DOCUMENT No.

RELAY CO-ORDINATION &

RELAY SETTINGS REPORT A888-999-16-50-49410 Rev. 0
Page 1 of 4

RELAY CO-ORDINATION
AND
RELAY SETTING REPORT

PROJECT : BSVI

CLIENT : IOCL.

LOCATION : BONGAIGAON

CONSULTANT : ENGINEERS INDIA LIMITED

JOB NO. : A888

HOLD:
1. HV, MV MOTOR, VFD.

A 03.06.2019 ISSUED FOR CONSTRUCTION DC SV SV

Rev. Prepared Checked Approved
Date Purpose
No by by by

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
 DOCUMENT No.
RELAY CO-ORDINATION & RELAY
SETTING REPORT A888-999-16-50-49410 Rev. 0
Page 2 of 4

INDEX

S. NO. DESCRIPTION

1.0 GENERAL

2.0 BRIEF DESCRIPTION OF ELECTRICAL SYSTEM

3.0 RELAY CO-ORDINATION STUDY REPORT

4.0 RELAY CO-ORDINATION CURVES

5.0 RELAY SETTING TABLES

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
 DOCUMENT No.
RELAY CO-ORDINATION & RELAY
SETTING REPORT A888-999-16-50-49410 Rev. 0
Page 3 of 4

1.0 GENERAL
1.1 Introduction
The intent of this document is to cover the relay co-ordination aspect for various
switchboards in the refinery complex and provide relay settings for all relays being
used in the switchboards across the BSVI Project located at Bongaigaon.
2.0 Brief Description of the Electrical System
The BSVI Project includes, but is not limited to, the following:
Process Units
These units form part of overall BSVI Project, which includes Process units such as
NHT, SRU/SWS/SRU, and revamp of existing DHDT and HGU units and offsites
facilities.
Power Supply/ Distribution System
Power for BSVI facilities shall be made available from S/S-31 at 6.6kV level. It shall be
further stepped down to 415V using 6.6/0.433kV distribution transformers.
Power for revamp loads shall be obtained from the existing switchboards in existing
substations by addition of extension panels/ addition of feeders in vacant modules.
All HV motors above 110 KW shall be fed from 6.6kV switchboards. 6.6kV power shall be
stepped down to 415V using 6.6kV/0.433kV distribution transformers for feeding 415V loads
through power control centres (PCC), motor control centres (MCC), auxiliary service board
(ASB) and lighting distribution boards (LDB) in Substations.
MV motors up to 55 kW shall be fed through PMCCs/MCCs, whereas motors rated from 55
kW to 110 kW should be fed from PMCCs/PCCs. A separate auxiliary service board shall be
provided in each substation to feed miscellaneous loads like Power Panels, welding
receptacles etc.
Lighting system shall consist of Normal/Emergency lighting distribution boards (LDB/ELDB),
energy saving lighting system panels complete with transformer, Lighting and power panels
etc. Substations shall have adequately rated 415V/415V lighting transformer(s). Separate
lighting transformers shall be provided for ‘normal’ and ‘emergency’ lighting. Critical lighting
at 220V DC shall be catered by DCDB.
220V DC system located at substation shall cater to control supply for switchgear control &
critical lighting. 110V AC UPS system provided in SRR shall be used for all the Un-
interrupted power supply requirements of DCS, Instrumentation/Electrical loads .

3.0 RELAY CO-ORDINATION STUDY REPORT

The relay co-ordination study for the complex has been carried out with the following
considerations:
3.1 The time gradient between various relays has been considered as 0.25 sec or 20%
whichever is higher. This is primarily done such that the relay closest to the fault is
able to trip fastest and mal-operation of trippings of other relays is avoided.
3.2 No time gradient has been considered between incomers and bus couplers, outgoing
plant feeder.
3.2 The plug multiplier settings for the relays are so selected that the over-current relay
does not trip for continuous maximum demand current and short time normal over
current that might arise due to normal system operating events such as motor
starting, in-rush current of transformer etc.
3.3 Time gradient of 0.5 sec is considered between switchboards for under-voltage
settings so that auto-changeover does not take place in the downstream
switchboards for under-voltage in the upstream side.

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
 DOCUMENT No.
RELAY CO-ORDINATION & RELAY
SETTING REPORT A888-999-16-50-49410 Rev. 0
Page 4 of 4

3.4 The through fault current for various distribution transformers are as tabulated below:

S.No. Transformer % Impedance Tolerance Maximum Fault

Rating over Level on 415V side
impedance
2. 2500kVA, 8% (0% to 31.25MVA
6.6/0.433kV +10%)

3.5 3.7 The earth fault current shall be as given below:

For 6.6kV resistance earthed system: 600 A

For 415V solidly earthed system: 65 kA
For 33kV solidly earthed system : 40 kA

4.0 RELAY CO-ORDINATION CURVES

The relay co-ordination curves for various substations are as listed below:

S.No. Document Description Document No. Rev.

1. Relay Co-ordination curves for A888-999-16-50-1740 0
SS-35

5.0 RELAY SETTING TABLES

The relay setting tables enclosed with this document are as listed below:

S.No. Document Description Document No. Rev.

1. Relay Setting Table for 415V A885-999-16-50-4741 0
MV Switchboards
2. Relay Settings Table for 6.6kV A885-999-16-50-4743 0
HV Switchboards
3. Relay Setting table for A885-999-16-50-4742 0
Revamp, units & Offsite HV
motor feeders
Note: Relay setting tables for 6.6kV HV motor and 415V motor feeder fed from
S/S-35 shall be taken from M/s ABB submitted Doc No. YN1V400204-RELAY
(6.6kV motors) and EPDS-PE-180MR-018 (for 415V motors).

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
 Document no.: A888-999-16-50-1740

Amps X 100 BUS MCC-35311-A (Nom. kV=0.433, Plot Ref. kV=0.433)

.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

500 500

300 300
R-I/C-1 HV 35211 - N
OC1
R-B/C HV 35211 - N
100 OC1 100

R-PANEL NO. 12 (HV-35211) - N

50 OC1 50

30
R-B/C PCC-35301 - N 30
OC1
R-I/C-2 PCC-35031 - G - 51
OC1
10 10
R-O/G PCC-35031 - N
OC1
5 R-B/C MCC-35311 - N 5
Seconds

Seconds
OC1
3 3
R-I/C-2 PCC-35031 - N - 51
OC1

1 R-I/C MCC-35311 - N 1
OC1

.5 .5

.3 .3

.1 .1

.05 .05

.03 .03

R-B/C HV
R-I/C-1 H

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 100 BUS MCC-35311-A (Nom. kV=0.433, Plot Ref. kV=0.433)

ETAP Star 14.0.0C

Star5

Project: Date: 23-05-2019

Location: SN: ENGIR-IND2
Contract: Rev: Base
Engineer: Fault: Ground
Filename: D:\BS-VI\A888 (BGR)\Relay settings BGR\BGR\BGR.OTI
 Document no.: A888-999-16-50-1740

Amps X 100 BUS MCC-35311-A (Nom. kV=0.433, Plot Ref. kV=0.433)

.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

500 500
CB1 R-PANEL NO. 5(31-HV-214) - P
300 OC1 300

R-B/C HV 35211 - P
R-B/C MCC-35311
OC1- P
100 100
OC1 R-I/C-1 HV 35211 - P
OC1
50 50

30 30

10 10

R-PANEL NO. 12 (HV-35211) - P

5 5
Seconds

Seconds
OC1
3 3

R-I/C-2 PCC-35031 - P - 51
OC1
1 1
R-B/C PCC-35301 - P
OC1
.5 .5
R-O/G PCC-35031 - P
.3 OC1 .3

.1 .1

R-I/C MCC-35311 - P
.05 OC1 .05

.03 .03

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 100 BUS MCC-35311-A (Nom. kV=0.433, Plot Ref. kV=0.433)

ETAP Star 14.0.0C

Star5

Project: Date: 23-05-2019

Location: SN: ENGIR-IND2
Contract: Rev: Base
Engineer: Fault: Phase
Filename: D:\BS-VI\A888 (BGR)\Relay settings BGR\BGR\BGR.OTI
JOB NO. :A888 RELAY SETTINGS PROJECT : BSVI
FOR CLIENT : M/s IOCL
415V PCCs, EPCCs MCCS

NEMA NO. Relay Elements 4000 A Incomers

Switchboard Nos. (Substation No.) PCC INCOMER PCC BUS COUPLER

Relay Type/ Make REF-615H REF-620

CT Primary 4000 A 4000 A
E/ F1 CT Primary 4000 A 4000 A
SEF CT Ratio 2000 A 2000 A
U / V Settings 0.900 0.600
27
U / V Delay 1.000 1.5 Sec.
E/ F1 Characteristics IEC - NI IEC - NI
51 N E/ F1 Trip Level 0.200 0.200
E/ F1 Time Multiplier 0.220 0.220
E/ F2 Characteristics IEC - NI
51 G E/ F2 Trip Level 0.400
E/ F2 Time Multiplier 0.330
Varistor Required NA
I> 1 Current Set
64 R NA
Stabilising Resistance (Rs) ohms
O/ C 1 Characteristics IEC - NI IEC - NI
O/ C 1 Setting 0.950 0.950
O/ C 1 Delay NA NA
51 O/ C 1 Multiplier 0.160 0.160
O/C 2
Low Set O/C
Short Circuit
Disable Disable
Synch. Max. angle
25 Synch. Delay
Synch. Voltage Difference

Notes:
1) All relays are to be set as nondirectional.
2) t Reset for IDMT all relays shall be set as 0 sec.
3) NA : Not applicable
4) 27 U setting is indicative and same shall not be connected to 86

DOCUMENT NO. A888-999-16-50-4741 REV 0

ENGINEERS INDIA LIMITED BY : DC
NEWDELHI CHKD./ APPRD. : SV
JOB NO. :A888 RELAY SETTINGS PROJECT : BSVI
FOR CLIENT : M/s IOCL
415V PCCs, EPCCs MCCS

(OUTGOING FEEDERS)
NEMA NO. Relay Elements 1000A ACB 800A ACB

Switchboard Nos. (Substation

MCC ASB
No.)

Relay Type REF-615H REF-615H

CT Primary 1000 A 800 A
E/ F1 CT Primary 1000 A 800 A
E/ F2 CT Primary NA NA
E/ F2 Characteristics IEC - NI IEC - NI
51 N E/ F2 Trip Level 0.30 0.30
E/ F2 Time Multiplier 0.150 0.150
O/ C 1 Characteristics IEC - EI IEC - EI
O/ C 1 Setting 1.00 1.00
O/ C 1 Delay NA NA
51 O/ C 1 Multiplier 0.70 0.70
O/C 2
Low Set O/C Disable Disable
Short Circuit

Notes:

1) All CTUM 15 Relays in MCCB and MCCB+CONTCATOR feeders shall be set at 10% & 1Sec.

DOCUMENT NO. A888-999-16-50-4741 REV 0

ENGINEERS INDIA LIMITED BY : DC
NEWDELHI CHKD./ APPRD. : SV
JOB NO. :A888 RELAY SETTINGS PROJECT : BSVI
FOR CLIENT : M/s IOCL
415V PCCs, EPCCs MCCS

(INCOMERS & BUS TIE FEEDERS)

NEMA NO. Relay Elements 1000 A Incomers Bus Tie

Switchboard Nos. (Substation No.) MCC MCC

Relay Type/ Make REF-615H REF-615H

CT Primary 1000 A 1000 A
E/ F1 CT Primary 1000 A 1000 A
U / V Settings 0.60
27 NA
U / V Delay 1 Sec.
E/ F1 Characteristics IEC - NI IEC - NI
51 N E/ F1 Trip Level 0.30 0.30
E/ F1 Time Multiplier 0.05 0.05
O/ C 1 Characteristics IEC - NI IEC - NI
O/ C 1 Setting 1.00 1.00
O/ C 1 Delay NA NA
51 O/ C 1 Multiplier 0.10 0.10
O/C 2
Low Set O/C Disable
Short Circuit
Synch. Max. angle Disable 5 Deg.
Synch. Delay 1 sec.
25
Synch. Voltage
5%
Difference

DOCUMENT NO. A888-999-16-50-4741 REV 0

ENGINEERS INDIA LIMITED BY : DC
NEWDELHI CHKD./ APPRD. : SV
JOB NO. :A888 RELAY SETTINGS PROJECT : BSVI
FOR CLIENT : M/s IOCL
415V PCCs, EPCCs MCCS

(BUS PT FEEDERS)
NEMA NO. Feeder Type Bus PT Bus PT
Switchboard no. (Substation No.)
PCC MCC
Panel nos.
Relay Model/ Make REF-615H
Main VT Ratio 415 / 110 V
27 VT Connection 3 Vpn
Function OR
Voltage Setting 40%
27 R
Delay Type DMT
Time Setting 0 Sec.

Function OR
Voltage Setting 80%
27C27 H
Delay Type DMT

Time Setting 3 Sec.

Function OR
Voltage Setting 70%
27M
Delay Type DMT
Time Setting 0.5 Sec.
Voltage Setting 10%
59N Delay Type IDMT
TMS 0.1

DOCUMENT NO. A888-999-16-50-4741 REV 0

ENGINEERS INDIA LIMITED BY : DC
NEWDELHI CHKD./ APPRD. : SV
JOB NO. A888 RELAY SETTINGS PROJECT : BSVI
FOR CLIENT : M/s IOCL
HV SWICTHBOARDS
Plant feeder
NEMA NO. Feeder Type PLANT FEEDER
HV 35211 I/C HV 35211 B/C
Panel Nos. 5 17
Upstream feeder no. (Substation 5 (SS-31) 42 (SS-31)
Relay Model/ Make REF620
Main CT Ratio 800/1A 800/1A

I> Function IEC NI IEC NI

51 I> Current Set 0.375 0.375

I> TMS 0.200 0.200

Ie> Function DMT

51 N Ie> Current Set 0.200

Ie> Time Delay 0.250

Ie> Function DT DT

87 Ie> Current Set 0.120 0.120

Ie> Time Delay 0.050 0.050

Note:
1) t Reset for all IDMT relays shall be set as 0 sec.
2) NA : Not applicable

DOCUMENT NO. A888-999--16-50-4743 REV 0

ENGINEERS INDIA LIMITED BY : DC
NEWDELHI CHKD./ APPRD. : SV
JOB NO. A888 RELAY SETTINGS PROJECT : BSVI
FOR CLIENT : M/s IOCL
HV SWICTHBOARDS
(BUS PT FEEDERS)
NEMA NO. Feeder Type Bus PT

Switchboard no. (Substation No.) HV-35211

Panel nos.
Relay Model/ Make REU615
Main VT Ratio 6600 / 110 V
27 VT Connection 3 Vpn
Function OR
Voltage Setting 0.40
27 R
Delay Type DMT
Time Setting 0 Sec.
Function OR
Voltage Setting 0.80
27C
Delay Type DMT
Time Setting 3 Sec.

DOCUMENT NO.A888-999-16-50-4743 REV 0

ENGINEERS INDIA LIMITED BY : DC
NEWDELHI CHKD./ APPRD. : SV
JOB NO. A888 RELAY SETTINGS PROJECT : BSVI
FOR CLIENT : M/s IOCL
HV SWICTHBOARDS

(TRANSFORMER FEEDERS)
NEMA NO. Feeder Type 2500 KVA Trafo. Feeders
Switchboard No. (Substation No.) HV-61211 HV-61212
Panel Nos.
Receiving end Trafo. No. TR-35031, TR-35033 TR-35032, TR-35034
Rating 2500 KVA
Relay Model/ Make REF620
Main CT Ratio 250/1A 250/1A

I> Function IEC NI IEC NI

51 I> Current Set 0.960 0.960

I> TMS 0.230 0.230

I>> Function

50 I>> Current Set 12.000 12.000

I>> Time Delay Instantenious

Ie> Function

51 N Ie> Current Set

Ie> Time Delay

Ie> Function

87 Ie> Current Set NA NA

Ie> Time Delay

Note:
1) t Reset for all IDMT relays shall be set as 0 sec.
2) NA : Not applicable

DOCUMENT NO. A888-999--16-50-4743 REV 0

ENGINEERS INDIA LIMITED BY : DC
NEWDELHI CHKD./ APPRD. : SV
EIL MOTOR SETTINGS TABLE A888-999-16-50-4742

MOTOR RELAY SETTINGS TABLE

Motor Tag 081-PM-001C 081-P-002A/B 081-P-024A/B 047-PM-1001 A B C 086-KM-001 A/B 104-KM-001 A/B 093-P-0001E

1. Motor Input Data

Rated Power (Kw) 1280 250 180 250 130 200 500
Rated Voltage (kV) 6.6 6.6 6.6 6.6 6.6 6.6 6.6
Start up current (Multiples of FLC) 6 6 6 5 6 5 6
Start up time (100% voltage) in Sec 2 2.4 1.9 1.9 9.5 4 3
No. of Hot & cold starts per hour 02/03 02/03 02/03 02/03 02/03 02/03 02/03
Withstand time for locked rotor at 100% V @ hot in Sec 12 8.5 12.1 15 20 50 15

2. Relay settings

Parameter Description Settings Settings Settings Settings Settings Settings Settings

CT ratio 150/1 40/1 40/1 40/1 40/1 40/1 75/1

2.1 Thermal overload protection (49)

Thermal overload Enabled Enabled Enabled Enabled Enabled Enabled Enabled
Ith (x In) Thermal current (A) 0.93 0.69 0.5 0.71 0.37 0.93 0.87
K Coefficient 4.78 4.78 4.8 4.79 5.68 4.78 5.72
T1 (in Min) 2 2 2 2 11 2 4
T2 (in Min) 2 2 2 2 11 2 4
Tr (in Min) 10 10 10 10 55 10 20
Thermal trip Enabled Enabled Enabled Enabled Enabled Enabled Enabled
Thermal alarm Enabled Enabled Enabled Enabled Enabled Enabled Enabled
Thermal alarm threshold (%) 90 90 90 90 90 90 70
Thermal lockout Enabled Enabled Enabled Enabled Enabled Enabled Enabled
Thermal lockout threshold (%) 90 100 100 80 90 90 70
Inhibition trip during startup Disabled Disabled Disabled Disabled Disabled Disabled Disabled
Thermal overlaod Thermal model Thermal model Thermal model Thermal model Thermal model Thermal model Thermal model

2.2) Short circuit protection (50)

Short Circuit Enabled Enabled Enabled Enabled Enabled Enabled Enabled
I>1 Function DT DT DT DT DT DT DT
I>1 Current set (x In) 7.1 5.3 3.8 5.4 2.8 7.1 6.6
I>1 Time delay (sec) 0.1 0.1 0.1 0.1 0.1 0.1 0.1
2.3) Earth fault protection (50N)
Derived Earth fault Enabled Enabled Enabled Enabled Enabled Enabled Enabled
IN>1 function DT DT DT DT DT DT DT
IN>1 Direction Non-Directional Non-Directional Non-Directional Non-Directional Non-Directional Non-Directional Non-Directional
IN>1 Current (x In) 0.1 0.1 0.1 0.1 0.1 0.1 0.2
IN>1 T Delay (Sec) 0.1 0.1 0.1 0.1 0.1 0.1 0.1
IN>2 Function enabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled
2.4) Nagative Sequence O/C (46)
Neg Seq O/C Enabled Enabled Enabled Enabled Enabled Enabled Enabled
I2>1 Status DT DT DT DT DT DT DT
I2>1 Current (x In) 0.27 0.2 0.14 0.2 0.11 0.27 0.25
I2>1 T Delay (Sec) 5.6 6.2 6 5 18.3 5.8 5.8
I2>2 Function enabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled
2.5) Three phase voltage check (47) Disabled Disabled Disabled Disabled Disabled Disabled Disabled
2.6) Derived E/F (50N/ 51N) Disabled Disabled Disabled Disabled Disabled Disabled Disabled
2.7) Stall Detection (48/50S)
Excess Long start (48)
Prolonged start Function enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled
Start Criteria 52a + I 52a + I 52a + I 52a + I 52a + I 52a + I 52a + I
EIL MOTOR SETTINGS TABLE A888-999-16-50-4742

MOTOR RELAY SETTINGS TABLE

Motor Tag 081-PM-001C 081-P-002A/B 081-P-024A/B 047-PM-1001 A B C 086-KM-001 A/B 104-KM-001 A/B 093-P-0001E
Threshold start , starting current (x Ith) 2 2 2 2 2 2 2
Prolonged start time, tstart (in sec) 5.6 6.2 6 5 18.3 5.8 5.8
Stall rotor start Disabled Disabled Disabled Disabled Disabled Disabled Disabled
Stall detection Enabled Enabled Enabled Enabled Enabled Enabled Enabled
Istall, Stall stting (x Ith) 2 2 2 2 2 2 2
Stall time delay, tlstall (sec) 3 3 4 4 7 17 5
Reacceleration Disabled Disabled Disabled Disabled Disabled Disabled Disabled
2.8) Residual O/V NVD (59N) Disabled Disabled Disabled Disabled Disabled Disabled Disabled
2.9) Start Number
Hot start status Enabled Enabled Enabled Enabled Enabled Enabled Enabled
Hot start No.s 2 2 2 2 2 2 2
Cold start status Enabled Enabled Enabled Enabled Enabled Enabled Enabled
Cold start No.s 3 3 3 3 3 3 3
Supervising time , T ref (min) 60 60 60 60 60 60 60
Time between starts status (min) 30 30 30 30 30 30 30
Inhibition start time (min) 30 30 30 30 30 30 30
2.10) Loss of load (37) Disabled Disabled Disabled Disabled Disabled Disabled Disabled
2.11) Out of step (55) Disabled Disabled Disabled Disabled Disabled Disabled Disabled
2.12) Reverse power (32R) Disabled Disabled Disabled Disabled Disabled Disabled Disabled
2.13) Anti backspin (27) Disabled Disabled Disabled Disabled Disabled Disabled Disabled
2.14) Field failure Disabled Disabled Disabled Disabled Disabled Disabled Disabled
2.15) Voltage protection (27/59) Disabled Disabled Disabled Disabled Disabled Disabled Disabled
2.16) Under frequency (81U) Disabled Disabled Disabled Disabled Disabled Disabled Disabled
HOLD