, pay attention to check the
grinding wheel piece shall not have a gap, crack, be sure to tighten the tightening nut.
3. The hook blasting shrimp tree string stable placed in the cutting machine
- 32 -
table or wooden plate, so that the cutting wheel and the mouth corresponds to the
basic correspondence.
4. Press the cutting machine "start" button, press down with a hand under the
cutting disk, from the gate will be cut off from the tree hanging.
5. Will cut the hair embryo models, varieties, classified into the turnover box, not
free to pile up.
Attention：
1. Table pad can be an appropriate increase in the thickness of the wood smooth,
work should be careful, do not force too much too fast, preventing to cut a bad
product or cutting fracture wounding
2. Cutting gates should be careful not to cut incision, the residue can not be too
long, generally 1-2mm, the embryo should be lightly to prevent bruises.
3.Operation center must wear gloves masks, glasses, aprons and other protective
gear, grinder cover should be complete, so as not to hurt.
4. Dust cleaners or exhaust fans should be cleaned daily to ensure optimum dust
removal.
5. Clean your health every day before work, clean up every Saturday, thoroughly
clean up the equipment, the ground.
Grinding gate
- 33 -
Job program：
1. Tighten the belt wrench, look for the direction of the belt machine, the 40 #
belt first installed on the small wheel, and then loaded on the rubber wheel, and then
release the wrench, hand wheel several times, so that the belt installed.
2. Start belt machine, the cut of rough on the residual gate polished belt.
3. The grinding of the embryo by the variety on the turnover box, can not throw
away.
Attention:
1. Belt installation must be firm, stable, in the right direction.
2. Grinding the gate after the general ≤ 0.3mm residual, special requirements
were set up.
3. Not free to galling blanks, blanks should gently to prevent bruising.
4. Operation must wear gloves, masks and other protective gear, pay attention to
safety, the machine can not be hand-contact when the belt, so as not to bumps.
5. Belt use to save, even full wear and tear, not only grinding side, so as not to
wear too much.
6. Clean your health every day before work, clean up every Saturday, thoroughly
clean up the equipment, clean the ground.
- 34 -
Alkali cook
Job program：
1. Add the appropriate amount of water to the alkali boiled tank, according to the
proportion of 10% to 20% by adding sodium hydroxide.
2. The blanks slowly placed in alkaline cooking pool, so that the bubble
completely in the lye.
3. Start heating device, heating lye to boiling and maintain about 4 to 8 hours.
4. The cooked blanks picked up, rinse with water to remove the lye to clean,
ventilated and dry place.
5. The dry hair of the embryo by the variety into the turnover box, turn shot.
Attention：
1. Operation must wear shoes, rubber gloves, masks, eye, aprons and other
protective gear, the operator must be careful gently to prevent lye splash wounding.
2. If you accidentally sprayed into the body by the lye, should immediately rinse
with plenty of water, serious immediately report to the hospital.
3. Usually sodium hydroxide to be properly kept, to prevent being mistakenly

injured.
4. Blank should be light to prevent bruises.
5. Individual products can also bubble hydrofluoric acid 1 to 2 hours repeated

antiperspiration treatment, but should not be too much to avoid the product throwing
bad bubble.
- 35 -
High pressure sandblasting
Job program：
1.Start high pressure sandblasting machine power supply, check the inlet
pressure of about 6 ~ 7kg / ㎡
2.Open the blasting machine door, add about 10kg0.2 steel sand (glass sand) or
10kg60 ~ 80 # corundum.
3. The blanks into the door closed.
4. Foot switch is depressed, the inner discharge nozzle has sand, rough
hand-holding, moving below the nozzle to be treated at a spray cleaner.
5. After the blast, press the foot switch, blasting the door open, neatly placed in
the blanks turnover box.
Attention：
1. Steel sand before the check grain size, not too thick.
2. The machine should ensure that dry, when the sand too wet should be
removed to dry in the sun.
3. Start the door in front of a certain check to confirm the sandblasting

completely stopped to prevent steel blasted people.
- 36 -
4.Every afternoon to open the dust shocker, and then open the dust cover, the
dust let go.
5.Nozzle wear and tear should be promptly replaced to ensure the effect.
6.Blank should be light to prevent bruises.
7.Clean your work every day before work, clean up every Saturday, thoroughly
clean up the equipment, the ground.
Ring with shot
Job program：
1. Start the ring with shot blasting machine power, open the dust collector, hoist.
2. Open the belt machine door, add about 100kg grit and 50kg corundum.
3. The grinding of the gate hair about 30 ~ 70kg into the door closed.
4. Set the loop with machine time 8 to 20 minutes, start shot blasting switch,
track forward switch.
5. After blasting, shot blasting to a complete stop to check, the ring with the door
open, connected with turnover box, open the track reverse switch, the blank
connected.
6. Put the hair into the turnover box, the leakage of steel sand back into the belt
- 37 -
machine.
Attention：
1. Prior to joining Check grit size can not be too coarse.
2. Often check whether the ring with the steel sand is enough, the general sand
bucket should be more than 8 points, not enough to add.
3. Blanks can not add too much to avoid extrusion.
5. Before opening ring belt machine must check to confirm the shot blasting
machine completely stopped to prevent steel sand spray eye injury.
6. Every afternoon to open the dust shocker, and then open the dust cover, the
dust let go.
7. Clean your work every day before go to work, clean up every Saturday,
thoroughly clean up the equipment, the ground.
Argon welding refurbishment
Job program：
1. Pick out the goods to have holes, shrink loose, cut can fill the hair germinated
argon.
2. Wipe off the welding scar with a belt machine.
3. The goods seized singled out burrs, high iron beans blanks with pneumatic
grinder grinding rasp or repaired.
4. There are iron beans in the handwriting with a vise or hydraulic press.
- 38 -
Attention：
1. Work must wear gloves, masks, eyes and other protective gear.
2. Argon welding attention to safety, to prevent electric shock.
3. Argon welding current can not be too large, so as not to solder too much,
generally do not weld the font.
4. Carbon steel wool after argon welding should be acetylene welding at the
tempering or annealing treatment.
5. Refurbished to prevent the iron beans splash, hurt the eye and people injury.
6. Refurbishment good blanks to sub-species on turnover box.
Annealing
Job program：
1. The temperature of the annealing furnace from the top of the furnace carefully
out, gently on the top of the furnace.
2. The fabric placed neatly placed in the iron box, add iron scraps, the top with
steel or asbestos board closed, covered with cast iron.
3. With a stacker to raise the iron box, with a putter to promote the furnace,
followed by neatly arranged.
4. After the furnace is filled, carefully insert the temperature bar into place, close
- 39 -
the door.
5. According to the process requirements to send point temperature, to the

temperature after keeping warm to the specified time, cut power, furnace cold.
6. When the furnace is cooled below the specified temperature, the door can be
opened. Air cooling.
7. The air out of the cold box out of the box, out of the box, wool neatly placed
in the turnover box to turn the process.
Attention：
1. Work must wear gloves, work clothes and other protective equipment, to
prevent burns.
2. When advancing the iron box, be careful not to let the iron box and other
contact with the electric wire, so as to avoid short circuit.
3. Temperature bar to gently, to prevent damage.
4. Cast iron scrap used 5 times that should be replaced to ensure the effect.
5. 45 steel general annealing temperature 860 ℃, heat 3 hours, the furnace

cooled to 600 ℃ when the open door air cooling.
Shaping
Job program：
1. According to the blank model, the corresponding plastic mold fixed in the
upper and lower stand. (First with the manual to reach the basic requirements can be
- 40 -
placed inside the plastic mold.
2. According to the thickness of the blanks, adjust the pressure to the embryo is
not subject to injury.
3. Adjust the activities of the table on the trip to the blank can be easily removed.
4. With needle-nose pliers into the blank next film, press the button to work, to
be taken to lift the upper die blanks, into the turnover box lightly.
5. For some special products or new products can be used wood hammer, rubber
and other manual plastic surgery.
Attention：
1.Work with a needle nose pliers and other tools to take the blank, can not put
your hands on the upper and lower stand in the middle.
2. Attention should be highly concentrated, to prevent crushing blanks or

personal injury.
3.Blank should be light to prevent bruises.
4. Clean up every day before go to work, spring-cleaning every Saturday,

Stainless steel product handling
Solution: the product heated to 1020 ℃ ~ 1050 ℃ that can be put into the water.
1. Pickling ratio
1）Hydrochloric acid 100%; strong white wash time is about 1 minute
2）Hydrochloric acid 7% nitric acid 10% water 20% (3 to 5 minutes)
2. Passivation
- 41 -
1)Nitric acid 2 hydrofluoric acid 1 water 3 (10 ~ 20 minutes) add water for a
long time to long light brightness
2）Nitric acid 2 hydrochloric acid 1 hydrofluoric acid 1 water 4
Job program：
1. In strict accordance with the process of preparation of acid, the acid placed in
the plastic equipment
2. Place the workpiece in an acid spray with a clean plastic leak
3. According to the acid concentration and temperature to master the time, the
new acid is generally 10 to 20 minutes, so that the blank was silver-white state, the
workpiece crystal fabric uniform, and then into the oxalic acid solution 3 to 5 minutes,
and finally into the lye neutral reaction treatment, and finally with the pressure gun to
clean the workpiece, heating and quick drying.
4. Classification box, into the next road or check the storage.
Attention：
1. Work must wear protective labor protection, plastic gloves, masks, glue shoes
and so on.
2. Be careful when taking the workpiece, do not spill the acid to prevent
wounding.
3. With acid solution must be careful, acid must be qualified, when the acid does
not meet the requirements, to be processed or re-preparation, the waste acid recovery
treatment.
4.Pickling time and temperature to strictly control the temperature, temperature

and pickling time is short, the product pickling passivation after the crystallization of
the organization should be uniform, not the product wash washing waste.
5.After the end of the work must be careful and meticulous clean-up site cleaning
- 42 -
tools are homing.
Job program（Note: pickling and passivation, passivation and acid is not the same,
need to add water, the time to 20 to 30 minutes long, the results and the surface
brightness is good, the content of nitric acid 98% hydrofluoric acid 31% distilled
water, the ratio of 6: 5: 5, the temperature is 55 ~ 65 ℃, the time is 2 ~ 3 minutes）
1. Nitric acid 2 hydrofluoric acid 1 water 4 ratio of 2: 1: 1: 4, about 10 minutes.
2. In strict accordance with the process of preparation of acid, the acid placed in
the plastic equipment.
3. Place the workpiece in a clean plastic tool and put it in an acid (stainless steel).
4. According to the concentration of acid and temperature control time is

generally 10 to 20 minutes, so that the blank is silver-white requirements, the
workpiece crystal fabric are evenly placed in the oxalic acid solution, light bulb 1 to 5
minutes and then into the lye neutralize.
5. Sorted packing or warehousing to the next passage.
Attention：
1. Work must wear protective clothing, plastic gloves, masks and glue shoes.
2. Take care of the workpiece to be careful not to spill out to prevent wounding.
3. With acid must be serious, when the acid is not required to deal with the
re-preparation, the waste acid recovery.
4. Pickling time and temperature must be strictly controlled, the workpiece

should be washed after the crystallization, uniform organization, not the product wash
washing waste.
5. End must work carefully clean sweep of the scene, the tools and utensils
- 43 -
finishing homing.
KaiPing City XinXing Casting Technical Development Department
Add:Minle Road, Rn industrial Shuikou Town, Kaiping City,
Guangdong Province, China.
Tel:0086-750-2732025 Fax:0086-750-2732025
Http://www.faucet-casts.com
E-mail:info@faucet-casts.com E-mail:xinxingkx@163.com
- 44 -

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Xinxing Casting Technology Document Investment casting

Precision casting technical process

3、fix the wax

4、shooting die head

6、moistening slurry making shell

9、shell mould sintering

12、build lining repair

13、unexpected cases fused cast processing

20、annule shot blasting

21、argon welding plastic

Precision casting technical process

wax injection——fix wax——product checking——group of tree——moistening

10.The counter is reset to zero.

1. Wax chamber temperature 2025 ℃, air conditioning 24 hours running, should

9.Wax room is strictly prohibited fireworks.

Fix the wax

1. Repair wax zone temperature 20 ~ 25 ℃, 24 hours of air conditioning

5.There is no smoking fire in the repair wax zone.

Shooting die head

6.Check the mold, the core head should be no bumps, deformation.

7.Work area is strictly prohibited fireworks.

supporting the neatly placed on the table.

Moistening slurry making shell

With pulp procedures：

1） According to the weight ratio of suspending agent: water = 1: 4 ratio

4) The suspending agent is completely melted and ready for use.

1） according to the weight ratio of silica sol: zirconium powder = 1: 3.6 to

3） Press 100 kg of silica sol: 40 ml of wetting agent to stir evenly.

4） by 100 kg of silica sol: 2 kg suspension of the proportion of adding

6） with # 4 measuring cup viscosity, the general viscosity control in 28 to

mesh filter to remove coarse particles and impurities.

3.Back layer pulp：

4)Substituted with 100 kg of silica sol: 4 cm suspension of suspended solids.

5）With # 4 measuring cup Viscosity:

a.Two layers of general viscosity control in 13 to 15 seconds.

b.Three layers of general viscosity control in 13 to 15 seconds.

c.Four layers of general viscosity control in 8 to 10 seconds.

d.Five layers of general viscosity control in 8 to 10 seconds.

11)If usually no power outage, suspended solids can not increase.

Cleaning——Dip the surface layer of pulp——Sticky layer of sand——Dry——To

(3)the wax string to 30 ~ 60 ° angle carefully immersed in water, carefully

2. Adhesive layer of pulp, dip layer of sand, surface drying:

(6)Back to the pulp, that is repeated "(2)" once.

(9)Surface layer room temperature: 20 ~ 25 ℃.

10) Humidity 60 ~ 75%, the drying time: 6 to 10 hours.

11) Humidity 80~90%,the drying time:12 to 24 hours.

not be too much, generally 40 to 60 kg).

7） To dry a good series of repeated operation, stained with four layers of

9） Back room, dip pulp room, drying room temperature: 20 ~ 25 ℃.

10) Humidity 60 ~ 70%, the drying time: two: 8 to 14 hours;

11）Humidity 40 ~ 60%, the drying time: two: 6 to 12 hours;

1. Temperature, humidity, viscosity should always check and found to be

2. Work to wear aprons, masks, gloves and other labor protection

3. Be careful when handling, and do not touch the module at will.

4. The chipping of the module should be immediately picked up from the

5. Air conditioning and fan 24 hours of normal operation, pay attention to

8. Tools, checking tools, Labor protection equipment and materials to the

9. All employees immediately after the power outage.

10. The area of moistening slurry making shell it is forbidden to fireworks.

7.Repeat "6" once to make the dewaxing machine warm.

8.Set dewaxing time, usually 6 to 12 minutes.

11.Pour out the wax into the dewater bucket.

5.Work gently, to avoid touching the tree string.

1.Add the dewaxed wax to the dewater bucket.