Beruflich Dokumente
Kultur Dokumente
SB-221
(Identical with ASTM Specification B 221-96 for the alloys, tempers, and product forms covered except for editorial differences.
Certification has been made mandatory.)
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3.1.2 extruded rod — an extruded solid product 4.2.1 whether heat treatment in accordance with
0.375 in. or greater in diameter that is long in relation Practice B 597 is required (9.2);
to cross section 4.2.2 whether inspection or witness of inspection
3.1.3 extruded profile — a hollow or solid extruded and tests by the purchaser’s representative is required
section, long in relation to its cross-sectional dimensions, prior to material shipment (Section 12);
whose cross section is other than that of wire, rod, 4.2.3 whether marking for identification is required
bar, or tube (Section 15), and whether marking of lot number for
3.1.4 producer — the primary manufacturer of alloy 2024 in the T3-type temper and alloy 6061 in
the material the T6-type temper is required (15);
3.1.5 supplier — includes only the category of 4.2.4 whether Practices B 660 applies and, if
jobbers and distributors as distinct from producers so, the levels of preservation, packaging, and packing
required (16); and
3.2 Description of Term Specific to This Standard:
4.2.5 requirements for tensile property and dimen-
3.2.1 capable of — The term capable of as used sional tolerance for sizes not specifically covered (8.1.3
in this specification means that the test need not be and 10.1.1).
performed by the producer of the material. However,
should subsequent testing by the purchaser establish
that the material does not meet these requirements, the 5. Materials and Manufacture
material shall be subject to rejection.
5.1 The products covered by this specification shall
be produced by the hot extrusion method or by similar
methods at the option of the producer, provided that
4. Ordering Information the resulting products comply with the requirements in
4.1 Orders for material to this specification shall this specification.
include the following information:
4.1.1 this specification designation (which includes 6. Quality Assurance
the number, the year, and the revision letter, if appli-
cable); 6.1 Responsibility for Inspection and Tests — Unless
otherwise specified in the contract or purchase order,
4.1.2 quantity in pieces or pounds; the producer is responsible for the performance of all
4.1.3 alloy (Section 7 and Table 1); inspection and test requirements specified herein. The
producer may use his own or any other suitable facilities
4.1.4 temper (Section 8 and Table 2); for the performance of the inspection and test require-
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ments specified herein, unless disapproved by the pur- 7.3 Methods of Sampling
chaser in the order or at the time of contract signing.
The purchaser shall have the right to perform any of 7.3.1 Samples for determination of chemical com-
the inspections and tests set forth in this specification position shall be taken in accordance with one of the
where such inspections are deemed necessary to ensure following methods.
that material conforms to prescribed requirements.
7.3.1.1 Samples for chemical analysis shall be
6.2 Lot Definition — An inspection lot shall be taken from the material by drilling, sawing, milling,
defined as follows. turning, or clipping a representative piece or pieces to
obtain a prepared sample of not less than 75 g. Sampling
6.2.1 For heat-treated tempers, an inspection lot shall be in accordance with Practice E 55.
shall consist of an identifiable quantity of material of the
same mill form, alloy, temper, and nominal dimensions 7.3.1.2 Sampling for spectrochemical analysis
traceable to a heat-treat lot or lots, and subjected to shall be in accordance with Practices E 716. Samples
inspection at one time. for other methods of analysis shall be suitable for the
form of material being analyzed and the type of analyti-
6.2.2 For nonheat-treated tempers, an inspection
cal method used.
lot shall consist of an identifiable quantity of material
of the same mill form, alloy, temper, and nominal 7.4 Methods of Analysis — The determination of
dimensions subjected to inspection at one time. chemical composition shall be made in accordance with
suitable chemical (Test Methods E 34) or spectrochemi-
cal (Test Methods E 101, E 227, or E 607) or other
methods. Other methods may be used only when no
7. Chemical Composition published ASTM method is available. In case of dispute,
7.1 Limits the methods of analysis shall be agreed upon between
the producer and purchaser.
7.1.1 The material shall conform to the chemical
composition limits in Table 1. Conformance shall be
determined by analyzing samples taken when the ingots
are poured, or samples taken from the finished or
8. Tensile Properties of Material From the
semifinished product. If the chemical composition has
Producer
been determined during the course of manufacture,
analysis of the finished product shall not be required. 8.1 Limits — The material shall conform to the
tensile property requirements specified in Table 2.
NOTE 3 — It is standard practice in the United States aluminum
industry to determine conformance to the chemical composition limits
prior to further processing of ingots into wrought products. Due to
8.1.1 The elongation requirements shall not be
the continuous nature of the process, it is not practical to keep a applicable to the following:
specific ingot analysis identified with a specific quantity of finished
material. 8.1.1.1 material of such dimensions that a stan-
dard test specimen cannot be taken in accordance with
7.2 Number of Samples
Test Methods B 557, and of such profile that it cannot
7.2.1 The number of samples taken for determina- be satisfactorily tested in full section;
tion of chemical composition shall be as follows.
8.1.1.2 material thinner than 0.062 in.; and
7.2.1.1 When samples are taken at the time the
ingots are poured, at least one sample shall be taken 8.1.1.3 wire less than 0.125 in. in diameter.
for each group of ingots poured simultaneously from
the same source of molten metal. 8.1.2 The measurement for yield strength is not
required for wire less than 0.125 in. in diameter.
7.2.1.2 When samples are taken from the finished
or semifinished product, a sample shall be taken to 8.1.3 Tensile property limits for sizes not covered
represent each 4,000 lb, or fraction thereof, in the lot, in Table 2 shall be as agreed upon between the producer
except that not more than one sample shall be required and purchaser and shall be so specified in the contract
per piece. or purchase order.
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TABLE 1
CHEMICAL COMPOSITION LIMITS [NOTES (1), (2), (3)]
Other Elements [Note (4)]
1060 0.25 0.35 0.05 0.03 0.03 ... 0.05 0.05 0.03 0.03 ... 99.60 min. [Note (6)]
1100 0.95 Si + Fe 0.05–0.20 0.05 ... ... 0.10 ... ... 0.05 0.15 99.00 min. [Note (6)]
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5456 0.25 0.40 0.10 0.50–1.0 4.7–5.5 0.05–0.20 0.25 ... 0.20 0.05 0.15 Remainder
6061 [Note (8)] 0.40–0.8 0.7 0.15–0.40 0.15 0.8–1.2 0.04–0.35 0.25 ... 0.15 0.05 0.15 Remainder
6063 0.20–0.6 0.35 0.10 0.10 0.45–0.9 0.10 0.10 ... 0.10 0.05 0.15 Remainder
2001 SECTION II
NOTES:
(1) Limits are in weight percent maximum unless shown as a range, or stated otherwise.
(2) Analysis shall regularly be made for the elements specified in this Table. If, however, the presence of other elements is suspected or indicated in amounts greater than the specified limits,
further analysis shall be made to determine that these elements are not present in amounts in excess of the specified limits.
(3) For the purpose of determining conformance to these limits, an observed value or a calculated value obtained from analysis shall be rounded to the nearest unit in the last right-hand
place of the figures used in expressing the specified limit, in accordance with the rounding-off method of Practice E 29.
(4) Includes listed element for which no specific limit is shown.
(5) Other Elements—Total shall be the sum of unspecified metallic elements 0.010% or more, rounded to the second decimal before determining the sum.
(6) The aluminum content shall be calculated by subtracting from 100.00% the sum of all metallic elements present in amounts of 0.010% or more each, rounded to the second decimal
before determining the sum.
(7) Upon agreement between the purchaser and producer or supplier, a Zr + Ti limit of 0.20% max is permitted.
(8) In 1965 the requirements for 6062 were combined with those for 6061 by revising the minimum chromium from 0.15% to 0.04%. This action cancelled alloy 6062.
PART B — NONFERROUS MATERIAL SPECIFICATIONS SB-221
TABLE 2
MECHANICAL PROPERTY LIMITS [NOTES (1), (2)]
Yield Strength
Tensile Strength, ksi (0.2% Offset), ksi Elongation in 2 in.
Specified Section or or 4 × Dia, Min., %
2
Temper Wall Thickness, in. Area, in. Min. Max Min. Max [Notes (3), (4)]
Aluminum 1060
Aluminum 1100
Alloy 2024
Alloy 3003
Alloy 5083
Alloy 5086
Alloy 5154
Alloy 5454
Alloy 5456
Alloy 6061
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Alloy 6063
GENERAL NOTE: Strength values shown in parentheses are for information only.
NOTES:
(1) The basis for establishment of tensile property limits is shown in Annex A1.
(2) To determine conformance to this specification, each value shall be rounded to the nearest 0.1 ksi for strength and nearest 0.5% for
elongation in accordance with the rounding-off method of Practice E 29.
(3) Elongation of full-section and cut-out sheet-type specimens is measured in 2 in. Elongation of cut-out round specimens is measured in 4 ×
specimen diameter.
(4) See 8.1.1.1 and 8.1.1.2 for conditions under which measurements are not required.
(5) For stress relieved tempers (T3510, T3511, T4510, T4511, T6510, T6511), characteristics and properties other than those specified may
differ somewhat from the corresponding characteristics and properties of material in the basic tempers.
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ers shall, unless otherwise agreed upon, be at the in accordance with the requirements of Practices B
producer or supplier’s discretion, provided they are 660. The applicable level shall be as specified in the
such as to ensure acceptance by common or other contract or order. Marking for shipment of such material
carriers for safe transportation at the lowest rate to the shall be in accordance with Fed. Std. No. 123 for civil
delivery point. agencies and MIL-STD-129 for Military agencies.
16.2 Each shipping container shall be marked with
the purchase order number, material size, specification
number, alloy and temper, gross and net weights, and
the producer’s name or trademark. 17. Keywords
16.3 When specified in the contract or purchase 17.1 aluminum alloy; extruded bars; extruded profiles;
order, material shall be preserved, packaged and packed extruded rods
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ANNEXES
(Mandatory Information)
A1. BASIS FOR INCLUSION OF PROPERTY A2.2.3 The complete chemical composition limits
LIMITS are submitted.
A1.1 Limits are established at a level at which a A2.2.4 The composition is, in the judgment of
statistical evaluation of the data indicates that 99% of the responsible subcommittee, significantly different
the population obtained from all standard material meets from that of any other aluminum or aluminum alloy
the limit with 95% confidence. For the products de- already in the specification.
scribed, mechanical property limits for the respective
A2.2.5 For codification purposes, an alloying ele-
size ranges are based on the analyses of at least 100
ment is any element intentionally added for any purpose
data from standard production material with no more
other than grain refinement and for which minimum
than ten data from a given lot. All tests are performed
and maximum limits are specified. Unalloyed aluminum
in accordance with the appropriate ASTM test methods.
contains a minimum of 99.00% aluminum.
For informational purposes, refer to “Statistical Aspects
of Mechanical Property Assurance” in the Related A2.2.6 Standard limits for alloying elements and
Material section of the Annual Book of ASTM Standards, impurities are expressed to the following decimal places:
Vol 02.02.
Less than 0.001% 0.000X
0.001 to but less than 0.01% 0.00X
A2. ACCEPTANCE CRITERIA FOR 0.01 to but less than 0.10%
INCLUSION OF NEW ALUMINUM AND Unalloyed aluminum made by a refining process 0.0XX
ALUMINUM ALLOYS IN THIS Alloys and unalloyed aluminum not made by a
refining process 0.0X
SPECIFICATION 0.10 through 0.55% 0.XX
A2.1 Prior to acceptance for inclusion in this specifi- (It is customary to express limits of 0.30 through
0.55% as 0.X0 or 0.X5.)
cation, the composition of wrought or cast aluminum Over 0.55% 0.X, X.X, etc.
or aluminum alloy shall be registered in accordance (except that combined Si+Fe limits for 99.00%
with ANSI H35.1. The Aluminum Association holds minimum aluminum must be expressed as 0.XX
the Secretariat of ANSI H35 Committee and administers or 1.XX)
the criteria and procedures for registration.
A2.2 If it is documented that the Aluminum Associa- A2.2.7 Standard limits for alloying elements and
tion could not or would not register a given composition, impurities are expressed in the following sequence:
an alternative procedure and the criteria for acceptance Silicon; Iron; Copper; Manganese; Magnesium; Chro-
shall be as follows. mium; Nickel; Zinc (Note A2.1); Titanium; Other Ele-
A2.2.1 The designation submitted for inclusion ments, Each; Other Elements, Total; Aluminum (Note
does not utilize the same designation system as described A2.2).
in ANSI H35.1. A designation not in conflict with
other designation systems or a trade name is acceptable. NOTE A2.1 — Additional specified elements having limits are
inserted in alphabetical order of their chemical symbols between
A2.2.2 The aluminum or aluminum alloy has been zinc and titanium, or are specified in footnotes.
offered for sale in commercial quantities within the NOTE A2.2 — Aluminum is specified as minimum for unalloyed
prior twelve months to at least three identifiable users. aluminum and as a remainder for aluminum alloys.
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