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PLC IN CABIN
CABIN PLC CONSISTS OF…
Indication LEDs
- Fault diagnostics
- Power Supply indication
Indication LEDs
- Ethernet status P2
- Ethernet status P1
X 2
3 4
Connection for
PROFINET IO
(2 ports)
Connection for
Supply Voltage
Cable Holder
IM153-4 INTERFACE MODULE
Shield
Ethernet port P2
Ethernet port P1
PROFINET IO Port 1
PROFINET IO Port 1
data exchange
connection active (green LED)
(yellow LED)
Status and Errors Displays
LEDs Meaning Remedy
SF BF MT ON
off off off off There is no voltage at the interface - Switch the 24VDC supply
module, or the interface module has a voltage at the interface module.
hardware defect.
* * * On There is voltage at the interface -
module
* Flashes * On Faulty or no connection frame – no - Check the interface module
at 0.5 data transfer between the IO controller - Check the configuration and
Hz and the interface module (IO device), parameter settings.
although the device is physically - Check the device name
connected to the switch - Assign a valid device name to the
Cause:- interface module.
- Incorrect device name - Check the IO controller
- Configuration error - Check to see if the backplane bus
- Programming error has been configured correctly (All
- The IO controller is disconnected, module inserted, terminating resistor
defective or the bus cable to the installed)
controller is missing
- The backplane bus is not functional
Status and Errors Displays
LEDs Meaning Remedy
SF BF MT ON
* On * On The IO device is not connected to a - Establish a connection to the IO
switch controller (via a switch)
- Assign a valid device name to the
interface module
- Check the bus configuration
- Check that the bus connector is
correctly inserted
- Check whether the bus cable to the
IO controller is interrupted.
On * * On The configured of the ET200M does - Check the structure of the ET200M,
not match with the actual structure of whether a module is missing or
the ET200M defective, or whether an
unconfigured module has been
inserted.
- Check the configuration (using
STEP 7, for example), and correct
the parameter assignment errors.
There is an error in an IO module, or - Replace the interface module, or get
the interface module is defective in touch with Siemens contact
partner.
Diagnostic data available - Remove error, e.g. wire break
Status and Errors Displays
LEDs Meaning Remedy
SF BF MT ON
On On * On A new SIMATIC Micro Memory Card - Wait until the formatting sequence is
(MMC) is currently being formatted completed. This may take several
minutes. If the LED behavior
changes, the formatting process is
complete.
Off Off * On Data exchange is taking place -
between the IO controller and the
ET200M.
The preset configuration and actual
configuration of the ET200M match.
On On * Off FW update busy -
Off Flashes * Off FW update successfully completed -
at 0.5
Hz
On Flashes * Off External error during FW update - Use the correct FW for the update
at 0.5 (incorrect FW, for example)
Hz
On Flashes * Off External error during FW update - Repeat the FW update.
at 2 Hz (possible read / write error)
* * On On - Loss of synchronization - Refer to Maintenance interrupts
- Network error
Status and Errors Displays
LEDs Meaning Remedy
LINK RX/TX
Off Off The is no connection to the IO - No uniform transmission rate
controller (no IO controller available on - Autonegotiation not successful
the network)
On * Autonegotiation completed and -
PROFINET transmission rate accepted
On On Transmission / reception is in progress -
* Not relevant
Indication LEDs
- Input / Output address bit
X 4
Status LEDs
Green
Channel
No.
CONNECTION OF A DIGITAL INPUT MODULES SM321; DI 16 X 24VDC
CONNECTION OF A DIGITAL INPUT MODULES SM322; DO 16 X 24V /0.5A
PLC I/O BACKPLANE BUS
Wiring Connection
CP340 RS232 MODULE
Indication LEDs
- Power Supply indication
- Data Transmitting
RS232
Interface
9-pole socket
WAGO I/O
SETTING UP OF A WAGO FIELD-BUS NODE
Unlocking Lug
Lock
Unlock
Carrier Rail
WAGO I/O Module
0VDC 24VDC
Data contacts
WAGO I/O Module
24VDC 0VDC
Data contacts
System Supply Voltage
Self-cleaning power jumper contacts conduct the supply voltage for the field
side. They are located on either side of the modules. The female contacts on
the right-hand side of the field-bus coupler and the bus modules are designed as
spring contacts to protect against accidental contact. Male contacts are located
on the left-hand side of the modules.
System Data Transfer
Wiring Connector
Connector
Removing
Knob
Module
Removing
Knob
Wiring Connection
Removing of a I/O module from rack
Module Connector
Removing Removing
Knob Knob
Replacing of a I/O module from rack
Replacing of a I/O module from rack
8 DI DC 24 V 3.0 ms
High-Side Switching
Digital Input Module
753-430 [8 DI DC 24V 3.0 ms, High-Side Switching]
8-Channel Digital input Module DC 24 V 3.0 ms,
1-conductor connection: high-side switching
DI 1 DI 2
DI 3 DI 4
Power jumper contact
DI 5 D I6
Power jumper contact
DI 7 DI 8
Digital Input Module
753-430 [8 DI DC 24V 3.0 ms, High-Side Switching]
8-Channel Digital input Module DC 24 V 3.0 ms,
1-conductor connection: high-side switching
DI 1 DI 2
DI 3 DI 4
DI 5 DI 6
DI 7 DI 8
Bit 0 Bit 1
Bit 2 Bit 3
Bit 4 Bit 5
Bit 6 Bit 7
DO 1 DO 2
DO 3 DO 4
Power jumper contact
DO 5 DO 6
Power jumper contact
DO 7 DO 8
Digital Output Module
753-530 [8 DO DC 24V 0.5 A, High-Side Switching]
8-Channel Digital Output Module DC 24 V 0.5 A,
short-circuit-protected, high-side switching
DO 1 DO 2
DO 3 DO 4
DO 5 DO 6
DO 7 DO 8
Bit 0 Bit 1
Bit 2 Bit 3
Bit 4 Bit 5
Bit 6 Bit 7
24V
0V
Digital Output Module
753-502 [2 DO DC 24V 2.0 A, High-Side Switching]
2-Channel Digital Output Module DC 24 V 2.0 A,
short-circuit-protected, high-side switching
A: DO 1 Channel 1 C: DO 2 Channel 2
ON: Green, Output DO1 active ON: Green, Output DO1 active
OFF: Output DO1 not active OFF: Output DO1 not active
Digital Output Module
753-502 [2 DO DC 24V 2.0 A, High-Side Switching]
2-Channel Digital Output Module DC 24 V 2.0 A,
short-circuit-protected, high-side switching
-K6
AUX EQUIPMENT
-K1
CONTACTOR AUX EQUIPMENT
MAINCONTACTOR
Digital Output Module
753-502 [2 DO DC 24V 2.0 A, High-Side Switching]
2-Channel Digital Output Module DC 24 V 2.0 A,
short-circuit-protected, high-side switching
-K605/K1
TRIM MOTOR
-K605/K2
UP TRIM MOTOR
DOWN
2-Channel Analog Input Modules
Analog Input Modules
753-467 [2 AI DC 0-10 V, Single Ended]
2-Channel Input Module
0 – 10V, single-ended
Common Common
(Ground) (Ground)
Shield Shield
(Screen) (Screen)
Analog Input Modules
753-467 [2 AI DC 0-10 V, Single Ended]
2-Channel Input Module
0 – 10V, single-ended
A: AI 1 Channel 1 C: AI 2 Channel 2
ON: Operational readiness & ON: Operational readiness &
trouble free internal bus trouble free internal bus
communication communication
OFF: No operational readiness OFF: No operational readiness
or the internal data bus or the internal data bus
communication is communication is
interrupted interrupted
Analog Input Modules
753-467 [2 AI DC 0-10 V, Single Ended]
2-Channel Input Module
0 – 10V, single-ended
-A640
Wind Speed -B620
Wind
Wind Meter Sensor
Direction
4-Channel Analog Input Modules
Analog Input Modules
753-459 [4 AI DC 0-10 V, Single Ended]
4-Channel Input Module
0 – 10V, single-ended
AI 1 AI 2
Common Common
(Ground) (Ground)
AI 3 AI 4
Common Common
(Ground) (Ground)
Analog Input Modules
753-459 [4 AI DC 0-10 V, Single Ended]
4-Channel Input Module
0 – 10V, single-ended
Error Error
AI 1 AI 2
AI 3 AI 4
Analog Input Modules
753-459 [4 AI DC 0-10 V, Single Ended]
4-Channel Input Module
0 – 10V, single-ended
-R120
Fuel Level
Sensor
Analog Input Modules
753-459 [4 AI DC 0-10 V, Single Ended]
4-Channel Input Module
0 – 10V, single-ended
-G06
-G03
-G07
-G04
PLC Batteries
Main Diesel
Batteries
3-Phase Power Modules
750-494 [3 phase power measurement module]
3-Phase Power Modules
750-494 [3 phase power measurement module]
Status
L1 IL1
L2 IL2
L3 IL3
N IN
Module Type Number
750-494
3-Phase Power Modules
750-494 [3 phase power measurement module]
status
error L
3-Phase Power Modules
750-494 [3 phase power measurement module]
3-Phase Power Modules
750-494 [3 phase power measurement module]
-G01
GENERATOR
VOLTAGE
3-Phase Power Modules
750-494 [3 phase power measurement module]
-G01
GENERATOR
CURRENT
24V DC Field Side Connection
Field Side Connection Module
753-603 [DC 24 V]
24V 24V
24V 24V
24V 24V
24V 24V
0V DC Field Side Connection
Field Side Connection Module
753-604 [DC 0 V]
0V 0V
0V 0V
0V 0V
0V 0V
Safety I/O Module PROFIsafe
A fail-safe PLC (PROFIsafe master) with
PROFIBUS Interface is used as control unit.
Data exchange between the safety input and
output modules as well as the control unit is
done via PROFIBUS as a physical basis and
the PROFIsafe protocol.
0VDC 24VDC
Dip Switches
Data contacts
Safety I/O Module PROFIsafe
24VDC 0VDC
Data contacts
Safety I/O Module PROFIsafe
Safety I/O Module PROFIsafe
The PROFIsafe address can be set using the code switch located on the side.
This way, the module is clearly identified as PROFIsafe and can be configured
using the PROFIsafe of the higher level control system
512
256
128
16
8
4
2
1
64
32
Safety I/O Module PROFIsafe
750-667/000-003 [4FDO 0.5A/ 4FDI 24V DC PROFIsafe]
T1 I1 Q1+ Q1-
T2 I2 Q2+ Q2-
T3 I3 Q3+ Q3-
Status
Error LEDs
DI1…DI4
DO1…DO4
Input 1 Output 1+
Clock Output 1 Output 1-
Input 2 Output 2+
Clock Output 2 Output 2-
Input 3 Output 3+
Clock Output 3 Output 3-
Input 4 Output 4+
Clock Output 4 Output 4-
Connection Example, Input
750-667/000-003 [4FDO 0.5A/ 4FDI 24V DC PROFIsafe]
Note:-
Input S1, S2, S3 or S4 can be
emergency stop button, limit
switches or contact from
Emergency stop relay etc.,
indicating of critical devices in
the operating system
Connection Example, Input
750-667/000-003 [4FDO 0.5A/ 4FDI 24V DC PROFIsafe]
Note:-
Output K1, K2, K3 or K4 can be a contactor for supply to a motor, devices
or a relay for a safety gate etc.
Safety I/O Module PROFIsafe
750-667/000-003 [4FDO 0.5A/ 4FDI 24V DC PROFIsafe]
Error
I1 internal
I2 external
I3
I4
Q1
Q2
Q3
Q4
Safety I/O Module PROFIsafe
750-667/000-003 [4FDO 0.5A/ 4FDI 24V DC PROFIsafe]
Safety I/O Module PROFIsafe
750-662/000-003 [8FDI 24V DC PROFIsafe]
T1 I1 T5 I5
T2 I2 T6 I6
T3 I3 T7 I7
Module T4 I4 T8 I8
Type Number
750-662
Safety I/O Module PROFIsafe
750-662/000-003 [8FDI 24V DC PROFIsafe]
Status
DI1…DI4 Error LEDs
DI5…DI8
Input 1 Input 5
Clock Output 1 Clock Output 5
Input 2 Input 6
Clock Output 2 Clock Output 6
Input 3
Input 7
Clock Output 3
Clock Output 7
Input 4 Input 8
Clock Output 4 Clock Output 8
Connection Example, Input
750-662/000-003 [8FDI 24V DC PROFIsafe]
Emergency Emergency
Stop 1 Stop 1
Emergency Emergency
Stop 1 Stop 1
Emergency Emergency
Stop 1 Stop 1
Emergency Emergency
Stop 1 Stop 1
Safety I/O Module PROFIsafe
750-662/000-003 [8FDI 24V DC PROFIsafe]
Error
I1 internal
I2 external
I3 Operator
I4 (not used)
I5
I6
I7
I8
Safety I/O Module PROFIsafe
750-662/000-003 [8FDI 24V DC PROFIsafe]
End Module
End Module
750-600 [End Module]
Lip Switches
LEDs (status supply voltage)
X1, X2
Fieldbus
Connection
2 x RJ45 Service Interface
Field-Bus Coupler 750-375
• IP
The fieldbus coupler supports the
Internet Protocol (IPv4)acc. To RFC791.
• TCP
The fieldbus couplers the TCP protocol
acc. To RFC 675, REC 793, RFC 1122,
RFC 2581, RFC 5681.
• HTTP
The implemented HTTP server is used for
reading out the HTML pages, which are stored in the coupler.
The HTML pages provide information about the coupler,
such as status and configuration.
The HTTP server uses port number 80.
Field-Bus Coupler 750-375
LINK
ACT
Contact Signal
1 TD+ Transmit +
2 TD- Transmit -
3 RD+ Receive +
4 free
5 free
6 RD- Receive -
7 free
8 free
Notice!
Do not use in telecommunication circuits!
Only use devices equipped with ETHERNET or RJ-45 connectors in LANs
Never connect this devices with telecommunication networks
Field-Bus Coupler 750-375
BF Explanation Solution
red There is no ETNERNET connection (link) Check the network cable
red There is an ETHERNET connection on at least 1. Check the connection between IO controller
flashing one port. A PROFINET connection (IOAR) is not and IO device.
established. 2. Check id the right device name has been
assigned for the IO device
3. Check if the connected network infrastructure
ETHERNET link is 100 Mbit/s full-duplex
compliant.
OFF At least on application relationship has been -
established to an IO controller (IOAR)
After switching on the power supply, the boot loader copies the device firmware
to the working memory, the I/O LED lights up orange.
The device firmware then starts and initializes the internal data bus. This is
indicated by red flashing at 10Hz for 1-2 seconds.
The flash codes are used to indicate detailed error messages. An error is
indicated by up to 3 cyclical flash sequences.
After eliminating the error, restart the fieldbus node by switching the
fieldbus coupler power off and on again.
Error Message Coding
‘I/O’ LED
1st flash sequence (red)
(Introduction of the error indication)
1st break
‘I/O’ LED
2nd flash sequence (red)
Error code
(Number of flash cycles)
2nd break
‘I/O’ LED
3rd flash sequence (red)
Error argument
(Number of flash cycles)
Example of a module error
The I/O LED starts the error display with the first flash sequence
(approx. 10Hz)
After the first pause, the second flash sequence (approx. 1Hz) starts:
The I/O LED flashes four times.
Error code 4 indicates “data error internal data bus”
After the second pause, the third flash sequence (approx. 1Hz) starts:
The I/O LED flashes twelve times.
Error argument 12 means that the internal data bus is interrupted behind
the twelfth active I/O module.
The thirteenth I/O module is either defective or has removed from the network.
Blink code table for I/O LED signaling
Error code 1: Hardware and configuration error
Error Error Description Solution
argument
8 Invalid hardware-firmware 1. Turn off the power supply for node
combination 2. Replace the fieldbus controller.
3. Turn the power supply on again
9 Invalid check sum in the serial 1. Turn off the power supply for node
EEPROM 2. Replace the fieldbus controller.
3. Turn the power supply on again
10 Serial EEPROM initialization error 1. Turn off the power supply for node
2. Replace the fieldbus controller.
3. Turn the power supply on again
11 Fault when reading in the serial 1. Turn off the power supply for node
EEPROM 2. Replace the fieldbus controller.
3. Turn the power supply on again
12 Timeout during access on the 1. Turn off the power supply for node
serial EEPROM 2. Replace the fieldbus controller.
3. Turn the power supply on again
14 Maximum number of gateway or 1. Turn off the power supply for node
mailbox modules exceeded 2. Replace the number of corresponding
modules to a valid number
3. Turn the power supply on again
Blink code table for I/O LED signaling
Error code 2: not used
Error Error Description Solution
argument
- Not used -
Blink code table for I/O LED signaling
Error code 3: Protocol error, internal bus
Error Error Description Solution
argument
- Internal data bus communication - Are passive power supply modules (750-613)
is faulty, defective module cannot located in the node?-
be identified. 1. Check that these modules are supplied
correctly with power
2. Determine this by the state of the associated
status LEDs.
- Are all modules connected correctly or are
there any 750-613 modules in the node?-
1. Determine the faulty I/O module by turning off
the power supply.
2. Plug the end module into the middle of the
node.
3. Turn the power supply on again
4. – LED continues to flash?-
Turn off the power supply and plug the end
module into the middle of the first half of the
node (toward the fieldbus coupler).
- LED not flashing?-
Turn off the power and plug the end module
into the middle of the second half of the node
(away from the fieldbus coupler).
Blink code table for I/O LED signaling
Error code 3: Protocol error, internal bus (continue…)
Error Error Description Solution
argument
- Internal data bus communication 5. Turn the power supply on again.
is faulty, defective module cannot 6. Repeat the procedure descripted in step 4
be identified. while halving the step size until the faulty I/O
module is detected.
7. Replace the faulty I/O module.
8. If there is only one I/O module on the fieldbus
coupler and the LED is flashing, either the I/O
module or fieldbus coupler is defective.
Replace the I/O module with a pretested,
properly functioning I/O module. If the LED
no longer flashes, the replaced I/O module
was faulty. Replace this I/O module.
9. If the LED continues to flash, the fieldbus
coupler is faulty. Replace the fieldbus
coupler.
Blink code table for I/O LED signaling
Error code 4: Physical error, internal bus
Error Error Description Solution
argument
- Internal bus data transmission 1. Turn off the power supply to the node.
error or interruption of the internal 2. Plug the end module behind the fieldbus
data bus at the fieldbus coupler coupler.
3. Turn the power supply on.
4. Observe the error argument signaled.
- Is no error argument indicated by the I/O
LED?-
5. Replace the fieldbus coupler.
- Is an error argument indicated by the I/O
LED?-
5. Identify the faulty I/O module by turning off
the power supply.
6. Plug the end module into the middle of the
node.
7. Turn the power supply on again.
8. - LED continue to flash?-
Turn off the power and plug the end module
into the middle of the first half of the node
(toward the fieldbus coupler).
Blink code table for I/O LED signaling
Error code 4: Physical error, internal bus (continue…)
Error Error Description Solution
argument
- Internal bus data transmission - LED not flashing?-
error or interruption of the internal Turn off the power and plug the end module
data bus at the fieldbus coupler into the middle of the second half of the
node (away from the fieldbus coupler).
9. Turn the power supply on again.
10. Repeat the procedure descripted in step 6
while halving the step size until the faulty I/O
module is detected.
11. Replace the faulty I/O module.
12. If there is only one I/O module on the fieldbus
coupler and the LED is flashing, either the I/O
module or fieldbus coupler is defective.
Replace the I/O module with a pretested,
properly functioning I/O module. If the LED
no longer flashes, the replaced I/O module
was faulty. Replace this I/O module.
13. If the LED continues to flash, the fieldbus
coupler is faulty. Replace the fieldbus
coupler.
Blink code table for I/O LED signaling
Error code 4: Physical error, internal bus (continue…)
Error Error Description Solution
argument
n* Interruption of the internal data 1. Turn off the power supply to the node
bus behind the I/O module with 2. Replace the (n*+1) module containing
process data. process data.
3. Turn the power supply on.
*The number of light pulses (n) indicates the position of the I/O module.
I/O modules with data are not counted (e.g., supply modules without diagnostics)
Blink code table for I/O LED signaling
Error code 5: Initialization error, internal bus
Error Error Description Solution
argument
n* Error in register communication 1. Turn off the power supply to the node
during internal bus initialization 2. Replace the (n*+1) module containing
process data.
3. Turn the power supply on.
*The number of light pulses (n) indicates the position of the I/O module.
I/O modules with data are not counted (e.g., supply modules without diagnostics)
Blink code table for I/O LED signaling
Error code 6: - not used -
Error Error Description Solution
argument
- Not used
*The number of light pulses (n) indicates the position of the I/O module.
I/O modules with data are not counted (e.g., supply modules without diagnostics)
Example: A wrong input module card was accidently put as a output
module in the power unit PLC rack.