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Composites: Part B
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a r t i c l e i n f o a b s t r a c t
Article history: This study reports the results of an experimental study on mechanical properties of plain and metakaolin
Received 24 May 2012 (MK) concretes with and without steel fiber. To develop the metakaolin included steel fiber reinforced
Accepted 12 August 2013 concrete mixtures, Portland cement was partially replaced with MK as 10% by weight of the total binder
Available online 20 August 2013
content. Two types of hook ended steel fibers with length/aspect ratios of 60/80 and 30/40 were utilized
to produce fiber reinforced concretes. Two series of concrete groups were designed with water to binder
Keywords: ratios (w/b) of 0.35 and 0.50. The effectiveness of MK and different types of steel reinforcement on the
A. Ceramic–matrix composites
compressive, flexural, splitting, and bonding strength of the concretes were investigated. All tests were
B. Mechanical properties
B. Strength
conducted at the end of 28 days of curing period. Analyses of variance on the experimental results were
Steel fiber reinforced concrete carried out and the levels of the significance of the variables on the mechanical characteristics of the con-
cretes were determined. Moreover, correlation between the measured parameters was carried out to bet-
ter understand the interaction between mechanical properties of the concretes. The results revealed that
incorporation of MK and utilization of different types of steel fibers significantly affected the mechanical
properties of the concretes, irrespective of w/b ratio.
Ó 2013 Elsevier Ltd. All rights reserved.
1359-8368/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.compositesb.2013.08.002
84 E. Güneyisi et al. / Composites: Part B 56 (2014) 83–91
Table 1 Table 3
Properties of Portland cement and metakaolin. Properties of steel fibers.
Item Portland Cement Metakaolin Designation of the Diameter D Length L Aspect ratio
steel fiber (mm) (mm) (L/D)
Chemical properties CaO (%) 61.60 0.5
SiO2 (%) 19.43 53 SF1 0.75 60 80
Al2O3 (%) 5.64 43 SF2 0.75 30 40
Fe2O3 (%) 4.00 1.2
MgO (%) 2.41 0.4
SO3 (%) 2.94 –
K2O 0.78 – the concrete test specimens used in determination of mechanical
Na2O 0.11 – properties. The chemical composition of the cement is shown in
LOI (%) 1.85 0.4 Table 1. The metakaolin used in this study is a white powder with
Physical properties Specific gravity 3.19 2.60 a Dr. Lange whiteness value of 87. It has a specific gravity of about
Fineness (m2/kg) 328a 18,000b 2.60, and specific surface area (Nitrogen BET Surface Area) of
a
Blaine specific surface area. 18,000 m2/kg. Physical and chemical properties of MK used in this
b
BET specific surface area. study are also given in Table 1. The origin of the MK is from Czech
Republic. Fine aggregate was a mix of river sand and crushed sand
whereas the coarse aggregate was river gravel with a maximum
high-reactivity MK present comparable performance to the ones particle size of 22 mm. Aggregates were obtained from local
with other mineral admixtures in terms of mechanical properties sources. Properties of the aggregates are presented in Table 2.
as well as permeability and durability properties [20–28]. More- Grading of the aggregate mixture was kept constant for all con-
over, the utilization of this material is also environmentally cretes. Sulphonated naphthalene formaldehyde based high range
friendly due to the reduction of CO2 emission to the atmosphere water-reducing admixture with specific gravity of 1.19 was
by decreasing Portland cement consumption. employed to achieve slump value of 14 ± 2 cm for the ease of
In this study, effectiveness of MK and steel fiber on mechanical handling, placing, and consolidation in all concrete mixtures. The
properties of concretes with and without steel fiber was examined superplasticizer was adjusted at the time of mixing to achieve
through an experimental program. The concretes dealt with this the specified slump.
study were produced by two different water/binder (w/b) ratios. Two types of commercially available hooked end steel fibers
For steel fiber reinforced concretes, two different types of steel (Dramix 60/80 and Kemerix 30/40) were used for production of
fiber with length/aspect ratios of 60/80 and 30/40 were used. The steel fiber reinforced concretes. The geometrical properties and as-
steel fibers were added to concrete with 0.25% and 0.75% of the pect ratios of the steel fibers are given in Table 3.
volume of the concrete. The mechanical properties of the concretes Reinforcing ribbed steel bars having 16 mm diameter and min-
were measured through compressive, flexural and splitting tensile imum yield strength of 420 MPa were utilized for preparing the
strength testing at the end of 28 days of curing. Moreover, adher- reinforced concrete specimens to be used for testing the bonding
ence between reinforcing steel bar and concrete were evaluated strength.
by means of bonding strength test at the same age. The statistical
analysis and calculation of the contributions of the independent
2.2. Mix proportions
factors on mechanical behavior of concretes were realized by gen-
eral linear model analysis of variance (GLM-ANOVA). Additionally,
Two series of concrete mixtures with water-to-binder ratios of
the relation between mechanical properties and the bonding
0.35 and 0.50 were designed to produce plain and MK incorporated
strength of the concretes were evaluated through correlating the
concretes. MK modified concretes were produced by 10% replace-
experimental data.
ment of the cement with MK by the weight. For production of steel
fiber (SF) reinforced concretes, each type of SF (SF1 and SF2) were
2. Experimental study added to the concrete by 0.25% and 0.75% of the total concrete
volume. Therefore, 20 different types of concrete mixtures were
2.1. Materials produced for examining the mechanical properties of the con-
cretes. The details of the concrete mixtures are given in Table 4.
CEM I 42.5 R type Portland cement having specific gravity of The designations of each mix were made according to MK incor-
3.14 and Blaine fineness of 328 m2/kg was utilized for preparing poration, type of steel fiber, and volume fraction of steel fiber. For
Table 2
Sieve analysis and physical properties of aggregates.
Table 4
Mix proportions of plain and steel fiber reinforced concretes with metakaolin (kg/m3).
Mix ID w/b ratio Water Cement Metakaolin Fine aggregate Coarse aggregate Steel fiber S.Pa
Natural sand Crushed sand No. I (4–16 mm) No. II (16–22 mm) SF 1 SF 2
Control I 0.35 157.5 450 0 663.1 284.2 568.4 378.9 0 0 11.25
M0-25SF1 157.5 450 0 663.1 284.2 568.4 378.9 19.62 0 12.5
M0-25SF2 157.5 450 0 663.1 284.2 568.4 378.9 0 19.62 16.0
M0-75SF1 157.5 450 0 663.1 284.2 568.4 378.9 58.85 0 13.75
M0-75SF2 157.5 450 0 663.1 284.2 568.4 378.9 0 58.85 19.5
Control II 157.5 405 45 660.0 282.9 565.7 377.2 0 0 10
M10-25SF1 157.5 405 45 660.0 282.9 565.7 377.2 19.62 0 11.25
M10-25SF2 157.5 405 45 660.0 282.9 565.7 377.2 0 19.62 19.5
M10-75SF1 157.5 405 45 660.0 282.9 565.7 377.2 58.85 0 13
M10-75SF2 157.5 405 45 660.0 282.9 565.7 377.2 0 58.85 20
Control I 0.50 175.0 350 0 656.3 281.25 562.5 375.0 0 0 4.75
M0-25SF1 175.0 350 0 656.3 281.25 562.5 375.0 19.62 0 4.75
M0-25SF2 175.0 350 0 656.3 281.25 562.5 375.0 0 19.62 6.0
M0-75SF1 175.0 350 0 656.3 281.25 562.5 375.0 58.85 0 7.5
M0-75SF2 175.0 350 0 656.3 281.25 562.5 375.0 0 58.85 10.25
Control II 175.0 315 35 653.9 280.22 560.4 373.6 0 0 6.25
M10-25SF1 175.0 315 35 653.9 280.22 560.4 373.6 19.62 0 6.75
M10-25SF2 175.0 315 35 653.9 280.22 560.4 373.6 0 19.62 12.5
M10-75SF1 175.0 315 35 653.9 280.22 560.4 373.6 58.85 0 8.5
M10-75SF2 175.0 315 35 653.9 280.22 560.4 373.6 0 58.85 11.0
a
SP: Superplasticiser.
example, M10-75SF1 code stands for the concrete incorporated provide uniform load distribution, the top surface of the pullout
with 10% MK and 0.75% steel fiber type I (SF1). specimens were capped with gypsum coating. The details and
Freshly poured concrete specimens were covered with plastic dimensions of the pullout test specimen are illustrated in Fig. 1.
sheet and kept in laboratory at 21 ± 2 °C for 24 h. Then, the speci- For each test, three specimens were used. Each experimental
mens were demoulded and transferred to a water tank for curing parameter was determined by averaging the results obtained from
up to 28 day. those specimens. All of the tests were performed at the end of
28 day curing period.
2.3. Test specimens
2.4. Test methods
The concrete specimens having various dimensions were used
for testing. Cubic specimens having 150 150 150 mm were uti- The compression test conforming to ASTM C39 [29] was carried
lized for compressive strength. For three point flexural tensile out on the specimens by a 3000 KN capacity testing machine.
strength testing, prismatic specimens with 100 100 500 mm Three-point flexural tensile strength conforming to ASTM C293
dimensions were used to ensure 450 mm span length for testing. [30] was applied to the prismatic specimens through 100 kN
Splitting tensile strength of the concrete was measured from cylin- capacity bending frame. Splitting tensile strength was carried out
drical specimens having £150 300 mm dimensions. Bonding according to the specification per ASTM C496 [31]. Bonding
strength between concrete and reinforcement were tested on cubic strength of the concretes was determined in accordance with RI-
reinforced concrete specimen. In order to have a smooth surface to LEM RC6 [32]. The bonding strength, s, is calculated by dividing
the tensile force by the surface area of the steel bar embedded in
concrete (Eq. (1)). For this test, specially modified test apparatus
was installed to 600 kN capacity universal testing machine (Fig. 2).
F
s¼ ð1Þ
pdL
where F is the tensile load at failure (N), d and L are the diameter
(mm) and embedment length (mm) of the reinforcing steel bar,
respectively. In this study, d and L are 16 mm and 150 mm,
respectively.
Scanning electron microscopy (SEM) image analysis was also
carried out to observe the changes in cement paste matrix due to
inclusion of MK. Moreover, the interface between steel fiber and
mortar phase of the concrete was also observed for visual assess-
ment of MK incorporation.
Fig. 2. Photographic view of the pullout test device (a) installing the test apparatus and (b) testing the specimen.
of 0.35 and 0.50, while MK incorporated ones had compressive have been reported by previous authors [10,23–28]. For example,
strength values between 66–76 MPa for the former and 49– in the study of Güneyisi et al. [25] concretes incorporated with
59 MPa for the latter, respectively. The compressive strength 5% and 15% replacement level of MK yielded relatively higher
results revealed that incorporation of MK had significant contribu- strength than that of plain concretes at two different w/b ratios.
tion on the compressive strength of the concretes. Similar results As it can be seen from Fig. 3, increasing the amount of SF resulted
Fig. 3. Effect of steel fiber on compressive strength of (a) plain and (b) MK Fig. 4. Effect of steel fiber on the bond strength of (a) plain and (b) MK incorporated
incorporated concretes. concretes.
E. Güneyisi et al. / Composites: Part B 56 (2014) 83–91 87
Fig. 5. Typical failure patterns of concretes (a) without steel fiber and (b) with steel fiber.
88 E. Güneyisi et al. / Composites: Part B 56 (2014) 83–91
Fig. 8. Correlation between bond strength and compressive strength. Fig. 9. Correlation between bond strength and modulus of rupture.
E. Güneyisi et al. / Composites: Part B 56 (2014) 83–91 89
Fig. 11. Refinement in pore structure of the paste matrix for w/b ratio of 0.35 (a) plain and (b) MK incorporated.
Fig. 12. Interface between steel fiber and mortar phase of concrete (a) M0-75SF1 for w/b ratio of 0.35 and (b) M10-75SF1 for w/b ratio of 0.35.
90 E. Güneyisi et al. / Composites: Part B 56 (2014) 83–91
Table 5
Statistical analysis of the test result.
Dependent variable Independent variable Sequential sum of squares Computed F P Value Significance Contribution (%)
Compressive strength w/b Ratio 1304.11 459.23 0.000 YES 88.2
MK replacement 54.65 19.24 0.001 YES 3.7
Type of steel fiber 86.16000 30.34 0.000 YES 5.8
Error 34.08000 – – – 2.3
Total 1479 – – – –
Bonding strength w/b Ratio 6.4389 13.03 0.004 YES 19.8
MK replacement 5.5578 11.24 0.006 YES 17.1
Type of steel fiber 14.5733 29.48 0.000 YES 44.8
Error 5.9315 – – – 18.2
Total 32.5015 – – – –
Flexural strength w/b Ratio 2.4492 10.68 0.000 YES 24.9
MK replacement 1.21 61.60 0.005 YES 12.3
Type of steel fiber 4.9062 17.85 0.000 YES 49.9
Error 1.2605 – – – 12.8
Total 9.8259 – – – –
Splitting tensile strength w/b Ratio 4.6118 9.47 0.000 YES 68.8
MK replacement 1.1503 89.43 0.000 YES 17.2
Type of steel fiber 0.357 30.72 0.002 YES 5.3
Error 0.581 – – – 8.7
Total 6.7001 – – – –
these figures cover the entire test results obtained. Figs. 8 and 9 re- Statistical analysis revealed that w/b ratio, type of steel fiber
vealed that the best correlation was achieved by polynomial curve and incorporation of MK were all influential factors at varying
fitting for compressive and flexural tensile strength while for split- levels on mechanical properties of the concretes. Especially,
ting tensile strength exponential curve fitting yielded the highest for bonding and flexural strength, the type of the steel fiber
correlation, without depending on the w/b ratio. Since the scatter had the greatest effect. Besides, the contribution levels of MK
of the data for bonding vs. flexural tensile strength was observed incorporation on the mechanical properties was observed to
to be more irregular than the others, R2 value determined was rel- vary up to 18%.
atively lower. However, as a result of the noticeable differences
and uniformity for the measured values between bonding and
compressive strengths, the strongest correlation was observed to
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