ELECTRICAL MAJOR MODIFICATIONS & ACHIVEMENTS DURING SHUT DOWN

PERIOD Date – 28/07/2019

 Zeroing problem solved after changing the logic in steckel mill area.
Previously zeroing started with position mode. Force mode enables
after certain gap, which causes uneven tilt. Now it is operating position
mode till the both roll touches each other with slow speed. Then it is
automatically transfer to force mode. In this process zeroing is
completing without any disturbance. Also we have fine-tuned both
servos in force mode.

 Very good performance in AGC of plate mill after changing the signal
converters of all four servos. Now demand of servo is maintaining with
5-6%. Also additional interlock introduced in over stroke circuit. All
over stroke proxy made operational & set properly.

 9th pass schedule made in HMI of plate mill for edger.

 12th pass schedule made in HMI of plate mill for SKI. After giving
separate SKI for each pass, turn up problem in 4th pass solved. Now 4th
pass is running in AUTO mode. Previously 4th pass always runs in
Manual mode.

 START/STOP of both edger hyd. motors, recirculation motor & both

lubrication motors are done from HMI with display of all interlocks.

 Display of edger current, individual reading of all four position

transducer shown in HMI page.

 Plate mill Top motor Bridge#1 Reverse thyristors changed. One /two of
them were misbehaving during last rolling.

 Plate mill pass change problem not coming after modification in

program.
ELECTRICAL MAJOR MODIFICATIONS & ACHIVEMENTS DURING SHUT DOWN
PERIOD Date – 11/08/2019

 START/STOP of Edger ventilation Blower is done from HMI with display

of all interlocks.

 Edger Piston pressure & Rod pressure displayed in HMI page, it will
better for operator to analyze during problem. Total force calculation of
edger introduced in Level # 1 & displayed in the main page of HMI.

 Air pressure healthy, IC water pressure healthy & DC water pressure

healthy signals introduced in Level # 1 & displayed in the main page of
HMI.

 Both side media converter, FO cable, Patch cord, Ethernet cable

changed in Plate mill Top motor drive panel.

 One of old PIBE board tested & replaced in place of PIBE # 3 of plate
mill top motor drive panel. After continuous monitor during shutdown,
found its performance far better than old one.

 70Ton crane operation system changed. Previously it was operated by

Joystick control, now it is operating with master control. Due to both
CT & LT are operated in one joystick, every time there was a chance of
accident. Therefore skilled operator requires operating in 70Ton crane.
Now it is very user friendly like other crane. Anyone can operate 70Ton
crane.