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Individually constructed vehicles

Vehicle Standards - Light vehicle fact sheet


MR850 08.16

This Information Manual details the Definition of a Individually Constructed Vehicle


requirements to obtain approval for road An ICV is a ‘one-off’ vehicle. If production of more
use of an Individually Constructed Vehicle than one vehicle per year is proposed, DPTI should
be consulted because construction and compliance
(ICV) up to 4.5 tonne GVM.
of the vehicles may then be administered under the
The construction of passenger vehicles is a complex
Commonwealth Government – Department of
and usually time consuming project. The Department of
Infrastructure and Regional Development, Low
Planning, Transport and Infrastructure’s (DPTI) aim is to
ensure that the requirements of Australian Design Rules Volume Scheme.
(ADRs) and regulations related to safety and An Individually constructed vehicle is a new vehicle
environmental protection are equivalent to production that is not a production vehicle, a modified
vehicles. production vehicle or a production vehicle which has
had the body or chassis replaced.
Not only must high quality components be used, but all Engineering requirements
components used in the design must be correctly Design & Engineer’s responsibility
matched to each other to ensure safe operation, All aspects of design including compliance with
performance and compliance with the relevant standards. Australian Design Rules, Regulations, compatibility of
The motor vehicle must be considered as a complete engine with other vehicle components, steering,
package. braking, handling and drivability will remain the
responsibility of the Light Vehicle Engineering Signatory
submitting the Engineering Report.
All requirements of the Australian Design Rules (ADRs)
and South Australian Road Traffic (Light Vehicle Inspection Procedure
It is recommended that the vehicle be inspected
Standards) Rules 2013 are not fully detailed. It is the
by the Engineer at the following stages:
vehicle constructor’s responsibility to ensure that an ICV a. At completion of the chassis prior to the fitting
complies as fully as possible with the ADRs and the the body or any other component which may
South Australian Road Traffic (Light Vehicle Standards) obstruct inspection of chassis welds etc.
Rules 2013.
b. At some intermediate stage of construction.

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c. After completion of the vehicle but prior to d. If the proposal is acceptable then Vehicle
presentation for the full roadworthy inspection by Standards will then issue a Statement of
DPTI. Requirements (SOR). If the proposal is not
acceptable or further information is required
Light Vehicle Engineering Signatory's Report
Vehicle Standards will contact the applicant in
All aspects of design and components used must writing. This should be done as early in the
be fully addressed in a report prepared by a Light
process as possible because the SOR or
Vehicle Engineering Signatory (Fact Sheet MR426).
Regulation changes may influence the design.
Letter of Conformity
As assurance that the vehicle has been inspected by e. Following the completion of construction, the
the Light Vehicle Engineering Signatory and the vehicle must undergo inspection and performance
vehicle conforms with the Engineering Report, a testing by the Engineering Signatory to ensure that
Letter of Conformity must be submitted prior to the the vehicle meets all applicable standards,
vehicle being inspected by DPTI.
Regulations and to verify that its safe operation on
The Letter of Conformity must include the the road is ensured. The results of all performance
following: tests must be recorded and retained by the
• name and address of the owner make and type of Engineer. The Light Vehicle Engineering Signatory
vehicle must then complete a Letter of Conformity to
• chassis number or VIN confirm that the vehicle has been constructed in
• engine number accordance with the Engineering Report.
• dates of inspection during construction
• a statement to the effect that the above vehicle a. Following the Letter of Conformity and the
has been constructed in accordance with the receipt of a Statement of Requirements from
Engineering Report Number ….. Dated ….. Vehicle Standards the vehicle can be booked in
• signature of the Light Vehicle Engineering Signatory for a full roadworthy inspection. If the vehicle
• dated and signed. fails inspection, the relevant issues must be
addressed and the vehicle submitted for
A list of appropriately qualified and experienced inspection at a later date. When the vehicle
engineers involved in this type of work in South passes inspection it can then be registered and
Australia is available from DPTI. will be issued with an Exemption From the Fitting
of a Compliance Plate and a South Australian
Recommended construction and approval process I.D. Label which will identify the vehicle.
a. Consult the Light Vehicle Engineering Signatory Applications
as to the acceptability of the vehicle’s proposed
construction and revise if necessary. Except for those aspects which can only be
determined after construction is completed, the
b. Obtain confirmation from the engineer that the application prepared by the Light Vehicle
proposed vehicle will comply with the appropriate Engineering Signatory and submitted to DPTI must
ADRs and Regulations. This confirmation usually give full design details relating to the following:
takes the form of an Engineering Report and
enables construction of the vehicle to commence, Engine and Driveline
however see point ‘d.’
• Engine make, size and number of cylinders
• Any changes from standard specifications
c. Complete the Application to Build an Individually
• Power and torque specifications
Constructed Vehicle form and submit it to Vehicle
• Turbocharger or supercharger (if fitted)
Standards together with the Engineering Report and
• Drive-line and differential
any other relevant documentation.
• Gearbox and transmission
• Fuel system (i.e. petrol, diesel, LPG).

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Engine Selection Alternatively an Engineering Report showing that the
wheel track is within the design capabilities of the
Engine power and torque must be compatible with components being used and that the track does not
the driveline, structural and braking components. have any adverse affect on vehicle handling and/or
For details relating to emission control refer to ADR steering. Where non-standard components are fi tted
37/.. the wheel track will be assessed, determined and
justified by the Engineer.
Brakes
Steering
• System (refer to ADR 31/.. and 42/..)
• Type (i.e. disc, drum) • Steering geometry
• Brake balance. • Steering column (refer to ADR 10/..)
• Anti-theft locks (refer to ADR 25/..).

Vehicle Braking Components


Tests to show compliance with ADR 31/.., or Steering components are not permitted to be welded
equivalent, must be conducted and submitted prior or heated unless an Engineering Report is submitted
to presentation of the vehicle for final inspection. to DPTI in accordance with Engineering Instruction
Number 5 - Heating and Welding of Steering
Components.
Refer to Fact sheet MR132 - Brake System Test
Procedure or refer to ADR 31/.. All newly manufactured steering components must be
identified and a full description of manufacture
Brake Balance including drawings must be presented, as well as an
assessment and statement of suitability by the
Tests to ensure correct brake balance must be
Engineer.
conducted and submitted prior to presentation of
the vehicle for final inspection.
Geometry
Wheels and tyres Test results of a subjective test which show handling
Size, speed and load ratings, carcass construction characteristics must be submitted prior to
(refer to ADR 23/..) presentation of the vehicle for final inspection.

Refer to fact sheet MR 807 - Lane Change


Axles and suspenion Manoeuvre Test Procedures.
In addition the Light Vehicle Engineering Signatory
• Type and make of axles (front and rear) should show that the vehicle does not demonstrate
• Method of attachment excessive ‘bump steer’ throughout the operating
• Strength at 1g braking and 3g bump range of the front suspension.
• Width of axles between wheel mounting flanges
• Bump clearance Chassis or Frame
• Ground clearance (refer to ADR 43/..)
• Track (front and rear).
• Style and type
Wheel track • Material and strength
• Mounting of body to chassis/frame
Wheel track is the distance measured across an axle
• Beaming and torsional rigidity
between the centre line of the left wheel and the
• Wheel base.
centre line of the right wheel. Where standard axles
are used the wheel track will be based on the
maximum allowable wheel track for the vehicle for
which the axle was designed.

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Beaming & Torsional Rigidity ICVs are not required to prove compliance with
these ADRs but should be constructed to comply
The beaming and torsional rigidity is usually with the intent of these ADRs and offer the best
evaluated on the composite chassis/frame and occupant protection possible. See Dynamic
body. An Engineering Report on the beaming and Occupant Protection.
torsional rigidity to a procedure acceptable to
DPTI may be required. Seats and Seatbelts
• Type and number of seats
Refer to fact sheet - Torsional Rigidity and • Size and height of seats
Beaming Stiffness Test Procedures (MR 816). • Seat anchorages (refer to ADR 3/..)
• Seatbelts (refer to ADR 4/..)
Body • Seatbelt anchorage points (refer to ADR 5/..)
• Child restraint anchorages (refer to ADR 34/..)
• Style and type • Head restraints (refer to ADR 22/..)
• Material • Instructions for the use of ‘Seatbelt
• Position and accessibility of foot controls Assemblies’ (refer to ADR 4/..)
• Door strength (refer to ADR 29/..) • Instructions for the use of
• Door latches and hinges (refer to ADR2/..) ’Child Restraint Anchorages ‘ (refer to ADR 34/..).
• Mudguards (refer to ADR 42/..)
• Engine bonnet (refer to ADR 42/..)
Emissions and Noise
• Driver fi eld of view (refer to ADR 42/..)
• Primary vision area (refer to ADR 8/..) • ICVs constructed before 31/12/03 must comply
• External and internal projections (refer to ADR with ADR 37/00 Emission Control for Light Vehicles.
42/..) • ICVs constructed after 31/12/03 must comply with
• Internal sun visors (refer to ADR 11/..) ADR 37/01 Emission Control for Light Vehicles
• Where satisfactory evidence can be provided that
• Location and visibility of instruments (refer to ADR
vehicle construction commenced prior to 31/12/03
18/..) DPTI may accept compliance with ADR 37/00.
• Instrument panels (refer to ADR 21/..). • ADR 37/.. includes exhaust emissions, evaporative
emissions, crankcase gasses and petrol filler inlets.
Body Design • Diesel engine smoke (refer to ADR 30/..)
• External noise (refer to ADR 28/..).
It is essential to carefully examine the requirements
of driver field of view, primary vision area, Glazing and Visibility
windscreen wipers and washers and mudguards
Glazing material (refer to ADR 8/..)
when designing the body shell of the vehicle. • Rear vision mirrors (refer to ADR 14/..)
• Demisting of windscreens (refer to ADR 42/..)
Occupant Protection • Windscreen wipers and washers (refer to ADR 42/..)
• Driver field of view (refer to ADR 42/..)
The following ADRs apply to passenger car type • Primary vision area (refer to ADR 8/..)
vehicles: • Window tinting – refer to fact sheet - Window
Tinting for your Motor Vehicle (MR 430)
• Centre high-mounted stop lamp (refer to ADR 60/..) .

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Lamp/Signal requirements
compliance required for a vehicle to meet the
• Headlamps (refer to ADR 46/..) intent of the specific ADRs. Every ICV is required
• Front position lamps (refer to ADR 49/..) to comply with the intent of the relevant ADRs
• Rear position lamps (refer to ADR 49/..) listed below:
• Rear registration plate illuminating device (refer to
ADR 48/..) ADR number & title:
• Retro-refl ectors (refer to ADR 47/..)
• Hazard warning signals (refer to ADR 13..)
• Globes (refer to ADR 51/..) 1/..Reversing Lamps
• Reversing lamps (refer to ADR 1/..) 2/..Side Door Latches & Hinges
• Direction indicator lamps (refer to ADR 6/..) 3/..Seat Anchorages
• Centre high - mounted stop lamp (refer to ADR 4/..Seatbelts
60..). 5/..Anchorages for Seatbelts
6/..Direction Indicator Lamps
General Provisions
8/..Safety Glazing Material
10/..Steering Column
• Turning circle (refer to ADR 43/..)
11/..Internal Sun Visors
• Controls (refer to ADR 42/..)
13/..Installation of Lighting & Light-signalling Devices
• Electrical wiring (refer to ADR 42/..)
14/..Rear Vision Mirrors
• Exhaust outlets (refer to ADR 42/..)
18/..Instrumentation
• Ventilation (refer to ADR 42/..)
21/..Instrument Panel
• Reverse gear (refer to ADR 42/..)
22/..Head Restraints
• Engine number (refer to ADR 43/..)
23/..Passenger Car Tyres
• Warning device (refer to ADR 42/..)
25/..Anti-Theft Lock
• Registration plates and labels (refer to ADR43/..)
28/..External Noise of Motor Vehicles
Vehicle identification number (refer to ADR 43/..).
29/..Side Door Strength
30/..Diesel Engine Exhaust Smoke Emission
Australian Design Rules
31/..Hydraulic Brake Systems for Passenger Cars
The ADRs have been developed to provide 34/..Child Restraint Anchorages and Child Restraint
detailed performance specifi cations for safety Anchor Fittings
standards in vehicles with the objective of 37/..Emission Control for Light Vehicles
reducing: 42/..General Safety Requirements
• the frequency of accidents - contains information on the following:
• the severity of occupant injury when accidents do
• Bonnet Latching
occur
• Diesel Engines (anti-start locking device)
• the adverse impact of noise, smoke and gaseous
• Controls
emissions on the community and the environment.
• Electrical Wiring, Connections & Installations
Components used in constructing an ICV may be • Exhaust Outlets
taken from a vehicle which complies with the • External or Internal Protrusions
relevant ADRs provided that details of the make, • Field of View
model and date of manufacture of the vehicle • Wheel Guards (Mudguards)
concerned are quoted. Items which are not identical • Brake Tubing & Brake Hose
to those from a complying vehicle may be accepted • Reverse Gear
subject to an engineering evaluation. • Television & Visual Display Units
• Windows & Ventilation
Following is a resume of the relevant ADRs. The
• Warning Devices – Audible
requirements quoted are only an abbreviation of

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• may not be grouped, combined or reciprocally
• Demisting of Windscreens
incorporated with any other rear lamps.
• Windscreen Wipers & Washers
• Tyre & Rim Selection ADR 2/.. Side door latches and hinges
Intent
43/..Vehicle Configuration & Marking
To specify requirements for side door retention
45/..Lighting & Light – Signalling Devices Not
components including latches, hinges and other
Covered By ECE Regulations
supporting means to minimise the likelihood of
46/..Headlamps
occupants being thrown from a vehicle as a result of
47/..Retro-reflector
48/..Rear Registration Plate Illuminating device impact.
49/..Front & Rear Position (Side) Lamps, Stop
Requirements
Lamps & End Outline Marker Lamps
Each door latch and striker assembly shall be provided
51/..Filament Globes
with two positions consisting of a fully latched position
60/..Centre High-Mounted Stop Lamp
and a secondary latched position which provide both
61/..Vehicle Marking
62/..Mechanical Connections Between Vehicles longitudinal and transverse restraint.
69/..Full Frontal Impact Occupant Protection Each door shall be equipped with a locking mechanism
72/..Dynamic Side Impact Occupant Protection with an operating means in the interior of the vehicle.
When the locking mechanism is engaged, the door
73/..Offset Frontal Impact Occupant Protection
handles on the outside of the front doors and all door
ADR 1/.. Reversing lamps handles on the rear doors shall be inoperative.
Intent
To specify the photometric requirements for ADR 3/.. Seats and seat anchorages
reversing lamps which will warn pedestrians and Intent
other road users that the vehicle is about to move To specify requirements for seats, their attachment
or is moving in the reverse direction and which assemblies, and their installation to minimise the
during the hours of darkness will aid the driver in possibility of occupant injury due to forces acting on
reversing manoeuvres. the seat as a result of vehicle impact.

Requirements Requirements
ADR 1/.. specifies that the colour of the light Each seat shall be capable of withstanding a load,
emitted shall be white. equivalent to:
• twenty times the mass of the entire seat, when
ADR 13/.. specifies that:
applied in either a forward or rearward direction
• there shall be one or two reversing lamps at the
• a 530Nm moment about the “seating reference
back of the vehicle positioned not less than 250
point” applied to the upper cross-member in the
mm nor more than 1200 mm above the ground
rearward direction
• if only one lamp is fitted it must be positioned on
• where a seat must hinge or fold to permit access to
the drivers side of the vehicle
or egress from another seat the seat shall be fitted
• the lamp or lamps shall only light up if the
with a self-locking device for restraining the seat or
reverse gear is engaged and either the ignition
seat back
switch is in the ‘on’ position or the engine is
• The release control shall be readily accessible to
running
both the occupant of that seat and the occupant of a
• the lamps shall be visible at 15 degrees upward
seat immediately behind that seat
and 5 degrees downward, 45 degrees to the right
• where there are rear seating positions; the rear
and to the left if there is only one lamp or 45
degrees outwards and 30 degrees inward if there surfaces of the front seats that can be contacted by
are two lamps a person in a rear seat must be padded in
accordance with ADR 3/02.

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Alternative criterion Location - Seatbelt Anchorages Alternative criterion
Seats anchored through vehicle floors made from
sheet metal can be adequately secured by using 8
mm bolts and 40x40x3 mm steel backing plates.
A minimum of four anchorage bolts per seat, for
single seats must be provided. For double and triple
seats, additional anchorage bolts may be required.
The corners of backing plates shall have a minimum
radius of 5 mm and the edges adjacent to the sheet
metal must be chamfered.

ADR 4/.. Seatbelts


Intent
To specify the requirements for seatbelts to restrain
vehicle occupants under impact conditions, to Anchorages must be provided to suit the seatbelts
facilitate fastening and correct adjustment, to assist required by ADR 4/.. They must be positioned so that
the driver to remain in the seat and thus maintain the seatbelt webbing is able to function properly, without
control of the vehicle in an emergency situation, and rubbing against any sharp edges.
to provide protection against ejection in an accident The upper anchorage is to be located within the shaded
situation. area shown in Figure 1.

Requirements
All outboard seating positions shall be fitted with a
lap/sash seatbelt which incorporates a dual lock
emergency locking retractor mechanism.
All inboard seating positions shall be fitted with either
a lap belt or a lap-sash belt.

Only new seatbelts, complying with Australian


Standard 2596
- Seatbelt Assemblies for Motor Vehicles or AS E35
Pt 1 - 1970
- Seatbelt Assemblies for Motor Vehicles, or any The upper anchorage ‘sash location point’ shall be at
other approved standard accepted as equivalent, least 140 millimetres from the seating reference plane
can be fitted. (Refer to ADR 5/..)

The lower anchorages must be on opposite sides of the


Instructions for use of seatbelt assemblies shall be
included in the vehicle handbook, or otherwise centre line of the seating position and located within the
supplied with the vehicle. The instructions shall be in shaded area as shown in Figure 2.
accordance with the ADR.

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ADR 5/.. Anchorages for seatbelts Alternative criterion
When anchorages are located in vehicle floors,
Intent parcel shelves or other areas of the vehicle made
To specify the requirements for anchorages for from sheet metal, steel backing plates
seatbelt assemblies so that they may be adequately (approximately 75 x 50 x 3 mm) are normally
secured to the vehicle structure or seat and will adequate.
meet comfort requirements in use.
The size of the seatbelt anchorage backing plate
Requirements depends upon the strength of the material to which
A report prepared by a Light Vehicle Engineering the anchorage is fastened. The following must be
Signatory which demonstrates compliance with taken into consideration when determining the size
ADR 5/.. must be presented or the anchorages of the plate:
shall be designed, located and constructed so a. the thickness of the floorpan, upperbody or pillar
that they meet with the alternative criterion. material
b. the shape of the floorpan, upperbody or pillar,
Because seatbelts are generally made to standard whether flat, corrugated, fluted, curved box or
lengths it is essential that the lower anchorages be composite section
placed in a position behind the seat so as to allow c. the type of material from which the floorpan,
for the buckle of the buckle strap or stalk to be upperbody or pillar has been constructed (e.g.
located at the side of the hip of a seated occupant. steel, aluminium).
The buckle must not be allowed to rest on the
The corners of all backing plates are to have a 5 mm
seated person’s abdomen.
minimum radius and edges adjacent to the body are
to be chamfered.
The optimum distance between the lower
anchorages of a seatbelt is from 250 mm to 350 The anchor bolts must be tightened to the correct
mm with the minimum distance being 165 mm. The tension using a torque wrench. The bolt must fully
lower seatbelt anchorages must not be engage all the thread of the nut and this may mean
superimposed i.e. each seatbelt must be anchored that a longer bolt than that supplied with the seatbelt
by a separate bolt. Anchorages provided for kit is required. Fine threaded 7/16” (11 mm) mild
different seating positions are to be separated by at steel bolts are usually used. Anchorages must not be
least 200 mm. fitted through wood or where wood or other non-
metal material is sandwiched between steel.
Construction - seatbelt anchorages

All anchorages must be able to withstand a force of


at least 10 kN applied for not less than 30 seconds
along the direction of the line of the seatbelt. Under
test conditions some deformation is permitted but
the anchorage must not pull away from the
structure.

Proof of the strength of anchorages shall be by


calculation, physical testing or where applicable in
accordance with the alternative criterion.

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Do not fit anchorages in aluminium or fibreglass panels ADR 13/.. Specifies that:
without obtaining specific approval from the Engineer. • there shall be:
Anchorages and fittings must be protected from • two front direction indicator lamps
corrosion by suitable paint or other anti-corrosive • two rear direction indicator lamps
substance. The general construction of anchorages is • two repeating side direction indicator lamps.
shown in Figures 3 and 4. • the outside edges of the lamps at the front and rear
shall not be more than 400 mm from the outer edge of
the vehicle
• the distance between the inner edges of the lamps at
the front and rear shall be not less than 600 mm
• the side direction indicator lamps shall not be more
than 1800 mm from the front of the vehicle (the side
lamps may be combined with the front lamps)
• the lamps at the front and rear shall be not less than
350 mm nor more than 1500 mm above the ground
• the side lamps shall be not less than 500 mm nor
more than 1500 mm above the ground
• the direction indicator lamps shall switch on
independently of any other lamps
• all direction indicator lamps on one side of the
vehicle shall be switched on and off by means of
one control and shall flash in phase at a rate of
between 60 and 120 times per minute
• the vehicle shall be fitted with audible and/or visible
indicator for the direction indicator lamps
• the illuminating surface of the front direction indicator
lamps must not be less than 40 mm from the
illuminating surface of the dipped-beam headlamps or
ADR 6/.. Direction indicator lamps
fog lamps if any.
Intent
To specify the photometric and field of view
requirements for direction indicators which will
provide adequate warning to other road users of
the intention to perform a turning manoeuvre.
Requirements
• The colour of the light emitted shall be amber
• The light emitted from the front and rear lamps
shall be visible at all angles between 45
degrees inboard and 80 degrees outboard and
15 degrees above and below the horizontal
within these boundaries
• The mounting and visibility of indicator lamps is
shown in Figure 5.

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ADR 8/.. Safety glazing material

Intent
To specify the performance requirements of material
used for external or internal glazing in motor vehicles
which will ensure adequate visibility under normal
operating conditions with minimum obscuration when
shattered, and will minimise the likelihood of serious
injury if a person comes in contact with the broken
glazing material.

Requirements The Visual Light Transmission of a windscreen in the


Any glass used in windscreens, windows or interior Primary Vision Area (as defined in ADR 8/..) must not
partitions shall be of safety glass complying with be less than 75%. It is permissible to have a narrow
one of the approved standards. tinted band across the top of the windscreen which is
outside the Primary Vision Area.
All glass shall carry an indelible mark or marks
visible when the glass is fitted in the vehicle. The Window tinting
mark or marks shall identify the type of glass and For Information regarding the legal requirements for
the relevant standard to which the glass conforms. window tinting refer to DPTI fact sheet - Window
Tinting for your Motor Vehicle (MR 430).
The windscreen used shall meet with the primary
vision area requirements which allows an average
ADR 10/.. Steering column
driver to see:
• upwards at 10 degrees to the horizontal Intent
• downwards to the roadway 11 metres ahead of To minimise crushing or penetrating injuries to drivers
the vehicle due to the steering column as a result of frontal
• 56 degrees to the left impact.
• 15 degrees to the right of a horizontal line
Requirements
passing through the right eye of the driver which
The steering column assembly used in a one-off
is parallel to the vehicle centre line.
vehicle shall be identical to one used in a vehicle
approved to ADR 10/.. The steering column assembly
The primary vision area requirements are shown in comprises the basic steering mechanism, the steering
Figures 6 and 7. wheel, the associated horn actuating mechanism and
trim hardware.

The steering shafts and associated components


between the steering column and steering box may
also affect compliance with ADR 10/.., consequently
the manner of installation is subject to approval.

Optional steering wheels tested to ADR requirements


on the column assembly will be accepted.

A motor vehicle must not have a Steering Control


Effort in excess of 250 N when the vehicle is operating
at a speed not greater than 10 km/h.

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The Steering Control Effort is the force exerted by the Hazard warning signal lamps
driver of the vehicle measured at the rim of the steering The signal shall be given by simultaneous operation
wheel with any and all power assistance devices of the direction indicator lamps and shall be operated
operating and no failures being present in the system. by means of a separate control enabling all the
direction indicator lamps to flash in phase. A tell-tale
ADR 11/.. Internal sun visors shall be fitted.

Intent The signal shall be able to function even if the device


To specify requirements for internal sun visors to which starts or stops the engine is in a position which
reduce the injury potential of internal sun visors and the makes it impossible to start the engine (ignition off).
adjacent vehicle structure.
ADR 14/.. Rear vision mirrors
Requirements
If sun visors are fitted to the vehicle they shall be Intent
constructed of, or covered with, energy absorption To specify requirements for rear vision mirrors to
material. Any rigid structure required to support the sun provide the driver with a clear and reasonably
visor or maintain its shape shall be of such dimensions unobstructed view to the rear.
as to limit the likelihood of injury to the head on impact.
Any rigid material edge shall have a radius of not less Requirements
than 3 mm. Driver’s Side Mirror
An external rear vision mirror shall be installed on
the driver’s side of the vehicle and must provide the
ADR 13/.. Installation of lighting and light- driver with a view of a level road surface 11 metres
signalling devices behind the driver’s eyes and 2.4 metres out from the
plane represented by the driver’s side of the vehicle.
Intent The mirror and mounting shall be free of sharp
To ensure that the installation of lighting and light- points or edges. The mirror shall be adjustable from
signalling devices on the vehicle is such that the the driver’s seating position. The mirror may have
effective operation of these devices is not impaired. either a flat or convex refl ecting surface. The
average radius of a convex mirror is not to be less
Requirements
than 1,200 mm.
• Main-beam headlamps (ADR46/..)
• Dipped-beam headlamps (ADR 46/..)
• Front fog lamps (ADR 50/..) Internal Rear Vision Mirror
• Gas discharge headlamps (ADR 77/..) An internal rear vision mirror shall also be installed
• Reversing lamps (ADR 1/..) except where the design of the motor vehicle does
• Direction indicator and hazard warning lamps (ADR 6/..) not provide for internal rear vision.
• Stop lamps (ADR 49/..)
Field of View – an internal mirror shall provide the
• Rear registration plate illuminating device (ADR 48/..)
driver with a view to the rear with an included angle
• Rear fog lamps (ADR 52/..)
of 20 degrees in the horizontal plane (between left
• Front position (side lamps) (ADR 49/..)
and right) and sufficient vertical angle to provide a
• Rear position (side lamps) (ADR 49/..)
view of the road surface 61 metres behind the
• Parking lamps (ADR 49/..)
vehicle extending to the horizon. The line of sight
• Retro-reflectors (ADR 47/..)
may be partially obscured by seated occupants or
• Centre high-mounted stop lamp (ADR 49/.. or ADR 60/..)
by head restraints. Internal rear vision mirrors fitted
• Cornering lamp (ADR 45/..).
to the vehicle shall have flat reflecting surfaces.

Further information
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The internal rear vision mirror mounting shall provide a e. Oil pressure indicator
stable support for the mirror, and shall provide for f. Odometer
adjustment by tilting in horizontal and vertical g. Water temperature indicator
directions. If the mirror is subjected to an impact, the h. Service brake failure indicator lamp
mounting shall deflect, collapse or break away without i. Battery charge failure indicator
leaving sharp edges. j. Stop lamp failure indicator
k. Fuel level indicator
Passenger Side Rear Vision Mirror
l. Oil temperature indicator
If the design of the vehicle does not permit an
m. Parking brake indicator lamp
adequate field of view from the internal mirror an
external rear vision mirror shall be installed on the
passenger’s side of the vehicle. The passenger side
mirror need not be adjustable from the driver’s seating
position, but shall be capable of adjustment by tilting in
both horizontal and vertical directions.

The mirror can be flat or convex. The average radius


of a convex mirror is not to be less than 1,200 mm.

ADR 18/.. Instrumentation

Intent
To specify requirements for the provision and location
of certain visual indicators.

Requirements
A speedometer shall be fitted which indicates the
vehicle speed in kilometres per hour. A speedometer
shall not read less that the actual speed of the
vehicle. The speedometer must be installed so that
its indication is readily visible to the driver when
seated in the normal driving position.

An odometer shall be fitted which shall indicate the


distance travelled in one kilometre units (or less) from The visual indicators shall be totally visible to the
1 to 999,999 kilometres with an accuracy of +/- 4%. driver with the steering wheel in the straight ahead
position, and with the direction indicator lever in the
The display of information presented by the visual neutral position, (the steering wheel rim and its
indicators in the following list shall, if fitted to the supporting arms and attachment do not constitute
vehicle, meet the location requirements shown in obstructions).
Figure 8.
ADR 21/.. Instrument panel
a. Speedometer
b. Direction indicator tell-tale lamp or lamps Intent
c. High beam indicator To specify requirements for the instrument panel to
d. Tachometer reduce its injury potential to occupants on impact.

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Requirements ADR 22/.. Head restraints
The area of the instrument panel that is within the
Intent
Head Impact Area when impacted, by a given head
To specify requirements for the design of head
form and velocity, the deceleration of the head form
restraints so as to limit the severity of injury in the
shall not exceed 80 times the acceleration due to
event of rear-end impacts (“whiplash”) and to
gravity continuously for more than 3 milliseconds.
ensure that the head restraints cannot be adjusted
Refer to ADR 69/.. for vehicles incorporating an
too low.
inflatable supplementary restraint system (air bag).

Requirements
Alternatively proof of compliance with the alternative
Head restraints are to be constructed and
criterion.
contoured to decelerate horizontal movements of
the head without concentrations of load on it.
Alternative criterion
The areas not shown as exempt in Figures 9 and 10
Head restraints shall be provided for each of the
must be covered with high density energy absorbing
two front outboard seating positions.
material.
The head restraints must be mounted on, or be
integral with the seat backs. They may be provided
with adjustable mounting but the upper boundary of
the impact surface shall not be lower than 700 mm
above the ‘Seating Reference Point’ refer page 7.

The width of each head restraint shall not be less


than 250 mm for use with bench seats and not less
than 170 mm for use with individual seats.

The head restraint shall not measure less than 115


mm between upper and lower boundaries.

ADR 23/.. Passenger car tyres

Intent
To specify requirements of strength, construction
and standard pressure/load relationships for
passenger car tyres of particular size designations.

Requirements
Each tyre shall be conspicuously labelled on both
sidewalls with the following information:
• tyre size designation
• speed category
• tyre carcass construction
• maximum load rating or load index
• identification of the tyre manufacturer
• date of manufacture
• word “tubeless” if applicable.

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The labelling shall consist of permanently moulded Alternative criterion
characters at least 3.8 mm high and 0.25 mm deep if The vehicle shall have a key operated lock which
below the background surface, or at least 0.4 mm provides:
outstanding, if above the background surface. • an ‘engine-on’ position which permits the normal
functioning of the engine
Each tyre fitted to the vehicle shall incorporate at least
• an ‘engine-off’ position which prevents the normal
four treadwear indicators approximately equally
functioning of the engine
spaced, each of which provides a visual indication that
the tread in its vicinity has a minimum groove depth of • an anti-theft position which prevents the normal
1.25 mm. functioning of the engine and also inhibits
unauthorised use of the vehicle.
ADR 25/.. Anti-theft lock
Intent It shall not be possible to adjust the lock from the
‘engine-on’ position to the ‘anti-theft’ position without
To specify requirements for a lock to inhibit
passing through the ‘engine-off’ position.
unauthorised use of the vehicle and to minimise
possibility of inadvertent application of steering locks When the key is removed the lock shall be in the
to the anti-theft position when the vehicle is in motion. ‘anti-theft’ position and it shall be impossible either to
steer the vehicle or to engage the forward drive gears
Requirements or to release a brake without removal or destruction
A key operated protective device shall be fitted to the of the device.
vehicle to prevent the engine from being started and
to prevent the vehicle from being either steered,
driven or moved forward under its own power. ADR 28/.. External noise of motor vehicles

This protective device and the components on which Intent


it operates, shall be so designed that it cannot rapidly To specify limits for external noise from motor
and without attracting any attention, be opened, vehicles in order to limit the contribution of motor
rendered ineffective, or destroyed. traffic to community noise.

Requirements
The protective device shall be such that it excludes
The vehicle when tested in accordance with the
any risk of accidental operation while the vehicle is
requirements of ADR 28/.. the sound level
in motion which is likely to compromise safety. i.e.
measured shall not exceed 77 dB(A) for the vehicle
It shall not be possible to activate protective devices
in motion test and 90 dB(A) for the stationary test.
acting on the steering, transmission or gear shift
control without first setting the engine control to a Alternative criterion
stop condition. Proof of compliance demonstrated by a stationary
exhaust noise test in accordance with the National
It shall not be possible to activate the motive power Road Transport Commission – ‘National Stationary
of the vehicle by normal means until the protective Exhaust Noise Test Procedures for In-Service
device has been deactivated. Motor Vehicles’

For more information refer to ADR 25/.. Anti-theft


Lock.

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ADR 29/.. Side door strength The label shall be plastic or metal and shall be bonded,
welded, riveted or otherwise securely attached to a
Intent
part of the engine necessary for normal engine
To specify strength and stiffness requirements for
operation and not normally requiring replacement
side doors of passenger cars which can be used for
during engine life. The label shall be in a position in
occupant access to reduce intrusion into the
which it can be read after installation in the vehicle.
passenger compartment as a result of side impact.

Requirements The engine, as installed in the vehicle, shall be


An Engineering Report which demonstrates adjusted to the manufacturer’s specifi cations.
compliance with ADR 29/.. shall be submitted.
Any cold starting device shall be designed so that it
Alternative criterion cannot be brought into or retained in operation when
Proof of compliance with the technical requirements the engine is running normally.
of S3 and S4 of FMVSS 214 – 35 F.R. 16801,
The vehicle shall be equipped with a stopping device
October 30, 1970 Side Door Strength – Passenger
which is operated by the vehicle’s ignition switch.
Cars as amended by FMVSS 214-58 FR 14169 is
required to be submitted.
ADR 31/.. Hydraulic brake systems for passenger
cars
ADR 30/.. Diesel engine exhaust smoke emissions
Intent
Intent To ensure safe braking under normal and emergency
To limit the opacity of diesel engine exhaust smoke conditions for vehicles equipped with hydraulic service
emissions. brakes.

Requirements
Requirements
If the vehicle has a hydraulic braking system it shall
A diesel engine fitted to an ICV must comply with
have:
ADR 30/.. Smoke Emission Control for Diesel
• a control for the service brake system which it is
Vehicles. ADR 30/.. refers to ECE Regulation 24
readily accessible to the driver in the normal driving
Uniform Provisions Concerning:
position
i. the approval of compression ignition (C.I.) engines • a parking brake system such that in the applied
with regard to the emission of visible pollutants position retention is effected by mechanical means.
ii. the approval of motor vehicles with regard to the The control by which the system is actuated is to be
installation of C.I. engines of an approved type readily accessible to the driver in the normal driving
iii. the approval of motor vehicles equipped with C.I. position
engines with regard to the emission of visible • one or more service brake failure indicator lamps
pollutants by the engine and a parking brake indicator lamp.
iv. the measurement of power of C.I. engine.

The diesel engine shall have affixed to it a durable,


legible label which indicates that the engine was
manufactured to comply with ADR 30/...

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Alternative criterion The ‘Child Restraint Anchor Fitting’ is the attachment
Fade Test point for the ‘Attaching Clip’ of a child restraint system
With the vehicle unladen, fifteen deceleration modes and is usually bolted or welded to the structure of the
must be conducted in accordance with ADR 31/00 but vehicle.
from a minimum initial speed of 60km/h, such that the
sustained deceleration is not less than 4.5 m/s2 for Each anchorage shall be so designed and located
each mode and the distance between successive that:
brake applications is not more than 250 metres or the a. no items need to be removed to gain access to the
maximum interval between successive applications is anchorage, other than closure plugs, and items that
not more than 25 seconds. are removable without the use of tools
b. clearance is provided to allow the installation of
The pedal effort as specified in ADR 31/00 must not child restraint anchor fitting and for the latching and
be exceeded. unlatching of the attaching clip to the child restraint
anchor fitting without the use of tools
Refer to DPTI fact sheet - Brake System Test c. it is within 40 mm of the centre line of the seating
Procedure (MR132).
position
Effectiveness Test d. it is rearward of the seat backrest
Immediately on completion of the Fade Tests, two e. information including either a photograph or a
Effectiveness Tests must be conducted in accordance diagram regarding the location of each ‘Child
with item 7 of ADR 31/00 (i.e. Third Effectiveness Restraint Anchorage’ shall be specified in the vehicle
Test). handbook or otherwise supplied with the vehicle.

If the instantaneous deceleration is measured instead


The information shall include:
of the average deceleration, the deceleration shall not
be less than 0.89g for any one of the two stops. WARNING: Child restraint anchorages are designed to
withstand only those loads imposed by correctly fitted
If the above test requirements are met with a pedal child restraints. Under no circumstances are they to be
effort of less that 150 Newtons the Minimum Pedal used for adult seatbelts or harnesses.
Effort Test in accordance with the ADR 31/00 must be
conducted. Details on the thickness (and number) of ‘spacers’
required at each ‘Child Restraint Anchorage’ location
Refer to DPTI fact sheet - Brake System Test and the correct method of installation of ‘Child
Procedure (MR132). Restraint Anchor Fitting(s)’. See Figure 11.

ADR 34/.. Child restraint anchorages and fittings

Intent
To specify requirements for child restraint anchorages
and child restraint anchor fittings to provide for the
connection of standard attaching clips so that child
restraints may be adequately secured to the vehicle.

Anchorages
Each rear seating position must have either a ‘Child
Restraint Anchor Fitting’ or a mounting point for one.

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Construction – Child Restraint Anchorages Alternative criterion
The engine fitted to the vehicle shall be designed to
All anchorages are to be tested simultaneously and
use unleaded petrol or Liquefied Petroleum Gas
each anchorage must be able to withstand a force of at
(LPG) as a fuel.
least 3.4 kN.

The direction of the test load shall be within 20 degrees The engine must remain standard as manufactured
of the “design line of action” of the child restraint and incorporate all design features and components
anchorage fitting and not more than 5 degrees to the originally fitted to that engine.
left or right of the longitudinal axis of the vehicle.
In addition, the vehicle is required to retain any other
Under test conditions, some deformation is permitted,
associated components of the system such as the
but the anchorage must not pull away from the
catalytic converter.
structure.

Overseas sourced engines will be accepted provided


Proof of the strength of anchorages shall be by
that the engine is manufactured to a standard
calculation, physical testing or where applicable in
equivalent to ADR 37/01.
accordance with the alternative criterion.

Alternative Criterion Every vehicle shall be so constructed that crankcase


Child Restraint Anchorages located through a sheet gases are not permitted to escape into the
metal section of the vehicle body such as the rear atmosphere.
parcel shelf can be constructed by using
50 x 50 x 3 mm steel backing plates, or plates of A label of durable material which includes the engine
equivalent size and stiffness with a nut permanently tune up specifications shall be permanently affixed in
attached to the underside of the plate. the engine compartment. The label may be a copy of
the original donor engine label.
The corners of backing plates shall have a minimum
radius of 5 mm and the edges adjacent to the sheet
In the case of vehicles operating on petrol, an
metal shall be chamfered.
Evaporative Emission Control System which will
prevent vaporised fuel from the fuel system being
ADR 37/01 Emission control for light vehicles emitted into the atmosphere, shall be fitted.
Intent
To limit fuel evaporative emissions and exhaust If the engine is modified away from its standard
emissions from motor vehicles in order to reduce air
specifications then the vehicle must be tested to ADR
pollution, and to require new vehicles to be
37/01 or by an IM240 emission testing facility or by an
manufactured to operate on unleaded petrol.
alternative test acceptable to DPTI.

Requirements
Vehicle to be tested in accordance with the
requirements of ADR 37/01 or evidence to be
submitted to show that the vehicle complies with the
alternative criterion.

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ADR 42/.. General safety requirements Electrical Wiring, Connections & Installations

The wiring of electrical equipment other than the high


Intent
tension ignition wiring shall:
To specify design and construction requirements to
• be supported at intervals of not more than 600 mm
ensure safe operation of vehicles.
• be insulated at joints
Requirements • be located in such a position that it cannot become
Bonnet Latching overheated, cannot contact moving parts nor constitute
a fire hazard owing to its proximity to the fuel system
Any movable body panel forward of the windscreen
• be protected from chafing. The edge of all holes in
that serves to cover an engine, luggage, storage or
metal through which the wiring passes shall be rolled
battery compartment must be provided with a latch
or bushed with a grommet of rubber or equivalent
system.
insulating material.
A panel opening from the front which in any open
Exhaust Outlets
position partially or completely obstructs a driver’s
The exhaust outlet shall extend at least 40 mm
forward view through the windscreen shall be provided
beyond the further most outboard or rearmost joint of
with a second latch position on the latch system or with
the floor pan which is not continuously welded or
a second latch system.
permanently sealed which could permit direct access
Diesel Engines of exhaust gases to the passenger compartment, but
A locking device shall be provided which prevents the not beyond the perimeter of the vehicle when viewed
engine from being started by any accidental or in plan.
inadvertent means. (The locking device must act on
the engine and prevent it from starting, should it be The exhaust outlet, if to the side of the vehicle, shall
cranked by accidental means). discharge downwards at an angle to the horizontal of
not less than 15 degrees and not more than 45 degrees.
Steering System
The centre line of the steering control must not be
located to the left of the centre line of the vehicle. The exhaust outlet, if to the rear of the vehicle shall
discharge at not more than 10 degrees above or 45
Any component of the steering system which is degrees below the horizontal.
essential to the steering operation shall be
External or Internal Protrusions
designed to transmit energy by mechanical means
No vehicle shall be equipped with:
only.
• any object or fitting, not technically essential to such
vehicle which protrudes from any part of the vehicle
Failure of any non-mechanical component of the
so that it is likely to increase the risk of bodily injury
steering system must not prevent effective steering
to any person
of the vehicle.
• any object or fitting technically essential to such
Standard Controls for Automatic Transmission vehicles unless its design, construction and
All motor vehicles equipped with an automatic conditions and the manner in which it is affixed to
transmission shall be fitted with a starter interlock the vehicle are such as to reduce to a minimum the
that renders the engine starter inoperative when risk of bodily injury to any person any object or
the transmission control lever is in any forward or fitting which, because it is pointed or has a sharp
reverse drive position. edge, is likely to increase the risk of bodily injury to
any person

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• any bumper bar the end of which is not turned • The contour and location of the wheel guards shall
towards the body of the vehicle to a sufficient be such that they are as close to the tyre as possible
extent to avoid any risk of hooking or grazing. and they shall satisfy the following requirements:
• The lower lip of the outer edge of the guard shall be
)LHOGRI9LHZ at least 30 mm deep directly above the centre of the
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The wheel guards may consist of several components,
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provided that no gaps exist between or within the
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The front wheel guard itself or in conjunction with other
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• In the part formed by radial planes at an angle of


30 degrees to the front and 50 degrees to the
rear of the centre of the wheel (i.e. the part of the
mudguard between D and E in Figure 12), the
overall width (q) of the wheel guards must be at
least sufficient to cover the tyre ‘Section
Width’ (b) of the tyres fitted to the vehicle, taking Brake Tubing & Brake Hose
into account the extremes of tyre/wheel Air or vacuum brake tubing and air and vacuum brake
combinations that may be fitted to the vehicle. hose, flexible and hydraulic power hose between the
• The rear of the wheel guards must not terminate brake power unit and the master cylinder or its
equivalent shall conform to SAE, or other approved
above a horizontal plane 150 mm above the
standards specified for air/vacuum or hydraulic tubing or
centre of the wheel and the intersection of the
hose. Brake tubing and hoses are to be fitted to the
edge of the wheel guards with this plane (point
vehicle to prevent chafing, kinking or other mechanical
A, Figure 12) shall lie outside the centreline of
damage under normal operating conditions.
the tyre.

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Reverse Gear A repeater horn is any device which emits an audible
An ICV shall be capable of being operated by the sound alternating between different tones or
driver from the normal seating position in both frequencies on a regular time cycle.
forward and reverse directions.
Every motor vehicle shall be fitted with at least one
Television & Visual Display Units warning device capable of giving sufficient audible
All television receivers or visual display units shall warning of the presence of the vehicle. It shall give an
be installed so that no part of the image on the audible signal having constant amplitude and
screen is visible to the driver from the normal frequency characteristics. It may be powered by any
driving position unless: energy source including compressed air.
a. the television receiver or visual display unit
cannot be operated while the vehicle is moving, or A further device may be fitted which emits an
b. the television receiver or visual display unit is a intermittent audible signal only when reverse gear is
driver’s aid. selected. The audible signal is to warn persons of the
proximity of the reversing vehicle and should not be
Examples of driver’s aid include, closed-circuit louder than is necessary for this purpose.
security cameras, navigational or intelligent
highway and vehicle systems (GPS), rear view Demisting of Windscreens
screens and vehicle monitoring devices. Every motor vehicle having a windscreen must be
fitted with a device capable of removing condensed
All television receivers or visual display units and moisture from the inside of the windscreen.
their associated equipment shall be mounted in a
position which: Windscreen Wipers & Washers
• does not obscure the driver’s vision Every motor vehicle having a windscreen must be
• does not impede driver or passenger movement fitted with a power-driven windscreen wiping system.
in the vehicle
• is unlikely to increase the risk of occupant injury. Every motor vehicle having a windscreen wiping
system must have a windscreen washing system that
can direct water on to the windscreen within the area
Windows & Ventilation swept by the windscreen wipers.
At least half the number of windows shall be
capable of being opened or the vehicle shall be The device or devices for operating the wipers and
provided with an alternative method of ventilation. washer must be able to be controlled by the driver in
the normal driving position.
Power Operated Window Systems
Power operated windows, if fitted shall comply with ADR 43/.. Vehicle configurations and marking
the requirements of ADR 42/.. Clause 19.3 Power
Operated Window Systems. Power operated Intent
windows should not be operational 45 seconds To specify requirements for vehicle configuration and
after the ignition is turned off. dimensions.

Requirements
Warning Devices – Audible
No device capable of producing a sound Turning Circle
Every motor vehicle shall have a turning circle in either
resembling that produced by any siren, repeater
direction (as determined by reference to the extreme
horn, bell or whistle shall be attached to an ICV. outer edge of the tyre track at ground level) not
exceeding 25 metres in diameter.

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Ground Clearance ADR 13/.. specifies that the vehicle shall have:
The ground clearance of a vehicle measured from a • two or four main-beam headlamps positioned at the
horizontal road surface to any point of the underside front of the vehicle and fitted in such a way that the
of the vehicle except the tyres, wheels and wheel light emitted does not cause discomfort to the driver
hubs shall, with the vehicle in its maximum laden either directly or indirectly through the rear view
condition be not less than 100 mm. mirrors or other reflecting surfaces of the vehicle
• the outer edges of the illuminating surfaces of the
Note: For vehicles with a wheelbase dimension main-beam headlamps must not be closer to the outer
exceeding 3 m or with rear overhang exceeding edge of the vehicle than the outer edges of the
1.5m refer to ADR 43/.. illuminating surface of the dipped-beam headlamps
• the main-beam headlamps may be switched on either
Overall Width simultaneously or in pairs. For changing over from
The overall width of a vehicle must not exceed the main-beam to the dipped-beam all main-beam
2,500 mm. headlamps shall be switched off simultaneously
• a circuit-closed main-beam headlamp tell-tale the
colour of which shall be blue
ADR 46/.. – Headlamps
• two dipped-beam headlamps positioned at the front
Intent of the vehicle with the outer edges of the illuminating
To specify the photometric requirements for surfaces being not more than 400 mm from the
headlamps which will provide adequate illumination extreme outer edges of the vehicle and with the inner
for the driver of the vehicle without producing undue edges of the illuminating surfaces being not less than
glare for other road users. 600 mm apart
• the lower edge of the illuminating surfaces shall be
Requirements not less than 500 mm above the ground and the higher
Only lamps complying with ADR 46/.. are edges not more than 1200 mm above the ground
acceptable. The headlamps shall be suitably • the dipped-beam may remain switched on at the
handed for right-hand drive and the colour of light same time as the main-beams
emitted shall be white. • the control for changing over to the dipped-beam
shall be a hand or foot operated switch within reach of
Headlamps shall be so designed and made, that in the driver in the normal driving position. The dipped
normal use despite the vibration to which they may beam and main-beam headlamps may be grouped
then be subjected, their satisfactory operation together or with other front lamps.
continues to be ensured.
ADR 47/.. Retro-reflectors
The components by which the filament globe is fixed
to the reflector shall be so made that, even in Intent
darkness, the globe can be fixed in no position but To specify the dimensional, photometric and stability
the correct one. requirements for retro-reflectors which will ensure that
they effectively warn of the presence of the vehicle
The headlamps shall be so made that they give and continue to do so in normal use.
adequate illumination without dazzle on the passing
Requirements
beam, and good illumination on the driving beam.
Retro-reflecting devices must be so constructed that
they function satisfactorily and will continue to do so in
normal use.

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The components of retro-reflecting devices must not be ADR 13/.. specifies that:
capable of being easily dismantled and the retro- • the vehicle shall have a rear registration plate
reflecting optical units must not be replaceable. lamp so positioned that it will illuminate the site of
the registration plate
The outer surface of retro-reflecting devices must be
• the field of visibility of the illuminated surface shall
easy to clean and so it must not be a rough surface.
be 5 degrees above and below the horizontal and
Only complying reflectors will be accepted.
30 degrees to either side.

The shape of illuminating surfaces of retro-reflecting


The South Australian Road Traffic (Light Vehicle
devices must fit within a 200 mm diameter circle. The
Standards) Rules 2013 require that the number
shape of the illuminating surfaces must be simple and
plate can be read at night at a distance of 20m from
not easily confused at normal observation distances
the rear of the vehicle.
with a letter, number or a triangle. The colouring of
retro-reflecting optical units by means of paint and
ADR 49/.. Front and rear position (side) lamps,
varnish is not permitted.
stop lamps and end-outline marker lamps
ADR 13/.. specifies that:
Intent
• a vehicle shall have two or more rear retro-reflectors
To specify the photometric requirements for vehicle
(non-triangular) affixed at the rear of the vehicle
light-signalling devices which will signal to other
with the outer edge of the illuminating surface being
road users the position, orientation and movement
not more that 400 mm from the extreme outer edge
of the vehicle without producing undue glare for
of the vehicle
other road users.
• the retro-refl ectors shall not be less than 250 mm
nor more than 900 mm above the ground Requirements
• they shall be visible in the horizontal plain up to 30 Front Position Lamps
degrees either side of centre and up to 15 degrees ADR 13/.. specifies that:
above and below the horizontal • the vehicle shall have two front position (side)
• the illuminating surface of the retro-reflectors may lamps which shall emit a white light
have parts in common with any other red lamp • they shall be so positioned at the front of the
situated at the rear vehicle that the outer edges of the illuminating
• the rear retro-reflectors shall be red. surfaces are not more than 400 mm from the
extreme outer edges of the vehicle
ADR 48/.. Rear registration plate illuminating • they shall be not less than 350 mm nor more than
devices 1500 mm above the ground
Intent • they shall be visible at all horizontal angles
To specify the lighting requirements for rear between 45 degrees inboard and 80 degrees
registration plate illuminating devices which will outboard and at all vertical angles between 15
ensure that the rear registration plate is adequately degrees above and below the horizontal.
illuminated.

Requirements
The light of the lamp used in the illuminating device
must be suffi ciently colour-less not to cause any
appreciable change in the colour of the registration
plate.

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Email dpti.vehiclestandards@sa.gov.au
Rear Position Lamps (Most commercially available automotive light globes
will comply with ADR 51/..)
ADR 13/.. specifies that:
• the vehicle shall have two rear position (side) lamps ADR 60/.. - Centre high-mounted stop lamp
which emit a red light
Intent
• they shall be so positioned at the rear of the vehicle
that the outer edges of the illuminating surfaces are To specify requirements for supplementary ‘Centre
not more than 400 mm from the extreme outer High-Mounted Stop Lamp’ on the rear of the vehicle
edges of the vehicle to provide an additional indication to other road users,
• they shall be not less than 350 mm nor more than that the driver of the vehicle is applying the service
1500 mm above the ground brakes.
• they shall be visible at all horizontal angles between
The colour of the light emitted shall be red.
45 degrees inboard and 80 degrees outboard and at
all vertical angles between 15 degrees above and
The lamp shall:
below the horizontal.
• have an effective projected luminous area of not
less than 30 square centimetres
Stop Lamps
• not contain symbols, letters or characters other than
those necessary for part number, manufacturer’s
ADR 13/.. specifies that:
identification and/or approval number identification
• the vehicle shall have two stop lamps which emit a
• provide access for convenient replacement of the
red light
globe without the use of special tools
• they shall be so positioned at the rear of the vehicle
• provide a steady warning light
that the outer edges of the illuminating surfaces are
• not be ‘grouped’ with any other lamp
not more than 400 mm from the extreme outer
• not be combined with any other lamp or reflective
edges of the vehicle
• they shall be not less than 350 mm nor more than device
• not be reciprocally incorporated with any other lamp
1500 mm above the ground
• be illuminated when the service brakes of the
• they shall be visible at all horizontal angles between
vehicle are applied.
45 degrees inboard and outboard and at all vertical
angles between 15 degrees above and below the
The lamp is to be mounted such that it is:
horizontal
• in width - on the vehicle’s median longitudinal plane
• the lamps must light up when the service brake is
• in height – either not more than 150 mm above the
applied. They need not function if the engine control
bottom edge of the rear window or not less than
is in the ‘off’ position i.e. ‘ignition off’.
850 mm above the ground
ADR 51/.. Filament globes • facing rearward
• if the lamp is mounted inside the vehicle it shall be
Intent shrouded to the glass, or other means shall be
To specify the dimensional and photometric provided to minimise refl ections from the light of
requirements for filament globes which will ensure the lamp upon the rear window glazing that might
interchangeability and correct functioning when be visible to the driver when viewed directly, or
installed in a lamp. indirectly, in the rear vision mirror.

Requirements
• All filament globes installed in vehicle lamps must
comply with the requirements of ADR 51/.. Filament
Lamps.

Further information
Call 1300 882 248
Visit sa.gov.au
Email dpti.vehiclestandards@sa.gov.au
ADR 61/.. Vehicle marking Individually Constructed Vehicles are not required to
verify compliance with these ADRs due to the costly,
Intent
complex and destructive nature of the crash testing,
To specify requirements for vehicle marking.
however:
• Vehicle designers should consider crash survivability,
Requirements
and occupant protection as high priority and
Identification Number (VIN). Every vehicle shall have
incorporate features that are likely to minimise injury
a unique Vehicle Identification Number (VIN). The
to occupants in the event of an accident.
VIN for an ICV is issued by DPTI, Vehicle
Standards, and must be applied to the vehicle in • A metal placard must be fitted to the vehicle warning
accordance with the instructions contained in the occupants that the vehicle has not been tested in
‘Statement of Requirements’ for the vehicle. The accordance with Australian Design Rules 69, 72 and
‘Statement of Requirements’ is also issued by 73. See figure 13.
Vehicle Standards and must accompany the vehicle
when it is presented for its Roadworthy Inspection. • A permanent label must be sewn on to the seatbelt
webbing of the front outboard seating positions, just
Engine Number below the upper anchorage when the seatbelt is fully
An identification number shall be legible and retracted, so that it is easily visible to the occupant
permanently stamped on the main component of the before the seatbelt is secured. The label should
engine at the time of its manufacture and shall be contain the warning shown in figure 13 and should be
located where it can readily be seen when the at least 100 x 30 mm in size.
engine is installed in the vehicle.
• The warning displayed on the metal placard and the
Registration Plates seatbelts must also be contained in the vehicle
Provision shall be made for mounting a registration handbook or otherwise be supplied with the vehicle.
plate that is to be affixed to the front and rear of the
vehicle so that no part of the registration plate will Airbags
be more than 1300 mm from the ground. Due to the highly technical and complex nature of
airbag design and the associated calibration
No part of the vehicle, including any production necessary to ensure proper operation without false
options or equipment must be located to obscure deployment, it is not recommended to fit airbags to
any part of the registration plate(s). ICVs.

Gas discharge headlamps


Dynamic occupant protection
Gas discharge headlamps may be fitted to an ICV but
are inherently complex, expensive and are subject to
ADR 69/.. Full frontal impact impact occupant
additional requirements beyond that of regular
protection
headlamps. Refer to ADR 13/.. Installation of Lighting
and Light Signalling Devices on other than L-Group
ADR 72/.. Dynamic side impact occupant
Vehicles and ADR 77/.. Gas Discharge Headlamps.
protection

ADR 73/.. Offest frontal impact occupant


protection

These ADRs involve crash testing of vehicles


containing ‘wired’ anthropomorphic dummies to
verify compliance.

This publication represents the views of the authors and not necessarily those of the Minister for
Transport, Energy, Infrastructure, Administrative Services and Government Enterprises, and
Road Safety or the Department of Transport and Infrastructure. No responsibility is accepted by
the Minister for any errors or omissions contained within this publication. The information
contained within the publication is for general information only. Readers should always seek
independent, professional advice where appropriate, and no liability will be accepted for any loss
or damage arising from reliance upon any information in this publication.

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