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Specification
Flanges
Table of Contents
1.0 SCOPE
This Specification covers the minimum requirements for the material, design
manufacture and certification of flanges use on inline piping for plant piping and
pipeline for Petrochina International Jabung Ltd. (PCI) Betara Complex Development
phase 4 (BCD4) Project.
2.0 REFERENCES
The following applicable section of the latest edition of the code and standards,
including addenda and referenced documents, project’s specification shall form an
integral part of this specification.
Where the requirement of the subject is defined by two or more references, the more
stringent reference shall govern.
3.0 CONFLICT
If any conflict exists between this specification and other Technical Requirements and
the applicable codes and standards, it shall be submitted in writing to PCI for
resolution.
4.0 DESIGN
Piping components shall as minimum, be designed, manufactured, inspected and
tested in accordance with the ASME B31.3 code, unless otherwise specified in the
individual service class.
5.0 MATERIAL
Material specifications shall conform to the requirements of applicable code and
standard.
Carbon (C ) 0.35
Manganese (Mn) 0.60 – 1.35
Phosporus (P) 0.035
Sulphur (S) 0.04
Silicon (Si) 0.15 – 0.35
Nickel (Ni) 0.40
Chromium (Cr) 0.30
Copper 0.40
Molybdenum (Mo) 0.12
ASTM A182
F304L F316L
Chemical
Carbon (C ) 0.035 0.035
Manganese (Mn) 2.00 2.00
Phosporus (P) 0.045 0.045
Sulphur (S) 0.03 0.03
Silicon (Si) 1.00 1.00
Chromium (Cr) 18 – 20 16 – 18
Nickel (Ni) 8 – 13 10 – 15
Molybdenum (Mo) - 2–3
Nitrogen (N) 0.10 0.10
Chemical A182-F51
Carbon (C ) 0.030
Manganese (Mn) 2.00
Phosporus (P) 0.030
Sulphur (S) 0.020
Silicon (Si) 1.00
Chromium (Cr) 21– 23
Nickel (Ni) 4.5 – 6.5
Molybdenum (Mo) 2.5 – 3.5
Nitrogen (N) 0.14 (min)
6.0 NOTES
(1) Material Certificate
Material certificate shall be supplied for all materials; Carbon, Alloy, Stainless
Steel and others.
The certificate shall include chemical analysis, Mechanical Properties, heat
treatment and other test required per the applicable material standard as well
as calibration record of equipment used.
(2) Material Description
Material description shown in Piping Material Class or other material lists
generally are simplified description, and for full description shall refer to
Commodity Code list of Doc. No. BCD4-000-44-SPC-4-007-00 ”Specification
for Piping Material Class Including Commodity Code”.
(3) Flange for non metallic piping and for mating to cast iron elements or mating to
nozzle equipment with flat face surface shall be flat faced and use with full face
gaskets.
(4) ASME Class 150 through 1500 flanges shall be raised face and shall be in
accordance with the standard specified in paragraph 6 item (1) and (2).
(5) Unit to be used for flange’s size shall be inch, other dimensions shall be
converted to millimeter (mm) when Vendor submits drawing, by multiplying with
the following factor: 1 inch = 25.4 millimeter
7.0 MANUFACTURING
(1) Outside diameters and wall thicknesses on mating pipes shall be in
conformance with ASME B36.10M or B36.19M, either one depending on the
schedule or material type. The outside diameter not specified in the standard
shall be corresponding to the nominal pipe size.
(2) Dimensions, pressure rating bolting and facing of all flanges shall be in
accordance with the following standard:
• NPS 24” and smaller: ASME B16.5
• NPS 26” and larger: ASME B16.47B.
(3) Dimensional tolerances on flanges shall be within the limit specified in
applicable ASME standard.
(4) Threaded ends shall have NPT internal taper pipe thread conforming to ASME
B1.20.1.
(5) Galvanized flanges shall be coated with zinc by hot-dip process in
conformance with ASTM A153.
(6) Beveled ends shall conform to details shown on Figure 2a for thickness 22
millimeters and smaller, and Figure 3a for thickness greater than 22 millimeters
in ASME B16.25.
(7) The flange facing shall be serrated finished and generated either concentrically
or as a continuous spiral groove by a round nosed tool, with a roughness
shown in the following table that defines the acceptable ranges of contact
surface finishes for each gasket. The surface finishes are specified AARH
(Arithmetical Average Roughness Height).
Allowable Allowable
Gasket Type Minimum Maximum
9.0 MARKING
(1) Each flange shall be legibly and conspicuously marked in conformance with the
requirements of applicable ASME / ASTM standard, and MSS Standard.
Marking on flanges in size NPS 26” and larger shall be in conformance with
MSS SP-25.
(2) Piping commodity code shall be marked on each flange in conformance with
Doc. No. BCD4-000-44-SPC-4-015-00 “Specification for Piping Material Code
and Stamping”.
(3) Color Coding shall be provided on each flange in conformance with Doc. No.
BCD4-000-44-SPC-4-016-00 “Specification for Piping Material Color Coding”.
(4) Paint or ink for color coding of stainless steel flanges shall not contain any
harmful metal or metal salts, such as zinc, lead or copper which causes
corrosive attack on heating. Chloride shall not also be contained.
(5) Marking shall be stamped by low stress method.
(1) Flanges shall be protected from rust, corrosion, and mechanical damage during
transportation, shipment, and storage.
(2) Flanges shall be dry, clean, and free from moisture, dirt, and loose foreign
materials of any kind.
(3) Exterior surface on each flange shall be coated with rust preventive except for
galvanized flanges.
(4) Rust preventive on Carbon Steel flange’s face shall be of grease type.
(5) Rust preventive on machined surfaces to be welded shall be easily removable
with a petroleum solvent, or not harmful to welding.
(6) Each end of flange shall be protected with the following materials:
Threaded end : Plastic Plug
Socked Welding end : Vendor’s Recommendation
Slip-on end : - ditto -
Beveled end : Wood, metal or plastic cover
Flange face : - ditto -
(7) End protectors to be used on flange face shall not be smaller than the outside
diameter of the flange face.
(8) Steel protectors to be used on galvanized flanges shall be galvanized
(9) End protectors to be used on the beveled end shall be securely and tightly
attached with belt or wire.
(10) Packing and securing shall be designed to offer adequate protection against
method of transport (inland and overland) until delivery at job site and storage
area. Packing shall refer to Section 4.8 of BCD3-000-50-PCD-4-007-00 Rev 0
“Packing and Marking Procedure”.
(11) All flanges shall not be laid direct to the ground. The wooden base is required,
with sufficient width and length to prevent direct contact flanges to the ground,
and to store flange in the warehouse. The storage classification and instruction
shall refer to BCD3-000-60-PCD-4-018-00 Rev 0 “Procedure Field Material
Handling for Warehouse”
(12) Duplex or Stainless Steel flanges shall be stored separately from other steel
flanges and steel materials to avoid receiving rust. Protective plastic, wood, or
carpet strips can be used to prevent contact between those steel and to protect
from rainwater.
(13) Care should be taken to prevent damage to the overlaid surface flange,
especially when using clamps and hooks.