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  • Batam Island Flysheets 25M062018H 3

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    Jones Sinaga
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    This facility in Batam Island, Indonesia has strengthened bulkheads and new skidways to serve offshore and onshore construction projects. It can fabricate structures up to 25,100 metric tons and has an annual throughput of up to 66,139 metric tons. The 297 acre facility has extensive fabrication, assembly, and loadout capabilities for offshore structures and modules.

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    This facility in Batam Island, Indonesia has strengthened bulkheads and new skidways to serve offshore and onshore construction projects. It can fabricate structures up to 25,100 metric tons and has an annual throughput of up to 66,139 metric tons. The 297 acre facility has extensive fabrication, assembly, and loadout capabilities for offshore structures and modules.

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    24 Ansichten2 Seiten

    Batam Island Flysheets 25M062018H 3

    Hochgeladen von

    Jones Sinaga
    This facility in Batam Island, Indonesia has strengthened bulkheads and new skidways to serve offshore and onshore construction projects. It can fabricate structures up to 25,100 metric tons and has an annual throughput of up to 66,139 metric tons. The 297 acre facility has extensive fabrication, assembly, and loadout capabilities for offshore structures and modules.

    Copyright:

    © All Rights Reserved
    Als PDF, TXT herunterladen oder online auf Scribd lesen
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    von 2

    BATAM ISLAND, INDONESIA

    FABRICATION FACILITY

    Serving both traditional and floating offshore construction, and the growing
    onshore LNG module and subsea structure fabrication markets, this facility
    has strengthened bulkheads and new skidways.

    Yard Statistics
    Accomplishments: Largest Jacket 25,100 ST; Largest
    Topsides Facility; 20,600 ST, Largest Spar Hull 12,100 ST;
    Largest Onshore Petrochemical Plant Module 20,000 ST;
    Largest FPSO Integration Project 25,000 ST; Largest Sub-
    sea, Umbilical, Riser & Flowline 23,000 ST
    Annual Work Hours: 14 million
    Annual Throughput: up to 66,139 ST

    Certification
    ISO 9001, ISO TS/29001, ISO14001, ISO 17020-Type B,
    OHSAS 18001, API-2B Monogram, SSPC/QP1, SSPC/QP3,
    ISPS Port, AWS QC4 (ATF), OSHMS SKK

    26M062018H-3 06.10.19
    Welding Capabilities
    SMAW, SAW (Single & Tandem Wires), FCAW-GS, FCAW-
    SS, GTA (manual & automatic), Orbital GTAW, GMAW-STT,
    GMAW-RMD, GMAW-SC, GMAW-PULSED

    Heat Treatment Capabilities


    Electric Resistance Method for Preheating and Postweld
    Treatment, Furname Method for Postweld Heat
    Treatment, Induction Heating Method for Preheating

    Area
    Total Area: 297 acres [120 ha]
    Covered Area: 27 acres

    Facilities
    Craft Training Center (CTC)
    Movable Shelter: 4 units
    Warehouse (Open): 366,390 ft2
    Warehouse (Covered): 80,180 ft2
    Carbon Steel Pipe Shop: 77,370 ft2
    Exotic/Alloy Pipe Workshop: 47,932 ft2
    Pipe Rolling Mill #1: 68,889 ft2
    Pipe Rolling Mill #2: 22,238 ft2
    Cut/Cope Pipe Shop: 50,633 ft2
    Fabrication Shop: 83,377 ft2
    Cut/Fab Beam Shop: 84,895 ft2 Skidways Adjustable Width Length
    Cut Plate Shop: 32,292 ft2 Skidway #1: 59 to 138 ft 659 ft
    Girder Shop: 51,236 ft2 Skidway #2: 59 ft 371 ft
    Tubing Shop: 2,153 ft2 Skidway #3: 59 to 131 ft 322 ft
    Blasting & Painting Facility (Covered): 181,103 ft2 Skidway #4: 56 to 112 ft 853 ft
    (3 paint shops and thermal spray aluminum shop) Skidway Loadout Capability: North Yard 27,500 ST;
    Blasting & Painting Facility (Open): 71,806 ft2 South Yard 27,500 ST; West Yard 22,000 ST
    Sub Assembly Deck Building Shop: 87,618 ft2
    Brace Rack Shop: 88,586 ft2 Quayside for Loadout
    Assembly Area (Open): 104 acres Quayside Total Length: 2,680 ft
    Assembly Area (Closed): 129,166 ft2 Reinforced: Bulkhead 1 (North Yard) 131 ft; Bulkhead 2
    NDT Testing: dedicated radiography enclosures for safe South Yard (East Wall) 735 ft South Yard (North Wall) 584 ft;
    working practices, in-house capability for MT-PT-UT-EC, Bulkhead 3 (West Yard) 1,247 ft
    ferrite testing, PMI and hardness testing Soil Bearing Capability: Varies between 27-61 ST per ft2
    Max Loadout Weight To Date: 22,600 ST
    Equipment Minimum Water Depth at Low Tide: 30 ft
    Welding / Cutting Machine: various equipment Minimum Water Depth at High Tide: 39 ft
    Preheat Machines: 13 induction heating equipment Distance to Open Sea: direct access
    Postweld Heat Treatment Machines: electric resistance Channel Width: 738 ft
    equipment and furnace
    Crawler Crane: 20 (125 ST - 1,100 ST lifting capacity) Additional Information
    Hydraulic Crane: 17 Accessibility / Distance to Airport: 14 miles
    Tower Crane: 4 Average Annual Temperature: 73° - 93° F
    Overhead Crane: large number of overhead cranes in shop Annual Rainfall Average: 102 inches
    Handling Equipment: forklifts, trucks, and trailers Free Trade Zone: yes
    Multiwheel Trailer: 8 (total 84 axle)
    Contact
    Estimated Load Capacity (Per Trailer): 28 ST/axle
    757 N. Eldridge Parkway
    Houston, TX 77079
    Tel: +1 281 870 5000
    mcdermott.com

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