SETUP & INSTALLATION MANUAL

FOR

CAT980G WHEEL LOADER

BY
 TABLE OF CONTENTS

Title: Page:

Ports/Bearings Fitting and Lubrication Charts

HDI System Installation Layout

List of Abbreviations

CAT980G Wheel Loader Layout

 Ports/Bearings Fitting and Lubrication
Charts

Primary Divider Valve Section:-

Output Port No. Feeds Valve No. SPL06K Primary Divider Valve

Port 1 3 To SPL06 Divider Valve

Port 2 1 To SPL12 Divider Valve
Port 3 2 To SPL12 Divider Valve

Bucket Section:-

Output Port No. Feeds Bearing No. SPL12 Secondary Valve (Valve 1)

Port 1 1 Bucket Pin R.H. Side

Port 2 2 Bucket Pin L.H. Side
Port 3 3 Bucket Linkage R.H. Side
Port 4 4 Bucket Linkage L.H. Side
Port 5 5 Bell Crack Pivot R.H. Side
Port 6 6 Bell Crack Pivot R.H. Side
Port 7 7 Push Ram R.H. Side
Port 8 8 Push Ram L.H. Side
Port 9 9 Bucket Pin R.H. Side
Port 10 10 Bucket Pin L.H. Side
Steering Section:-

Output Port No. Feeds Bearing No. SPL06 Secondary Valve (Valve 3)

Port 1 11 Front Axle Pivot

Port 2 12 Rear Axle Pivot
Port 3 13 Bottom Pivot
Port 4 14 Steering Ram R.H. Side
Port 6 15 Steering Ram L.H. Side

Lift Section:-

Output Port No. Feeds Bearing No. SPL12 Secondary Valve (Valve 2)

Port 1 16 Steering Ram R.H. Side

Port 2 17 Steering Ram L.H. Side
Port 3 18 Lift Ram R.H. Side
Port 4 19 Lift Ram L.H. Side
Port 5 20 Lift Arm Pivot Ram R.H. side
Port 6 21 Lift Arm Pivot Ram L.H. side
Port 7 22 Push Ram R.H. Side
Port 8 23 Push Ram L.H. Side
Port 9 24 Lift Ram R.H. Side
Port 10 25 Top Pivot
Port 11 26 Lift Ram L.H. Side
Note:

1. Caution:-
Switch off the vehicle engine and remove the ignition key before starting work
on the machine installation. This will prevent accidents occurring on site.

2. Before commencing installation of this lubrication system, it is important that

the owner/operator ensures that all the bearings are pre-filled with the correct
lubricant.

3. It is important to use recommended grease for the vehicle. DO NOT mix

different types of grease together in Pump System. Keep them separate.
(Acknowledge: Grade 2 grease is recommended for use in HDI Pump)
HDI System Installation Layout
List of Abbreviations
CAT 980G Wheel Loader