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Adaptable power control

EPack-2PH compact SCR power controllers


Three phase 2 leg control
Designed for fast integration and optimum efficiency

Product at a glance Key features:


OEMs and system integrators need to be able to react quickly to • Nominal load current from 1 amp to 125 amps
customer needs while maximizing resources. Whether replacing
• Voltage up to 500V
an existing product or designing a new process, the design of
the EPack™ power controller has been carefully considered for • Compact DIN Rail and bulkhead mounting
fast and easy panel installation, commissioning and integration • Configurable via front panel or Eurotherm
into wider systems, lowering equipment costs, and manufacturing
software (iTools)
times for you and your customers.
• Plug and play Ethernet communications with Zero
End Users continually need to improve operational efficiency and
productivity. EPack power controllers can deliver real savings, configuration networking (zeroconf)
significantly reducing your energy costs. Get the best from your • V2, I2 or True power control
operations; quick and easy to install, integrate and commission. A
• Controls comprehensive range of loads: resistive,
compact size doesn’t compromise powerful and versatile features
that minimize costs and improve productivity and quality. infrared, transformer, silicon carbide, ...
• Energy usage measurement
> See EPack™ compact SCR power controllers brochure
• Advanced load diagnostics
HA031554 to discover how EPack can add value to your business
• Integrated dual port Ethernet switch for “daisy
EPack 2-PH is the latest generation of power controllers chained” communications
designed to be a cost effective solution for the control of 3 phase
• Modbus® TCP, Ethernet/IP or Profinet
loads. The 2 leg control is particularly adapted to the control of
balanced loads, directly, or through transformers. Burst firing • Defend OEM knowledge and IP (OEM Security)
avoids generation of harmonics and reduces the consumption of
reactive power.
The scalability and configurability of EPack fits with the
requirements of each application. A wide range of alarms
can quickly identify a controller detected fault which reduces
downtime.
EPACK-2PH Data Sheet eurotherm.com/epack 2

Specifications
General Power
Directive EMC directive 2014/30/EU Nominal current 1 to 125 amps
Low Voltage Directive 2014/35/EU Nominal voltage 100V to 500V +10%/–15%
Safety specification EN60947-4-3:2014 Accuracy +2% of full scale - from 100 to 500V +10%/–15%
EMC emissions specification EN60947-4-3:2014 - Class A product Frequency 47Hz to 63Hz
EMC immunity specification EN60947-4-3:2014 Protection High speed fuses
Vibration tests EN60947-1 annex Q category E Type of loads
Shock tests EN60947-1 annex Q category E AC51 Resistive or slightly inductive load (cos phi>0.8)
Approvals AC-56a Transformer Primary or MOSI2
CE according to EN60947-4-3:2014 (identical to (e.g. Molybdenum disilicide)
Europe
IEC60947-4-3:2014) Time temperature dependant loads
UL60947-4-1 CAN/CSA C22.2 NO.60947-4-1-14 (e.g.Silicon Carbide)
US & Canada
SCCR at 100kA (with Eurotherm recommended fuse)
Product not listed in catalogue of products subject to Control
China
China Compulsory Certification (CCC) Auxillary power supply 100V to 500V +10%/–15% or 24 ac/dc (±20%)
Russian & Baltic countries EAC approval: CUTR and Pattern approval pending Control setpoint Analogue or logic input or digital comms
Protection CE: IP20 according to EN60529 Analogue input signal
UL: open type Voltage Range: 0-5V, 1-5 V, 0-10V or 2-10V
Impedance: 140 k Ohms typical (0-10V signal)
Condition of use Current Range: 0-20mA or 4-20mA
Atmosphere Non-corrosive, non-explosive, non-conductive Input resistance: 100 ohms to allow for three units
Degree of pollution Degree 2 wired in series to be driven from a single controller’s
Storage temperature –25°C to 70°C (maximum) analogue output
Usage temperature 0 to 45°C at 1000m, 0 to 40°C at 2000m Resolution 11 bits
Altitude 1000m maximum at 45°C, 2000m maximum at 40°C Linearity ±0.1% of Scale
Derating curves Altitude (meters) Firing mode Variable Modulation Burst firing (default 16 cycles),
Fix modulation period (default 2 seconds, Logic mode
Control mode V2 control, I2 control, True Power control, Open loop
2000
with feed forward and Trim modes, Threshold limit or

1750
by transfer V2 <-> I2 or P <-> I2
Configurable digital inputs Input 1: enable by default
1500 Input 2: setpoint, alarm acknowledgment, 10V
supply, ...
1250 Voltage inputs Active level (high): 11V<Vin<30V with 6mA<lin<30mA
Non-active level (low): -3V<Vin<5V with
1000 2mA<Iin<30mA or 5V<Iin<11V with Iin<2mA
PLC compatible inputs, types 1 & 2 according to IEC
40 41 42 43 44 45 61131-2
Operating temperature (°C)
Contact closure inputs Source current: 10mA min; 15mA max
Open contact (non active) resistance:
Mechanical details 800 Ohms to ∞
Unit Height Width Depth Weight Closed contact (active) resistance: 0 to 450 Ohms
16 to 32A 6.53" (166 mm) 4.60" (117 mm) 7.28" (185 mm) 5.57 lb (2.53 kg) Absolute Maxima ±30V or ±25mA
40 to 63A 6.53" (166 mm) 4.60" (117 mm) 8.66" (220 mm) 6.54 lb (2.97 kg) Alarm Relay Changeover relay 2A rms - 264V rms normally

80 to 100A 9.37" (238 mm) 6.29" (160 mm) 9.17" (233 mm) 12.85 lb (5.83 kg) energised. (250V rms max for UL)

125A 9.37" (238 mm) 9.44" (240 mm) 9.17" (233 mm) 17.50 lb (7.94 kg) This relay will be de-energised in case of serious
alarms: short circuit thyristor, open circuit, fuse
blown, missing main, chop off

Fuse without microswitch Fuse with microswitch


Communications
Connection Dual port Ethernet - RJ45 Integral switch
Current Fuse holder Dimensions Fuse holder Dimensions
Protocols Modbus® TCP, Ethernet/IP, Profinet
rating size (H x W x D) size (H x W x D)
Baud rate 10/100 full or half duplex
≤25A 10x38 3.41”x1.38”x2.54” 14x51 4.36”x 3.13”x3.01”
32A 14x51 4.36”x 3.13”x3.01” 14x51 4.36”x 3.13”x3.01”
40A 14x51 4.36”x 3.13”x3.01” 14x51 4.36”x 3.13”x3.01”
Display
Technology TFT
50A 22x58 5.03”x4.13”x3.01” 22x58 5.03”x4.13”x3.01”
Size 1.5”
63A 22x58 5.03”x4.13”x3.01” 22x58 5.03”x4.13”x3.01”
Messages Messages for configuration, monitoring and diagnostics
80A 27x60 5.88”x4.72”x3.68” 27x60 5.88”x4.72”x3.68”
100A 27x60 5.88”x4.72”x3.68” 27x60 5.88”x4.72”x3.68”
125A 27x60 5.88”x4.72”x3.68” 27x60 5.88”x4.72”x3.68”
EPACK-2PH Data Sheet eurotherm.com/epack 3

Mechanical details Connector details (pinout)


16A to 32A & 40A to 63A I/O Details
Input connectors
Digital inputs
Configurable as dry contact or voltage input types
I/O connector 1
Contact inputs All connectors are keyed
Relay output to prevent accidental crossing
Load power (output) or reversal of connectors.
800Ω to ∞ = Open
0Ω to 450Ω = Closed
451Ω to 799Ω= Undefined 5

11V<Vin<30V = High with 6mA<lin<30mA 1


-3V<Vin<5V = Low with 2mA<Iin<30mA
or 5V<Iin<11V with Iin<2mA
Voltage level inputs

5 User configurable input


Analogue input 10.2V, with max. 10mA
Configurable as +10V ouput
1
V/mA input for external potentiometer

4.60" (117mm) 0 to 5V 0 to 20mA


1 to 5V 4 to 20mA
View on lower face 0 to 10V
2 to 10V 5

M5 screw

Relay output

nc

Com
no
11.41" (290mm)

9.01" (229.5mm)
8.62" (219mm)

Switching characteristics
(resistive loads)
V max: 264V rms
V min: 5V dc
I max: 2A rms
I min: 10 mA

View on lower face


63A unit shown; 32A unit is similar
M5 screw
9.52" (242mm)
Front View
Power supply details
16A to 63A Line power
supply
Voltage supply
alternatives
(as specified at
time of order)
Reference connections
to direct phase for
24V 3S (Star without neutral)
AC/DC
and 3D (Closed delta)
load couplings
Line power (input)

Auxiliary Direct phase Centre


power supply pin not
connected
View on upper face
63 unit shown; 32A unit is similar
View on upper face

16-32A > 7.28" (185mm)


40-63A > 8.66" (220mm) Open the door
by pressing
on catches
(two places)
6.53" (166mm)

8.40" (213.5mm)

Safety earth (M6 nut)


must be made with a
listed ring type crimp

Safety earth To load


connection (M6)
Insulated handle 2.36" min Flat blade recommended :
16-32A > 7.55" (192mm)
40-63A > 8.93" (227mm) 0.6 x 0.177" or 0.8 x 0.177"
(supply voltage)
View on right hand side Screwdriver/Torque wrench screwdriver 1 x 0.216" or 1.2 x 0.255"
bit details for line and load termination (load supply)
EPACK-2PH Data Sheet eurotherm.com/epack 4

Mechanical details Connector details (pinout)


80A to 100A 6.29" (160mm) I/O Details
Input connectors
Digital inputs
1 All connectors are keyed
Contact inputs
to prevent accidental crossing
or reversal of connectors.
800Ω to ∞ = Open
0Ω to 450Ω = Closed
451Ω to 799Ω= Undefined 5
Load power (input)
1/L1 3/L2
11V<Vin<30V = High with 6mA<lin<30mA 1
-3V<Vin<5V = Low with 2mA<Iin<30mA
6.29" (60mm)
Auxiliary power supply 24V
or 5V<Iin<11V with Iin<2mA
AC/DC

Direct phase 85-550V


Vref Voltage level inputs
Wire guide M6 screw
(2 places) 5 User configurable input
Analogue input 10.2V, with max. 10mA
View on upper face Configurable as +10V ouput
1
V/mA input for external potentiometer
Door catch
(2 places)
9.52" (242mm) 0 to 5V 0 to 20mA
1 to 5V 4 to 20mA
10.90" (277mm)

0 to 10V
9.25" (235mm) 2 to 10V 5

Relay output

12345
nc

040102
Com
no
M6 screw
9.05" (230mm)

11.5" (291mm)
2/T1 4/T2

Front view Switching characteristics


(resistive loads)
V max: 264V rms
V min: 5V dc
I max: 2A rms
I min: 10 mA

Safety earth connection


(M6 nut)
Weight: 17.50 lb View on lower face
View on right hand side
125A unit shown; 80A to 100A unit is similar

125A 9.52" (242mm) Power Supply Connection Details


80A to 125A
9.25" (235mm) Line power
supply
Voltage supply
alternatives
(as specified at
time of order)
Reference connections
to direct phase for
24V 3S (Star without neutral)
AC/DC
and 3D (Closed delta)
load couplings
6.29" (60mm)
9.05" (230mm)

11.5" (291mm)

M6 screw
Wire guide Centre
(2 places) pin not
connected
View on upper face
Door catch 80A unit shown; 100A & 125A are similar
(2 places)
10.90" (277mm)

Safety earth connection


(M6 nut)
Open the door
View on right hand side by pressing
on catches
(two places)

I/O connector
12345
040102

Relay output
M6 screw

Front view Load power (output) 2/T1 4/T2


5.11" (130mm)

Safety earth (M6 nut)


must be made with a
listed ring type crimp
To load

Insulated handle 2.36" min Flat blade recommended :


0.6 x 0.177" or 0.8 x 0.177"
9.44" (240mm)
(supply voltage)
Weight: 17.50 lb View on lower face Screwdriver/Torque wrench screwdriver 1 x 0.216" or 1.2 x 0.255"
bit details for line and load termination (load supply)
EPACK-2PH Data Sheet eurotherm.com/epack 5

Order Codes
The EPack power controller is ordered using a short code for hardware and chargeable software options and an optional
extended code section configuration of commissioning options.

If the extended code is not used, the software configuration is completed using a quick start procedure or using Eurotherm
iTools software.

EPack controllers may be upgraded with additional chargeable options at any time using a software key order code.

Product coding
1 2 3 4 5 6 7 8 9 10 11 12 13

EPACK-2PH XXX

14 15 16 17 18 19 20 21 22 23

XXX

Model 7 Comms Option


Optional configuration
EPACK-2PH Power Controller TCP Modbus TCP
(standard)
IP Ethernet/IP 14 Nominal load current 19 Firing mode
1 Maximum current PN Profinet (call factory) Specify value up to BF Variable Modulation
16A 16 amps _ _ _A
max current in field 1 Burst firing (default 16
25A 25 amps cycles)
8 OEM Security
32A 32 amps FX Fix modulation period
40A 40 amps XXX None 15 Nominal line voltage
(default 2 seconds)
50A 50 amps OEM OEM Security 100V 100 volts LGC Logic mode
63A 63 amps 110V 110 volts
80A 80 amps 115V 115 volts
9 Warranty 20 Analog Input Function
100A 100 amps 120V 120 volts
125A 125 amps XXX Standard Warranty 127V 127 volts XX None
WL005 5 Year Warranty 200V 200 volts SP Setpoint
USWL3 US Extended Warranty 208V 208 volts HR Setpoint limit
2 Auxillary Power Supply
220V 220 volts TS Current transfer span
500V 500V max 230V 230 volts
10 Custom Labelling
24V 24V ac/dc 240V 240 volts
XXX Standard (Eurotherm) 277V 277 volts 21 Analog input type
FXXXX Special Label 380V 380 volts 0V 0-10 volts
3 Reserved
400V 400 volts 1V 1-5 volts
XXX Reserved 415V 415 volts 2V 2-10 volts
11 Graphical wiring
440V 440 volts 5V 0-5 volts
XXX None 460V 460 volts 0A 0-20 mA
4 Control Option GWE Graphical Wiring Editor 480V 480 volts 4-20mA
4A
V2 V2 control (standard) 500V 500 volts
I2 I2 control 12 Fuse 22 Digital Input 2 Function
PWR Power control 16 Load configuration
XXX Without XX None
HSP High Speed fuse 3S Star without neutral LG Setpoint for logic mode
5 Transfer Option without microswitch 3D Closed delta AK Alarm
HSM High Speed fuse acknowledgement
XXX -
with microswitch RS Remote Setpoint
TFR I2 Transfer 17 Load type
selection
XX Resistive FB Fuse Blown
13 Configuration
6 Energy Option TR Transformer primary SU 10V supply
XXXXX Default
XXX -
LC Long code
EMS Energy measurement 18 Heater type 23 Reserved
XX Resistive XXX Reserved
CSI Silicon Carbide
SWIR Short Wave Infra-Red
EPACK-2PH Data Sheet eurotherm.com/epack 6

Software upgrade options


1 2 3 4 5 6 7 8

EPACKUPG-2PH

1 Serial number instrument 5 Energy option


nnnn Serial number XXX No change
TFR Energy measurement
2 Current ratings
No change 6 Comms option
XXX
Upgrade 16A to 25A XXX No change
16A-25A
Upgrade 16A to 32A IP Ethernet/IP
16A-32A
Upgrade 25A to 32A PN Profinet (call factory)
25A-32A
Upgrade 40A to 50A
40A-50A
Upgrade 40A to 63A
40A-63A 7 Graphical wiring
Upgrade 50A to 63A
50A-63A
Upgrade 80A to XXX No change
80A-100A
100A GWE Graphical wiring
editor
3 Control option
XXX no change 8 OEM security
V2-I2 Upgrade V2 to I2 XXX No change
V2-PWR Upgrade V2 to PWR OEM OEM Security
I2-PWR Upgrade I2 to PWR

4 Transfer option
XXX No change
TFR I2 Transfer

Eurotherm USA
44621 Guilford Drive, Suite 100
Ashburn, VA 20147
Phone: +1-703-724-7300
Fax: +1-703-724-7301
www.eurotherm.com

Document Number HA032852USA Issue 1 © 2017 Schneider Electric. All rights reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies.

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