GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR INTEGRATED TURNAROUND MAIN

MECHANICAL & MAINTENANCE MECHANICAL STATIC (TA4MS)

Contractor Doc. No STSEDAC-QC-SRP-UF-01 Rev: 0

STS EDAC SOLUTION SDN BHD
Doc. Title SPECIFIC REPAIR PROCEDURE Page: 1 of 7

COMPANY NAME:
STS EDAC MAINTENANCE SERVICE SDN BHD

TITLE:
REPAIR PROCEDURE FOR THREADED ELBOW
LEAK COMPRESSOR B
line no:20-AOC-4300-00532-1C136DA-N

CLIENT:
UTILITIES FACILITIES (UF)

Document Issue Record

0 1/10/2019 Issued for Approval

R Prepared Reviewed Reviewed Endorsed Approved

e Issue Date Description by by by by by
v CONTRACTOR OWNER

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 GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR INTEGRATED TURNAROUND MAIN
MECHANICAL & MAINTENANCE MECHANICAL STATIC (TA4MS)

Contractor Doc. No STSEDAC-QC-SRP-UF-01 Rev: 0

STS EDAC SOLUTION SDN BHD
Doc. Title SPECIFIC REPAIR PROCEDURE Page: 2 of 7

TABLE OF CONTENT

1.0 INTRODUCTION 1

2.0 PURPOSE 1

3.0 SPECIFICATION 1

4.0 APPLICABLE CODES & STANDARD 1

5.0 PREPARATION WORK 1

6.0 SAFETY 2

7.0 WORKFLOW 2

8.0 ACCEPTANCE CRITERIA 3

9.0 ATTACHMENT 3

9.1 Welding Procedure Specification (WPS)

9.2 Weld Map.
9.3 Welding Inspection Control Sheet (WICS)

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 GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR INTEGRATED TURNAROUND MAIN
MECHANICAL & MAINTENANCE MECHANICAL STATIC (TA4MS)

Contractor Doc. No STSEDAC-QC-SRP-UF-01 Rev: 0

STS EDAC SOLUTION SDN BHD
Doc. Title SPECIFIC REPAIR PROCEDURE Page: 1 of 7

1. INTRODUCTION

a. This procedure provides guideline for execution of welding connection in accordance with client’s requirement.
b. The welding works sequence shall approved by client.

2. PURPOSE

a. To replace the threaded joint to the welding joint by GTAW To perform fillet weld on existing threaded

3. SPECFICATION

a. Materials Specification

ITEM BASE METAL 1 BASE METAL 2

Part PIPE ELBOW

Material Gred SA 106 Gr.B SA 106 Gr.B
P.No 1 1
Material Size 1/2”inch sch 40 1/2”inch sch 40

b. Welding Procedure Specification

ITEM PQR NO P-NO RANGE PROCESS

STS/WPS/(M)/001 STS/PQR/(M)/001 P1 to P1 GTAW

4. Applicable Code & Standard

a. PTS 15.12.01 : Welding for Chemical, Oil, and Gas Industries (Amendment/Supplement to API RP582)

b. ASME B.31.3 : Process Piping

c. ASME Code Section II : Part A Ferrous Material Specification

d. ASME Code Section V : Nondestructive Examination

e. ASME Code Section IX :Qualification Standard for Welding, Brazing, and Fusing Procedures; Welders; Brazers
and Welding, Brazing, and Fusing Operators.

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 GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR INTEGRATED TURNAROUND MAIN
MECHANICAL & MAINTENANCE MECHANICAL STATIC (TA4MS)

Contractor Doc. No STSEDAC-QC-SRP-UF-01 Rev: 0

STS EDAC SOLUTION SDN BHD
Doc. Title SPECIFIC REPAIR PROCEDURE Page: 2 of 7

5. PREPARATION WORK

i. Submit Welding Inspection Control Sheet (WICS) together with WPS,WQT & Specific Repair Procedure to PRPC
UF for review and approval.

ii. Welding work shall be performed as per approved WPS by qualified welder and shall be monitored by supervisor
(before, during and after).

iii. Sharp edges shall be removed. Extra care should be given not to damage the adjacent area.

iv. 2 layer of fillet weld by GTAW Process.

v. The client representative shall witness MPT/DPT activity to confirm that there are no defects present and repair
work is accepted. If the result of NDT is unacceptable, remove the defect by grinding, repair and carry out NDT
again.

6. SAFETY

a. All condition must comply with Permit to Work (PTW).

b. All conditions stated in the Job Safety Analysis (JSA) must be followed.
c. All personnel working on the job site shall be informed of the safety awareness by attending the safety induction
conducted by client representative prior to commencing work.
d. Full PPE and fire watcher is required to ensure personnel safety whilst working at site.
7. WORKFLOW

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 GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR INTEGRATED TURNAROUND MAIN
MECHANICAL & MAINTENANCE MECHANICAL STATIC (TA4MS)

Contractor Doc. No STSEDAC-QC-SRP-UF-01 Rev: 0

STS EDAC SOLUTION SDN BHD
Doc. Title SPECIFIC REPAIR PROCEDURE Page: 3 of 7

8. ACCEPTANCE CRITERIA
A. Acceptance criteria for Visual inspection and MPT/DPT as per table Table 341.3.2, ASME B31.3.

9. ATTACHMENT
a. WPS & PQR
b. Sketch

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 GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR INTEGRATED TURNAROUND MAIN
MECHANICAL & MAINTENANCE MECHANICAL STATIC (TA4MS)

Contractor Doc. No STSEDAC-QC-SRP-UF-01 Rev: 0

STS EDAC SOLUTION SDN BHD
Doc. Title SPECIFIC REPAIR PROCEDURE Page: 4 of 7

ATTACHMENT 1: SKETCH

Base metal 1

2 2
1 1

Base metal 2

MATERIAL: PIPE 1”SCH 40 CARBON STEEL(OD:21.3mm X 15.8mm X 3mm)

STEP 1:TYPE OF INSPECTION

 2 Layer GTAW
 Grind remove defect
 Visual inspection 100%

STEP 2:NDT
 MPT/DPT

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