Be Blue

B4 Digital Duplicator
Technical Manual
中
中国国·
·宁宁波
波荣荣大
大昌昌办
办公公设
设备备有
有限限公
公司司
NINGBO R.D.C OFFICE EQUIPMENT CO.,LTD.CHINA
宁波荣大昌办公设备有限公司
Digital Duplicator Brief Instruction
Digital duplicator is a digital scanning, thermal plate imaging approach to
work, to achieve high-resolution print quality, printing speed about 130 per
minute printing equipment. It also has a zoom on the original printing, stitching
printing, automatic control and other functions of paper, and now all models can
also support the USB interface to computer print direct output function.
Digital duplicators are generally integrated image scanning control system,
thermal plate processing system, printing control system, paper path control
system and other major components. Its working procedures can be divided into:
high speed automatic digital scanning, auto thermal plate making, printing and
other high-speed parts.
The original printed is similar to copy of the form, placed on the draft glass
and closed draft platform, start integration duplicator. Firstly, the image scanner
will scan the original manuscript and change the formed light image into digital
signals, then sent to thermal treatment, and the command laser body launch
laser beam to pierce master directly form the image. Then, the system hung
formed master to printing drum unit, with the main control system, through the
printing drum unit will spray ink to version of master, at the same time, paper
path control system send the paper into the machine and attached to the printing
drum unit, the ink penetrate through master into the paper, thereby complete
high-speed printing.
1
Catalogue
Digital duplicator brief instruction ……………………………………………………1

Catalog ………………………………………………………………………………2
Machine placement and using note …………………………………………………11
Printed matter note……………………………………………………………………13
Ⅰ、Disassembly of new machine package
Package disassembly and placement…………………………………………………14
Ⅱ、B4 Digital duplicator specification……………………………………17
Ⅲ、Digital duplicator instruction
1. Digital duplicator outlook name…………………………………………………18

2. Panel error description……………………………………………………………20
3. Digital duplicator working theory…………………………………………………30
⑴.CIS Scan theory ………………………………………………………………30
⑵.Plate theory ……………………………………………………………………30
⑶.Printing theory……………………………………………………………………31
⑷.Paper feeding theory ……………………………………………………………31
⑸.Paper receiving theory …………………………………………………………32
4. Digital duplicator basic operate steps (Flat bed scan)………………………………33
5. Digital Duplicator Basic Operate Steps (Document feed scan)……………………36
6. The character of Ink and Master……………………………………………………39
2
Ⅳ、Layout of Digital duplicator structure
1. Layout of electronic components

⑴.1 Layout of front cover (Flat bed scan)………………………………………40
⑴.2 Layout of front cover (Document feed scan)………………………………41
⑵.1 Layout of back cover (Flat bed scan)………………………………………42
⑵.2 Layout of back cover (Document feed scan)………………………………43
⑶.1 Layout of scan platform (Flat bed scan)……………………………………44
⑶.2 Layout of scan platform (Document feed scan)……………………………44
⑷. Layout of master disposal box ………………………………………………45
⑸. Layout of drum ……………………………………………………………45
⑹. Layout of master maker (General master maker) …………………………46
⑺. Layout of master maker (Electronic marking) ……………………………46
⑻. Layout of paper receiving tray………………………………………………47
⑼. Layout of control panel and control board circuit …………………………47
⑽.List of electrical components function ………………………………………49
2. Connector location……………………………………………………………52
3. Layout of mechanical components (Flat bed scan)
⑴. Front view machinery structure ……………………………………………55
⑵. Back view machinery structure ………………………………………………55
4. Layout of mechanical components (Document feed scan)
⑴. Front view machinery structure ………………………………………………56
⑵. Back view machinery structure………………………………………………56
Ⅴ、Digital duplicator structure
1. Disassembly Cover of Digital duplicator
⑴. Disassembly of cover board …………………………………………………57

⑵. Disassembly of front cover …………………………………………………58
⑶. Disassembly of control panel ………………………………………………59
⑷. Disassembly of back cover …………………………………………………60
3
⑸. Disassembly of scan platform (Document feed scan) ………………………60
2. Replacement of electronic components in wallboard
⑴.Replacement of release button in wallboard

1. Replacement of movement release button ………………………………61
2. Replacement of cutter release button ……………………………………61
3. Replacement of drum release button ……………………………………62
⑵. Replacement of micro switch in wallboard
1. Replacement of front cover micro switch ………………………………62
2. Replacement of drum micro switch ……………………………………63
3. Replacement of feed tray micro switch …………………………………63
⑶. Replacement of magnet and motor in wallboard
1. Replacement of lifting motor……………………………………………64
2. Replacement of space motor ……………………………………………65
3. Replacement of drum clamper drive motor………………………………66
4. Replacement of main motor and Voltage measurement …………………68
5. Replacement of magnet……………………………………………………70
⑷. Replacement of power board in wallboard
1. Replacement of main power board…………………………………………73
2. Replacement of second power board………………………………………73
⑸.Replacement of sensor in wallboard
1. Replacement of initial sensor………………………………………………74
2. Replacement of space code sensor ………………………………………75
3. Replacement of lift tray sensor………………………………………………75
4. Replacement of main motor speed photoelectric sensor……………………77
5. Replacement of printed number photoelectric sensor………………………78
6. Replacement of B position photoelectric sensor……………………………79
7. Replacement of AC position photoelectric sensor …………………………80
8. Replacement of received & removed board senor…………………………81
9. Replacement of stop position photoelectric sensor…………………………82
⑹.Replacement of USB circuit board………………………………………………83
4
⑺. Replacement of processing input circuit board………………………………83
3. Structure of all parts
⑴. Scan section
⑴.1 Flat bed scan section
1. Main scan components instruction ………………………………………84
2. Replacement of scan motor and transmission gear ………………………85
3. Replacement of cover trough photoelectric sensor and scan trough photoelectric
senor …………………………………………………………………………86
4. Replacement of scan head and 15V inverters………………………………77
5. Replacement of main board ………………………………………………88
6. Replacement of scan adapter ………………………………………………91
7. Single-tube scanning adapter voltage measurement ………………………92
8. Double-tube LED scanning voltage measurement …………………………93
9. Methods of scan head testing ………………………………………………93
10. Relay voltage measurement…………………………………………………94
11. Measurement of sigle-tube+15Vinverters voltage…………………………94
12. Adjustment of white level voltage…………………………………………95
13. Adjustment of dark level voltage…………………………………………96
⑴.2 Document feed scan section
1. Main scan components instruction …………………………………………97
2. Replacement of sending sensor………………………………………………97
3. Replacement of receiving senor ……………………………………………98
4. Replacement of scan head ……………………………………………………98
5. Replacement of main board…………………………………………………99
6. Relay voltage measurement …………………………………………………99
7. Adjustment of white level voltage …………………………………………100
8. Adjustment of dark level voltage …………………………………………100
9. Measurement of original paper sensor ……………………………………101
5
⑵.Disposal box components

1. Main disposal box components instruction …………………………102
2. Methods of demolition disposal box from machine …………………102
3. Replacement of rubber foot (disposal box) …………………………103
4. Replacement of disposal foot …………………………………………103
5. Replacement of disposal box spring …………………………………104
6. Replacement of disposal box motor …………………………………104
7. Replacement of launch sensor (disposal box) …………………………107
8. Replacement of disposal box full micro switch ………………………107
9. Replacement of right jam receiving sensor and blower…………………108
10. Replacement of disposal box receiving sensor…………………………109
11. Adjustment of disposal box full switch…………………………………109
12. Disposal box photoelectric sensor light voltage measurement…………110
13. Disposal box photoelectric sensor blind voltage measurement…………110
14. Adjustment of disposal box voltage in motherboard……………………111
15. Voltage of disposal box motor measurement……………………………111
16. Voltage of blower motor measurement…………………………………112
⑶. Master making section
1. Main master making components instruction……………………………113
2. Methods of demolition master making from machine …………………113
3. Replacement of master end sensor ………………………………………114
4. Replacement of print step motor …………………………………………115
5. Replacement of master load motor ………………………………………115
6. Replacement of thermal head and Notes …………………………………118
7. Adjustment of master pressure …………………………………………120
8. Measurement and Adjustment of thermal head printed voltage …………120
9. Adjustment of thermal head pressure ……………………………………121
10. Measurement and Adjustment of master end sensor……………………121
11. Measurement of master end sensor voltage with master………………122
12. Measurement of master end sensor voltage without master……………123
6
13. Measurement of master load motor voltage……………………………123

⑷. Cutter section
1. Main cutter components instruction ……………………………………124
2. Methods of demolition cutter from master making ……………………124
3. Replacement of cutter …………………………………………………125
4. Replacement of cutter motor ……………………………………………126
5. Replacement of cutter micro switch ……………………………………126
6. Measurement of cutter motor voltage ……………………………………127
⑸.Drum section
1. Main drum components instruction ………………………………………128
2. Demolition of drum bracket ………………………………………………129
3. Replacement of Mid-gear and unidirectional spring ………………………129
4. Replacement of ink checking received sensor ……………………………130
5. Replacement of ink checking launch sensor ………………………………131
6. Replacement of ink detection ……………………………………………131
7. Replacement of ink motor …………………………………………………132
8. Adjustment of drum flowing rate …………………………………………133
9. Adjustment of load and unload drum position ……………………………133
10. Adjustment of drum stop position…………………………………………134
11. Measurement of ink checking sensor with light……………………………135
12. Measurement of ink motor voltage……………………………………136
⑹. Paper feed section
1. Main front paper feed tray components instruction
Paper feed lifts components …………………………………………………137
General paper feed components ………………………………………………138
2. Adjustment of paper feed pressure ……………………………………………138
3. Adjustment of friction pad pressure …………………………………………139
4. Adjustment of first paper feed margin ………………………………………139
5. Adjustment of paper feed ……………………………………………………140
6. Adjustment of second paper feed pressure …………………………………140
7. Adjustment of second paper feed gap ………………………………………141
7
8. Paper guide board gap ……………………………………………………141

9. Replacement of front paper feed tray micro switch ………………………141
10. Measurement of lifts motor voltage………………………………………142
11. Measurement of paper feed magnet motor voltage………………………142
12. Measurement of space motor voltage……………………………………143
⑺. Print transmission section
1. Main print transmission components instruction …………………………144
2. Adjustment of position between plastic camshaft and over boundary gear ………144
3. Adjustment of printed paper blank ………………………………………146
4. Adjustment of printed breadth ……………………………………………147
5. Measurement of drum clamper drive motor voltage ………………………148
⑻. Receiving paper section
1. Main paper receiving tray components instruction ………………………149
2. Demolition paper receiving tray from machine …………………………149
3. Replacement of suction unit ………………………………………………151
4. Replacement of right jam sensor …………………………………………153
5. Adjustment of paper form …………………………………………………153
6. Adjustment of separation pawl gap ………………………………………154
7. Adjustment of receiving tray ……………………………………………155
8. Adjustment of suction motor voltage ……………………………………156
9. Measurement of right jam photoelectric sensor voltage with light …………157
10. Measurement of right jam photoelectric sensor voltage without light……157
11. Incept sensor (suitable machine：3108、4019) …………………………158
12.lanuch sensor(suitable machine：3108、4019)……………………………158
⑼. Micro switch、Release switch、 Trough photoelectric sensor measurement ……159
8
Ⅵ、Digital duplicator test function instruction and Clamper diagram
1. Test function(RD-3508、3608、4119、4129、CN-335、325、535、525)
⑴. Methods of LCD test function operation ……………………………………162
⑵. LCD sensor test instruction …………………………………………………163
2.LED digital tube function test(E200、E300)
⑴. Methods of test function operation …………………………………………166
⑵. LCD sensor test instruction …………………………………………………167
3.LCD panel function test(CN-530、330、520、320)
⑴.LCD Methods of test function operation ……………………………………170
⑵.LCD sensor test instruction……………………………………………………171
4.LCD panel function test operation (RD-3108C、3208C、4019A、4029A)
⑴.LCD Methods of test function operation………………………………………174
⑵.LCD sensor test instruction ……………………………………………………175
5. Clamper diagram
⑴. Clamper load diagram …………………………………………………………178
⑵. Clamper A、B、C position diagram……………………………………………182
Ⅶ、Digital duplicator work processing chart
1. Digital duplicator start initialization processing chart………………………………185

2. Plate processing chart………………………………………………………………186
3. Print processing chart………………………………………………………………191
4. Image processing chart………………………………………………………………192
5. Power supply processing chart (Document feed scan)………………………………193
6. Power supply processing chart (Flat bed scan)……………………………………194
9
Ⅷ、Digital duplicator point——point circuit diagram
1.Digital duplicator point——Point circuit diagram(RD3108、CN320) ……………195

2. Digital duplicator point——Point circuit diagram (RD3208、CN330) ……………203
3. Digital duplicator point——Point circuit diagram (RD3508、CN325) ……………211
4. Digital duplicator point——Point circuit diagram (RD3608、CN335、E200)………219
5. Digital duplicator point——Point circuit diagram (RD4019、CN520)……………227
6. Digital duplicator point——Point circuit diagram (RD4029、CN530)………………235
7. Digital duplicator point——Point circuit diagram (RD4119、CN525)………………243
8. Digital duplicator point——Point circuit diagram (RD4129、CN535、E300)………251
Ⅸ.Machine Maintenance
1. Machine regular maintenance………………………………………………………259

2. Regular periodic maintenance components…………………………………………261
3. Replacement of paper feed roller …………………………………………………262
4. Replacement of friction pad ………………………………………………………263
5. Replacement of paper switch………………………………………………………263
6. Replacement of printing roller……………………………………………………264
7. Replacement of screen……………………………………………………………265
8. Replacement of air pump…………………………………………………………266
Ⅹ、Digital duplicator diver installation instructions………………………267
Ⅺ、Troubleshooting Treatment
1. Now power …………………………………………………………………………273

2. Can not plate/print …………………………………………………………………273
3. Simple troubleshooting treatment……………………………………………………274
10
Machine Placement
Put the machine on a level and steady place.
Keep the machine away from dusty place.
Don’t keep machines exposed to direct sun

light or heating equipment like stoves;
otherwise the ink will be metamorphosed,
which will result in poor print quality.
Moreover, direct sun light will result in wrong
display of LCD. Also keep the machine away
from too cold or too wet circumstance.
Ink cartridge replacement should be used up

after machine warning, if the change in using,
Air will enter result in supply ink difficultly.
11
Operation Note
Do not fall metal objects into the machine to

avoid short circuit or damage to the machine.
When the machine is running, do not put your

fingers or other objects inside the machine, to
prevent accidents.
When press release button, hand leave away

drum,avoid risks.
For security purposes, when you don't use the

machine for long time, please unplug.
12
Notes on the printed matter
Print the contents have some restriction; please do not print some illegal material.
1、Printed matter prohibited by law

（1） Banknotes, currencies, bonds, and state and local government bonds, even if the stick
with "sample" words can not be copied.
（2） Published by the Government on printing, alcohol and sales tax laws and regulations
of the file can not be copied.
2、Printed matter need attention
（1） Business needs for private copying issue of securities (such as stocks, notes and
checks, etc.) and other notes.
（2） Government issued passport, driving license, approval, food labeling, identified
books.
3、Copyright material
Books, music, art works, prints, maps, pictures, movies, photos, etc. without permission,
may not be copied.
Statement
一、This product is A-class products, in the living environment, this product may cause radio
interference. In this case, the user may take practical measures to disturbance.
二、Our company has been improving the updated product, the actual machine parts and the
illustrations in this manual may have some differences in some aspects, to bring you the
inconvenience of operation, please forgive us!
13
一、Demolition of the new machine packaging safety
Put machine in safety place, according to following methods to open packaging：
1、Unpacking steps：
Packing carton
Digital duplicator
Cover foam
Plastic foam
Carton Bayonet
Carton Bayonet
First step:1.Open package；

2. Remove four bayonet around cardboard boxes；
3.Lift carton up；
4. Open the top cover foam；
5. Remove the four molded Foam.
14
Nylon bag
Digital duplicator
Box base
Second step：Peel Nylon bag；
Digital duplicator
Lift machine handle
Stand
Third step：Put the machine on stand, as shown.

Attention：Please use the 4 uplift lever when lifting the machine.
㈡、Open the package check

15
①The completed packaging of machine

②Check the package of accessories
Note: If you open carton and find digital duplicator is damaged, please contact the
transportation company immediately and request compensation..
16
Digital duplicator specification
Item Name B4 Digital duplicator

1 Mode Flat bed scan Document feed scan
2 Processing Scan, plate, print and automatic integration
3 Approach Thermal plate
4 Time of first paper printed 44 seconds 50 seconds
5 Scanning resolution 300DPI×400DPI
6 Scanning effective area 252mm×355mm 285mm×406mm
7 Original Size（MAX） 257mm×364mm（B4） 297mm×420mm（A3）
8 Print size（MAX） 252×355mm
9 Paper size（MAX） 297mm×420mm（A3）
10 Paper weight 40g/㎡-120g/㎡
11 Paper feed tray volume General feed Lift feed General feed Lift feed
（MAX） 500 sheet 70g/㎡ 950 sheet 70g/㎡ 500 sheet 70g/㎡ 950 sheet 70g/㎡
12 Print speed 50-120sheets/min（5 Selection:55、70、85、105、120）
13 Zoom parameters 70%、81%、87%、94%、100%、115%、122%、141%（100%Standard）
14 Rate selection （50%—200%）1% adjustable zoom
Auto rate，
15 Print position adjustment ±10mm
16 Original input type Text, pictures, graphic
17 Density Lighter, Light, Normal, Dark, Darker
18 Ink supply Automatic
19 Master load Automatic
20 Master unload Automatic
21 Master size 270mm*495mm
Package size Package size Package size Package size
747mm*720m* 747mm*720m 747mm*720m 747mm*720m
Size of machine 753mm m*753mm m*847mm m*847mm
22
working Unfold size Unfold size Unfold size Unfold size
1335mm*625m 1320mm*625 1335mm*625 1320mm*625
m*510mm mm*510mm mm*560mm mm*560mm
24 Rated voltage AC220V 50HZ 250W
25 Machine weight 60KG 67KG 68KG 75KG
26 Storage condition Temperature：5℃—35℃，Humidity：Less than90%
27 Usage condition Temperature：10℃-30℃，Humidity：20%-80%
17
3、Digital Duplicator Instruction
1、NAME OF THE PARTS
1. Flat bed scan machine 1
3
7
Part Functions
1. Top cover Keep good contact between the original and the scan glass
2.Paper feed tray Paper loading

3.Power supply switch Turn on/off power
4.Stand Machine location
Display the machine information and control
5.Control panel
working process master plate and print.
6. Paper receiving tray Receives and loads the paper.
7.Front cover Open the front cover to replace ink cartridges, drum
18
2. Document feed scan machine

1
3
7
Name Functions
1. Top cover Keep good contact between the original and the scan glass
2. Paper feed tray Paper loading

3. Power supply switch Turn on/off power
4. Stand Machine location
Display the machine information and control
5. Control panel
working process master plate and print.
6. Paper receiving tray Receives and loads the paper.
7. Front cover Open the front cover to replace ink cartridges, drum
19
2、Control panel functions and troubleshooting instruction
⑴.Control panel：RD3508/RD3608/RD4119/RD4129/CN325/CN335/CN525/CN535
1、Operation panel
1 2 3 4 5 6 7 8 9 10 11 12
S av ing Ready
A u to z o o m
-
0
+
0 T ro u ble D a ta
T e st P la te
M a n u a l z oo m G ra p h 1 00% S in gle
1 2 3
P h o to m o de Z o o m ra te T ex t m o d e
B4 Set
P rint
A4 4 5 6
B5
A5
ok 7 8 9
16K D e ns ity D e ns ity Up
S top
O th ers
- + C le a r 0 R e s et
C an ce l
Speed
O rig in a l size C o p y size
D ow n
13 14 15 16 17 18 19 20 21 22 23 24 25
Item Name Function

1 Zoom rate key To switch between automatic zoom mode and manual free zoom mode
2 Power save key Press the key and the machine enter power save mode
3 Set key To enter password set interface
4 Photo mode key Press it to enter photo mode interface
5 Auto zoom key Press it to enter zooming rate interface
6 File mode key Press it to enter file mode interface
7 Confirm key Confirm the selected item or the set parameters
8 Number key Press it to input the printing number
9 Test print key Print one sheet of test printout and display is effective
10 Master making key Print it to start master making
11 LCD brightness adjust key Adjust the back lightness of LCD
12 Paper clip’s location Temporary location for paper clips used on the original
13 Original size key Press it to select original size
14 Copy size key Press it to adjust copy size
15 Density key Press it to adjust density of scan or master plate increase the density
16 Density key Press it to adjust density of scan or master plate reduce the density
17 Density convert key Press it to convert between scan and master plate density
18 Print speed key L Press it to reduce print speed
19 Print speed key R Press it to increase print speed
20 Cursor keys Change selections in the Main Display. They function when the light is on
21 Cancel key Cancel current settings and back to the main interface
22 Clearance key Cancel or reset the number of printing paper
23 Reset key Press it to return all settings to initial status.
24 Stop key Press it to stop print
25 Start key Press it to start print
20
2.、Indicator light instruction：
1 2 3 4 5 6
S av ing R ea dy
A uto zoom
-
0
+
0 T ro u ble D ata
T es t P la te
M an ua l zo om P ho to 100 % S ingle
1 2 3
S et
p hoto m ode A uto zo om T ext m o de
B4 P rint
A4 4 5 6
B5
A5
OK 7 8 9
1 6K D ens ity D ens ity Up
S top
O th ers
- + C le ar 0 R es et
C an c el
S pe ed
O rigina l s iz e C op y s iz e
Down
7 8 9 10 11 12
NO. Key press Functions

1 Zoom indicator light Indicates zoom rate including automatic rate and manual adjusting rate.
2 Setting indicator light Displays code setting state.
3 Energy saving indicator Energy saving state.
light
4 LCD main screen Machine state, print sheet number, machine setting, error information, etc.
5 Err indicator light To indicate error on the machine.
6 Date transfer indicator light To indicate the state of master making.
7 Original size indicator TO indicate original size，six models sizes for 3508/3608: B4，A4，
light B5，A5，16K，POST.
To indicate original size，seven models size for 4119/4129:A3、B4，
A4，B5，A5，16K，8K.
8 Printout size indicator To indicate printout size，six models size for 3508/3608:B4，A4，
light B5，A5，16K,POST automatic zoom rate available.
To indicate printout size，five models size for4119/4129:B4，A4，B5，
A5，16K automatic zoom rate available.
9 Density conversion To indicate scanning density mode or master making density mode,
indicator light light on for master making density, light off for scanning density.
10 Density indicator light To indicate scan density or master making density, five grades.
11 Print speed indicator To indicate print speed，five levels ，55ppmm、70ppmm、85ppmm、
light 105ppmm、120ppmm.
12 Cursor keys indicator light When this light is on, the cursor keys are functioned.
Notes：1. At least I second interval should be allowed when press two keys continuously.
2. It is not allowed to press two or more keys synchronously except the special instruction.
21
⑵.Control panel： E200/E300

1.Operation panel：
1 2 3 4 5 6 7 8 9 10
Plate
2 00
Code
100
Auto zoom Ink Paper Data Saving
Manual zoom Master Jam
Zoom rate
Paper Motor error
B4 1 2 3 Test
Set
A4 Single Text
B5
Graph 4 5 6
A5
2- in-1 Photo
94%
16K
Density
Others 7 8 9 Print Stop
Clear 0 Reset
原稿尺寸副本尺寸
Site Speed
16
11 12 13 1415 17 18 19 20 21 22 23 24
Item Name Function

1 Zoom rate key To switch between automatic zoom mode and manual free zoom mode
2 Mode key Press it to adjust plate mode，single-page，2-in-1 page(E200)
Press it to adjust plate mode，single-page，2-in-1 page (E300)
3 Encryption key Press it to enter encryption condition.
4 Set key To enter password set interface
5 Photo mode key Press it to enter photo mode interface, Text, Graphics, picture
7 Power save key Press the key and the machine enter power save mode
8 Master making key Print it to start master making
9 Test print key Print one sheet of test printout；Sustained press master return back
10 Paper clip’s location Temporary location for paper clips used on the original
11 Original size key Press it to select original size
12 Copy size key Press it to adjust copy size
14 Density convert key Press it to convert between scan and master plate density
16 94% key Press it to adjust zoom rare is 94%；
17 Space position key Press it to adjust printing position to be forward ahead.
18 Space position key Press it to adjust printing position to be backward.
19 Print speed key L Press it to reduce print speed
20 Print speed key R Press it to increase print speed
21 Clearance key Cancel or reset the number of printing paper.
24 Stop key Press it to stop print
22
2.Indicator light instruction：
1 2 3 4 5 6 7 8 9
Plate
2 00
Density
100
Auto zoom Ink Paper Data Saving
Manual zoom Paper Jam
Zoom rate
Paper Motor error
B4 1 2 3 Test
Set
A4 Single Text
B5
Graph 4 5 6
A5
2- in-1 Photo
94%
16K
Density
Others 7 8 9 Print Stop
* 0 #
Original sizeCopy size
Site Speed
10 11 12 13 14 15 16 17
NO. Key press Functions

1 Zoom indicator light Indicates zoom rate including automatic rate and manual adjusting rate.
2 Three-digit Digital tube To indicate zoom rate.
3 Density indicator light To indicate density，Plate density with light，Scan density without light.
4 Encryption indicator light To indicate encryption condition.
5 Err indicator light To indicate error on the machine.
6 Four-digit Digital tube To indicate The total number of printed sheets, the total plate count, the
machine password and other information.
7 Photo indicator light To indicate photo mode，Text, Graphics, picture.
8 Data transmission indicator To indicate plate and connection condition.
light
9 Save power indicator light To indicate power saving condition.
10 Original size indicator light To indicate original size，six models size for E200， B4，A4，B5，A5，
16K
To indicate original size，seven models size for E300， A3、B4，A4，
B5，A5，16K，8K
11 Printout size indicator light To indicate printout size，six models size for E200， B4，A4，B5，
A5，16K
To indicate printout size，five models size for E300， B4，A4，B5，
A5，16K
12 Mode indicator light To indicate plate mode，single-page、2-in-1 page(E200)
To indicate plate mode，single-page、2-in-1 page (E300)；
13 Density indicator light To indicate scan density or master making density, five grades.
14 94% indicator light To indicate zoom rate 94% condition.
15 Setting indicator light Displays code setting state.
16 Printing position indicator To indicate Printing position, five grades.
light
17 Print speed indicator light To indicate print speed，five levels，55ppmm、70ppmm、85ppmm、
105ppmm、120ppmm.
23
⑶.Control panel：CN320/CN520/CN330/CN530
1.Operation panel：
1 2 3 4 5 6 7 8 9 10 11
1 2 3
P OST
A5
B5 4 5 6
A4
Paper No. :888 O riginal ： B4 P late
Zoom ： 100% Test
B4
A3
7 8 9
16K
8K
0
Low er M iddle H igher Text P hoto P rint
Front Back Paper typer Speed D ensity P hoto + S top
M ode S election
Reset
12 13 14 15 16 17 18 19 20 21 22 23 24
Item Name Function
Error indicator
1 To indicate scope of machine error.
light
Printing position To indicate printing position，nine grades，change one light place，

2
indicator light printing position will be adjusted 2.5mm.
3 Original select key Press it to select circle original

Print speed To indicate print speed，five levels ，55ppmm、70ppmm、85ppmm、
4
indicator light 105ppmm、120ppmm.
Density indicator
5 To indicate scan density or master making density
light
6 LCD display Display number of printed sheets and application information.
Photo indicator
7 To indicate photo mode，Text, Graphics, picture.
light
9 Test print key Print one sheet of test printout；Sustained press master return back
11 Master making
Print it to start master making
key
12 Position key Adjust print position.
13 Paper mode key Select paper style
14 Speed key Adjust print speed
15 Mode key Normal mode of application and function convert
16 Density key Adjust scan density
24
17 Photo key Convert among text photo and letter/photo.
18 Select key Select rate and other functions.
19 “P”key Unset function.
20 “+”key Unset function.
21 “C”key Cancel current settings.
22 “X”key Unset function.
24 Press it to stop print，Sustained press it display printing and plate
Stop key
number，（Original paper return back with document feed scan）.
2.Explanations of err indicator light：
2 1
3 4
6 7
5
Item Name Err display Measurement
No original manuscript Put original manuscript
Paper stuck Keep press stop key paper will
return back
Scan cover opened Closed scan cover
1 Indicator light 1:
Clamper error Don’t solve error after turn off
power，contact service department
Top cover opened（CN520、

Close top cover
CN530）
Top cover opened（CN320、
2 Indicator light 2: Close top cover
CN330）
Feed exit with debris（Master
3 Indicator light 3: Take out debris
exit）
Up plate error
Press “clearance key solve error
25
Don’t solve error after turn off

Up-down lever motor error
Cutter motor error Don’t solve error after turn off

Master used up Put new master in
Open cover ,check drum,or

Unload plate error
“clearance key solve error
Open disposal box,take out used

Disposal box fill
4 Indicator light 4: master and load master roller,close
cover.
Unload plate motor error Press “clearance”key solve error
Press drum release button and take

Middle paper jam
out paper.
Press release button or restart
Drum locked
machine ， if not ， contact service
department.
No drum Load drum and close.
Don't solve error after turn off

Main motor error
5 Indicator light 5: System error Don't solve error after turn off
Front cover opened Closed front door
Power protection Don't solve error after turn off

Ink used up Replace ink cartridge

Ink motor error
CN320、CN520：Press paper feed

up-down lift button,take out paper
6 Indicator light 6: Left paper jam CN330、CN530：Press paper feed
up-down lift button,take out paper
26
Image position motor Don't solve error after turn off

error power，contact service department
Feeding tray up-down lever

not lifted up
No paper Add paper

Open disposal box.press drum
7 Indicator light 7: Right paper jam
release button and take out.
⑷.Operation panel：RD-3208C/RD-4029A
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18 19
Item Name Function

Printing position To indicate printing position， nine grades，
change one light place，
1
indicator light printing position will be adjusted 2.5mm.
Print speed To indicate print speed ， five levels ， 55ppmm 、 70ppmm 、
2
indicator light 85ppmm、105ppmm、120ppmm.
Error indicator
3 To indicate scope of machine error.
light
4 LCD display Display number of printed sheets and application information.
5 Number key Press it to input the printing number.
6 Test print key Print one sheet of test printout；Sustained press master return.
7 Master making Print it to start master making.
key
8 Position key Adjust print position.
27
9 Print speed key Press it to increase print speed.
10 Press it to adjust density of scan or master plate reduce the
Density key
density.
Density indicator
11 To indicate scan density or master making density.
light
12 Photo key Convert among text photo and letter/photo.
Photo indicator
13 To indicate photo mode，Text, Graphics, picture.
light
14 Mode key Normal mode of application and function convert.
15 Select key Select rate and other functions.
16 Clearance key Cancel or reset the number of printing paper.
17 Reset key Press it to return all settings to initial status.（except print
density、scan density、photo/text mode）
18 Start key Press it to start print.
19 Stop key Press it to stop print，Sustained press it display printing and plate
number，（Original paper return back with document feed scan）.
Explanations of err indicator light：
Item Name Err display Measurement

1 Indicator light 1: No original manuscript Put original manuscript
Paper stuck Keep press stop key paper will
return back
Scan cover opened Closed scan cover
Clamper error
power ， contact service
department
28
Top cover opened（4029A） Close top cover
2 Indicator light 2: Top cover opened（3208C） Close top cover

Feed exit with debris（Master
Take out debris
exit）
Up plate error
Press “clearance key solve error

3 Indicator light 3: Up-down lever motor error power ， contact service
department
Cutter motor error
department
Master used up Put new master in
Open cover ,check drum,or

Unload plate error
“clearance key solve error
4 Indicator light 4: Open disposal box,take out used

Disposal box fill
master and load master
roller,close cover.
Unload plate motor error Press “clearance”key solve error
Press drum release button and
Middle paper jam
take out paper.
Press release button or restart
Drum locked
machine，if not，contact service
department.
No drum Load drum and close.
Main motor error power ， contact service
department
5 Indicator light 5: Don't solve error after turn off
System error
department
Front cover opened Closed front door
Power protection Don't solve error after turn off
d t t
Ink used up Replace ink cartridge
Ink motor error power ， contact service
department
29
3108C、4019A：
Press paper feed up-down lift
button,take out paper3208C 、
Left paper jam
4029A ： Press paper feed
up-down lift button,take out
paper
6 Indicator light 6: Don't solve error after turn off
Image position motor
error
department
up-down lever motor error power ， contact service
department
No paper Add paper
Open disposal box.press drum
7 Indicator light 7: Right paper jam
release button and take out.
3、Digital duplicator working principle
⑴.CIS scan principle

Machine uses the scanning head to read the file change into light signals, after scanning treatment
into electrical signals and sent to main control board. Control board received signals and sent to control the
thermal head, then thermal head change electrical signals into heat energy, breakdown master and become
graphic .
⑵.Master making
First of all, the disposal box master collects the printed master and detectives the master
collection. Meanwhile the scanner head reads the image data from the original and transfer the
30
data to the thermal head. The thermal head prints the image data to the master, and the thermal
master is loaded onto the drum by mechanical part and the test print is made.
⑶.Printing
The paper feed tray may will support the paper up, and the paper is separate and
delivered to the second feed roller by cooperation work of paper feed roller and the paper
separator pad. Then the paper is seeped from the tiny mesh of the thermal master on the
drum, and through pressing by the pressure roller to the paper and to the drum, the printing
procedure is completed. Shortly the paper is separated from the master by the blower device,
and then by paper separate pawl and the paper transport belt the print paper is delivered to
the paper receiving tray.
31
⑷.Paper feed working principle

1. First paper feed system:
Overview: Paper feed roller is controlled by
magnet, when the main motor rotates, paper
feed tooth board begin swing right and left.
2.Transmission system：
When magnet closed, paper feed roller
cooperate with paper feed tooth board and
transfer to paper the second part.
3. Paper select feed pressure system overview: feed pressure through regulating the pressure
regulator body.
Paper feed pressure adjustor knob: Paper feed
H ig h
pressure adjustor knob mounted on the left side of
M id d le
the wall, high, medium and low position, by
means of spring mounted on the outer wall fixed. Low
Pressure choices: Pressure handle locate in the

upper left side of paper feed roller, when the
32
feeding pressure lever at high levels, easy to transport thick paper, at low in contrast.
4. Separation system:
Separation: Front paper feed tray hold up the paper,
sub-feeder and twist of paper separate round the edge
of the paper, to make full contact with the Paper feed
roller, resulting in resistance will separate paper, paper

Paper separator
delivered to the second feed paper.
Second paper feed rubber roller

Up second paper feed axis
5. Second paper feed system Pressing roller
Second paper feed：

Second paper feed institutions is to control
Paper poking switch
the impression into the paper roll up or Printing Shaft
depressed, the second paper feed link bearing and the second paper feed camshaft gap can
guarantee a reliable contact with pressure roll, when the paper hit paper switch, the second feed
axial hit the second paper feed rubber rollers, embossing rollers lift the same time, second feed
rollers rotating rubber, printed paper into the printing system.
⑸.Received paper principle

Paper Delivery: Once printout come from between the drum and the roller, separation pawl and
blower separate the paper to sending tray, through suction unit and paper conveyor belt, the
paper is delivered to paper receiving tray.
33
4. Digital duplicator basic operation steps (Flat bed scan)

1、Acceptable original
①.Original size：Max.297mm×420mm(A3) Min.100mm×148mm(POST)
②.Book、Single page、2-in-1 page
③.The top margin of original：≥ 7mm
④.The image area: Flat bed scan 285×406mm
Document feed scan 248×350mm
The image area： 248×350mm
The clearer the top margin of 7mm
Is, the better the print image will be.
2、Acceptable print paper
①.Original size：Max.297mm×420mm(A3) Min.100mm×148mm(POST)
②.Paper weight：40g-120g/m²
③.Others：Dry、level and smooth、good ink-absorption，paper sheets must be loosened before
print；
The following types of original can not be used：

A. The original with crack or file-binding holes；
B. The original with markedly curling ends/sides, or marked folds；
C. The original has been clamped or bound；the original with staples or paper clips attached
D. Carbon-backed document；dark grey on the grounding and blurred image or too light
image.
E. Highly transparent original
3、Before using this machine

34
①.Install the machine on a level and steady place and connect it with the power supply. Open
the scanning cover and place the original in the middle, face down on the glass plate
aligned with the scale. Close the scan cover.
②.Open the paper feeding tray and put the paper

sheets on it. Adjust the side guides and fixed them.
高
③ .Adjust the paper feed pressure according to

High
the thickness of paper sheets.
Middle
④. According to the paper size on the feeding Low

tray, as well as the corresponding data on
the scale, adjust the position of paper stacker Paper receive splint
guides.
Paper stopper
⑤. Open the master cover and put the new

roll master onto the master support.
⑥.Press the thermal head release lever, releasing

the thermal head and press roller. Deliver the master head between the printing roller and
thermal head, and then put down the release lever.
35
⑦.Open the front cover, turn down the ink bag

switch, then put a new ink bag on it.
Close the front cover；
Note: To avoid the air into the ink pump, please
make sure the ink bag is placed rightly in position.
⑧. According to Printing paper number to select paper mode, selection mode, set density,
press the plate button to plate (arrow).
Saving Ready
Autozoom
-
0
+
0 Trouble Data
Test Plate
Manual zoom Graph 100% Single

1 2 3
Graph Autozoom Text mode
B4 Set
Print
A4 4 5 6
B5
A5
ok 7 8 9
16K Density Up
Stop
Others Density
- + Clear 0 Reset
Cancel
Speed
Down
⑨. Press the number keys to set the number of sheets for printing, press printing key to start
printing (arrow).
36
Saving Ready
Auto zoom
-
0
+
0 Trouble Data
Test Plate
Manual zoom Photo 100% Single

1 2 3
Photo mode Auto zoom File mode
B4 Set
Print
A4 4 5 6
B5
A5
ok 7 8 9
16K Density Density Up
Stop
其他
- + Clear 0 Reset
Cancel
Speed
Original size Copy size
Down
5. Digital duplicator basic operation steps (Document feed scan)

1、Acceptable original
①. Original size：Max.297mm×420mm(A3) Min.100mm×148mm(POST)
②. Book、Single page、2-in-1 page
③. The top margin of original：≥ 7mm
④. The image area: Flat bed scan 285×406mm
Document feed scan 248×350mm
The image area： 248×350mm
The clearer the top margin of 7mm
Is, the better the print image will be.
2、Acceptable print paper
①. Original size：Max.297mm×420mm(A3) Min.100mm×148mm(POST)
②. Paper weight：40g-120g/m²
③. Others：Dry、level and smooth、good ink-absorption，paper sheets must be loosened
before print.
The following types of original can not be used：
37
A. The original with crack or file-binding holes；

B. The original with markedly curling ends/sides, or marked folds；
C. The original has been clamped or bound；the original with staples or paper clips attached
D. Carbon-backed document；dark grey on the grounding and blurred image or too light
image.
E. Highly transparent original
3、Before using this machine

①. Install the machine on a level and steady place
and connect it with the power supply. Open the
scanning cover and place the original in the middle,
face down on the glass plate aligned with the scale.
Close the scan cover.
②. Open the paper feeding tray and put the paper

sheets on it. Adjust the side guides and fixed them.
③. Adjust the paper feed pressure

according to the
High
thickness of paper sheets.
Middle
Low
38
④. According to the paper size on the feeding Paper receive splint

tray, as well as the corresponding data on
the scale, adjust the position of paper stacker guides. Paper stopper
⑤. Open the master cover and put the new

roll master onto the master support.
⑥. Press the thermal head release lever, releasing the

thermal head and press roller. Deliver the master
head between the printing roller and thermal head,
and then put down the release lever.
⑦. Open the front cover, turn down the ink bag

switch, then put a new ink bag on it.
Note: To avoid the air into the ink pump, please make
sure the ink bag is placed rightly in position.
39
⑧. According to printing paper number to select paper mode, selection mode, set density,
press the plate button to plate (arrow).
Saving Ready
Auto zoom
-
0
+
0 Trouble Data
Test Plate
Manual zoom Photo 100% Single

1 2 3
Photo mode Auot zoom File mode
B4 Set
Print
A4 4 5 6
B5
A5
OK 7 8 9
16K Density Density 上
Stop
Others
- + Clear 0 Reset
Cancel
Speed
下
⑨. Press the number keys to set the number of sheets for printing, press printing key to start
printing (arrow).
Saving Ready
Auto zoom
-
0
+
0 Trouble Data
Test Plate
Manual zoom Graph 100% Single

1 2 3
Photo mode Auto zoom File mode
B4 Set
Print
A4 4 5 6
B5
A5
ok 7 8 9
16K Density Density Up
Stop
Others
- + Clear 0 Reset
Cancel
Speed
Down
6、The character of Ink and Master
1、The character of ink

①、Digital duplicator uses ink is emulsion ink , its structure was the oil-water type, containing
one molecule in the hydrophilic and lipophilic.
Oil
Water molecule
②、Its characteristics, the ink is with strong viscosity at low temperature, the ink is with weak
viscosity at high temperature, when the temperature <10 ℃ the use of ink to print a small
40
amount of ink on paper, print density is light; when temperature> 30 ℃ using ink printed to
the large amount of ink on paper, printing density is dark.
Note：1）、Please use RONDDA ink.
2）
、Please do not use ink with bubbles.
3）、Please do not put ink on low temperature <10 ℃ and high temperature> 30 ℃
environment, in order to avoid performance of degradation ink.
2、Feature of master
①、Digital duplicator used master which is composition of protection layer, thermal layer,
adhesive layer and basic layer, the function of each layer as follows：
Protection layer：Preventing thermal layer melting and damage due to friction, to prevent
the thermal layer and as a result of the influence of electrostatic charge
transfer failure occurs, the material for the silicon-fluorine forming
lubricants.
Thermal layer：Thermal head heat generated can melt the layers of many small holes,
material for the polyester.
Adhesive layer：The thermal layer on the adhesion to the grassroots level; not hinder the
ink leakage; increase the compressive strength of the surface of master.
Basic layer：The bottom is master materials, is fiber layer; ink leaking from the
grassroots.
Protectio
Thermal
Adhesive
layer
Basic layer
Note：1）、Master avoid direct sunlight.

2）、Please do not put master on low temperature <10 ℃ and high temperature> 30 ℃
environment, in order to avoid performance of degradation master.
41
4、Digital duplicator layout
1、Layout of electronic components
⑴.Layout of electronic components on front wall board（Flat bed scan）
1 7
6
2
3
4
8 9 10 11 12 13 14
1. Original release button 2.Space motor 3.Up-down release button

4. Space shit sensor 5.Space initial sensor 6.Drum arrived micro switch
7. Drum release button 8.No-paper micro switch 9AC power switch
10.Magnet 11.Paper locked micro switch 12.Front door micro switch
13. Main power board 14.Vice power board
43
2.Layout of electronic components on front wall board（Document feed scan）
12 1 15 6
2
7
3
4
8
11 10 13 14
1. Original release button 2.Space motor 3.Up-down release button

4. Space shit sensor 5.Space initial sensor 6.Drum arrived micro switch
7. Drum release button 8.No-paper micro switch 9.AC power switch
10.Magnet 11.Paper locked micro switch 12.Front door micro switch
13.Main power board 14.Dupty power board 15.Cover micro switch
44
⑵ .1.Layout of electronic components on back wall board（Flat bed scan）
16 17 18 19
20 26
27
21
28
22
29
24
23
25
16.USB Interface adapter board 17.Working plate motor 18.B-bit slot photoelectric sensor
19.AC-bit slot photoelectric sensor 20.Drum stop slot photoelectric sensor 21.Working plate slot photoelectric sensor
22. The number of printed paper slot photoelectric sensor23.Speed of main motor slot photoelectric sensor24.Main motor
25. Process input board 26.Up-down lift motor 27.Lift paper tray down-place micro switch
28.Lift paper tray up-place sensor 29.AC220V Plug
45
2.Layout of electronic components on back wall board（Document feed scan）
16 17 18 19
20 26
27
21
28
22
29
24
23
25
16. USB Interface adapter board 17.Working plate motor 18.B-bit slot photoelectric sensor
19.AC-bit slot photoelectric sensor 20.Drum stop slot photoelectric sensor 21.Working plate slot photoelectric sensor
22. The number of printed paper slot photoelectric sensor23.Speed of main motor slot photoelectric sensor24.Main motor
25. Process input board 26.Up-down lift motor 27.Lift paper tray down-place micro switch
28. Lift paper tray up-place sensor 29.AC220V Plug
46
⑶.1. Flat bed scan tray layout of electronic components
30. Scan head 31.Cover slot photoelectric sensor 32.Scan adapter board
33.Scan head initial slot photoelectric sensor 34.15V Inverter 35.Flat scan motor
⑶.2. Document feed scan tray layout of electronic components
36 37 38
39 40
36. Scan launch sensor 37.Scan head 38.Step motor

39.Scan incept sensor 40.Main control board
47
⑷.Disposal box layout of electronic components
41. Disposal box launch sensor 42.Unload motor 43.Disposal box launch sensor
44. Blower 45.Right paper jam received sensor 46.Disposal box fill micro switch
⑸.Drum layout of electronic components
47 48 49
50 51
52
47. Uniform ink motor 48.Ink arrived position test micro switch 49.Ink pump motor
50. Ink receiving sensor 51.Ink launch sensor 52. Standard ink detect card reader
48
⑹. Master maker layout of electronic components（Normal master maker）
53. Cutter motor 54.Cutter micro switch L 55. Print stepper motor
56.Thermal head 57.Master ending sensor 58. Master feed motor
59. Cutter micro switch R
⑺. Master maker layout of electronic components（Electronic tag）
53
60 54
55
56
57
59
58
53. Cutter motor 54.Cutter micro switch L 55.Print stepper motor
56.Thermal head 57.Master ending sensor 58.Master feed motor
59. Cutter micro switch R 60. Standard ink detect card reader
49
⑻. Paper receiving layout of electronic components
61. Suction 62.Paper right jam launch sensor
⑼.1Main control board、LCD control panel circuit board installation
(RD-3508、3608、4119、4129、CN-335、325、535、525)
63. Main control panel 64.Middle LCD panel circuit board
50
(CN-320、330、520、530)
63. Main control panel 65.B4Canvon LCD panel circuit board
(RD-3108\3208\4019\4029)
51
63. Main control panel 66.B4 RONGDA LCD panel circuit board
⑼.4Main control board、LED control panel circuit board installation
(E200\E300)
63. Main control panel 67.LEDpanel circuit board
⑽.List of electrical components function：
Item Name Function

1 Paper micro switch Remove paper into the standard position, and cut off paper
2 Space motor Remove printout position around

Up-down micro button
3 Control paper feeding tray up and down
( For lifting machine )
4 Space shift sensor Adjust printout front and back position
5 Space initial sensor Printout located in middle initial position
6 Drum received micro switch Check drum arrived at right place or not
7 Drum release button Make drum rotation
8 Paper micro switch Check weather there are papers on paper feeding tray
9 AC power switch Connect and cut power

Absorption of electromagnet, send paper into machine from
10 Electro-magnet
paper feeding tray
Paper locked micro switch
11 Check weather front door closed or not
(For normal machine)
52
Generate +24 V. +15 V. -12V. Supply mainboard and other
12 Main power plate
components
13 Deputy power board Generate +5 V. +12.5 V Supply mainboard and other components
14 USB interface adapter Connect main board USB interface with computer
15 Top cover micro switch Tips cover open or not
16 USB interface adapter Connect main board USB interface with computer
17 Land board motor Make drum clamp arrive at required position
18 Photo electricity sensor position B Check clamp weather arrive at position B

Photo electricity sensor position
19 Check clamp initial position and unload、load position.
AC
20 Drum stop position sensor Detect roller to reach locations can be removed
21 Land plate sensor Check drum weather reach land position
22 Printed sheet number sensor Check press roller weather lift up
23 Main motor test speed sensor Detect the speed of main motor currently
24 Main motor Drive drum press and paper equipment send paper
25 Procedure input board Input procedure

Lift motor
26 Make paper feeding tray up and down
(For lifting machine)
Lift reach photo electricity Check whether the lifting platform to reach the highest
27
sensor( For lifting machine ) position
Lift reach micro switch Check whether the lifting platform to reach the lowest
28
( For lifting machine ) position
29 AC220V AC socket AC220V through connect power with socket
30 Scan head Complete the photoelectric conversion

Top cover photo electricity
31 Check cover open or not
sensor
32 Scan adapter Deliver scan signal to main board
Scan head initial photo
33 Check scan head initial position
electricity sensor
34 +15V Lamp stablizer Inverter +15 V to be 1000 volts light up the scan head tube
Flat bed scan stepper
35 Make scan head scan original
motor
Document feed scan launch
36 Check paper
sensor
37 Scan head Scan file

Document feed scan stepper
38 Drive paper
motor
53
39 Scanner sensor-receiving Check paper

40 Main board Control all devices of machine and image processing
Disposal box sensor-
41 Check whether the used master into the box
receiving
42 Unload motor Make used master put on master core
43 Disposal box sensor-emitting Check weather used master into box
44 Blower Blow, make printed paper and drum separation
Paper right jam sensor-
45 Detect whether the printed paper is sent
receiving
Disposal box micro
46 Check weather used master is filled
switch
47 Ink motor Drive ink distributing equipment
48 Ink test micro switch Detect ink distributing
49 Ink pump motor Supply ink for drum
50 Ink receiving sensor Detect whether the ink meet printing requirements
51 Ink launch sensor Detect whether the ink meet printing requirements
52 Standard ink detect card reader Detect whether the used ink is standard or not
53 Cutter motor Complete plate making process, cut version of paper
54 Cutter micro switch L Check weather cutter arrive at left position
55 Print stepper motor Drive press roller
56 Thermal head The image of original baked to the paper
57 Master ending sensor Check weather paper and master is used up
58 Master feed motor Drive sponge roller, put the paper on the drum
59 Cutter micro switch R Detect cutter is to reach the right position
60 Standard ink detect card reader Detect whether the used master is standard or not
61 Suction Provide suction close to the conveyor belt
Paper right jam launch
62 Check weather printed paper is sent or not
sensor
63 Main board Control all devices of machine and image processing
64 Middle LCD control panel Control operation panel

65 B4 Canvon LCD control panel Control operation panel
66 B4RONG DA LCD control panel Control operation panel
67 LED control panel Control operation panel
54
2、1.Connector position picture
(RD-3508、3608、4119、4129、3208、4029、CN335、325、535、525、
E200、E300)
Open digital duplicator front and back cover，shown in below picture.
1、Disposal box sensor、Disposal box motor、Paper right jam sensor receiving connector.
1.Green 2.Brown
D isposal box m otor connector
1. G reen 2. B row n
D isposal box m otor connector
黄
紫蓝
蓝
黑
1. Y ellow 2. B lue
R ight jam sensor incepting
⑵、Ink check sensor、Master feed motor、Master ending sensor connector position picture.
1 . B la c k 2 . R e d 3 . B lu e
1 . R e d 2 . B la c k 3 . B lu e I n k d e te c t s e n s o r c o n n e c to r
1 . P u r p le 2 . B la c k M a s te r e n d in g d e te c t s e n s o r c o n n e c to r
M a s te r fe e d m o to r c o n n e c to r
⑶、Blower、Suction、paper right jam launch connector picture.

55
L in e N O .
A W G -2 6 #
L in e N O . 1 . R e d 2 . B la c k
A W G -2 2 # R ig h t ja m s e n s o r e m itin g c o n n e c to r
1 . R e d 2 . B la c k
B la c k S u c tio n c o n n e c to r
1 . R e d 2 . B la c k
B lo w e r c o n n e c to r
2、12. Connector position picture
(RD-3108、4019、CN-320、330、520、530)
Open digital duplicator front and back cover，shown in below picture.
⑴、Disposal box sensor、Disposal box motor、Paper right jam sensor-receiving connector
position picture.
1 . G re e n 2 . B r o w n
D is p o s a l b o x m o to r c o n n e c to r
1 . G re e n 2 . B lu e 3 . R e d 4 . B la c k
D is p o s a l b o x s e n s o r c o n n e c to r
黄
紫蓝
蓝
黑
红
1 . Y e llo w 2 . B lu e
R ig h t ja m s e n s o r in c e p tin g c o n n e c to r
56
⑵、Ink check sensor、Master feed motor、Master ending sensor connector position picture.
1. Black 2. Red 3. Blue

Ink detect sensor connector
1. Purple 2. Black 1. Red 2. Black 3. Blue
M aster feed m otor connector M aster detect sensor connector
4、Layout of mechanical components (Flat bed scan)
⑴. Front view machinery sector
1 . S c a n tra y S e c tio n
5 . D is p o s a l B o x S e c tio n
2 . M a s te r M a k in g S e c tio n
3 . P a p e r F e e d S e c tio n 6 . P a p e r re c e iv e r S e c tio n
4 . D ru m u n it
1. Scan tray Section 2.Master Making Section 3.Paper Feed Section

4.Drum unit 5.Disposal Box Section 6. Paper receiver Section
⑵ .Back view machinery sector
57
7 .P a p e r R e c e iv in g S e c tio n
8 .P rin tin g S e c tio n 9 .D riv e S e c tio n
7. Paper Receiving Section 8. Printing Section 9.Drive Section
3、Layout of mechanical components (Document feed scan)
⑴. Front view machinery sector
1. D ocum ent feed scan section

5. D isposal Box Section
2. M aster M aking Section
6. Paper receiver Section

3. Paper Feed Section
4. D rum unit
1. Document feed scan section 2.Master Making Section 3. Paper Feed Section
4. Drum unit 5.Disposal Box Section 6. Paper receiver Section
58
⑶ . Back view machinery sector
7 . P a p e r R e c e iv in g S e c tio n
8 . P rin tin g S e c tio n 9 . D riv e S e c tio n
7. Paper Receiving Section 8.Printing Section 9. Drive Section
59
5、 Digital duplicator structure
1、Demolition of digital duplicator cover
⑴ Digital duplicator for maintenance, testing conditions such as Shell will need to open a
particularly ministries, please refer to the following removal steps.
⑵ 、Demolition of scan glass and top cover
Top cover
Scan glass
Scan part locked knob
Picture5.Ⅰ.⑴.1
Steps：①.Press Flat pull-out butto，push scan table；

②. Screwed six screws by screwdriver out of the sides and rear panel, then lift up
panel and Cover, shown in Figure 5. I. ⑴ .1 below;
③. Unload scan glass and top cover.
⑵、Demolition of front cover
57
Drum
Picture5.Ⅰ.⑵.1
Step 1：Open front door，take out drum to safety place，shown in picture 5.Ⅰ.⑵.1 as shown；
Paper receiving tray
Paper receive stopper components

Paper receiving adjustment knob
Paper receiving adjustment knob

fixed screw
Fixed screw
Picture5.Ⅰ.⑵.2
Step 2：①. Screwed fixed screws in paper sending tray by screwdriver，take out paper
sending adjustment knob；
②. Screwed two screws in paper sending tray by screwdriver，take out paper
receiving guide，shown in picture 5.Ⅰ.⑵.2 as shown；
58
Front cover
Picture5.Ⅰ.⑵.3
Step 3：Screwed four screws in front cover and rear cover by screwdriver，shown in picture 5.
Ⅰ.⑵.3 as show，demolition.
⑶、Demolition of operation panel

Operation panel
Fixing plate of control panel
Picture5.Ⅰ.⑶.1
Step：①.As per above method to unload front cover；
②. Screwed seven screws in fixed board by screwdriver，shown in picture 5.Ⅰ.⑶.1as show；
③.Pull out connector in circuit board；
59
④.Demolition of operate panel.
⑷、Demolition of back cover
Back cover
Picture5.Ⅰ.⑷.1
Step：①. Screwed seven screws in back cover and bottom cover by screwdriver；
②.Demolition of back cover，shown in picture5.Ⅰ.⑷.1as shown。
⑸、Demolition of document feed scan table
Top cover
Picture5.Ⅰ.⑸.2
Step：①.As per above methods to unload front cover、back cover、control panel；
②. Screwed two screws in plate cover by screwdriver，shown in picture5.Ⅰ.⑸.2 as show；
③. Screwed eight screws in scan cover by screwdriver；shown in picture5.Ⅰ.⑸.2as shown；
60
④.Take out parts as per image.
2、Replacement of electric unit in wall
⑴、Replacement of release button in wall

1.Replacement of up-down lift button（lift in suit）：
lift-descend motor switch components
Picture5.Ⅱ.⑴.1
Step：①.Demolition of front cover（as per demolition methods）；
②. Ferrochrome will melt point solder and twist under a screw, shown in Figure 5.Ⅱ.⑴.1as show.
③.Renew release button，as per above ways.
2.Replacement of cutter release button：
Picture5.Ⅱ.⑴.2
Step：①.Demolition of front cover（as per demolition of front cover methods）；
②. Ferrochrome will melt point solder and twist two screw, shown in Figure 5.Ⅱ.⑴.1as show.
61
③. Renew release button，as per above ways.

3.Replacement of drum release switch：
Drum release switch components
Picture5.Ⅱ.⑴.3
Step：①. Demolition of front cover（as per demolition of front cover methods）；
②. Ferrochrome will melt point solder and twist two screw, shown in Figure 5.Ⅱ.⑴.1as show.
③. Renew release button，as per above ways.
⑵、Replacement of micro switch in wall

1.Replacement of micro switch in front cover：
Terminal
Picture5.Ⅱ.⑵.1
62
Step 1：①. Demolition of front cover（as per demolition of front cover methods）；
②. Unplug the terminal micro switch with needle-nosed pliers in front cover, screw
on the two screws, shown in Figure 5.Ⅱ.⑵.1belows；
2.Replacement of drum micro switch：
T e r m in a l
Picture5.Ⅱ.⑵.3
②.Pull out drum；
③. Unplug the terminal micro switch with needle-nosed pliers in drum, screw on
the two screws, shown in Figure 5.Ⅱ.⑵.3belows；
④.Twist two fixed screws in third switch seat component, take out switch seat component from wall.
3．Replacement of paper feed lift micro switch (up-down lift in suit)：
Picture5.Ⅱ.⑵.6
63
Step 1：①. Demolition of back cover（as per demolition of back cover methods）；
②. Unplug the terminal micro switch with needle-nosed pliers in drum, screw on
the two screws, shown in Figure 5.Ⅱ.⑵.6belows；
⑶、Replacement of motor and magnet in wall

1.Replacement of up-down lift motor（For lifting machine, lifting motor drive voltage
measurement see page 127）：
Picture5.Ⅱ.⑶.1
②. Pull out lift motor terminal, shown in picture5.Ⅱ.⑶.1as show.
Picture5.Ⅱ.⑶.2
64
Step 2： Screw on the two fixed screws in paper feed motor structure, shown in Figure
5Ⅱ.⑶.2belows，take out lift motor components from wall；
Picture5.Ⅱ.⑶.3
Step 3：Twist the hexagonal screws in paper feed motor gear, then unscrew the three screws
on the motor, shown in Figure 5 Ⅱ.⑶.3belows.
2.Demolition of space motor（Space motor drive voltage measurement see page 143）:
Picture5.Ⅱ.⑶.4
②.Unplug space motor terminal，shown in picture5.Ⅱ.⑶.4as show；
65
Picture5.Ⅱ.⑶.5
Step 2：Screw two screws between space bracket and motor fixed board，shown in picture5.Ⅱ.⑶.5asshow；
Picture5.Ⅱ.⑶.6
Step 3：Unscrew the worm's head screw motor after draining the space motor three screws, shown in
Figure 5.Ⅱ. ⑶. 6as shown.
3. Demolition of clamper motor（Clamper motor drive voltage measurement see page 133）：
66
Picture5.Ⅱ.⑶.7
②.Unplug clamper motor plug, shown in picture5.Ⅱ.⑶.7as show；
Picture5.Ⅱ.⑶.8
Step 2：Unscrew three fixed screws between working plate bracket and wall connect，shown
in picture5.Ⅱ.⑶.8as show；
Picture5.Ⅱ.⑶.9
Step 3：Twist the hexagonal screws in working plate motor gear, take out working plate motor
gear then unscrew the three screws between working plate bracket and wall connect,
shown in Figure 5 Ⅱ.⑶.9belows.
67
Dial clamp plate
Dial clamp plate
Bracket seat
Picture5.㈢.⑺.9
Step 4：Install components checked before loading plate board hanging head position, the two
holes in hang board and the handling plate bracket holes are also aligned in Figure 5.
㈢.⑺.9 dotted line shows, without alignment, adjust the alignment.
4.Main motor replacement and Driving voltage measurement：
Code plate photoelectric sensor
Fixed screw
Fixed screw
Main motor sensor
Picture5.Ⅱ.⑶.10
Step 1：①.Unload code sensor；
②. Screwed one fixed screws by screwdriver，unload main motor sensor；
68
Fixed screw
Picture5.Ⅱ.⑶.11
Step 2：Loosen two fixed screws as per image by screwdriver，make main motor timing belt
loosen；shown in picture5.Ⅱ.⑶11.
Main motor
Main motor fixed screw
Picture5.Ⅱ.⑶.12
69
Step 3：Screwed three main motor fixed screws by screwdriver，take out main motor from
digital duplicator，shown in picture5.Ⅱ.⑶.12as show.
Main motor
Hexagon screw
Synchronized belt
Picture5.Ⅱ.⑶.13
Step 4：Unscrew timing belt with Hexagon screwdriver，show in picture5.Ⅱ.⑶.13as show；
Renew motor，as per measurement of demolition.
Main driving motor voltage measurement：
M u ltim e te r
D C + 200V L evel
2 3 .1
M a in c o n tro l b o a rd M a in m o to r
＋－＋－
黑红黑红
黑红
1 2 1 2
CN 14 CN 13
M a in m o to r p lu g
P ic tu re 5 .2 . ⑶ .1 4
Measurement：①.As per image5.Ⅱ.⑶.14connect multimeter；
②.Big LCD Mode：Press “reset” key and “0”key，turn on power，enter unit test
function，press stop key to enter，press orientation key select “main motor
speed”，press ok key to confirm.
Small LCD and LED Mode：Press “reset” key and “0”key，turn on power，
enter unit test function，press stop key to enter，press space to confirm, press
70
stop key to select 1to 5 level test.

③. Under normal circumstances +7 V DC voltage to 18V；
④. If it is abnormal check the cable, motor, control board.
5.Magnet replacement：
Main paper feed rollers components
Connect set
方向1
Fixing screw
Picture5.Ⅱ.⑶.15
Step 1：Screw out of rubbing roller with screwdriver , remove paper feed wheel assembly
under the direction 1, shown in Figure 5.Ⅱ.⑶.15as show；
Spring pliers
Paper feed work board components

Spring pliers
Picture5.Ⅱ.⑶.16
Step 2：①.Unload circlip，shown in picture5.Ⅱ.⑶.16as show；
②.Demolition of paper feed working board assembly；
71
Electro-magnet components
Fixing screw
Picture5.Ⅱ.⑶.17
Step 3：①. Unlock magnet wire cable ties, pull out connector；
②. Screw out of three screws with a screwdriver, remove the magnet components
shown in Figure 5.Ⅱ.⑶.17as show；
Electro-magnet
Fixing screw
Picture5.Ⅱ.⑶.18
Step 4：①. Screw out of four screws with a screwdriver, remove the magnet，shown in Figure
5.Ⅱ.⑶.18as show；
②.Renew magnet，Installation methods as per demolition steps.
72
⑷、Power board replacement in front wall

1. Main power board replacement：
Picture5.Ⅱ.⑷.1
Step：①.Open front cover（as per front cover demolition methods），Unplug main power board connector；
②. Screw out of four screws with a screwdriver，shown in picture5.Ⅱ.⑷.1as show；
③.Main power board replacement，Installation methods as per demolition steps.
2.Vice power board replacement：
Dupty power board
Picture5.Ⅱ.⑷.2
Step：①.Open front cover（as per front cover demolition methods），take out vice power board connector；
②. Screw out of four screws with a screwdriver，shown in picture5.Ⅱ.⑷.2as show；
③.Vice power board replacement，Installation methods as per demolition steps.
73
⑸、Replacement of sensor in wall board

1. Initial sensor replacement：
Picture5.Ⅱ.⑸.1
Step 1：①. Open front cover（as per front cover demolition methods）；
②.Mark in sensor fixed position；
③.Unplug sensor connector, shown in picture5.Ⅱ.⑸.1as show；
Picture5.Ⅱ.⑸.2
Step 2：①. Screw out of four screws with a screwdriver between sensor seat and space bracket，shown
in picture5.Ⅱ.⑸.2as show；
②.Take out sensor seat and sensor，renew sensor，Installation methods as per

74
demolition steps，Mark in installation position.
2.Code sensor replacement：
Picture5.Ⅱ.⑸.3
Step 1：①.Open front cover；
②.Mark in sensor seat fixed position；
Picture5.Ⅱ.⑸.4
Step 2：①. Screw out of two fixed screws with a screwdriver between sensor seat and space bracket，
shown in picture5.Ⅱ.⑸.4as show；
75
②.Take out sensor seat and senor，renew sensor，installation methods as per

demolition steps，mark in installation position.
3.Replacement of lift tray place sensor：
Picture5.Ⅱ.⑸.5
Step 1：①.Open back cover；
Picture5.Ⅱ.⑸.6
Step 2：①. Screw out of two fixed screws with a screwdriver between sensor seat and back wall，shown in
picture5.Ⅱ.⑸.6as show；
②. Take out sensor seat and sensor，renew sensor，Installation methods as per

76
4.Replacement of main motor speed sensor：
Picture5.Ⅱ.⑸.7
②.Unplug sensor connector, shown in picture5.Ⅱ.⑸.7as show；
Picture5.Ⅱ.⑸.8
Step 2：①. Screw out of two fixed screws with a screwdriver between main motor test sensor and back
wall，shown in picture5.Ⅱ.⑸.8as show；

77
5.Number of printed paper sensor replacement：
Picture5.Ⅱ.⑸.9
②.Unplug sensor connector, shown in picture5.Ⅱ.⑸.9as show；
Picture5.Ⅱ.⑸.10
Step 2：①. Screw out of two fixed screws with a screwdriver between number of printed paper sensor
seat and back wall，shown in picture5.Ⅱ.⑸.10as show；
78
6.Position B sensor replacement：
Picture5.Ⅱ.⑸.11
②. Unplug sensor connector, shown in picture5.Ⅱ.⑸.11as show；
Picture5.Ⅱ.⑸.12
Step 2：①. Screw out of two fixed screws with a screwdriver between number 5 sensor seat and Master
received & removed bracket stand，shown in picture5.Ⅱ.⑸.12as show；

79
7. Position AC sensor replacement：
Picture5.Ⅱ.⑸.13
Step 1：①. Open back cover；
②. Unplug sensor connector, shown in picture5.Ⅱ.⑸.13as show；
Picture5.Ⅱ.⑸.14
Step 2：①. Screw out of two fixed screws with a screwdriver between Position AC sensor seat and
Master received & removed bracket stand，shown in picture5.Ⅱ.⑸.14as show；

8. Master received & removed sensor replacement：

80
Picture5.Ⅱ.⑸.15
Step 1：①. Open back cover；
③. Unplug sensor connector, shown in picture5.Ⅱ.⑸.15as show；
Picture5.Ⅱ.⑸.16
Step 2：①. Screw out of two fixed screws with a screwdriver between Drum gear stand and Master
received & removed bracket stand，shown in picture5.Ⅱ.⑸.16as show；
81

9.Replacement of stop bit sensor：
Picture5.Ⅱ.⑸.17
③. Unplug sensor connector, shown in picture5.Ⅱ.⑸.17as show；
Picture5.Ⅱ.⑸.18
Step 2：①. Screw out of two fixed screws with a screwdriver between Drum gear stand and stop bit
sensor stand，shown in picture5.Ⅱ.⑸.18as show；
82
⑹.USB circuit replacement：
USB Circuit board
Circuit board fixed bracket

Fixed screw
Picture5.Ⅱ.⑸.19
Step：①.Open back cover；
②. Screw out of two fixed screws with a screwdriver，unload USB circuit board，replace
circuit，shown in pictrue5.Ⅱ.⑸.19as show.
⑺. Input procedure circuit board replacement：
Program input board
Fixed screw Program fixing plate
Picture5.Ⅱ.⑸.20
Step：①.Open back cover，procedure inputting board shown in image；
②.Unplug patch cords，Screw out of two fixed screws with a screwdriver，unload procedure
inputting board circuit，renew circuit board，shown in picture5.Ⅱ.⑸.20as show；
83
⑴、Document feed scan

1. Main scan part instruction：
①. Main scan part：
3 4
5
2 6
1 7 8
9
10
11
12
13
14
15
1. Second paper feed driving roller 2.Scan launch sensor 3.Scan receiving sensor
4. Paper feed roller of scan cover 5. Second paper feed driving roller 6.Scan roller
7. Scan head 8. Scan bottom guide board 9. Original paper guide
10. A 3 Paper feeding tray 11.Plate cover 12.A3 scan cover
13. Scan fixed bracket 14.Main control board 15.Scan base
2. Replacement of launch sensor:

P a p e r g u id e p la te
S e n s o r - e m ittin g
Step：①. Screw 4 fixed second paper feed driving roller screws by screwdriver. Launch sensor be seen；
②.Unplug connector, Unload launch sensor，Replace new sensor.
87
3.Replacement of incept sensor：
L ow er p aper sca
n g u id e r
S e n s o r- re c e iv in g
S e n s o r-re c e iv in g
fix e d b o a rd
Step：①. Screw 4 fixed second paper feed driving roller screws by screwdriver. Incept sensor be seen；
②. Screw fixed incept sensor screws by screwdriver，replace incept sensor.
4. Replacement of scan head
Scan roller
Scan head
Scan head locating board
Step：①. Followed by demolition of retainer, bushings, gears, associated with a screw driver
screw, shown in Figure 5.㈢.⑴.5as shown；
②.Unplug relevant connector；
④.Replace new scan head，Installation refer to demolition steps.
5.Main control board replacement：
88
Scan cover com ponents
M ain board
Step：①. Screw 6 fixed scan cover subassembly screws by screwdriver. Unload scan subassembly main
control board be seen；
②.Unplug relevant connector，Screw fixed screws by screwdriver，Replace new main control

board.
6. Measurement o relay voltage:
2 4 .2
M a in b o a rd
黑红
D C 20V L evel
S c a n la m p re lay
5.㈢.⑴.19
Measurement：①. Big LCD mode：Press “reset” key and“0”key，turn on power，enter unit test function，
press stop key to enter，select orient key “white level” with orient key，confirm test
with ok key；
Small LCD and LED tube mode：Press “reset” key and“0”key，turn on power，enter unit
test function，press stop key to enter，confirm with “ink ”key，press stop key to enter test；
②. As per picture 5.㈢.⑴.19 connect multimeter，Don't make short circuit，normal voltage

89
24V，if not correct relay with trouble，renew relay or motherboard.
7. Adjustment of white level voltage measurement：
1.60
M ultim eter
D C 20V L evel
黑红
GND
S crew
GND
D W 2 S ite
M ain board
Picture5.3. ⑴ .21
Methods of measurement：①. In the standby case，measurement below items；

②. As per picture 5.㈢.⑴.21connect multimeter, Don't make short circuit；
③. White level voltage1V to 3V(As per image).
8. Adjustment of dark level voltage measurement：
0.0 2
M u ltim eter
D C 20 V L e vel
黑红
GND
GND
S rew
D W 3 site
M ain bo ard P 5 .3 . ⑴ .2 2
Measurement adjustment：①.In the standby case，measurement below items；

②.As per picture 5.㈢.⑴.21connect multimeter, Don't make short circuit；
③.Black level voltage0V to 0.2V (As per image).
9. Document feed scan original test scripting. Measurement of original place sensor:：
90
0.12
Multimeter
DC20VLevel
黑红
CN4
1
2
3
4
5
6
红蓝橙蓝黄蓝
GND
GND
GND
Main board
Picture5.㈢.⑴.20
Methods of measurement：①. As per picture 5.㈢.⑴.20 connect multimeter，Don't
make short circuit.
②. High level voltage 2.8-3.2V with original，Low level voltage 0.08-0.15V

without original.
③.High level voltage 2.8-3.2V with original arriving ， Low level voltage
0.08-0.15V without original arriving
91
3、Parts structure
⑴、Scan section
1.Main scan part instruction：
①.Main scan part（Double-tube Digital duplicator）
2.Shadow shield sensor subassembly 4.Close cover subassembly
3.Bracing seat of scan 5.sliding seat fixed board

1.Sliding seat fixed board 6.Scan head
13.Scan transfer board（
Double tube）
7.Right fixed bracket of scan head
12.Scan head initial

sensor subassembly
11.Driving gear
10.Scan motor
8.Scan head seat

9.Long shaft Picture5.3.⑴.1
1. Sliding seat fixed board 2.Shadow shield sensor subassembly 3.Bracing seat of scan
4. Close cover subassembly 5.sliding seat fixed board 6.Scan head
7. Right fixed bracket of scan head 8.Scan head seat 9.Long shaft
10. Scan motor 11.Driving gear 12.Scan head initial sensor subassembly
13.Scan transfer board（Double tube）
②.Main scan part（Single-tube Digital duplicator）

2.Shadow shield sensor subassembly 4.Close cover subassembly
3.Bracing seat of scan 5.sliding seat fixed board

1.Sliding seat fixed board 6.Scan head
14.Scan transfer board（

Single tube）
7.Right fixed bracket of scan head
13.Scan head initial

sensor subassembly
12.Driving gear
11.Scan motor
8.Scan head seat

10.Long shaft 9.15V Lamp stabilizer
Picture5.3.⑴.2
92
1.Sliding seat fixed board 2.Shadow shield sensor subassembly 3.Bracing seat of scan
4.Close cover subassembly 5.sliding seat fixed board 6.Scan head
7.Right fixed bracket of scan head 8.Scan head seat 9.15V Lamp stabilizer
10.Long shaft 11.Scan motor 12.Driving gear
13.Scan head initial sensor subassembly 14.Scan transfer board（Single tube）
Note：Double-tube Digital duplicator: Appearance of scan head is white with dedicated transfer board.
Single-tube Digital duplicator: Appearance of scan head is black with Lamp stabilizer and
dedicated transfer board.
2.Replacement of scan motor and driving gear：
R ight bracket screw
S can head right fixed bracket
R ight bracket screw
Picture5.Ⅲ.⑴.3
Step 1：①.Screw two fixed screws by screwdriver.
②.Remove Right fixed bracket of scan head as per arrow orientation，make tighten
wire loosen，shown in picture 5.
.Ⅲ.⑴.3shown.
93
Scan motor
Spring pliers
Drum gear 3
Drum gear1
Picture5.Ⅲ.⑴.4
Step 2：①.Take out wire，remove scan motor，as shown.
②.Unload Spring pliers.
③.Take out Pad、Driving gear bush、Driving gear3、Driving gear1 in turn，as
shown5.Ⅲ.⑴.4as shown.
④.Replace relevant part，install Measurement of installation and disassembly.
3. Replacement of top cover groove gap photoelectric sensor and scan head initial groove gap
photoelectric sensor.
T op cover trough photoelectric sensor
S can head initial

through photoelectric sensor
Picture5.Ⅲ.⑴.5
Step：①.Screw relevant fixed screws by screwdriver，shown in picture 5.Ⅲ.⑴.5 as shown；
94
②.Pull out the relevant connector；

③.Disassemble top cover groove gap photoelectric sensor、scan head initial groove
gap photoelectric sensor as per operation；
④.Replace relevant part，install Measurement of installation and disassembly.
4.Replacement of scan head and 15V Lamp stabilizer：
Scan head
+15V Lamp stabilizer
②
①
Picture5.Ⅲ.⑴.6
Replacement of 15V Lamp stabilizer steps：①.Pull out relevant connector；
②.Push down ①site gently，remove lamp stabilizer①out of plastic
frame，then take out lamp stabilezer，shown in picture 5.Ⅲ.⑴.6
as shown；
③.Replace 15V Lamp stabilizer，install Measurement of installation
and disassembly.
Replacement of scan head steps：①.Pull out relevant connector；
95
②.Remove ②site plastic film，take out scan head ，shown

in picture 5Ⅲ.⑴.6 as shown；
③.Replace scan head，install Measurement of installation
and disassembly.
5.Replacement of main board：
Method 1：
P la te b a c k lid
F ix e d s c re w
F ix e d s c re w
B a c k w a ll
F ro n t w a ll
Picture5.Ⅲ.⑴.7
Step 1：①.As per disassembly of digital duplicator cover，disassemble panel subassembly、
front cover、control panel；
②.Screw seven fixed screws by screwdriver，disassemble plate board，shown in
picture 5.Ⅲ.⑴.7 as shown；
L o c k P la te A s s y
p la te p u s h e r
L o c a tin g s e t
P la te b u tto n c o m p o n e n ts
L o c a tin g s e t
Picture5.Ⅲ.⑴.8
96
Step 2：Screw five fixed screws by screwdriver，unload lock place assy、push plate transform
board and push plate assy，shown in picture 5.Ⅲ.⑴.8 as shown；
固定螺钉电路板罩壳
线扎
方向1
Picture5.Ⅲ.⑴.9
Step 3：①.Open circuit board cover，untie line in stage，remove scan board as per position 1；
②.Screw two fixed screws by screwdriver，shown in picture 5.Ⅲ.⑴.9 as shown；
固定螺钉
屏蔽罩壳
平板扫描组件
主控板
方向2
Picture5.Ⅲ.⑴.10
Step 4：①.remove flat scan board subassembly as per orientation 2 shown in picture 5；
Ⅲ.⑴.postition10，unload shield to see main board；
②.Screw four fixed screws by screwdriver，unplug connector of main board（Don't
97
touch plug terminal without static gloves, to avoid static electricity）

③.Replace main board，install Measurement of installation and disassembly.
Method 2：
F ix e d s c r e w
S h ie ld c o v e r C ir c u it b o a r d c o v e r
n 1
c tio
D ir e
Picture5.Ⅲ.⑴.11
Step 1：①.Screw four fixed screws by screwdriver，take out circuit board cover，untie line bundle.
②.Push scan board to picture 5.Ⅲ.⑴.position 11；
③.Screw shield cover fixed screws by screwdriver；
④.Remove shield cover a distance as per orientation 1.
S e a lin g p la te c o m p o n e n t
Picture5.Ⅲ.⑴.12
Step 2：①.Screw four fixed screws by screwdriver，unload sealed board subassembly，display
main control board；
98
F ix e d s c r e w
M a in b o a r d
Picture5.Ⅲ.⑴.13
Step 3： ①.Pull out all connector from main control board ， Screw four fixed screws by
screwdriver，take out main control board，renew in main control board，Method
to install and demolition.
6.Replacement of scan adaptor board：
Fixed screw
Circuit board cover
Picture5.Ⅲ.⑴.14
Step 1：①.Unload cover、top cover subassembly（As per demolition of digital duplicator
cover）shown in picture 5.Ⅲ.⑴.structure 14；
②.Screw four fixed screws by screwdriver，unload circuit board cover；
99
Fixed screw
Scan adapter
Picture5.Ⅲ.⑴.15
Step 2：①.Screw four fixed screws by screwdriver，take out scan adaptor board ，shown in picture
5.Ⅲ.⑴.15as shown；
②.Renew scan adaptor board，Method s of install and demolition step.
7.Measurement of single-tube scan adaptor board voltage：
1 4 .9 5
GND
M u ltim e te r
D C 2 0 le v e l
黑红
S in g le -tu b e s c a n a d a p te r -1 2 V +15V
G r o u n d w ire
Picture5.Ⅲ.⑴.16
Measurement：①.As picture 5.Ⅲ.⑴.16 connect mulitimeter，Don't make short circuit；
②.In the standby case ， measurement right voltage -12V(-11.5to-12V)or
+15V(+14.9to+15V)；
③.If measurements are not right, disconnect the socket connection with the
mainboard,check power board、mainboard、connect line 、scan adaptor board.
100
8.Measurement of double-tube scan LED voltage：
1 4 .9 5
D C 2 0 le v e l
M u ltim e te r
黑红
D o u b le - tu b e s c a n la m p v o lta g e m e a s u r e m e n t
D o u b le - tu b e s c a n a d a p te r
Picture5.Ⅲ.⑴.17
Methods of measurement：①.Big LCD mode：Press “reset” key and“0”key，turn on power，
enter unit test function，press stop key to enter，select orient key“ white
level” with orient key，confirm test with ok key；
Small LCD and LED tube mode：Press “reset” key and“0”key，turn on
power，enter unit test function，press stop key to enter，confirm with “ink”
key，press stop key to enter test；
②.As per picture 5.Ⅲ.⑴.17connect mulitimeter，Don't make short circuit，
measurement right voltage -12V(-11.5to-12V)or +15V(+14.9to+15V),scan
LED is light；
③.If measurements are not right, disconnect the socket connection with the mainboard,
check power board、mainboard、connect line 、scan adaptor board.
9.Methods of testing scan：
0 .4 0 0
M u ltim e te r
D C 2 0 le v e l
黑红
S in g le -tu b e s c a n a d a p te r
101
Picture5.Ⅲ.⑴.18
Measurement：
①.Big LCD mode：Press “reset” key and“0”key，turn on power，enter unit test function，
press stop key to enter，select orient key“ white level” with orient key，
confirm test with ok key；
②.As per picture 5.Ⅲ.⑴.18connect multimeter，Don't make short circuit，scan
head voltage without light+0.1V，scan head voltage with light+0.3 V-0.5V，
if it is not normal to show scan head with trouble.
10. Measurement o relay voltage:
1 4 .9 5
M u ltim e te r
黑红
D C 2 0 le v e l
S in g le -tu b e s c a n a d a p te r
Picture5.Ⅲ.⑴.19
Measurement：①.Big LCD mode：Press “reset” key and“0”key，turn on power，enter unit test
function，press stop key to enter，select orient key“ white level” with orient
key，confirm test with ok key；
②.As per picture 5.Ⅲ.⑴.18connect multimeter，Don't make short circuit，normal
voltage 15V，if not correct relay with trouble，renew relay or motherboard.
102
11.Measurement of single-tube+15Vrelay voltage：
3 .2
3.2V M u ltim e te r
D C 2 0 le v e l
黑红
123
G r o u n d w ir e
15V
G r o u n d c o n n e c tio n + 1 5 V L a m p s ta b iliz e r v o lta g e m e a s u r e m e n t
Q2
C2
ECB
123
ECB
CN1
CN3 Q3
Picture5.Ⅲ.⑴.20
Measurement：①.As per picture 5.Ⅲ.⑴.20 connect multimeter，Don't make short circuit；
②.Big LCD mode：Press “reset” key and“0”key，turn on power，enter unit test function，
press stop key to enter，select orient key“ white level” with orient key，
③.The positive of multimeter were connected CN3 1 foot and 3 feet, 1 foot for
the +15 V, 3 foot +3.2 V (high level) is correct, the lamp is light ；
④.If do not correct，check connect line、power、mainboard、lamp stabilizer.
12.Adjustment of white level voltage measurement：
GND
S crew
GND
D W 2 S ite
M a in c o n tr o l b o a r d
P 5 .3 . ⑴ .2 1
103
Methods of measurement：①.In the standby case，measurement below items；

②.As per picture 5.Ⅲ.⑴.21connect multimeter, Don't make short circuit；
③.White level voltage1V to 3V (As per image).
13.Adjustment of dark level voltage measurement：
0 .0 2
M u ltim eter
D C 20 l ev e l
黑红
GND
GN D
小螺丝刀
DW 3 电位器
M ain c o n tro l b o a rd P 5 .3 . ⑴ .2 2
Measurement adjustment：①.In the standby case，measurement below items；

②.As per picture 5.Ⅲ.⑴.21connect multimeter, Don't make short circuit；
③.Black level voltage0V to 0.2V (As per image).
104
⑵、Disposal box section
1. Main disposal box sections instruction
3. Disposal box transm ission shaft
2. Disposal box sensor bracket
1. D isposal box cover
12. D isposal box support shaft

11. Disposal box upper shaft gear
4. Disposal box base 5. Gear cover 7. Shaft gear 8. Disposal box 9. Blower 10. Lower shaft assy
6. M ain shaft gear bottom board
Picture5.3.⑵.1
1. Disposal box cover 2.Disposal box sensor bracket 3.Disposal box transmission shaft
4. Disposal box base 5.Gear cover 6. Main shaft gear
7. Shaft gear 8.Disposal box bottom board 9.Blower
10. Lower shaft assy 11. Disposal box upper shaft gear 12.Disposal box support shaft
2.Methods of demolition disposal box from machine：
Fixed screw
Picture5.3.⑵.2
Step：①. Screw out of 2 fixed screws with a screwdriver in the back wall board；
②. Unload the disposal box.
105
3. Rubber foot(Disposal box) replacement：
P u llin g fe e t w ra p p in g
F ix e d s c re w R u b b e r p u llin g fe e t
P ic tu re 2
P ic tu re 1
Step：①.Open disposal box cover，to see rubber foot in aluminous shaft；

②. Screw out of a fixed screw with a screwdriver as shown in Figure Ⅰ, after expanding shown
in pictureⅡ；
③.Renew Rubber foot(Disposal box) ，Installation methods as per demolition steps.
4. Disposal master replacement：
W aste m aster pulling feet
Fixed screw
Fixed screw
W aste m aster pulling feet
Picture5.3.⑵.4
Step ：①.Open disposal box cover， A pair of left and right disposal master in aluminous shaft，Picture5.3.⑵.4；
106
②. Screw out of 2 fixed screw with a screwdriver as shown in Figure，Unload a pair of disposal master；
③. Renew disposal master ，Installation methods as per demolition steps.
5.Disposal box spring replacement：
D rive sp rin g fo r p lastic g ear
D riv e sprin g fo r plastic g ear

D raw sp ring
D rive sp rin g fo r plastic gear u p per sh aft sp ring
P ictu re Ⅰ
Picture5.3.⑵.5
Step ：①.Open disposal box cover，display Spring (Quantity4)、Rotating shaft spring
(Quantity 8) 、 Transmission spring (Quantity 2) 、 Lower shaft pulley sprint
(Quantity 4)、shown in picture5.3.⑵.5as show；
②. Find spring junction, as shown in Figure Ⅰ, separated with needle-nosed pliers；
③. Renew spring.
6.Disposal motor replacement：
F ix e d s c re w
F ix e d s c re w
Picture5.3.⑵.6
Step 1：Screw out of 4 fixed screw with a screwdriver from disposal box base，shown in picture5.3.
107
⑵.6as show；
D is p o s a l b o x s u b je c t
D is p o s a l b o x s e a t
Picture5.3.⑵.7
Step：Separate disposal box from disposal box base，as per direction shown；
Disposal box base
Spring
M3Screw
Picture5.3.⑵.8
Step 3：①. Screw out of screw with a screwdriver；
②.Take out circlip as per direction；
③.Unload subbase of disposal box，shown in picture5.3.⑵.8as show；
108
Sensor fixed screw
Synchronous belt
Tightening wheel fixed board assy
Picture5.3.⑵.9
Step 4：①. Screw out of Fix plate assy screw with a screwdriver；
②.Unload Fix plate assy；
③.Take out timing belt，shown in picture5.3.⑵.9as shown；
Hexagon screw
Motor fixed screw
Disposal box synchronous belt
Disposal box motor P5.3.⑵.10
Step 5：①. Hexagon wrench with a belt round the internal hexagon screw；
②.Unload disposal box timing belt as per arrow direction；
③. Screw out of 2 eject motor fixed screws；
④.Untie line bundle，Unplug connector；
⑤.Take out eject motor，shown in picture5.3.⑵.10as show；
⑥. Renew eject motor ，Installation methods as per demolition steps.
7.Disposal box launch sensor replacement：
109
D is p o s a l b o x b a s e
S e n s o r fix e d s c re w
D is p o s a l b o x d o w n s e n s o r s e a t
D o w n s e n s o r fix e d s c re w
P 5 .3 . ⑵ .1 1
Step ：①.As per above demolition of disposal box base step；

②. Screw out of lower base of sensor fixed screws，Unload lower base of sensor；
③. Screw out of sensor fixed screws with a screwdriver；
④.Weld wire of disposal box launch sensor；
⑤.Take out disposal box launch sensor，shown in picture5.3.⑵.11as show；
⑥.Renew sensor，installation methods as per demolition steps.
8.Disposal box fill micro switch replacement：
Disposal box filling micro switch
Picture5.3.⑵.12
Step ：①.Mark in micro switch position；
②. Screw out of 2 fixed micro switch screws with a screwdriver，Unplug micro switch connecting terminal；
③. Remove the micro switch and switch board locate in back the right bracket.，
shown in picture5.3.⑵.12as show；
④.Renew micro switch，installation methods as per demolition steps，installation as per mark frame position.
110
9.Replacement of right jam incept sensor and blower：
Blower
Blower fixed screw Sensor

Fixed screw
Sensor
Blower cover
Blower cover fixed screw
Picture5.3.⑵.13
Step：①. Screw out of 2 fixed blower cover screws with a screwdriver；
②.Unload blower cover；
③. Weld wire of sensor，renew sensor，shown in picture5.3.⑵.13as show；
④. Screw out of 2 fixed blower screws with a screwdriver；
⑤.Renew blower，shown in picture5.3.⑵.13as show，installation methods as per
demolition steps.
10.Disposal box incept sensor replacement：
111
Disposal box sensor- receiving
Sensor bracket
Sensor fixed board
Sensor fixed screw
p5.3.⑵.14
Step：①. Screw out of 2 fixed screws with a screwdriver；

②.Unload sensor bracket；
③.Weld wire of sensor；
④.Take out disposal box incept sensor，shown in picture5.3.⑵.14as show；
⑤.Renew sensor，installation methods as per demolition steps.
11.Disposal box fill micro switch adjustment：
Picture5.3.⑵.15
Step：①.Open disposal box to Maximum；
②.Micro switch can be observed，loosen by screwdriver，shown in picture5.3.⑵.15as
show；
③.Adjust micro switch position：Micro switch up, less master storage, micro switch
112
down, more master storage, standard storage for the 25-30 used master sheets；
④.Twist screw tight after adjustment，Close disposal box.
12.Disposal box photoelectric sensor voltage without light Measurement：
M u ltim eter
＋
－＋
－
0 .2 0 L aun ch tube R eceiv in g tube
B lu e(G ro u n d w ire)
D C 20 V L ev el R ed (5 V )
黑红
G reen （ S ign al ）
B lack (G ro u n d w ire)
D isp o sal b o x sen so r

con n ecto r
M easu rem en t w ith lig ht
V o ltag e 0 .2 V
P 5 .3 . ⑵ .1 6
Methods：①. In the standby case，measurement below items；

②. As per picture 5.3. ⑵.16connect multimeter, Don't make short circuit；
③.Sensor voltage 0.2V is correct with light；
④.If it is not right, adjust DW1 on main board.
13. Disposal box photoelectric sensor voltage measurement with block light:
Master
Multimeter Without light
＋
－＋
3.21 Launch tube Receiving tube
Blue(Ground wire)
DC20VLevel Red(5V)
黑红
Green（Signal） Black(Ground wire)
Disposal box sensor

connector
Picture5.3.⑵.17
Measurement：①. In the standby case，measurement below items；

②. As per picture 5.3.⑵.17connect multimeter, Don't make short circuit；
③.The voltage of sensor is over 2.5V with block light.
113
14. Measurement of disposal box received voltage on the motherboard：
0 .2
M u ltim eter
D C 2 0V L eve l
黑红
GND
S m all screw d riv er
驱动芯片
D W 1 p o ten tio m eter

M aster feed in g ad ju stm en t
主电机驱动
风扇继电器
M ain b o ard
Picture5.3.⑵.18
Measurement：①. In the standby case，measurement below items；；
②. As per picture 5.3. ⑵.18connect multimeter, Don't make short circuit；
③. .If voltage is not right, adjust DW1 on main board.
15.Disposal box motor driver voltage measurement：
M u ltim e ter
D C + 2 0 0 V L ev el
2 3 .1
M ain b o ard C N 1 1 clip
G ra y
P u rp le
黑红 D isp o sal b o x m o to r
C o n n e cto r
P ic tu re 5 . Ⅲ . ⑵ .1 9
Measurement：①.Cut off connector between main board and disposal box motor，as per
Figure 5.3.⑵.19connect multimeter；
②. Press “reset” key and“0”key，turn on power，enter unit test function，press
114
stop key to enter，select “ Unload motor” with orient key，confirm test with ok
key；
③. Normally DC voltage +22.5 V to 23.5V；
④. If it’s abnormal, please check cable, motor, main control board.
16.Suction driver motor measurement：
DC+200VLevel
24.1
Main board CN11 clip
Red
Black
黑红
Connector
Multimeter
Picture5.3.⑻ .19
Measurement：①.Cut off connector from main control board to suction (Connector Location
Figure 5.3.⑻.17)，connect multimeter as per picture5.3.⑻.19，Don’t make
short circuit.
②. Big LCD mode：Press “reset” key and“0”key，turn on power，enter unit
test function，press stop key to enter，select “ blower test” with orient key，
Small LCD and LED mode：Press “reset” key and“0”key，turn on power，
enter unit test function，press “start” key to enter，confirm with “blower test”
④. If it’s abnormal, please check cable, blower, and main control board.
115
⑶、Master plating section

1. Main master plating instruction
2.Bracket spring 3.M-M left bracket
1.M-M Machinery main shaft
4.Sponge roller
5.Print step motor
6.Master end sensor

7.Right master making bracket
9.Bracket adjusting spanner 8.Master load motor
Picture5.Ⅲ.⑶.1
1. M-M Machinery main shaft 2. Bracket spring 3. M-M left bracket
4. Sponge roller 5. Print step motor 6. Master end sensor
7. Right master making bracket 8. Master load motor 9. Bracket adjusting spanner
2.Unload Master plating from machine：

Plate making back cover
Fixed screw
Fixed screw
Back wall
Front wall
Picture5.Ⅲ.⑶.2
Step 1：①.As per demolition of digital duplicator cover，Unload front cover and control panel；
②. Screw out of 7 fixed screws with a screwdriver shown in picture，Unload master plating hermetic board；
116
Picture5.Ⅲ.⑶.3
Step 2：①.Remove flat bed scan as per direction1 shown in picture；
②.Unplug all connector of master plating；
③.Unplug relevant connector，twist 4 fixed screws，Unload master making
subassembly，shown in picture5.Ⅲ. ⑶.3as show.
3. Master end sensor replacement：
Picture5.Ⅲ.⑶.4
Step：Unplug connector，Screw out of 2 fixed screws，unload used sensor，Renew Master end sensor.
117
Note：Transmit and receive parts be aligned of the center with black When installing the sensor.
4.Print step motor replacement：
Picture5.Ⅲ.⑶.5
Step：Unplug connector，Screw out of 4 fixed screws，Unload master making motor，replace new
motor，shown in picture5.Ⅲ. ⑶.5as show.
Note：Adjust the motor with good gears when installing.
5. Master load motor replacement：
Picture5.Ⅲ.⑶.6
Step 1：Remove tention sheath of belt；
118
Picture5.Ⅲ.⑶.7
Step 2：Remove belt；
Picture5.Ⅲ.⑶.8
Step 3：Paper drive chain wheel B demolition；
119
Picture5.Ⅲ.⑶.9
Step 4：Master load motor fixed board demolition；
Picture5.Ⅲ.⑶.10
Step 5：Master load motor demolition，replace new master load motor，as per above methods
to installation and demolition.
Note：Adjust the belt tightness when installing.
6.Thermal head replacement：
120
Note：
1. Do not touch the surface of thermal head, after accidentally touching，rubbed by alcohol.
2. Do not touch the cardboard, adding that surface membrane.
3. IC block under metal cover，Do not press metal cover.
4. Do not touch plug terminal without wearing gloves，in case of static electricity.
5. Plug, pull the plug must be careful, pay attention to the plug head is always parallel with
the thermal re-inserted to confirm whether seated.
6. According to the particular value of thermal head strictly adjust the voltage, adjust the
voltage of thermal head to make image clearly.
Replacement of thermal head steps：
Picture5.Ⅲ.⑶.11
Step 1：①.Unload thermal head cover；
②.Unplug thermal head cable；
③.Unload cutter assy，shown in picture 5.Ⅲ.⑷.2—picture5.Ⅲ.⑷.3；
④.Unload print step motor，shown in picture5.Ⅲ.⑶.5；
⑤. Unload master load motor，shown in picture5.Ⅲ.⑶.6—picture5.Ⅲ.⑶.10；
⑥. Adjust bracket adjust spanner "off" position.
121
Picture5.Ⅲ.⑶.12
Step 2：Bracket R&L of TH hook assy demolition；
Picture5.Ⅲ.⑶.13
Step3：Demolition of thermal head，replace new print head，as per methods of demolition to installation.
7.Adjustment of feeding master pressure：
122
Fixed screw
M aster stopper
Fixed screw
Fixed screw
Support shaft
M aster ending
sensor
Picture5.Ⅲ.⑶.14
Methods：①.Pull scan cover，Plate machine is seen；
②. Screw out of two fixed screws with a screwdriver，unload master board；
③. Adjust feed master pressure with adjusting screws in both sides shown in
Figure 5.Ⅲ.⑶.14as show，Testing sponge roller pressure is uniform or not
with master after adjustment，as per situation to adjust.
8. Thermal print head voltage measurement and adjustment：
12.45
Multimeter
Small screwdriver DC20V Level
黑红
1 2 3456
电位器
Deputy power board

3
1
2
4
5
Picture5.Ⅲ.⑶.15
123
Measurement：①.As per picture 5.Ⅲ.⑶.15connect multimeter，Don’t make that short circuit；

②. In the case of plate measurement, also can be measuring when control signals
voltage is low. Normal voltage between +12 V to +13 V, if not normal, cut off
connector between vice power board and print head, check the print control
signal voltage, the main power supply, Vice power supply, mainboard.
③. Adjust Potentiometers make voltage between +12 V and +13.5 V, as per different version.
9.Adjustment of thermal head pressure：
A d ju s tm e n t s c re w
Picture5.Ⅲ.⑶.16
Adjustment：①.Push scan cover，shown in picture5.Ⅲ.⑶.16as adjust screws；
②. Clockwise increases pressure, counterclockwise decreases pressure.
10. Sensor plate measurement and adjustment：
124
165
M ultim eter
Sm all screw driver
R esistance profile 1X 200

B lack R ed
2396 Potentiom eters
Picture5.Ⅲ.⑶.17
Measurement and Adjustment：①.Turn off power；
②.As per picture5.Ⅲ.⑶.17connect multimeter；
③. Adjust potentiometer VR make resistor to be 165-170 ohm.
Master load motor、Master end sensor connector spot picture.
1.Purple2.Black 1.Red 2.Black 3.Blue

Master sending motor connector Master ending detect sensor connector
Picture5.Ⅲ.⑶.18
125
11.Measurement of master end sensor voltage with master：
M aster ending sensor

M ultim eter M aster
0.07
3.R ed
2.B lack
1.B lue
黑红
M aster ending sensor connector
Picture5.Ⅲ.⑶.19
Digital duplicator standby measurement：①.As per picture5.Ⅲ.⑶.19connect multimeter，Don’t make short circuit.
②. Reflected voltage with master 0.01-0.20V.

③.If measurement is incorrect, check connect cable、 sensor、
main control board.
12. Measurement of master end sensor voltage without master：

Master ending sensor
Multimeter
3.28
3.Red
2.Black
DC20V Level
黑红 1.Blue
Master ending sensor connector
Picture5.Ⅲ.⑶.20
Digital duplicator standby measurement：①. As per picture5.Ⅲ.⑶.20connect multimeter，Don’t make short
circuit.
②. Reflected voltage without master 3.0-3.28V；

126
③. If measurement is incorrect, check connect cable、 sensor、
main control board.
13. Measurement of master load motor drive voltage
1.Purple2.Black
Multimeter Master sending motor connector
DC+200VLevel
23.1
Main board CN11 clip
紫
蓝
Black Red
Master sending motor
Connector
Measurement：①.Cut off connector between main board and disposal box motor，as per
picture5.Ⅲ.⑵.18connect multimeter；
test function，press stop key to enter，select “Print clutch test” with orient
enter unit test function，press stop key to enter，confirm with “reset” key，
press stop key to enter test；
④.If it is abnormal，check connect wire、motor、main control board.
127
⑷、Cutter section
1. Main cutter parts instruction
Picture5.Ⅲ.⑷.1
1. Micro switch R 2.Micro switch L 3.Cutting Motor
4.Cutter pulling gear 5.Moving cutter 6.Cutter stop base
2.Unload cutter components from plate：
Picture5.Ⅲ.⑷.2
Step1：Depart cutter plug, shown in picture5.Ⅲ.⑷.2as show；
128
Picture5.Ⅲ.⑷.3
Step2：Unload cover，twist 2 screws, press master supply board by hand，shown in picture5.
Ⅲ.⑷.3asshow.
3. Replacement of cutter blade：
Picture5.Ⅲ.⑷.4
Step：screw out fixed screws with a screwdriver，and unload Spring cover、Pressure spring、
Cutter blade，replace new cutter blade，shown in picture5.Ⅲ.⑷.4as show.
129
4. Replacement of cutter motor：
Picture5.Ⅲ.⑷.5
Step：①.Unplug cutter motor terminal；
②.Twist two screws of cutter motor；
③. Replace new motor.
Note：After installing the new motor, motor gear and transmission gear with flexibility.
5.Replacement of micro switch R&L：
Picture5.Ⅲ.⑷.6
Step：①. Weld the micro switch cable with Ferrochrome；
130
②.Unscrew two screws on micro switch, replace new switch，shown in picture5.Ⅲ.⑷.6as show
6.Measurement of cutter motor drive voltage：
Multimeter
D C +200V L evel
2 3 .1
M a in b o a rd C N 1 1 c lip
G ra y
P u r p le
黑红
C u tte r m o to r
C o n n e c to r
P ic tu re 5 .3 . ⑷ .7
Measurement：①. Cut off connector from cutter motor cable ，as per picture5.Ⅲ.⑷.7 connect
multimeter；

test function，press stop key to enter，select “Cutter motor” with orient
enter unit test function，press stop key to enter，confirm with “C” key，
press “OK” key to enter test；
③. Normally DC voltage +23 V to 23.8V；
④. If it is abnormal，check cable、motor、main control board.
131
⑸、Drum section
1. Main drum part instruction
3.Drum cover plate assy
2.Steel Screen
1.Screen assy
11. L&R drum guide track
4.Drum back board
5.Ink distributing
pipe 6.Ink pump motor
7.Drum front board
8.Drum handle
9.Ink Cartridge
10.Drum front brace
picture.Ⅲ.⑸.1
1. Screen assy 2.Steel Screen 3. Drum cover plate assy
4. Drum back board 5. Ink distributing pipe 6.Ink pump motor
7. Drum front board 8.Drum handle 9.Ink Cartridge
10. Drum front brace 11. L&R drum guide track
132
2. Drum bracket demolition：
picture.Ⅲ.⑸.2
Step：①. Screws out 3 screwsⅠwith a screwdriver，shown in picture 5.Ⅲ.⑸.2as show；
②. loose two screwsⅡsite A，shown in picture；
③. Hold the drum handle, pull the whole drum core as per picture, separate roller bracket.
Note：Pull out the drum, no mesh side down, avoid damage to the mesh.
3. Middle gear、one way torsion spring replacement：
Adjustment screw
Spring pliers
picture.Ⅲ.⑸.3
Step1：①. Demolition of the drum bracket, shown in Figure 5.Ⅲ.⑸.3 structure；
②. Demolition of adjustment screw and spring pliers；
133
One way torsion spring
Middle gear
picture.Ⅲ.⑸.4
Step2：Take out Middle gear、one way torsion spring，replace required parts，Installation refer
to demolition steps.
4.Detect ink sensor-receiving replacement：
In k d etec t se n so r- re ce iv in g
S en so r fix ed sc rew
In k d e tec t b o a rd
picture.Ⅲ.⑸.7
Step：①. Screws out 2 fixed screws with a screwdriver；
②. Weld wire connect with sensor；
③.Unload Ink detect sensor- receiving，shown in picture5.Ⅲ.⑸.7as show；
④.Replace new sensor，Installation refer to demolition steps.
5. Ink detect sensor-emitting replacement：
134
In k d e te c t s e n s o r-e m ittin g
In k d e te c t b o a rd
P ic tu r e .3 .⑸ .8
Step：①. Screws out 2 fixed sensor screws with a screwdriver；

②. Weld wire connect with sensor；
③. Unload Ink detect sensor-emitting，shown in picture5.Ⅲ.⑸.8as show；
④.Replace new Ink detect sensor-emitting, Installation refer to demolition steps.
6. Ink detect card reader replacement：
In k b o x
S p r in g p lie rs
In k b o x lo c a tio n
b e a rin g
I n k d e te c t re a d e r
In k b o x c ir c u it
cover
P 5 .3 . ⑸ .9 R e a d e r fix e d
Step：①.Take out spring pliers with pliers，unload Ink box location bearing，take out ink box；
②. Screws out 5 fixed Ink box PCB cover screws with a screwdriver，unplug Ink detect card reader；
③.Take out Ink box PCB cover and Ink detect card reader，shown in picture5.Ⅲ.⑸.9as show；
135
④.Replace new Ink detect card reader，Installation refer to demolition steps.
7.Ink pump motor replacement：
Drum front brace components
Ink box
picture.Ⅲ.⑸.10
Step1：①.Screw out 4 fixing screw- front bracket with Spanner and screwdriver，shown in
picture5.Ⅲ.⑸.10as show；
②.Remove drum front brace assy；

③. If the bottom of ink box with Ink detect card reader, need to pull out all connectors；
M agnetic ring
Ink pum p m otor
D rum front board
S m all block
picture.Ⅲ.⑸.11
Step2：①. Screw out 2 fixed Eccentric screws with screwdriver，unload eccentric，shown inpicture5.
Ⅲ.⑸.11as show；
②. Screw out 3 fixed Ink pump screws with screwdriver；

136
③.Untie line bundle，take out Magnetic ring，unplug connectors；
④.Take out motor，shown in picture5.Ⅲ.⑸.11as show；
⑤.Replace new ink pump motor，Installation refer to demolition steps.
8.Drum ink volume adjustment：
Micro-adjusting plate（L&R）
2:1
picture.Ⅲ.⑸.12
Adjust Ink roller gap here，press conditioning block to roller block gap，increases gap
with clockwise adjustment，reduce gap with clockwise adjustment，Left and right conditioning
block must at the same place when machine works.
9.Drum land board position adjustment：
D r u m c o v e r p l a te
D ia l p l a t e - F r o n t c la m p p la te
C e n te r l in e
S e n s o r s p in d le
C o v e r p la t e l e f t s p in d le
picture.Ⅲ.⑸.13
Step1：①.Press “reset” key and“0”key，turn on power，enter unit test function，press stop
137
key to enter，select “clamp B” with orient key，confirm test with ok key；
②. Press stop key to enter, select “drum test” with orient key, confirm test with ok
key, until you hear the "tick" sound, open disposal box, see Figure position;
③. If Left spindle cover plate and sensor spindle in the same axis center line，
mean installation is correct，If not, as per below picture to adjust.
6# Sensor board(Land board)

Land board sensor
5m
m
Drum
picture.Ⅲ.⑸.14
Step2：①.Loose 2 land board fixed screws，remove land sensor up and down，After the
drum rotation left spindle cover plate can reach picture5.Ⅲ.⑸.13 时，mean land
board sensor adjustment is right.
10. Drum stop bit adjustment：
138
Stopper board
Drum
Picture1
4# stop sensor 4# Sensor board

(Dotted line shows)
Drum
Picture2
picture.Ⅲ.⑸.15
Step：①.Turn on power，when the machine to be normal，hold down drum release button，until
you hear the "tick" sound，point out drum stop bit，At this point the correct position
of drum should be as shown in Figure 1: plate in the middle of the tank.
②.If Stop board position is incorrect，adjusted by the following methods：loose No.4
sensor seat screw，adjust stop position sensor，until stop board in correct place.
Ink detect sensor connector position picture.
139
1.Blue 2.Red 3.Black
Ink detect sensor connector
picture.Ⅲ.⑸.16
11. Ink detect sensor voltage measurement with light：
M u ltim e te r L ig h t fo r m e a s u re m e n t（ w ith o u t in k ）
＋
－＋
－
0 .0 7 L a u n c h tu b e R e c e iv in g tu b e
2 .R e d (5 V )
1 .B lu e （ G ro u n d w ire ）
D C 20V L evel
黑红
3 .B la c k （ S ig n a l ）
In k d e te c t s e n s o r c o n n e c to r
picture.Ⅲ.⑸.17
Measurement：①. In the standby case，measurement below items；
②. As per picture 5.Ⅲ. ⑸.17connect multimeter, Don't make short circuit；
③. Normal voltage with light is 0.05V to 0.15V；
④.If voltage is abnormal，check cable，sensor，weather to replace relevant parts.
12.Ink motor drive voltage measurement：

140
D C + 200V L evel
2 3 .1
M a in b o a r d C N 1 1 c lip
O ra n g e
B ro w n
黑红
M o to r p u m p m o to r
C o n n e c to r
万用表
P ic t u r e 5 .3 . ⑸ .1 9
Measurement ： ①.Cut off connector between main board and ink pump motor ，
showninpicture5.Ⅲ.⑸.19 connect multimeter；
②. Press “reset” key and“0”key，turn on power，enter unit test function，press
stop key to enter，select “ Ink motor” with orient key，confirm test with ok
key；
④.If it is abnormal, check cable、motor、main control board.
141
NINGBO R.D.C. OFFICE EQUIPMENT CO., LTD
Ⅵ.Paper Feed Section
⑴.Explanations of paper tray’s main parts
Elevator
Ⅴ. ⅲ.⑹.1
1. Elevator motor
2. Rear Wallboard
3. Paper feed roller unit
4. Feeder Guide
5. Paper tray unit
6. Supplemental paper tray
7. Lock plate
8. Front wallboard
Common paper feed parts
142
1
4
5
6
1. Front Wallboard
2. Rear Wallboard
3. Paper feed roller unit
4. Paper feed pressure knob
5. Lock plate
6. Supplemental paper tray
⑵. Adjustment of paper feed pressure：
Ⅴ. ⅲ.⑹.2
There are 3 stepless to adjust paper feed pressure-“high”，“middle” and “low”. As above picture
shows，you can adjust the paper feed pressure knob according to paper thickness. Please select
“high” when paper is thick，while select “low” when paper is thin.
⑶. Adjustment for gap of friction pad：

143
Friction pad base
Adjusting screw
Support plate
Ⅴ. ⅲ.⑹.3
The gap between friction pad base and the support plate can be adjusted by adjusting
the screws inside.
Requirement：There is no gap between friction pad base and the rubber supporting
plate，but it can be took out and then inserted by manual.
⑷. Adjustment for extent of first paper feed：
Adjusting bearing
Ⅴ. ⅲ.⑹.4
Adjusting method：As Ⅴ. ⅲ.⑹.4 shows，loosen screw back of the bearing，then move
the bearing in two directions.
Move the bearing towards direction 1，the extent will be lower. Move the bearing
144
towards direction 2，the extent will be higher.
⑸. Adjustment on paper feed：
Adjusting knob
Ⅴ. ⅲ.⑹.5
Adjusting method：As picture (Ⅴ. ⅲ.⑹.5) show， rotate the adjusting knob according
to paper thickness.
⑹. Adjustment on second paper feed pressure：
Ⅴ. ⅲ.⑹.6
145
When you dismantle back cover of the machine you can see structure like picture Ⅴ. ⅲ.⑹.6
shows，
⑺. Adjustment on gap for second paper feeding
Second feed rocker
1mm
Eccentric sleeve
Dislocation cam
Ⅴ. ⅲ.⑹.7
Remove the cover; observe the gap of second feed parts, as Ⅴ. ⅲ.⑹.7 shows. When
the dislocation cam turn to position as the picture shows, clearance between second
feed rocker and dislocation cam should be 1mm.If the gap cannot reach 1 mm，you
can adjust it through the eccentric sleeve.
⑻. Adjustment on gap for guide plate：
Guide plate weldment
Guide plate
Standard gap between guide plate and guide plate weldment should be 1 mm.
⑼. Replacement of paper feed tray micro switch(no paper)：
146
Micro switch(No paper)
Fixed screw
Ⅴ. ⅲ.⑹.9
Step 1：
①. Loosen the fixed screws and remove the micro switch，asⅤ. ⅲ.⑹.9 shows.
②. Install the new micro switch according to above disassembly steps.

⑽. Measurement of elevator’s working voltage：
DC+200VLevel
22.8 Main board CN11(In)
Linker
Black
Elevator mot
Purple
黑红
Linker Elevator motor
Multimeter
Ⅴ. ⅲ.⑹.10
Measurement：
①. Disconnect the linker of elevator motor wire and connect the multimeter according
toⅤ. ⅲ.⑹.10
②. Long press “Reset” key and “0”key, then turn on the power switch to enter the unit
test.
③.Press “Stop” key to enter the test. Under static state, turn on the elevator switch so
that the elevator tray moves up and down.
④. In normal conditions, DC voltage should be +22.5V to 23.5V
⑤. If it is abnormal, please check the connecting wire.
147
⑾. Measurement of paper feed magnet’s working voltage：
23.6
DC+200VLevel
Main board CN11(In)

Black
黑红 Black
Multimeter Linker
Paper feed magnet
Linker Magnet
.㈢.⑹.11
Measurement：
①. Disconnect the linker of paper feed magnet wire and connect the multimeter
according toⅤ. ⅲ.⑹.11
②. Big LCD model: Long press “Reset” key and “0” key at the same time, then turn on
the power switch and enter unit test by pressing “Stop” key. Press “OK” key to confirm
test.
Small LCD model and LED model: Long press “Reset” key and “0” key at the same
time, then turn on the power switch and enter unit test by pressing “Stop” key. Press
“5” key to confirm test.
③. In normal conditions, no-load DC voltage should be +23 to 24V.

④. In normal conditions, load DC voltage should be +12.5V to 14.5V.
⑤. If it is abnormal, please check the connecting wires, the magnet and the control
board.
12. Measurement of space motor’s working voltage：
148
23.6
DC+200VLevel
Main board CN11(In)

Purple
黑红 Black
Multimeter Linker
Space motor
Magnet Linker
Ⅴ. ⅲ.⑹.12
Measurement：
①. Disconnect the linker of the wire from control board and space motor, and then
connect the multimeter according toⅤ. ⅲ.⑹.12
②. Big LCD model: Long press “Reset” key and “0” key at the same time, then turn on
the power switch and enter unit test by pressing “Stop” key. Press the direction key to
select “Space motor” and press “OK” key to confirm test.
Small LCD model and LED model: Long press “Reset” key and “0” key at the same
time, then turn on the power switch and enter the unit test by pressing “Stop” key.
Press “6” key to confirm test.
③. Normal DC voltage should be +22.5V to 24V.

④. If it is abnormal, please check the connecting wires, motor and control board.
149
NINGBO R.D.C OFFICE EQUIPMENT CO., LTD
⑺. Print drive parts
1. Introduction of main parts
1.Clamp components
2.Clamp motor
3.Rotary-drum
4.Print roller components
Ⅴ.ⅲ.⑺.1
1. Clamp components
2. Clamp motor
3. Rotary-drum
4. Print roller components
2. Adjustment for position of plastic cam and rotary-drum gear.
Back cover
Ⅴ.ⅲ.⑺.2
150
Step 1： Loosen the five screws of the bracket (side and down) and remove rear cover
of the machine.
Ⅴ.ⅲ.⑺.3
Step 2：
Loosen the four screws shown in picture Ⅴ.ⅲ.⑺.4, remove the gear plate. Then use
external pliers to remove two snap rings of the timing belt wheel and remove the
rotary-drum gear.
Plastic cam Gear Gear Air pump cam
Dislocation cam
Ⅴ.ⅲ.⑺.4
Step 3：
Adjust the rotary-drum gear to the position shown in above picture. Arrow of the gear
refers toⅤ.ⅲ.⑺.4. Then justify the position. Position of the dislocation disk cam refers
151
to above picture. To reinstall the disassembled parts, please refer to above
disassembly steps.
Ⅴ.ⅲ.⑺.5
Step 4：
Open front cover, observe whether positions of feed cam and rotary-drum positioning
base components are same as shown in Ⅴ.ⅲ.⑺.5.
3. Adjustment on the space of paper head.
Ⅴ.ⅲ.⑺.6
Check whether compositor of printing area are corresponding with cam’s sequence,
then adjust first paper feed cam:
Adjusting method：
①. Remove the front cover
②. Press drum jogging switch and stop at the position where screw on first paper
feeding cam can be seen through adjusting hole
③. Loosen two screws on the first paper feed cam, rotate the cam at arrow’s direction.
152
←Space becomes larger ( Printing image shift forward ）
→Space becomes smaller (Printing content shift backward)
④. Press test key to check the adjustment result

4. Adjustment of print image size
Ⅴ.ⅲ.⑺.7
Adjusting method：
①. Loosen three screws in printing adjusting plate，adjust the cover
②. Shift the screw downward, print size become smaller. Screw down the three
screws after adjustment.
③. Press “Test” key to check the status.
d
on
ey
db
e an
ov
ab
m
3m Positioning base components
Bearing
Print plate Paper switch plate
153
Ⅴ.ⅲ.⑺.8
Note：After adjustment, the print plate lifts upward so as to lift the paper switch. Then
check the print plate bearing by manual, but cannot touch the rotary-drum. Clearance
between bearing and rotary is above 3mm, asⅤ.ⅲ.⑺.8 shows.
6. Measurement of clamp motor’s working voltage：
DC+200VLevel
22.7
Main board CN11(In)
Orange
黑红
Clamp motor
Linker
Multimeter
Ⅴ.ⅲ.⑺.10
Measurement：
①.Disconnect the linker of wire between main board and clamp motor, then connect
the multimeter according toⅤ.ⅲ.⑺.1
②. Long press “Reset” key and “0” key at the same time, then turn on the power
switch and press “Stop” key to enter unit functions test. Press direction key to select
clamp A, B or C position test and press “OK” key to confirm test.
Small LCD and LED Models：Long press “Reset” key and “0” key at the same time,
then turn on the power switch and press “Stop” key to enter unit functions test. Press
“1” “2” “3” key to select clamp A, B or C position test and press “OK” key to confirm
test.
③. Normal DC voltage should be +22.5V to 24V

④. If it is abnormal, please check the connecting wires, motor and main board.
154
⑻.Paper receiving part
1. Explanations of paper receiving tray main parts
1.Guide plate
2.Paper transport belt 5.Right wallboard

3.Brush components
4.Belt tighting plate
6.Synchronous belt 8.Suction
7.Left wallboard 9.Stopper assy 10.Adjusting knot
Ⅴ.ⅲ.⑻.1
1. Guide plate 2. Paper transport belt 3. Brush components
4. Belt tighten plate 5. Right wallboard 6. Synchronous belt
7. Left wallboard 8. Suction 9. Stopper assay
10. Adjusting knot
2. Disassemble paper receiving tray from the machine：
Paper receiving tray
Stopper assy
Adjusting knot
Adjusting knot
Fixed screw
Fixed screw
Ⅴ.ⅲ.⑻.2
Step 1：
①. Loosen the fixed screws of adjusting knot and remove the knot.
②. Loosen the two fixed screws of paper receiving tray and remove the stopper assy,
as Ⅴ.ⅲ.⑻.2 shows.
155
Fixed screw Fixed screw
Bracket Bracket
Fixed screw
Fixed screw
Main drive shaft
Shaft
Ⅴ.ⅲ.⑻.3
Step 2：
①. Unplug all plug-ins which connect the paper receiving tray and the machine.
②. Loosen the four fixed screws of paper receiving tray so that the paper receiving tray brackets
are separated from the wallboard (Fixed on the front/real wallboard), asⅤ.ⅲ.⑻.3 shows.
③. Separate the main drive shaft from over boundary gear shaft，asⅤ.ⅲ.⑻.3 shows.
(The circle in dotted line).
④. Disassemble the paper receiving tray.
⑤.Reinstall the paper receiving tray according to above disassembly steps (Main drive
Shaft and groove of the over boundary gear shaft must be justified).
3. Replacement of blower：
156
Fixed screw
Fixed screw Oily axis sleeve
Oily axis sleeve
Waveform washer
Waveform washer
Guide plate Guide plate
Oily axis sleeve

Oily axis sleeve
Fixed screw
固定螺钉
Ⅴ.ⅲ.⑻.4
Step 1：
①. Loosen the four fixed screws and remove the oily axis sleeve and the waveform
washer.
②.Disassemble the two guide plates，asⅤ.ⅲ.⑻.4 shows.
Transport belt
Fixed screw
Brush components
Fixed screw
Transport belt
Ⅴ.ⅲ.⑻.5
Step 2：
①.Loosen the two fixed screws of the static brush and disassemble the brush
157
components
②.Take out the paper transport belt respectively from two sides，asⅤ.ⅲ.⑻.5 shows.
Paper receiving plate

Fixed screw
Fixed screw
Ⅴ.ⅲ.⑻.6
Step 3：
①.Loosen the four fixed screws of paper receiving plate
②.Disassemble the paper receiving plate，as Ⅴ.ⅲ.⑻.6 shows.
Fixed screw
Blower base
Blower
Ⅴ.ⅲ.⑻.7
Step 4：
①. Loosen the three fixed screws and remove the blower base.
158
②. Unlock the blower wire grid and remove the blower，asⅤ.ⅲ.⑻.7 shows.
③. Install the new blower according to above disassembly steps.
4. Replacement of right paper jam emission sensor
Fixed screw
Transport belt
Transport belt
Sensor components
Fixed screw
Emitting sensor(Right paper jam)
Sensor base
Ⅴ.ⅲ.⑻.8
Steps：
①. Move the paper transport belt from two sides to the position shown inⅤ.ⅲ.⑻.8
②. Loosen the two fixed screws of sensor base and remove the sensor components.
③. Loosen the two fixed screws of sensor，as Ⅴ.ⅲ.⑻.8 shows.
④. Unplug the sensor wire and remove the right paper jam sensor.
⑤. Install the new sensor according to the above disassembly steps.
5. Adjustment of paper receiving mold
159
Hub
Adjusting knob
Ⅴ.ⅲ.⑻.12
Adjusting method： As Ⅴ.ⅲ.⑻.12 shows，move the adjusting knob up and down so
that the hub is deformed. If print paper is thin, move the knob upwards and printout is
as “W” shape. If print paper is thick, move the knob downwards.
6. Adjustment on the clearance of separating pawl

Ⅰ Ⅱ
Print plate Paper switch plate Print plate Paper switch plate
Ⅴ.ⅲ.⑻.13
Step 1：
①.Remove back cover of the machine
②. Move the print plate from position Ⅰ to position Ⅱ, asⅤ.ⅲ.⑻.13 shows. (In
dotted line).
160
Fixed screw
Fixed screw
Separating pawl
spring pedestal
Ⅴ.ⅲ.⑻.14
Step 2：
As Ⅴ.ⅲ.⑻.14 shows，loosen the two fixed screws and move the separating pawl spring
pedestal following the two directions shown in the picture.
±2mm around
Separating pawl Drum
Ⅴ.ⅲ.⑻.15
Step 3：
Requirements of the separating pawl after moving the spring pedestal：clearance
between separating pawl and the drum is 1±0.2mm，as Ⅴ.ⅲ.⑻.15 shows.
7. Adjustment on paper receiving tray：
161
Guide plate
Stopper assy
Paper receiving plate
Ⅴ.ⅲ.⑻.16
Adjusting method：
①. Adjust the size of the tray according to paper size
②. Adjust position of paper receiving plate according to printing speed.
Linker position of blowing fan，suction fan and right paper jam receiving & emitting.
1. Yellow 2. Blue
Receiving sensor linker(Right paper jam)
W ires NO.
W ires NO. AW G-26# （ Thin ）
AW G-22# （ Thick ）
1. Red 2. Black
Emitting sensor linker(Right paper jam)
1. Red 2. Black
1. Red 2. Black Blower linker
Blower linker
Ⅴ.ⅲ.⑻.17
8. Measurement of suction fan driving voltage：
162
D C +200V L evel
2 4 .1
M a in b o a r d C N 1 5 (In )
R ed
B la c k
黑红
L in k e r
M u ltim e te r
A E R F LO W
F ig u re .3 . ⑻ .1 8
Measurement：
①. Disconnect the linker between control board and suction fan (the linker position
refers toⅤ.ⅲ.⑻.17).
Connect the multimeter according toⅤ.ⅲ.⑻.18.Please make sure the multimeter is

out of short circuit.
②. Big LCD models：Long press the “Reset” and “0” key at the same time，then turn
on the power switch and enter unit test by pressing “Stop” key. Press direction key to
select blower test，then press “OK” key to confirm test.
Small LCD and LED models：Long press the “Reset” and “0” key at the same time，
then turn on the power switch and enter unit test by pressing “Stop” key. Press “Print”
key to select blower test，then press “OK” key to confirm test.
③. Normal voltage should be +23.8V-24.1V.
④. If it is abnormal，please check the connecting wires，suction fan and control board.
9. Measurement of right paper jam sensor’s voltage (Unblocked)：

163
M e a s u r e m e n t( U n b lo c k e d )
M u ltim e te r
＋
－＋
－
0 .1 1 E m ittin g tu b e R e c e iv in g tu b e
D C 20V L evel 黄
黑红蓝
R e c e iv in g s e n s o r
lin k e r
U n b lo c k e d
V o lta g e : 0 .0 8 -0 .1 5 V
F ig u r e 5 .3 . ⑻ .2 0
Measurement：
①. To measure the voltage when the digital duplicator is on standby，the linker
position please refer toⅤ.ⅲ.⑻.17
②.Connect the multimeter refer toⅤ.ⅲ.⑻.20.Please make sure the multimeter is out
of short circuit.
③. Sensor voltage (Unblocked) is 0.08-0.15V.
10. Measurement of right paper jam sensor’s voltage ( blocked)：
M easurem en t(B locked) P rin t paper

M u ltim eter
＋
－＋
3.21 E m itting tube R eceiv ing tube
D C 2 0 V L evel Y ello w
黑红 B lu e
R eceivin g sen so r
lin k er
F ig u re5 .3 . ⑻ .21
Measurement：
①.To measure the voltage when the digital duplicator is on standby，the linker position
please refer toⅤ.ⅲ.⑻.17
②.Connect the multimeter refer toⅤ.ⅲ.⑻.21.Please make sure the multimeter is out
of short circuit.
164
③. Sensor voltage ( light off) is 2.5V above and beyond.
11. Receiving sensor(Applied model：3108 &4019)
Receiving sensor
12. Emitting sensor(Applied model：3108 & 4019)
Emitting sensor
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⑼. Measurement of micro switch, jog switch and groove
photoelectric sensor
We give an example to explain the test as follows:
Example 1. Measurement of drum limit switch and micro switch (no paper).
Multimeter Multimeter
001
001
Througl Level Througl Level

黑红
黑红
Drum limit switch Micro switch(No paper)
Ⅴ.ⅲ.⑽.1
Measurement：
①.Turn off the machine power switch
②.Connect the multimeter according to Ⅴ.ⅲ.⑽.1
③. If there is paper but no drum, the switch is on.
④. If there is drum but no paper, the switch is off.
Functions table of micro switch’s off and on
T able of m icro sw itch off & on
N am e S w itch-off F unctions of sw itch-on

F ront gate F ront gate-sw itch is off F ront gate unlocked
D rum lim it D rum in the position stated N o drum
E levator E levator not reach site E levator not reache site
C utter C utter not reach site C utter not reache site
Ink-distribute Ink-distribute not sufficient Ink-distribute sufficient
N o paper N o paper-sw itch is off W ith paper

Jog C ut off Jogging
U sed m aster M aster disposal full M aster disposal not full
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Example 2. Measurement of jog switch
Multimeter
001
Through Level
黑红
Jog switch
Ⅴ.ⅲ.⑽.2
Measurement：
①. Turn off the machine power switch
②. Connect the multimeter according to Ⅴ.ⅲ.⑽.2
③. Use multimeter to measure the jog switch. In condition of jogging by manual, the
switch is on.
④. In condition of no jogging, the switch is off.
Use method of example 2 to measure related situations of elevator jog switch,
master-making jog switch and drum jog switch.
Example 3. Measurement of drum land board sensor’s voltage(light-on).
Multimeter
Groove sensor
0.05 Red(5V)
Green(Signal wire)
Blue(Earth wire)
DC20VLevel
黑红
167
Ⅴ.ⅲ.⑽.3
Measurement：
①. Implement the measurement under the machine is standby.
②. Connect the multimeter according toⅤ.ⅲ.⑽.3, please be attention that short
circuit is not allowed during measurement.
③. In condition of light-on, sensor voltage is below 0.1V.
Example 4. Measurement of drum land board sensor’s voltage (light-off).
M ultimeter
W hite paper
3.29 Sensor
Red(5V)
DC20VLevel
黑红 Green(Signal wire)
Blue(Earth wire)
Ⅴ.ⅲ.⑽.4
Measurement：
①. Implement the measurement under the machine is standby.
②. Connect the multimeter according toⅤ.ⅲ.⑽.4, please be attention that short

circuit is not allowed during measurement.
③. In condition of light-off, sensor voltage is 3.1V above or beyond.
Use method of example 3 & 4 to measure related situations of all groove photoelectric
sensor.
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Ⅵ. Instruction of functions test and clamp sketch map.
ⅰ. Instruction of Middle LCD functions test
(RD-3508, 3608, 4119, 4129, CN-335,325,535,525)
⑴. Operation method
Enter functions test: Turn on the power switch, long press “0” key, then
press “Reset” key to enter unit test, the screen display is as below chart.
Saving
Auto zoom SiteA Test Plate
Test SiteB
Trouble Data
Manual zoom Mode SiteC 1 2 3
Set Motor
B4 Print
A4 4 5 6
B5
A5
OK 7 8 9
16K D Up
Stop
e D
Others n A
s
- + Clear 0 Reset
i Cancel
t
y 速度调整
Down
First press “Stop” key to enter, then press “up/down” key to confirm test.
Press “Stop” key to exit.
Test items Note
Clamp A position test To drive the clamp motor, and the

clamp is switched to A position
Clamp B position test To drive the clamp motor, and the
clamp is switched to B position
Clamp C position test To drive the clamp motor, and the
clamp is switched to C position
Feed electric magnet test Engage the feed electromagnet
Home position test of space Drive the space motor, and detect
its home position
motor
Ink motor test Drive the ink motor, it automatically

stops when the ink is full. Keep
pressing it, the ink will be
continuously supplied
Scan motor test Drive the scan motor
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Print motor test Drive the print motor
Cutter motor test Complete the cutting process
Master supply motor test To feed the master
Drum test Start the main motor to drive the

drum in turn to unload position, load
position and stop position
Disposal box motor test Drive the disposal box motor
Blower test Drive the air blower motor
Main motor speed test The initial speed is first gear, and
then the speed will be shift to next
gear every time by pressing “Stop”
key. When the speed increases to
the fifth gear, press “Stop” key. It will
be back to first gear, and press
“Stop” key again it will exit the test.
White current test The scan light is on
Black current test
Indicator light test
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⑵. Instruction of sensor test
Test of group 1 sensors
The sensors positions are refer to below chart.

C u t t e r l i f t s w i tc h C u t te r m i r o s w i tc h R e l e a s e s w it c h
I n k m ic r o s w itc h
S c a n i n ti a l s e n s o r
C o v er sen so r
L if t m i c r o s w it c h
L ift u p s e n s o r
Sensor condition: Disconnect-1, connect-0.
Normal screen display：10010001
Note：From left to right, sensors NO. are as follows:
No.1： Cutter jog switch
Test principle：In condition of jogging, the switch is off and screen displays
“0”.In condition of still, the switch is on and screen displays “1”.
No.2： Elevator down limit switch(Press plate micro switch).
Test principle：Press the paper feed switch and screen displays “0”.Lift the
paper feed switch and screen displays “1”.

171
No.3：Cutter limit switch(Right)
Test principle：If cutter moves right to the position stated, the switch is off
and screen displays “0”.If cutter does not move to the position stated, the
switch is on and screen displays “1”.
No.4：Cutter limit switch (Left)
Test principle：If cutter moves left to the position stated, the switch is off
and screen displays “0”. If cutter does not move to the position stated, the
No.5：Print paper limit switch
Test principle：If there is no paper, the switch is on and screen displays
“1”.If there is paper, the switch is off and screen displays “0”.
No.6：Original detection sensor（RD-3508, 3608, CN-325, 335）
Unlock the scan cover and turn off the switch （ RD-4119, 4129,
CN-525,535）
Test principle：If there is no paper, the sensor is unblocked, and screen
displays “1”.If there is paper, the sensor is blocked, and screen displays
“0”.
No.7：Elevator limit sensor(Up)

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Test principle：If there is no paper, the sensor is unblocked, and screen
displays “1”.If there is paper, the sensor is blocked, and screen displays
“0”.
No.8：Unused
The sensors positions are refer to below chart：
Clamp B position sensor

Disposal box sensor Clamp AC position sensor
Disposal box micro switch
Right paper jam sensor
Drum limit sensor(Stop position)
Drum limit sensor(Load/Unload master)
Middle paper jam sensor

(Printed sheet number sensor)
NO.1：Printed sheet number sensor
Test principle：If the print plate is not lifted, the sensor is blocked and
screen displays “1”.If the print plate is lifted, the sensor is unblocked and
screen displays “0”.

173
NO.2：Drum limit sensor(Load/Unload master)
Test principle：When sensor is blocked, screen displays “1”.When sensor
is unblocked , screen displays “0”.
NO.3：Drum limit sensor(Stop position)
NO.4：Clamp B position sensor
NO.5：Clamp AC position sensor
is unblocked, screen displays “0”.
NO.6：Disposal box micro switch(Master is full)
Test principle：If disposal box is full, the switch is off and screen displays
“0”.If disposal box is not full, the switch is on and screen displays “1”.
NO.7：Disposal box sensor
Test principle：Use master to block light and screen displays “1”.Take

174
away the master and screen displays “0”.
NO.8：Right paper jam sensor
Test principle：Use white paper to block light and screen displays “1”.Take
away the paper and screen displays “0”.
At this moment, unplug the AC sensor and then press speed “+/-” key to
rotate the clamp motor unlimitedly to its normal position.
The sensors positions are refer to below chart:
Drum limit switch

Master tail detection sensor Ink detection sensor
Elevator jog switch

Drum jog switch
Code plate sensor(Space position)
Space home position sensor
Normal screen display: 10111110
NO.1：Ink detection sensor
175
Test principle：If there is ink, screen displays “1”.If there is no ink, screen
displays “0”.
NO.2：Code plate sensor(Space position)
Test principle：If the code plate is blocked, screen displays “1”.If the code
plate is unblocked, screen displays “0”.
NO.3：Space home position sensor
Test principle ： Blocked--- screen displays “1”.Unblocked--- screen
displays “0”.
NO.4：Master tail detection sensor
Test principle：If the sensor detects master, screen displays “0”.If the
sensor detects no master, screen displays “0”.
NO.5：Drum jog switch
NO.6：Drum limit switch
Test principle：If the drum is in the position stated, the switch is on and
screen displays “1”.If the drum is not in the position stated, the switch is
off and screen displays “0”.

176
NO.7：Front gate limit switch
Test principle：If front gate is locked, the switch is off and screen displays
“0”.If front gate is unlocked, the switch is on and screen displays ”1”.
NO.8：Elevator jog switch
Test principle：When the elevator rises, the switch is off and screen
displays “0”.When the elevator descends, the switch is on and screen
displays “1”.
At this moment, you can long press space “+/-” key to adjust the space
position.
ⅱ. Functions test of LED (E200, E300)：
Plate
200
Code
100
Ink Add paper Data Saving
Replace Jam
Zoom
Paper Motor err
1 2 3 Test
Set
Single Text
Picture 4 5 6
2-in-1 Graph
94%
Density
7 8 9 Print Stop
Clear 0 Reset
Adjust site Adjust speed
Long press “Reset” key and “0” key at the same time, then turn on the
power switch to enter circuit unit test. Press “Stop” key to enter, and then
select test item and press “Stop” key to confirm. To exit the test, please
press “Stop” key.

177
Enter keys/cods Test items Notes
Elevator jog Paper feed tray up &
switch down limit
Drum jog switch The drum rotates for
a circle and stops at
home position
1/ C-01 Clamp A position test To drive the clamp motor ，

rotating the clamp to A position
2/ C-02 Clamp B position test To drive the clamp motor ，
rotating the clamp to B position
3/ C-03 Clamp C position test To drive the clamp motor ，
rotating the clamp to C position
5/ C-05 Feed electric magnet The electric magnet is engaged
test
6/ C-06 Home position test of To drive the space motor and

inspect the home position
space motor
7/ C-07 Ink motor test To drive the ink motor
8/ C-08 Scan motor test To drive the scan motor test
9/ C-09 Print motor test To drive the print motor
C/ C-20 Cutter motor test To implement cutting process
Reset/ C-21 Master supply motor To supply master
Speed＋/ C-22 Drum test

To drive the main motor. Every
C-10 Unload position test time press the “stop” key, the
drum rotates to unload
C-11 Load position test position, load position and
stop position
C-12 Stop position test
178
Speed－/ C-13 LED indicator lights All off/on
test
Space+/ C-14 Disposal box motor To drive the disposal box
test motor
The initial speed is first gear,
and then the speed will be
shift to next gear every time
by pressing “Stop” key. When

Main motor speed
Space-/ C-16 the speed increases to the
test
fifth gear, press “Stop” key. It
will be back to first gear, and
press “Stop” key again it will
exit the test.
Ink saving/ C-17 Dark current test
Text/photo/ C-18 White current test The scan light is on
Home space/ Ink-distributing test Press “stop” key to enter
C-23 ink-distributing, press again to
exit.
Print/ C-24 Blower test Press “stop” key so that the
blower starts working, press
again to exit.
Settings Exit test mode, then enter
179
normal operation mode
⑵. Instruction of small LCD sensor test.
Press “0” key to enter group 1 sensor test. Three-digit small numerical
tubes represent the sensor group NO. N-1. LED displays C-19.
Cutter limit switch(Left) Cutter limit switch(Right) Master jog switch
Ink-distributing limit switch
Scanner home position sensor
Top cover sensor
Elevator limit switch(Down)
Elevator limit switch(Up)
Original size indication light shows the sensor condition: Light off means
the sensor is off. Light on means the sensor is on.
From up to down, indication lights are as follows:
1.POST：Master jog switch
180
2.A5：Elevator limit switch(Down)
Test principle：If elevator moves down to the position stated, the switch is
off and screen displays “0”. If elevator does not move to the position
stated, the switch is on and screen displays “1”.
3.B5：Cutter limit switch(Right)
4.A4：Cutter limit switch(Left)
5.B4：Ink-distributing limit switch
Test principle：If ink-distributing is sufficient, the switch is on and screen
displays “1”. If ink-distributing is not sufficient, the switch is off and screen
displays “0”.
6.A3：Scanner home position sensor
Test principle：If the scanner is in home position, the sensor is blocked
and screen displays “1”.If the scanner is out of home position, the sensor
181
is unblocked and screen displays “0”.
7.16K：Top cover sensor
Test principle：If top cover is unlocked, the sensor is blocked and screen
displays “1”. If top cover is locked, the sensor is unblocked and screen
displays “0”
8.8K：Elevator limit sensor(Up)
Test principle：If fixed plate rises, the sensor is unblocked and screen
displays “0”. If fixed descends, the sensor is blocked and screen displays
“1”.
Press “master making” key to enter group 2 sensors test. Three-digit
small numerical tubes represent the sensor group NO. N-2.LED displays
C-19.

Disposal box micro switch(Master is full)
Middle paper jam

(Printed sheet number sensor)
182
1.POST：Middle paper jam sensor(Printed sheet number sensor).
Test principle：If the print plate is not lifted, the sensor is blocked and
screen displays “1”. If the print plate is lifted, the sensor is unblocked and
2.A5：Drum limit sensor(Load/Unload master)
Test principle ： When sensor is blocked, screen displays “1”.When
sensor is unblocked , screen displays “0”.
3.B5：Drum limit sensor(Stop position)
4.A4：Clamp B position sensor
5.B4：Clamp AC position sensor

183
6.A3：Disposal box limit switch(Master is full)
7.16K：Disposal box sensor
8.8K：Right paper jam sensor
At this moment, unplug the AC sensor and then press speed “+/-” to
Press “Test Print” key to enter group 2 sensors test. Three-digit small
numerical tubes represent the sensor group NO. N-2.LED displays
C-19.Sensors positions are as below picture:
184
Drum limit switch
Elevator jog switch

Drum jog switch
1.POST：Ink detection sensor
displays “0”.
2.A5：Code plate sensor(Space position)
3.B5：Space home position sensor
Test principle ： Blocked--- screen displays “1”1.Unblocked--- screen
displays “0”.
185
4.A4：Master tail detection sensor
5.B4：Drum jog switch
6.A3：Drum limit switch
7.16K：Micro switch(No paper)
8.8K：Elevator jog switch
At this moment, you can press space “+/-” key to adjust the space position
186
ⅲ.LCD Small LCD control panel test(CN-530， 520， 320)
1 2 3
POST
A5
B5 4 5 6
Number： 888 Original：B4
A4 Zoom： 100% Plate
Test
B4
A3
7 8 9
16K
8K
0
Lower middle Higher Letter Picture Print
Front and back Paper mode Speed Density Graph + Stop
Mode Selection
Reset
power switch to enter circuit unit test Press “Stop” key to enter, then select
test item and press “Stop” key to confirm. To exit the test, please press
“Stop” key.
Enter Test items Notes
keys/cods
Elevator jog Paper feed tray up
switch & down limit
Drum jog switch The drum rotates
for a circle and
stops at home
position
1/ C-01 Clamp A position To drive the clamp motor ，

rotating the clamp to A
test position
2/ C-02 Clamp B position To drive the clamp motor ，

rotating the clamp to B
test position
187
3/ C-03 Clamp C position To drive the clamp motor ，
rotating the clamp to C
test position
5/ C-05 Feed electric The electric magnet is

engaged
magnet test
6/ C-06 Home position test To drive the space motor and

of space motor
8/ C-08 Scan motor test To drive the scan motor
Reset/ C-21 Master supply To supply master
motor test

stop position
test
test motor
Main motor speed The initial speed is first gear,

Space-/ C-16
test and then the speed will be
188
the speed increases to the
exit the test.
Ink-saving/ C-17 Dark current test
Text/Photo/ White current test The scan light is on
C-18
exit.
again to exit.
⑵. Instruction of sensors test
189
Cutter lim it switch(Left) Cutter limit switch(Right) M aster jog switch
Top cover sensor
NO.1：Master jog switch
NO.2：Elevator down limit switch(Press plate micro switch).
Test principle：Press the switch, screen displays “0”.Lift switch, screen
displays “1”.
NO.3：Cutter limit switch(Right)
190
NO.4：Cutter limit switch(Left)
NO.5：Micro switch(No paper)
NO.6：Original limit sensor
Test principle：If there is no paper, the sensor is unblocked and screen
displays “1”. If there is paper, the sensor is blocked and screen displays
“1”.
NO.7：Original detection sensor（CN-320, 330）
Unlock the scan cover and turn off the switch（CN-520, 530）
displays “1”.If there is paper, the sensor is blocked and screen displays
“0”.
191
NO.8：Elevator limit sensor(Up)
Test principle：Press the switch, screen displays “0”.Lift the switch, screen
displays “1”.

Middle paper jam

(printed sheet number sensor)
NO.1：Middle paper jam sensor
Test principle：If print plate is not lifted, the sensor is blocked and screen
displays “1”. If print plate is lifted, the sensor is unblocked and screen
192
displays “0”.

193
Drum limit switch

Elevator jog switch

Drum jog switch

194
displays “0”.
Test principle ： Blocked--- screen displays “1”.Unblocked--- screen
displays “0”.
195
“0”.If the front gate is unlocked, the switch is on and screen displays ”1”.
NO.8：Elevator jog switch
Test principle：If back cover is unlocked, the switch is off and screen
displays “0”. If back cover is unlocked, the switch is on and screen
displays “1”.
position.
ⅳ. Small LCD control panel test(RD-3108C，3208C，4019A，4029A)
Test Plate
Print
Stop
⑴.Operation method
power switch to enter circuit unit test. Press “Stop” key to enter, then
196
select test item and press “Stop” key to confirm. To exit the test, please
press “Stop” key.
Enter Test items Notes
keys/cods
Elevator jog Paper feed tray up
switch & down limit
Drum jog switch The drum rotates
for a circle and
stops at home
position
1/ C-01 Clamp A position To drive the clamp motor ，

rotating the clamp to A
test position
2/ C-02 Clamp B position To drive the clamp motor ，

rotating the clamp to B
test position
3/ C-03 Clamp C position To drive the clamp motor ，

rotating the clamp to C
test position
5/ C-05 Feed electric The electric magnet is

engaged
magnet
6/ C-06 Home position test To drive the space motor and

of space motor
197
8/ C-08 Scan motor test To drive the scan motor
Reset/ C-21 Master supply To supply master
motor test

stop position
test
test motor
The initial speed is first gear,
and then the speed will be

Main motor speed
Space-/ C-16 the speed increases to the
test
exit the test.
198
Ink-saving/ C-17 Dark current test
Text/Photo/ White current test All off/on
C-18
exit.
again to exit.
⑵. Instruction of sensors test：
199
Cutter limit switch(Left) Cutter limit switch(Right) Master jog switch
Top cover sensor
NO.1：Master jog switch
NO.2：Paper feed tray micro switch.
Test principle：Press the switch and screen displays “0”.Lift the switch and
NO.3：Cutter limit switch(Right)

200
NO.4：Cutter limit switch(Left)
NO.5：Micro switch(No paper)
NO.6：Original limit sensor
displays “1”. If there is paper, the sensor is blocked and screen displays
“1”.
NO.7：Original detection sensor（3208C，3508，3608，CN-320）
Unlock the scan cover and turn off the switch（3208C, 3508,3608,
CN-330）

201
displays “1”.If there is paper, the sensor is blocked and screen displays
“0”.
NO.8：Unused
Test of group 2 sensor
The sensors positions are as refer to below chart：

Middle paper jam sensor

(printed sheet number sensor)
NO.1：Middle paper jam sensor
Test principle：If print plate is not lifted, the sensor is blocked and screen
displays “1”. If print plate is lifted, the sensor is unblocked and screen
displays “0”.
202

203
The sensors positions are refer to below chart:
Drum limit switch

Elevator jog switch

Drum jog switch
Normal screen display: 01010011
Note：From left to right, sensors NO. are as follow:
displays “0”.
204
Test principle ： Blocked--- screen displays “1”1.Unblocked--- screen
displays “0”.
205
“0”.If the front gate is unlocked, the switch is on and screen displays ”1”.
NO.8：Master back cover micro switch
Test principle：If the back cover is unlocked, the switch is off and screen
displays “0”. If the back cover is locked, the switch is off and screen
displays “1”.
position.
Enter thermal head test
Operation steps:
1. Enter the functions test, then press “Stop” key and “master making” key
to implement master making.
2. Exit the test and then enter normal mode for normal printing, check the
printing effect.
Types of printout
1. If there are white lines on the printout (as shown in below picture),it
means inner wire of thermal head is broken and replacement is needed.
Printout with gray

background
White line
206
2. If board of the printout is black (as shown in below picture),it means the
thermal head is damaged and replacement is needed.
Printout with black background
3. If board of the printout is white (as shown in below picture),please test
voltage of the thermal head. If the voltage can not reach 12V-13.5V,it
means the thermal head is damaged and replacement is needed.
Printout with white background
ⅴ.Clamp flow chart
⑴.Master unload/load principle
First of all, the disposal master box collects the printed master and
detectives the master collection. Meanwhile the scanner head reads the
image data from the original and transfer the data to the thermal head.
The thermal head prints the image data to the master, and the thermal
207
master is loaded onto the drum by mechanical part and then the test print
is made. Specific process refers to below flow chart.
Master unload/load process flow chart
Dial plate-front clamp plate
滚筒旋转 Dial plate-back clamp plate
Drum
1.AMode(Position sketch map of normal printing)
Dial plate-back clamp plate

滚筒旋转
Drum
2.AMode-BMode
Dial plate turns to B mode---The drum begins to rotates.

Cover
旋转
滚筒
Drum
3.Clamp B mode
The drum rotates to unload position---stop
208
Dial plate-back clamp p
Dial plate cover
旋转
滚筒
Drum
3.Clamp B mode
The drum rotates to unload position---stop

Dial plate cover
Master
Drum
4. Clamp C mode
The sensor detects disposal master,disposal box motor works and unloads disposal master

Dial plate cover
Drum
5.CMode-BMode
209
Dial plate-front clam p plate
Dial plate-back clam p plate

D ial plate cover
滚筒
旋转
Drum
6. Clam p B m ode
The drum rotates to load position （ B Site ）

Dial plate cover
Dial plate-back clam p plate
oes
mg
Dr u
Drum
7. Load m aster B m ode---C m ode
Dial plate cover

M aster
D ial plate-front clam p plate
Drum
8. Clam p C m ode
Feed m aster w ith roller
210
D i a l p l a t e - f r o n t c l a m p p l a t eD i a l p l a t e c o v e r
D ia l p la te -b a c k c la m p p la te
D ru m
9.CM ode-BM ode
C o m p le te d - - - s c a n n e r m o to r a n d u n lo a d m o to r b e g in w o r k in g a t th e s a m e tim e
D ia l p la te -fro n t c la m p p la te
D ia l p la te c o v e r
oes
mg
Dru
D ru m
10.BM ode
T h e d r u m r o ta te s a n d b e g in to lo a d m a s te r
D ia l p la te -fro n t c la m p p la te
Drum goes
D ru m
11.AM ode
D ia l p la te r e tu r n s to A m o d e
211
⑵. Clamp A, B and C position flow chart.
Clamp A position flow chart
Bracket base

oes
mg
Dru
Drum
Observe in front
No.3 sensor plate
Clamp AC position sensor
Dru
mg
oes
Drum
Observe from behind
212
In clamp B position, positions of the front dialed plate and No.5 sensor
plate are refer to above chart.
Clamp B position flow chart：
Bracket base
21°
es
go
um
°
Dr
57
Drum
Observe in front
5#sensor board
Bsite sensor
Drum
Observe from behind
213
In clamp B position, positions of the front dialed plate and No.5 sensor
Installation: Install the front dialed plate according to angle as shown in
the sketch. Or you just need to align holes of the front dialed plate and the
unload/load bracket base to install.
Clamp C position flow chart：
B racket base
D ial plate-front clam p plate
D ial plate-back clam p plate
D rum
O bserve in front
3# S ensor board
AC sensor
D rum
O bserve from behind
In clamp C position, positions of the front dialed plate and No.3 sensor

214
Ⅶ、Flow chart of Power on, Image disposal, Master making,

printing and power supply
1. Flow chart of machine power on initialization

Start
CPU initialization
DSP chip initialization
Space position initialization, the space

position sensor will stop when the
number changes from 0 to 1 or 1 to 0
Cutter position initialization, cutter

right sensor is 0, left sensor is 1.
Master inspection, number of sensor is 0, if

have master, cutter will work
Scrap master inspection ， Sensor

number show 0, then the scrap master
motor works, and drum run one circuit
Clamp not on A position (AC position sensor

show 1, B position sensor show 0), or drum
stop sensor show 0. Then clamp at B position,
drum run one circuit, clamp return to A position
Scanner home sensor show 0, then

scan head return to initial position
Scan head lamp on
Natural work
215
二. Flow chart of master making
Start 1. Chip device connection

2. Standard master inspection
Weather print by N
USB or not Open scanner Top cover Y Error
power open or not disposal
N
Y
Back
Check, if there is any
waster paper inside Y Error disposal
the machine.
N Back
If there is anything
block the master Y Error disposal
feeding channel
Back
N
Enter master eject situation,

Clamp search B position
Drum search master eject position,

master eject motor work
Clamp C position
N
Weather scrap N
Postpone 3 seconds Replacement, master
master ejected
or not eject failure
Y
Y
Turn off master eject motor,

clamp return to B position
Startup main motor

Startup master eject motor
Main motor and master eject motor

stop at master on position
216
Stop master eject motor
No master be ejected, Stop the scanner power，stop printing，

master eject error? Y clamp return to A position，stop main
motor
Error display
Weather master
making by USB or Y
Whether the drum insert or not N
not
Y
N
Cancel display
Scan grounding
Back
Drum on master on position, stop
the main motor, clamp at C
position，Put loading mark.
Clutch engages and disengages,

master move to the clamp through
print step motor
Whether print step

motor stop at right
position or not
Y
Clamp return to B
position
N
Whether have master or Turn off the scan power
not
Y Startup the
Adjust interval of cutter
scan motor to default
Weather master
making by USB Y Drum at stop position, stop the
or not main motor and master eject
motor, clamp return to A position
217
Master making Error display
Adjust the interval of the scan motor Top cover open or not N
Scan head out Y

Cancel display
Whether scan step
motor stop at right Back
position or not
Y
Start scanning
Adjust the scanning length
Open the power; adjust the

length of printing step
Printing step motor move first
Main motor work
Finish master making

or not? Y
218
Scan, master making, scan

power open and scan step
motor stop
Stop the printing power
N
Whether Double-face print or not Stop the scan power
Y
Stop scan, printing
Whether change
Whether Double-face print or not N to book mode or N
not
Y
Stop the main motor Y
Scan step motor work
Start printing, scanning

Whether top cover open
or not or press master N
making button Set step of scan motor
Y
Whether top cover open or not N Scan step
motor work
Y
Scanner return o home
Whether top cover open or not N
Y
Scan step motor work
Set the scan motor moving length
Open the print power, startup main motor
Start printing, scanning
219
Stop main motor
Startup Cutter motor
Startup main motor
Search drum stop position
Stop main motor
Clamp return to A position
Back
220
Flow chart of printing

Start
Elevator stop at acme,

relative sensor number N
show 0 Startup elevator
Y
Startup fan 1. Connect chip device
2. Ink inspection
Start up main motor
Whether the number of ink

inspection sensor show 0 or Y
Startup ink motor
not
N
Whether the number of ink
inspection sensor show1, and Y
Stop ink motor
still inking or not.
Inking time up to 2 Y Ink exhaust error

minutes or not
N 1. Inspect stop position

2. Magnet engage
Press stop button or not Y
Quit
N
Right paper jam or not Y
Quit and show malfunction
N
Middle paper jam or not Y
N
Left paper jam or not Y
N
The number of paper use up sensor show 1 Y
or not
N
221
Image disposal process
Scan head
USB interface
Enlarge signal
AD conversion
Printing data disposal
Data collect/
Gamma, revise
Letter/image
area identify
Letter disposal Image disposal
Signal collect
Thermal head
222
Scan head
＋24V
＋5V
Print head
＋12.5V
CN6
＋5V R
＋5V R 6
－12V Y 5
4
＋24V BR
Main board 3
GND B
2
GND B
1
AC220V Main power Dupty power Main board

＋5V
223
B GND
4
G ＋24V
3
DC+24V B GND
2
G ＋24V
1
CN10
Flow chart of power supply (Document feed)
Control board DC+5V

＋5V Inveter Scan
Scan board ＋15V
head
＋5V
＋15V
－12V
Print head
＋12.5V
CN6
Control board ＋5V R
＋5V R 6
－12V Y 5
4
＋15V BR
3
GND B
2
GND B
1
224
AC220V Main power Dupty power Main board
＋5V
B GND
4
G ＋24V
3
DC+24V B GND
2
G ＋24V
1
CN10
Flow chart of power supply (Flat bed scan)
Control board DC+5V

ⅱ. RD3608 Digital duplicator point-point wiring diagram area A plugins position
Connect thermal head
Scanning sensor board B G B Y 白B G B Y W B G B Y
Connect scanning head
CN6
＋5V R
11
13
15
17
19
21
23
25
27
1
3
5
7
9
10
6 CN4 CN7 CN9
1
2
3
4
5
6
1
2
3
＋5V R
1
2
3
4
5
6
7
8
9
5 CN8
－12VY
18
28
10
12
14
16
20
22
24
26
8
2
4
6
＋24V B 4
Ⅷ.4. Digital duplicator point-point circuit (RD3608)
R B O B Y B B B B B B B B B B
3 Y W B G B Y W B G B Y W B G]
Document detecting
GND B
Detecting board
GND
GND
GND
GND
2
GND
GND
GND
VLED
VDD＋5V
CLK
SIG
GND B
On position
SI
Deputy power clamp Area A plugins diagram
GND
RXD
GND
RXD
TXD
TXD
+5V
+5V
CN5 CN5_ABK R B G B R B G B
Control panel Ink
1
2
3
4
5
1
2
3
4
5
Master making
1
2
3
4
1
2
3
4
Red+5V
5 Brown On position sensor
B Y WR B Y WR B 4 B
RFID 1
Ningbo R.D.C Office Equipment Co.,Ltd
Blue GND RFID

VCC＋5V
RXD0
G
TXD0
3 Connect computer
P0.14
GND
Program input 2 Orange Upper cover switch

W
2
Orange GND 3
1 R
CN17 4
Red
CN16 JUSB
1
2
Thermal head voltage control

Blue
GND
Area D plugins diagram

CN3
17
15
13
18
16
14
RD3608 duplicator plugins diagram 2 1

O O Disposal box micro switch
Clamp A groove sensor Y R ＋5V
11 12
4 3
225
9 10 ＋5V R B
5
8 7
6 6 5 GND
GND B G Drum stop position sensor
3 4
1 2 Clamp B groove sensor W
8 7 R ＋5V
10 9
＋5V R B GND
12 11
Space motor turn polarity downwards
Cutter motor turn polarity right to left

Purple
31 32 Purple Paper detected switch
GND B
14 13
B Maste on/off sensor
Quantity printed groove sensor
Clamp motor turn polarity A to C

29 30 O R ＋5V
Yellow Yellow Cutter left micro-switch Y
16 15
Orange
27 28 OrangeCutter right micro-switch
Right paper jam receiving sensor18 17 B GND
25 26 GND B B
ⅰ. RD3608 general circuit diagram
20 19 GND
Grey
23 24
Grey Elevator limit switch
Black Cutter dialed switch
Area C plugins diagram GND B
22 21
G Master off receiving sensor
Paper feeding magnet

Black
21
Disposal box motor
Master transportation motor

22 GND B R Mastor off sending sensor
Orange Orange Elevator dialed switch 24 23
19 20
Scanning stepper motor

＋5V R
R Right paper jam sending sensor
Printing stepper motor

Black Black Front door micro-switch 26 25
17 18 White GND B W Main motor speed detecting sens
White Drum on position switch 28 27
15 16
Ink motor
Purple Purple Drum dialed switch
End of master sensor Black
13 14 30 29
BlueGND
11 12 32 31
＋24V
＋24V
GNDBlue Red ＋5V
9 10 ＋－＋－＋－ CN2
＋5V Red Space
Black beginning sensor
7 8 WO G P Y O O B B Y R B B B 白 G
Fuction
Blower
Space postion sensorWhite
GND
GND
BlueGND
5 6
12
18
10
16
14
8
6
4
2
12
16
14
10
CN11 CN12
8
6
2
Red ＋5V
4
GND Blue 3 4 ＋－＋－
＋5V Red Ink detecting sensor
Black
1 2
17
Elevator motor turn polarity upwards15
13
11
Sorter socket R B R B B R B R
9
7
5
1
3
15
13
11
3
1
9
7
5
CN1 P B B G P
CN18 2 1
Main motor 2 1 Main motor
4
3
2
1
＋－ P WB P B B O
＋24V
＋24V
4
3
2
1
CN15 CN14 CN13
Blue
GND ＋24V
4
＋24V
Green
GND
Blue
3 Area B plugins diagram
Green
2
＋24V
1 Name: Part No: Maker：
RD3208 plugins diagram
Ningbo R.D.C Office Equipment Co.,Lt
CN10 Check： Verify:
diagram
CN6
＋ 5V R ed
6 CN4
1
2
3
4
5
6
＋ 5V R ed
－ 12V 5
Y ellow S endin g pipe R eceiving pipe
4
＋ 24V
＋
－＋
B row n R ed B lue O range B lue Y ellow
B lue
3
－
GND B lue
Scanning sensor power
Original on position sensor

2
GND
Original detecting sensor

GND
GND
GND B lue
－＋
＋
1
－
P rintin g vo latg e co n tro l(From m ain b oard )
CON3
CON4
S can ning head

D eputy po w er board
CON2
P rintin g p ow er cord
B G B Y W B G B Y W B G B Y
11
13
15
17
19
21
23
25
27
1
3
5
7
9
10
CN9
1
2
3
4
5
6
7
8
9
CN8
18
28
12
22
10
14
16
20
24
26
8
2
4
6
Y W B G B Y W B G B Y WB G B lackB lack B lack B lackB alckB alckB lackB lack B lack

VDD＋5V
GND
GND
GND
GND
VLED
CLK
SIG
SI
T herm al head
GND
RXD
GND
TXD
RXD
TXD
+5V
+5V
M aster d etecting card reader

R B G B B lue
R ed B rowGnreen
JC O M 1 JC O M 2
1
2
3
4
1
2
3
4
In k d etecting card reader
N am e: C hart N o: M ak er:
A rea A plug in s p o sition diagram
N ingbo R .D .C O ffice E qu ipm ent C
C heck: V erify:
ⅲ. RD3608 Digital duplicator point-point wiring diagram area B plugins position
diagram
226
CN5 C N 5_A B K
1
2
3
4
1
2
3
4
5
R ed + 5V
5 B rowElevator
n table on position sensor
V C C＋ 5V B lue B Y WR B 4
TX D 0 Y ellow B lue G N D
3 O range T op cover m icro sw itch
GND W hite Program input
RXD0 R ed
2 O range G N D
1
el
ol p an C N 17
C o n tr R ed T herm al head volatge control(Low level available)
C N 16
2
1
B lue GND
3
CN
17 18
15 16
13 14
11 12
9 10
D isposal box m icro sw itch G rey 7 8
G rey
5 6
3 4
1 2
M icro sw itch(N o paper) Purple 31 32

Purple
29 30 Y ellow C utter m icro sw itch(Left)
Y ellow
C utter m icro sw itch(right) O range 27 28
O range
25 26 G rey E levator m icro sw itch (Low er lim it)
G rey
C utter jogged m icro sw itch B lack 23 24
B lack
21 22 O range E levator jogged m icro sw itch
O range
F ront door m icro sw itch B lack 19 20
B lack 18
17 W hite D rum on position m icro sw itch
W hite
D rum jogged m icro sw itch Purple 15 16
Purple 14
13
B lue G N D
11 12 B lack M aster end reflection sensor
GND
B lue R ed＋ 5V
Space hom e position sensor B lack 9 10
＋ 5V R ed 8
7
B lue G N D
5 6 W hite S pace displacem ent sensor
G N D B lue R ed ＋ 5V
－＋ Ink detecting sensor B lack
3 4
＋ 5V Red
1 2
－＋ CN1
B lue G N D
4
G reen＋ 24V
3
From pow er board B lueG N D
2
G reen ＋ 24V
1
C N 10 N am e: C hart N o: M aker:
A rea B plugins position diagram
N ingbo R .D .C O ffice Equipm ent C o.,L t
C heck: V erify:
ⅳ. RD3608 Digital duplicator point-point wiring diagram area C plugins position
diagram
227
Scan step m otor

Clam p m otor D isposal box m otor
Cutter motor polarity changed (Right to left)
Clamp motor polarity changed (A to C)

Cutter m otor M aster conveying m otor
Space motor polarity changed (down)
Paper feeding m agnet

Space m otor

Didsposal box motor
Master conveying motor

Scanning step motor
Print step motor

＋24V
＋24V
＋－＋－＋－
W O G P Y O B G B P Y R B B P B W G
CN12
12
10
18
16
14
8
6
4
12
16
14
10
8
6
2
4
CN11
17
15
13
11
Sorter socket
9
7
5
1
3
15
13
Elevator motor polarity changed(upper)
11
3
1
5
7
9
P B
CN18
－＋ B O B B O
P W B
＋24V
4
3
2
1
＋24V
Ink motor
Ink pum p m otor

Elevator m otor
Printing step m otor
N am e: Chart No: M aker:

A rea C plugins position diagram
Check: V erify: Ningbo R.D .C Office Equipm ent Co.,Ltd
ⅴ. RD3608 Digital duplicator point-point wiring diagram area D plugins position
diagram
228
U S B socket
B la c k
1
G re e n
2
W h it e
3
R ed
4
JU S B
O ra n g e D i s p o s a l b o x m ic r o s w itc h ( f u ll)
2 1 O ra n g e
R e d＋ 5 V
4 3 Y e llo w C l a m p m o d e A s e n s o r
＋ 5V R ed B lu e G N D
D r u m s to p p o s i t io n s e n s o r G r e e n 6 5
GND B lu e 8 7
R e d＋ 5 V
10 9 W h ite C la m p m o d e B s e n s o r
＋ 5V R ed 12 B lu e G N D
M a s te r o n /o f f s e n s o r B la c k
11
GND B lu e 13
14
R e d＋ 5 V
16 15 O r a n g e N u m b e r o f p r i n te d s e n s o r
－＋ R ig h t p a p e r j a m s e n s o r Y e l lo w 17 B lu e GND
GND B lu e
18
20 19 B lu e GND －＋
＋－ G N D B la c k 21 G r e e n M a s t e r o f f s e n s o r ( r e c e iv e )
M a s te r o ff s e n so r (se n d ) R e d 22
24 23 B la c k GND －＋
＋ 5V R ed R ed R ig h t p a p e r j a m s e n s o r
M a in m o to r s p e e d d e te c tin g s e n s o r W h i te 26 25
G N D B le
28 27
30 29
32 31
M a i n m o to r
CN2
－ GND
U p p e r b lo w e r
＋
L o w e r s u c tio n
GND ＋－＋－
R B R B B la c k R ed B la c k R ed
A ER FLOW
－
＋ 1 2 1 2
4
3
2
1
C N 15 C N 14 C N 13
F an socket M a in m o t o r s o c k e t
N am e: C h a rt N o : M a k er:
A r e a D p l u g i n s p o s itio n d ia g r a m
N in g b o R .D .C O f f ic e E q u ip m e n t C o .,L td
C heck: V e rify :
ⅵ. RD3608 Digital duplicator point-point wiring diagram power area plugins position
diagram
229
Thermal head
Orange 7 pieces GND
Blue 7 pieces +12.5V

Printing power cord
Printing power control cord
Blue
Red
CN6
＋5V Red
＋5V Red 6
－12V Yellow5 Blue GND
65 4321
4
＋24V Brown Blue GND
3 ＋24V
Brown
GND Blue
2 －12V
Yellow
GND Blue Red ＋5V
1
Red ＋5V
2 1
Blue Red
Deputy power board
Blue GND
4
Green＋24V
3
Blue GND
2
Main board
3
2
5
4
Green ＋24V
1
+24V Green
+24V Green
GND Blue
GND Blue
-12V Red
CN10
AC220V switch
1 蓝 GND
2 蓝 GND
3 绿 +24V
4 绿 +24V
5 红 -12V
Main power board

AC220V socket
AC220V plug
Name: Chart No: Maker:

Plugins position diagram of document feed scanning power area
Ningbo R.D.C Office Equipment Co.,ltd
Check: Verify:
230
⑴. Measure main power AV220V :
Multimeter
AC
221 Main power board
AC700V step
黑红
Test AC220V
Test AC220V： ①.Connect multimeter according to the chart above;

②.Remember never let it in short circuit;
③. Voltage 220V no more than rate ±10%
⑵. Measure main power DC+24V:
M ultim eter 24.15
D C + 200V step
M ain pow er board
B lack R ed
T est D C + 24V
1 B lue G N D
2 B lue G N D
3 G reen + 24V
4 G reen + 24V
5 R ed -12V
Measure DC+24V ： ①.Connect the multimeter, remember let it in short circuit；
231
②. The voltage should be 24 ±2%,please adjust WR1 belongs

to the main board if Deviation exist;
③. Disconnect the cable between main power board and deputy
power board & main board, then check main power board,
main board, deputy power board and related components if
any abnormal.
⑶. Measure the voltage of deputy power board:
5 .0 2
M u ltim e te r
D C 2 0 0 V s te p
B la c k R e d
－12V
Red ＋5V
Red ＋5V
＋24V
Blue GND
Blue GND
Yellow
Brown
6 5 4 3 2 1
B lu e G N D
65 4321
B lu e GND
B ro w n ＋ 2 4 V
Y e llo w－ 1 2 V
R e d＋ 5 V
R e＋
d 5V
D e p u ty p o w e r b o a r d
3
1
2
5
4
Way of measure the voltage：①. Connect the multimeter, remember not let in it in
short circuit;
②.The normal voltage should be
+5V±2%,+24V±2%,-12V±3%;
③. Disconnect the cable between deputy power board
and main board; inspect the main power board,
deputy power board and main board.
232
Connect scanning
Connect thermal head
transferred board Connect scanning To scan transferred board,to scanning head
B G B Y WB G B Y WB G B Y
CN6 trnsferred board
11
13
15
17
19
21
23
25
27
＋5V Red 6
1
3
5
7
9
10
CN4 CN7
1
2
3
4
5
6
CN9
1
2
3
1
2
3
4
5
6
7
8
9
＋5V Red CN8
－12VYellow5
18
28
10
12
14
16
20
22
24
26
8
2
4
6
Blue
White
4
Red
＋15V Brown
Scanning home position sensor
Y B W W O B P B R Y B W B O B B
3
Top cover groove sensor
Y W B G B Y W B G B Y WB G
GND Blue
GND
GND
GND
GND
2
GND
GND
GND
VLED
VDD＋5V
CLK
-5V
GND Blue
SIG
1
SI
＋15V
－12V
GND
DC board input Area A plugins position chart

GND
RXD
TXD
RXD
TXD
+5V
Master making
GND
+5V
CN5 CN5_ABK B G R B G B
Connect control panel
1
2
3
4
5
1
2
3
4
5
1
2
3
4
Ink
1
2
3
4
R +5V
5
B Y WR B Y WR B B Elevator place sensor
B
4 GND RFID RFID 1
B
VCC ＋ 5V
RXD0
TXD0
3 G
P0.14
Connect computer
GND
Program input 2
2
W
1 3
R
CN17 4
Red
JUSB
2
1
CN16 Thermal head voltage control
RD4029 duplicator area

GND
Blue
Area D plugins position diagram
plugins position chart

CN3
17 18 O O Disposal box cover switch
15
13
16
14
2 1
Clamp model A sensor Y R ＋5V
11
9
12
4 3
10
＋5V R B
7 8
6 5 GND
233
5 6 GND B G Drum stop position sensor
3 4 8 7
Clamp mode B sensor W R ＋5V
Cutter motor polarity changed from A to C

1 2
10 9
＋5V R B
12 11 GND
Space motor change polarity to lower

31 32
Clamp motor change polarity A to C

GND B B Master on/off sensor
Purple P Paper micro switch Quantity printed sensor
O
14 13 R ＋5V
29 30 Y Left cutter micro switch 16 15
Yellow Y
Right paper jam receiving sensor B
27 28 18 17 GND
ⅰ. RD4029 general circuit diagram:
Orange O Right cutter mirco switch

25 26 GND B B GND
Grey G Elevator lower limit micro switch 20 19
23 24 Area C plugins postion diagrams GND B
22 21
G Master off receiving senso

Black B Cutter jogged switch
Disposal box motor

21 22 GND B R Master off sending sensor
Orange O Elevator jogged micro switch 24 23

19 20 ＋5V R
R Right paper jam sending s
Printing stepper motor

Black B Front micro switch
26 25
17 18
Scan stepper motor

White W Drum on position switch GND B W Main motor speed detectin
15 16 28 27
Ink motor
Purple P Drum jogged micro swithc
13 14 30 29
Master end snesor Black B GND
11 12 32 31
＋ 24V
＋ 24V
GND Blue
Lower suction
R
Upper blower
9 10 ＋5V
＋－＋－＋－ CN2
＋5V Red B Space home position sensor WO G P Y O O B B
7 8 y r b b b w g
Space place sensor White
GND
GND
B GND
5 6
12
10
18
16
polarity14
8
6
4
2
12
16
14
10
8
6
2
4
R ＋5V
GND Blue
3 4 CN11 CN12 ＋－＋－
＋5V Red B Ink detecting sensor
2
17
15
Elevator motor up to change 13
11
1 R B R B B R B R
9
7
5
1
3
15
13
11
3
1
9
7
5
CN1 P B B G P
CN18 2 1
Main motor 2 1 Main motor
4
3
2
1
＋－ P WB P B B O
＋ 24V
＋ 24V
4
3
2
1
＋24V CN14 CN13
Blue GND CN15
4 Area B plugins position diagram
Green＋24V
Blue GND
3
Green ＋24V
2
1 Name: Chart no: Maker:
RD4029A plugins position diagram
Ningbo R.D.C Office Equipme
CN10 Check: Verify:
diagram
CN6
＋5V R
6 CN4 CN7
1
2
3
4
5
6
1
2
3
＋5V R
Top cover sensor

－12V Y 5
4
＋15V B Y B W B O B
R W B

3
GND
＋15V
Home position sensor
－12V
GND B GND
GND
GND
2
GND B
1 Top cover sensor
Scanning sensor
Scanning conveying board

Print volatge control(From mother board)
CON3
CON4
Deputy power board

CON2
Inverter
Print power cord
Scanning head
11
13
15
17
19
21
23
25
27
1
3
5
7
9
10
CN9
1
2
3
4
5
6
7
8
CN8 9
18
28
10
12
14
16
20
22
24
26
8
2
4
6
Y W B G B Y W B G B Y WB G P B R Y B W B O B B
VDD＋5V
GND
GND
GND
GND
VLED
CLK
-5V
SIG
SI
Thermal head
GND
RXD
GND
TXD
RXD
TXD
+5V
+5V
Master detecting card reader

R B G B R B G B
JCOM1 JCOM2
1
2
3
4
1
2
3
4
Ink detecting card reader

Area A plugins position diagram
Check: Verify:
234
ⅲ. RD4029、CN530 Digital duplicator point-point wiring diagram area B plugins
position diagram
CN5 CN5_ABK
1
2
3
4
1
2
3
4
5
R +5V
5 B Elevator on position sensor
VCC＋5V B B Y WR B 4
TXD0 Y B GND
Program input 3
GND W
RXD0 R
2
1
n el
tr o l pa CN17
C on R Thermal head voltage control(Low level available)
CN16
2
1
RD4029 B GND
CN3
CN530 17 18
15 16
13 14
11 12
9 10
7 8
5 6
3 4
1 2
Micro switch(No paper ) P 31 32

P
29 30 Y Cutter micro switch (L)
Y
Cutter micro switch(R) O 27 28
O
25 26 G Elevator lower limit switch
G
Cutter jogged switch B 23 24
B
21 22 O Elevator jogged switch
O
Front door micro switch
B 19 20
B 17 18 W Drum on position switch
16 W
Drum jogged switch P 15
P 14
13
B GND
11 12 B Master end sending sensor
GND B R ＋5V
Space home position sensorB 9 10
＋5V 红 8
7
B GND
5 6 W Space displacement sensor
GND B R ＋5V
－＋ Ink detecting sensor B
3 4
＋5V R
1 2
－＋ CN1
B GND
4
G ＋24V
3
From power board B GND
2
G ＋24V
1
CN10 Name: Chart No: Maker:
Area B plugins position diagram
Check: Verify: Ningbo R.D.C Office Equipme
235
diagram
S c a n ste p p e r m o to r
C la m p m o to r D is p o s a l b o x m o t o r
Cutter motor polarity change(Right to left)
Clmap motor polarity changed(A to C)

C u tte r m o to r M a s t e r c o n v e y in g m o t
Space motor polarity changed (down0
P a p e r f e e d in g m a g n e t
S p a c e m o to r

Disposal box motor
Print stepper motor

Scan stepper motor
＋24V
＋24V
＋－＋－＋－
W O G P Y O B G B P Y R B B P B W G
CN12
12
18
10
14
16
8
6
4
12
16
14
10
8
6
2
4
CN11
17
15
13
11
S o r te r s o c k e t
9
7
5
1
3
15
13
11
3
1
7
5
9
P B
C N 18
B O B B O
Elevator polarity changed (UP)
－＋
P W B
＋24V
4
3
2
1
＋24V
Ink motor
P r i n t s te p p e r m o to r
E le v a to r I n k p u m p m o to r
N am e: C h a rt N o : M a k e r:
A r e a C p lu g in s p o s itio n d ia g r a m
N in g b o R .D .C O f f ic e E q u ip m
C heck: V e r if y :
diagram
236
U S D S ocket
B
1
G
2
W
3
R
4
JU S B
O D isp o sa l b o x fu ll sw itc h
2 1 O
R ＋ 5V
4 3 Y C la m p m o d e A se n so r
＋ 5V R B GND
D ru m s to p p o s itio n se n soG
r 6 5
GND B 8 7
R ＋ 5V
10 9 W C la m p m o d e B se n so r
＋ 5V R 12 11 B GND
M a s te r o ff p o sitio n s e n soBr
GND B
14 13
R ＋ 5V
16 15 O N u m b e r o f p rin tin g se n s o r
－＋ Y c e iv e )
R ig h t p a p e r ja m s e n so r(re 17 B GND
GND B
18
20 19 B GND －＋
＋－ GND B 21 G M a ste r o ff se n s o r(R e c e iv e )
M a s te r o ff se n so r(s eRn d )
22
24 23 B GND －＋
＋ 5V R 25 R R ig h t p a p e r ja m s e n so r(se n d )
M a in m o to r sp e e d d e te c tin
W g se n so r
26
GND B
28 27
30 29
32 31 M a in m o to r
CN2
－ GND
＋
L o w e r s u c tio n
GND ＋－＋－
R B R B B R B R
A ER FL O W
－
＋ 1 2 1 2
4
3
2
1
C N 15 C N 14 C N 13
F an socket M a in m o to r so c k e t
A re a D p lu g in s p o sitio n d ia g ra m
N in g b o R .D .C O ffic e E q u ip m e n
C heck: V e rify :
diagram
237
T h erm al h ead
7 pieces
P r in t p o w e r w ir e
Blue 7 +12.5V
pieces
OrangeGND
P r in t p o w e r c o n tr o l c o r d
B
CN6
＋ 5V R
6
＋ 5V R
－ 12V 5 B GND
Y
6 5 4321
4
＋ 15V B B GND
3 B ＋ 15V
GND B
2 Y － 12V
GND B R ＋ 5V
1
R ＋ 5V
2 1
B R
D e p u ty p o w e r b o a
B GND
4
G ＋ 24V
3
B GND
2
M a in b o a rd
3
2
5
4
G ＋ 24V
1
C N 10
+15VG
+24VG
GNDB
GNDB
-12V R
A C 2 2 0 V s w itc h
1 B GND
2 B GND
3 G +24V
4 B +15V
5 R -1 2 V
M a in p o w e r b o a rd
A C 2 2 0 V so ck et
A C 2 2 0 V sock et
P o w e r a r e a o f f l a t b e d p l u g i n s p o s i ti o n d i a g r a m
N in g b o R . D .C O f f ic e E q
C heck: V e rify :
Measure main power AV220V:
238
Multimeter
AC
221 Main power
AC700V level
B R
Test AC220V

M ultim eter 24.15
D C +200V step
M ain pow er board
B R
Test D C +24V
1 B GND
2 B GND
3 G +24V
4 G +15V
5 R -12V
239

②. The voltage should be 24 ±2%,please adjust WR1 belongs
any abnormal.
5 .0 2
M u ltim e te r
D C 2 0 0 V le v e l
B R
B ＋24V
Y －12V
B GND
B GND
R ＋5V
R ＋5V
6 5 4 3 2 1
B G N D
65 4321
B G ND
B ＋ 24V
Y － 12V
R ＋ 5V
R ＋ 5V
D e p u ty p o w e r b o a rd
3
1
2
5
4
short circuit;
+5V±2%,+24V±2%,-12V±3%;
and main board, inspect the main power board,
deputy power board and main board.
240
To thermal head
To Scan transfer board To scan transferred board, then scanning head
CN6
＋5V R
11
13
15
17
19
21
23
25
27
1
3
5
7
9
10
6 CN4 CN7
1
2
3
4
5
6
CN9
1
2
3
＋5V R
1
2
3
4
5
6
7
8
9
5 CN8
－12V Y
18
28
10
12
16
20
22
26
14
24
8
2
4
6
4
＋15V B 黄 Blue WhiteBlue Orange
Blue
S c a n o p ti c a l s e n s o r p o w e r
Y P B R Y B W B O B B
3 W B G B Y W B G B Y WB G
GND Y
S c a n h o m e p o s it io n s e n s o r
GND
GND
GND
GND
2
GND
GND
GND
VLED
V D D ＋ 5V
CLK
-5 V
GND B
S IG
T o p cov er sen so r
SI
From deputy power board Area A plugins position diagram
GND
RXD
TXD
RXD
TXD
+5V
GND
+5V
Green Brown
CN5 CN5_ABK Brown Red Blue
Green
To control panel
1
2
3
4
5
1
2
3
4
5
1
2
3
4
Ink Master making
1
2
3
4
Red+5V
5
B Y WR B Y WR B Brown
Elevator upper position limit sensor
B
4 RFID 1
GND
Blue RFID
V CC＋ 5V
RXD0
TXD0
3 G
P 0 .1 4
GND
Program input
2
2 To computer connection
W
1 3
R
CN17 4
R
2
1
CN16 JUSB
Thermal head thermal voltage control
GND
B
RD4129 area plugins position diagram Area D plugins position diagram
CN3
17 18 O
O Disposal box cover micro switch
15 16
13 14
2 1
11 12 Clamp mode A sensor Y R ＋5V
9 10
4 3
＋5V R B
7 8
5 GND
6
241
5 6
GND B G Drum stop position sensor
3 4 8 7
C u tte r m o t o r r ig h t- t o p - le f t r o t a t io n p o l a r it y
1 2 Clamp mode B sensor W R ＋5V
10 9
S p a c e m o t o r r o ta t io n d o w n w a r d p o l a r i ty
R B
＋5V
12 GND
11
C la m p m o t o r A - to - C r o t a ti o n p o l a r i ty
31 32 GND B B Master on/off sensor
P P Micro switch(No paper) 14 13
30 Number of printing sensor O R ＋5V
29 Y 16 15
Y Cutter micro switch(Left)
27 28 Right paper jam receiving sensorY 17 B
GND
O Cutter micro switch (R) 18
D is p o s a l m a s t e r b o x m o to r
ⅰ. RD4129 general circuit diagram
O B
P a p e r fe e d e le c tric m a g n e t
B
25 26 G Elevator lower limit micro switch
GND
20 19
GND
G
GND B G Master off sensor(receive)
B
23 24 B Cutter jogged micro switch Area C plugins position diagram GND B
22 21
R
21 22 Master off sensor(send)
O O Elevator jogged micro switch 24 23
M a s t e r c o n v e y i n g m o to r
19 20 ＋5V R
R Right paper jam sensor(send)
B B Front door micro switch 26 25
17 18
S ca n step p e r m o to r
P r i n t s te p p e r m o to r
W W Drum on position micro switch GND B W Main motor speed detecting sens
28 27
I n k m o to r
15 16
P P Drum jogged micro switch
13 14 30 29
Master end sensor(send)B B GND
11 12 32 31
＋ 24V
＋ 24V
GND B
L o w e r s u c t io n
R ＋5V
9 10 ＋－＋－＋－
＋5V R B Space home position sensor WO G P Y O O B B
CN2
7 8 Y R B B B W G
W
Space displacement sensor B
GND
GND
6 GND
5
12
10
18
E l e v a t o r m o to r p o l a r i t y c h a n 1g 5e ( u p ) 1 6
14
8
6
4
2
12
16
14
10
CN11 CN12
8
6
2
R
4
GND B ＋5V
3 4 ＋－＋－
＋5V R B Ink detecting sensor
17
13
11
1 2 R B R B Black Red Black Red
9
7
5
3
1
15
13
11
3
1
5
9
7
CN18 2
Main motor 1 2 1 主电机
CN1 P B B G P
4
3
2
1
＋－ P WB P B B O
＋ 24V
＋ 24V
4
3
2
1
＋24V CN14 CN13
B GND CN15
4 Area B plugins position diagram
G ＋24V
3
B GND
2
diagram
G ＋24V
1 Name: Chart No: Maker:
RD4029 plugins position diagram
Ningbo R.D.C Office Equipment Co.,L
CN10 Check: Verify:
CN6
＋5V R
6 CN4 CN7
1
2
3
4
5
6
1
2
3
＋5V R
Top cover sensor

－12V Y 5
4
＋15V B Y B W B O B

3
Home position sensor

GND B
GND
GND
GND
2
GND B 1
Top cover sensor

Print volatge control(From mother board)
Scan transferred board
CON3
CON4
Deputy power board

CON2
Printing power cord
Scanning head
B B B Y WB G B Y WB G B Y
11
13
15
17
19
21
23
25
27
1
3
5
7
9
10
CN9
1
2
3
4
5
6
7
8
9
CN8
18
28
10
12
14
16
20
22
24
26
8
2
4
6
Y W B G B Y W B G B Y WB G P B R Y B W B O B B
VDD＋5V
GND
GND
GND
GND
VLED
CLK
-5V
SIG
SI
Thermal head
GND
RXD
GND
TXD
RXD
TXD
+5V
+5V
Master detecting card reader

R B G B R B G B
JCOM1 JCOM2
1
2
3
4
1
2
3
4
Ink detecting card reader

Area A plugins position diagram
Ningbo R.D.C Office Equipmen
Check: Verify:
ⅲ. RD4129 Digital duplicator point-point wiring diagram area B plugins position
diagram
242
CN5 CN5_ABK
1
2
3
4
1
2
3
4
5
R +5V
5 B Elevator on position sensor
VCC ＋ 5V Blue B Y WR B 4
TXD0 Yellow B GND
3
GND White Program input
RXD0 Red
2
1
p anel CN17
tro l
Con R Thermal head volatge control (Low level available)
CN16
2
1
B GND
CN3
17 18
15 16
13 14
11 12
9 10
Disposal box micro switch Grey 7 8
Grey
5 6 O Scanning table micro switch
O
3 4
1 2
Micro switch (No paper) Purple 31 32

Purple 29 30 Yellow Cutter micro switch(Left)
Yellow
Cutter micro switch (right) Orange 27 28
Orange
25 26 Grey Elevator lower limit micro switch
Grey
Cutter jogged micro swithch Black 23 24
Black
21 22 Orange Elevator jogged micro switch
Orange
Front door micro switch Black 19 20
Black 17 18 White Drum on position micro switch
White
Drum jogged micro switch Purple 15
16
Purple 14
13
BlueGND
11 12 Black Master end sensor(send)
GND Blue Red＋ 5V
Black 9 10
＋ 5V Red 8
7
Blue GND
5 6 White Space displacement sensor
GND Blue Red＋ 5V
－＋ Black
Ink detecting sensor
3 4
＋ 5V Red
1 2
－＋ CN1
Blue GND
4
Green ＋24V
3
From power board BlueGND
2
Green＋24V
1
CN10 Name: Chart No: Maker:
Area B plugins position diagram
Ningbo R.D.C Office Equipment Co.,L
Check: Verify:
243
diagram
S c a n s te p p e r m o to r
C la m p D is p o s a l b o x m o to r
Cutter motor polarity changed(Right to left)
Clamp motor polarity changed(A to C)
C u tte r m o to r M a s te r c o n v e y in g m o to r
Space motor polarity changed(down)
P a p e r f e e d in g m a g n e t
S p a c e m o to r
Disposal box motor
Blue Master conveying motor
Print stepper motor

Scan stepper motor
＋24V
＋－＋－＋－
14 Red
10Purple
W O G P Y O B G B P Y e llo w
＋ 24V
B lu e B W G
CN12
12
10
18
16
14
8
6
4
12
16
8
6
2
4
CN11
17
15
13
11
S o rte r s o c k e t
9
7
5
15
13
11
3
1
7
5
9
P u rp le B la c k B ro w n O ra n g e
CN 18
－＋
P W B B B O
＋24V
4
3
2
1
Elevator polarity changed (up)
＋24V
I n k p u m p m o to r
E le v a to r m o to r
P rin t s te p p e r m o to r
A re a C p lu g in s p o s itio n d ia g ra m
N in g b o R .D .C O f fic e E q u ip m e n t C o .,L td
C heck: V e rify :
diagram
244
O Disposal box micro switch(full)

2 1 O
R ＋5V
4 3 Y Clamp mode A sensor
＋5V Red B GND
Drumstop position sensorGreen 6 5
GND Blue
8 7
R ＋5V
10 9 W Clamp mode B sensor
＋5V Red 12 11 B GND
Master on/off sensor Black
GND Blue
14 13
R ＋5V
16 15 O Number of printing sensor
Right paper jamsensor(receive)Yellow
－＋
17 B GND
GND Blue
18
20 19 B GND －＋
＋－ GND Black 21 G Master off sensor( receive)
Red
Master off sensor(send) 22
24 23 B GND －＋
＋5V Red 25 R Right paper jamsensor(sensor)

Main motor speed detecting sensor White 26
GND Blue
28 27
30 29
32 31
CN2 Main motor
－ GND
Upper blower
＋
Lower suction
GND ＋－＋－
R B R B Black Red Black Red
AER FLOW
－
＋ 1 2 1 2
4
3
2
1
CN15 CN14 CN13

Fan socket Main motor socket
Name: Chart: Maker:

Area D plugins position diagram
Check: Verify:
245
diagram
Thermal head
7 pieces
7 pieces
Print power cord
Orange+12.5V
OrangeGND
Print power control cord
Blue
Red
CN6
＋5V Red
＋5V Red 6
－12VYellow5 Blue GND
654321
4
＋15V Brown Blue GND
GND Blue 3 Brown＋15V

2 Yellow－12V
GND Blue 1 Red ＋5V
Red ＋5V
2 1
Blue Red
Deputy power board
BlueGND
4
＋24V
Green 3
BlueGND
2
Main board
3
1
2
5
4
Green＋24V
1
+15V Green
GND Blue
GND Blue
+24VGreen
-12V Red
CN10
AC220V switch
1 GND
Blue
2 b GND
3 g +24V
4 G +15V
5 Red-12V
Main power board

AC220V socket
AC220V scoket

Flat bed scanning power area plugins position diagram
Check: Verify:
246
⑴. Measure main power AV220V:
Multimeter
AC
221 Main power board
AC700V step
Black Red
Test AC220V

M u ltim e te r 2 4 .1 5
D C + 2 0 0 V S te p
M a in p o w e r b o a rd
B la c k R e d
T est D C + 24V
1 B lu e G N D
2 B lu e G N D
3 G re e n + 2 4 V
4 G re e n + 1 5 V
5 R ed -1 2 V
247

②. The voltage should be 24 ±2%, please adjust WR1 belongs
any abnormal.
5.02
M ultim eter
D C 200V step
B lack R ed
－12V
＋24V
Red ＋5V
Blue GND
Red ＋5V
BlueGND
Yellow
Brown
65 4321
B lueG N D
65 4321
Blue G N D
B row＋
n 24V
－ 12V
Y ellow
Red ＋ 5V
＋ 5V
R ed
D eputy pow er board

3
1
2
5
4
short circuit;
+5V±2%,+24V±2%,-12V±3%;
and main board, inspect the main power board, deputy power
board and main board.
248
Ⅸ.Maintenance
⑴. Routine maintenance：
1. Master maker: When supplying master，if the machine shows master supplying
error and frequently cuts master，please clean the sensor at master tail with clean
cloth，and check whether the sensor is in center. As following picture shows.
Master tail detection sensor

((In middle of black stripe)
Black stripe
Master transmission plate
2. If the machine shows disposal motor error by turning on the master making button
and nothing by turning on，please check the disposal sensor and then clean both
the emitting sensor and the receiving sensor with clean cloth.
D is p o s a l b o x s e n s o r
249
3. If printing speed is uniform，sometimes fast and sometimes slow，please check the

main motor code pan and then brush it with brush
Code plate
4. If it always displays right paper jam，please check emitting sensor and receiving
sensor of right paper jam and clean them with clean cloth.
Right paper jam sensor(Inside)
5. Cutter： If the cutter makes irregular noise，please check it and then add grease to
the cutter motor gear.
250
6. Printing roller：If printed paper is wrinkled，and the surface letter and its concentration is
uniform ， please take off the printing roller and then clean it with 80% alcohol
Print roller
⑵. Regular periodic maintenance of parts

NO. Maintenance parts Replace cycle Note
1 Paper feed roller 300，000-500，000（sheets）
2 Friction pad 300，000-500，000（sheets）
3 Paper switch Over 1，000，000（sheets）
4 Separation claw Over 500，000（sheets）
5 cutter Over 15，000（once）
6 Printing roller 1，000，000（sheets）
7 First paper feed 1，000，000（sheets）
spring
8 Air pump seal ring 1，000，000（sheets）
Inspection cycle of parts below is 6 months

Inspect components Introductions Maintenance methods
Glass plate clean Wipe softly with clean cloth
CIS clean Wipe softly with clean cloth
Reflecting sensor clean Clean with brush
Thermal head clean Wipe softly with clean cloth（Do not
scratch the thermal head）
Printing roller clean Clean with 80% alcohol
Sensor clean Wipe softly with clean cloth or
clean with brush
251
External frame of drum clean Clean ink and scraps
Paper feed section clean Good paper feeding，then clean
the ink and scraps
Master making section clean Good master supplying ， then
clean the ink and scraps
Paper receive section clean Clean with brush
Shaft/Bearing lubricate Lubricate with grease
Shaft sheath lubricate Lubricate with grease
Gear lubricate Lubricate with grease
Air pump lubricate Lubricate with grease
Paper feeding roller clean Clean with soft cloth in warm water
First paper feeding gear lubricate Lubricate grease
Second paper feeding gear lubricate Lubricate grease
Second paper feeding lubricate Lubricate grease
section
Cam lubricate Lubricate grease
⑶.Replace the paper feeding roller：
252
D ir e c tio n 2
C o n n e c to r
D ire c tio n 1
F ix e d s c re w
P a p e r fe e d ro lle r u n it
Ⅵ.1.1
Step1：
①. Use screwdriver to take out the paper feeding shaft’s fixed screw，move the roller
unit as
direction 1 to disassemble the screws and bolts of the connecting sleeve on the right
side of the paper feeding shaft.
②. Move the paper feeding roller unit as direction 2 and then take it out.
Inner hexagon screw Inner hexagon screw Inner hexagon screw
Supplemental roller roller roller roller Supplemental roller

Long shaft
Ⅵ.1.2
Step2：
①. Use inner hexagon spanner to screw up the hexagon screw.
②. Move the supplemental paper feeding rollers and take out the paper feeding
253
rollers.
③. Install the new paper feeding rollers in accordance with disassembly steps.
⑷. Replace friction-piece
P a p e r fe e d ro lle r u n it
C o n n e c tin g k n o t a s s y
D ire c tio n 1
F ix e d s c re w
F ric tio n p a d b a s e
A d ju s tin g s c re w
Ⅵ.1.3
Steps：
①. Use screwdriver to take out the paper feeding shaft’s fixed screw，move the roller
unit as direction 1
②. Take out the friction-piece base assy.
③. Install the new friction-piece. Please use adjusting screw to adjust the gap of bolts.
Adjusting requirement:
⑸. Replace the paper switch
254
Paper switch
Fixed screw
Ⅵ.1.4
Steps：
①. Open the front cover, take out the drum and the disposal box。
②. Screw up fixed screw of the paper switch and remove the used paper switch.
③. Install the new paper switch in accordance with disassembly steps and tighten the
screw.
⑹. Replace the printing roller ：
Print roller
Bearing
Ⅵ.1.6
Steps：
①. Open the front cover, take out the drum to observe out the printing roller.
②. Grasp the printing roller by hand and pull up it directly by hand, with screwdriver lift
at the bearing direction, as the above picture shows.
255
③. Replace the new printing roller or clean the used one.
④. Install the printing roller. Firstly install the printing roller which is near the front
wallboard, then press the other side.
Notes: If back cover of the machine is not open, you use screwdriver to prize the
bearing to take out the printing roller.
⑺. Replace the screen.
Fixed screw
Cloth screen assy

Spring Fixed screw
Cloth screen assy
Spring
Cloth screen bracket (lower)
Cloth screen assy Cloth screen bracket (Upper)
256
Ⅵ.1.7
Steps：
①. Use screwdriver to screw up the two fixed screws of lower frame.
②. Disassemble the two upper frame spring and remove the screen and bracket assy.
③. Take out the upper and lower frame board and screen.
④. Install the new screen in accordance with the disassembly steps.
Notes: The installation for the screen must be tighten and flat.
⑻. Replace air pump stopper seal ring
Fixed screw
Locating sleeve
A ir pum p arm
Fixed screw
Fixed screw
A ir pum p bracket
Fixed screw
Rubber tube
Ⅵ.1.8
257
Step 1：
①. Open the front cover (according to back cover’s disassembly steps.)
②. Use screwdriver to screw up the four air pump bracket screws and the air pump
arm screw, and then remove the air pump assy.
A ir p u m p a rm
S e a l rin g
S e a l rin g
A ir p u m p b ra c k e t
Ⅵ.1.9
Step 2：
①. Take out the used air pump stopper seal ring and replace a new one.
②. Install the air pump according to the disassembly steps.
258
10.The Instruction of Driver Installation
RD/CNprinter’s Instruction of RD/CNprinter’s Driver Installation

——Suitable for Windows2000/XP
Please install RD/CNPrinter’s driver procedures according to the following steps:

Step 1: Plug RD/CNPrinter’s USB cable into the printer and the computer. Then Turn on
the printer.
Step 2: When computer searches the USB device, the following dialog box appears:
Step3: Select the third option. Then click Next.
259
Step4: Select the second option. Then click Next. The following dialog box appears:
Step5：Select the second option. Then click Next. The following dialog box appears:
260
Step6: The screen now displays Hardware Type. Select Printer, then click Next, The following
dialog box appears:
Step7: Click have disk. The following dialog box appears:
261
Step8: Click browse. Browse the path of the driver. The screen displays like following:
Step9: Select the file CNPrinter1.1 .Click Open. The following dialog box appears:
262
Step10: Select CNPrinter1.1.Click next. The following dialog box appears:
Step11: Click Yes to continue installing the driver. The following dialog box appears:
Step12: Click still continue to install. The following dialog box appears:
263
Step13: After installation, The following dialog box may appears:
Step14: Click Finish to complete the driver installation.Open the control panel,click printer,then
you can see the printer title “RD/CNPrinter”.Then you can select RD/CNPrinter to print.
Note:The above printer driver is suitable for B4 digital duplicators.
In case the installation fails please enter the printers in the control board, cancel RDPrinter1.1,
click right key of the Mouse on the blank and enter the server attributes, click driver procedure and
cancel RDPrinter1.1. And then reinstall according to the steps above.
Remarks: This driver procedure is normally operated under Windows2000 and WindowsXP.
264
Ningbo R.D.C Office Equipment Co., Ltd
11. Normal errors and simple solutions.
⑴. No currency
If there is no power, please check as follows:
Whether the machine is switched on.
YES
Whether the machine is connected to the

power source
YES NO
Whether power is switched on Connect to the power source
YES NO
Switch on the switch
Contact the service Dept
⑵. Master making/printing error

If the machine can not proceed with master making/print, please check as
follows:
Whether there is error indication from the indicator light
NO YES
Refer to the indicated

error information of the next interface
Contact with service Dept
265
⑶. Normal errors and simple solutions.

Caused Problem Solution
reason
1.Paper sheets are too thick, not easy for
delivering, if too thin, double paper
feeding occurs；
2.Paper-cutting is not completed, there is a
conglutination between the pages；
3.Paper sheets are overmuch that effects
Requirements the performance of the paper feeding roller Please use suitable
for printing and attrition patch stand； paper sheets
paper sheets 4.Paper sheets are too thin, that will result (40g/㎡-120g/㎡)
in lump phenomena；
5.Texture of paper sheets and delivering
direction are in opposition that makes the
paper sheets torn off and paper jam；
6.Paper sheets are not flat that make paper
sheets to be damaged and paper jam；
There are
some dust on When feeding papers, it is easy to cause Remove the dust and
the paper the paper blocked and torn off other substance
feeding path
Paper-feeding 1.Pressure is too small that paper can not
pressure is be feed-in or print empty phenomena； Select the suitable
not properly 2.Pressure is too big that results in pressure
multi-paper delivered；
Abrasion when paper delivering and paper Adjust
conglutination can damage paper paper-separating
Attrition
separating function which causes the more pressure, if there is
patch stand
paper be delivered in ERR, please replace
the unit part
When printing paper head impinges on the Check if the rotation
switch, there will be small split so that it’s of paper switch is
Paper switch impossible to proceed to the secondary working properly, if
paper-in necessary, replace
the part
1. The gaps of separator and drum are too
big so that the claw can not insert into the
gaps, which will result in lump Adjust the gap of
Separator
phenomena. separator
2. The gaps of separator and drum are too
small so that the claw will impinge on the
266
drum.
If the airflow pressure blown from the top 1. Check if there is
hole of separator is too low so that it is not any substance in the
enough to separate the paper head from the top hole.
drum, which will result in lump 2.Check if there is
Airflow phenomena. any slip in the air
pump.
3.Check if the piston
of air pump to feed
air properly.
1. If layout is close to the paper head so 1. Please keep
that the paper sheets may circle the drum proper space on the
and are easily to be damaged. paper blank head.
Original
2. If layout is not located orderly, there （Above 7mm）
pattern
will be deflection from the paper out-line. 2. Please apply the
set position of
original properly.
If indoor air is very dry, static will cause Do not use A/C or
the paper sheets out of order in heating devices in
Static arrangement or tear off paper. multi-times, please
keep the room
humidity
Warning: Please use our company’s master, ink and spare parts. If the machines have
any malfunctions caused by using other company’s consumables and spare parts, we
are not supposed to take any responsibility and reliability.
267

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B4 Digital Duplicator

Digital Duplicator Brief Instruction

Digital duplicator is a digital scanning, thermal plate imaging approach to

Digital duplicators are generally integrated image scanning control system,

other high-speed parts.

Digital duplicator brief instruction ……………………………………………………1

Ⅰ、Disassembly of new machine package

Package disassembly and placement…………………………………………………14

Ⅱ、B4 Digital duplicator specification……………………………………17

Ⅲ、Digital duplicator instruction

1. Digital duplicator outlook name…………………………………………………18

Ⅳ、Layout of Digital duplicator structure

1. Layout of electronic components

Ⅴ、Digital duplicator structure

1. Disassembly Cover of Digital duplicator

⑴. Disassembly of cover board …………………………………………………57

⑸. Disassembly of scan platform (Document feed scan) ………………………60

2. Replacement of electronic components in wallboard

⑴.Replacement of release button in wallboard

⑺. Replacement of processing input circuit board………………………………83

3. Structure of all parts

⑵.Disposal box components

13. Measurement of master load motor voltage……………………………123

8. Paper guide board gap ……………………………………………………141

Ⅵ、Digital duplicator test function instruction and Clamper diagram

Ⅶ、Digital duplicator work processing chart

1. Digital duplicator start initialization processing chart………………………………185

Ⅷ、Digital duplicator point——point circuit diagram

1.Digital duplicator point——Point circuit diagram(RD3108、CN320) ……………195

1. Machine regular maintenance………………………………………………………259

Ⅹ、Digital duplicator diver installation instructions………………………267

1. Now power …………………………………………………………………………273

Put the machine on a level and steady place.

Keep the machine away from dusty place.

Don’t keep machines exposed to direct sun

Ink cartridge replacement should be used up

Do not fall metal objects into the machine to

When the machine is running, do not put your

When press release button, hand leave away

For security purposes, when you don't use the

Notes on the printed matter

1、Printed matter prohibited by law

一、Demolition of the new machine packaging safety

Put machine in safety place, according to following methods to open packaging：

First step:1.Open package；

Second step：Peel Nylon bag；

Lift machine handle

Third step：Put the machine on stand, as shown.

㈡、Open the package check

①The completed packaging of machine

Digital duplicator specification

Item Name B4 Digital duplicator

3、Digital Duplicator Instruction

1、NAME OF THE PARTS

1. Flat bed scan machine 1

2.Paper feed tray Paper loading

2. Document feed scan machine

2. Paper feed tray Paper loading

2、Control panel functions and troubleshooting instruction

Item Name Function

2.、Indicator light instruction：

NO. Key press Functions

⑵.Control panel： E200/E300