WCM Executive***

Cost Weekly cost governance

WCM Engineering store step 1-7 Implementation
WCM OEE Loss Capturing
Service Capability development of Pillar Leaders
1 WCM Score Improvement

Hemant
RR - 25lacs
Cost
Purchased Power - 10 million KWH annum @ 6.4
Service OEE 12/12. No of months meeting OEE improvement Glide path
WOP approved electrical items reuse
Quality
PACE & CAD Controls
AIFR redn
SHE
Environment redn (% Target Achievement)

WCM Score Improvement -Environment Pillar score 3

1
Solar plant on Dove godown , VFD on air compressor , Energy Loss

Saurabh
RR - 40 lacs
Cost Steam - 450 tons per month @ Rs 3700 , DG spent @ 3.5 lacs
units annually @ 3.4 ratio
Service OEE 12/12. No of months meeting OEE improvement Glide path
WOP approved electrical items reuse
Quality
PACE & CAD Controls
AIFR redn
SHE
Environment redn (% Target Achievement)

WCM Score Improvement in Env pillar - score 3

1
VFD on air compressor , Condensate Recovery System , Pears Chille

Vaneet
RR -20 lacs
Cost
Tech - Eff RM & PM

Service OEE 12/12. No of months meeting OEE improvement Glide path

 T5Z Action Plan Compliance
Quality

PACE & CAD Controls

AIFR redn
SHE
Environment redn (% Target Achievement)

WCM Score Improvement

Projects OTIF - Cascade 7 casepacker , ACMA TH dopping issue , AC

Sunil
RR - 20 lacs
Cost
Tech - Eff RM & PM

Service OEE 12/12. No of months meeting OEE improvement Glide path

T5Z Action Plan Compliance

Quality
PACE & CAD Controls
AIFR redn
SHE
Environment redn (% Target Achievement)

WCM Score Improvement OR

1
100% OEE loss capturing , TRM manpower reduction , Energy Loss
 Fully Exceeded Partial 2018 Loss Red

10 Points >12 <8 47

Amber Zone Green Zone Red Zone

40% > 50% <30%
9-10 months 11-12 months <= 8 months 68.3% 20.0%
90% >95% <85%
95% for PACE, Zero Reraised + No major control lapse
5% >10% 0% 0 HOLD

100% >125% <90%

10 Points >12 <8 47

90% 100% <80%
Factory Projects

Amber Zone Green Zone Red Zone

40% > 50% <30%
9-10 months 11-12 months <= 8 months 68.3% 20.0%
90% >95% <85%
95% for PACE, Zero Reraised + No major control lapse
5% >10% 0% 0 HOLD

100% >125% <90%

10 Points >12 <8 47

90% 100% <80% Factory Projects

Amber Zone Green Zone Red Zone

0.1% & 1.75% 10% & 30%

9-10 months 11-12 months <= 8 months 68.3% 20.0%

 90% >95% <85%

95% for PACE, Zero Reraised + No major control lapse

5% >10% 0% 0 HOLD

100% >125% <90%

10 Points >12 <8 47

90% 100% <80%

Factory Projects

Amber Zone Green Zone Red Zone

0.1% & 1.75% 10% & 30%

9-10 months 11-12 months <= 8 months 68.3% 20.0%

90% >95% <85%

95% for PACE, Zero Reraised + No major control lapse
5% >10% 0% 0 HOLD

100% >125% <90%

10 Points >12 <8 47

90% 100% <80% Factory Projects
 2019 Green Target

50

74.7% 84.70%

95% for PACE, Zero Reraised + No major

control lapse 88%
0 0
Waste - 17.08Kg/ton; Energy -
0.908GJ/Ton; CO2- 147Kg/Ton; Water - Waste-15.014 kg/ton; Energy- 0.856 GJ/Ton; CO2- 132.103;
0.366 Kg/Ton ; COD - 0.006 Kg/Ton Water- 0.377 kg/Ton; COD- 0.006 kg/Ton
50 3 Score in Environment Pillar
Solar plant on Dove godown & Energy Loss Capturing and
Factory Projects EMS successful working 2/3 Projects Completed

Amber

Amber
74.7% OEE amber

95% for PACE, Zero Reraised + No major

control lapse
0 Achieved
Waste - 17.08Kg/ton; Energy -
0.908GJ/Ton; CO2- 147Kg/Ton; Water -
0.366 Kg/Ton ; COD - 0.006 Kg/Ton Achieved
50 Achieved
Factory Projects WIP

0.1% & 1.22% RM target acheaved,PM need to control

TSP-2 plant OEE 70.2% YTD.1% increase in OEE and TSP-2

plant OR YTD 99.7% Activities carried out in plant: 1)CP-15
74.7% upgradation from schenider to AB,2)WRA-10 machine
upgradation from AB to B&R,TLO cascade-5,6 obselute
hardware upgradation,3)Hardware upgraded for banding
machine line 16,17 from mitsubhishi to AB and also
repliacted the pusher kaizen on banding machine line
16,17,
 1)Recipe locked and provison created for water dosing and
time delay in SCADA system TSP-2 plant2)WRA machines
temperature controllers calibration through external NABL
approved party 3)vision cameras interlocking with WRA
machines on all cascades 4)Released order for upgraded
model for bar MD and done stabilisation of tablet MD on
new sensitivities .8mm FE,1.2mm NFE and 1.8 mm SS
95% for PACE, Zero Reraised + No major
control lapse

Under safety 1)BCB cutter magnetic switches installation

0 and wiring work 2)WRA machine guard magnetic switches
installation and wiring work
Waste - 17.08Kg/ton; Energy -
0.908GJ/Ton; CO2- 147Kg/Ton; Water -
0.366 Kg/Ton ; COD - 0.006 Kg/Ton Green

1)Pneumatic based Pincer for WRA-10,11 under PM pillar

50 2)Call-off board with red,amber and green status for
wrapper,stiffner and CLD to reduce operator NVA under LCS
pillar 3)wrapper feeding trolley under LCS pillar

1)Pears 28 in housing line installation with additional

Factory Projects
instrumentation hardware and integration and upgraded
the cartoner machine with additional process interlocks
2)outside plant CCTV operational and additional 09 cameras
installed in drain points of factory and ware house section
3)Cascade-7 casepacker ready by june end and pre-work
has been started 4)ACMA machine TH dropping reduction
work under progress 5)Liril dispensing unit cabling and logic
development work in cascade-7

Status
0.1% & 1.22% PM - 1.77 %; RM - - 0.14 %

TSP 1 - 70.4 Factory - 86

TSP 1 - 65.81 Factory - 84
74.7% TSP 1 - 66.01 Factory - 84
TSP 1 - 66.17 Factory - 84
TSP 1 - 66.53 Factory - 85, 100% (May YT for
Wrappers)

95% for PACE, Zero Reraised + No major

control lapse 95% score in PACE , CAD audit not done
0 Green
Waste - 17.08Kg/ton; Energy -
0.908GJ/Ton; CO2- 147Kg/Ton; Water - Amber
0.366 Kg/Ton ; COD - 0.006 Kg/Ton
50 Bronze achieved
CasepackerFactory
1 installation , Cas 1 TLO tablet dropping issue resolve , Cas 1 SCADA receipy interlocking , On line weighing ma
Projects
3
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Rating