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LCD Television Repair Guide Handbook
LCD Television Repair Guide Handbook

LCD Television Repair Guide Handbook

LCD Television Repair Guide Handbook
LCD Television Repair Guide Handbook

General

1. ‘13 LCD TV layout structure Overview

JUAN CARLOS RODRIGUEZ

Driver Board Power Board Main Board Woofer Speaker T con Board WiFi Board IR RF
Driver Board
Power Board
Main Board
Woofer Speaker
T con Board
WiFi
Board
IR
RF Board

Local Key

CARLOS RODRIGUEZ Driver Board Power Board Main Board Woofer Speaker T con Board WiFi Board IR

1

Repair Method by Symptoms

3-1. No Power Check(Flow Chart)

Page 5

Check Front Display LED light Status

Y Power LED On?
Y
Power LED
On?

N

Check Power cord was inserted properly

N Operation OK? Y
N
Operation
OK?
Y

Page 6~7

Measure voltage “Power On” line with Tester

Voltage OK? (3.3V)
Voltage OK?
(3.3V)

“DC Power on” by pressing Power Key with Remote controller

N Replace Power B/D
N Replace
Power
B/D
Y Measure voltage for each output of Power B/D Voltage OK? (3.5V) N Y Voltage
Y
Measure voltage for each output of Power B/D
Voltage OK?
(3.5V)
N
Y
Voltage OK?
N

Replace Power B/D

Replace Power B/D

- Stand-By: Red light or Turn Off

- Power on Condition: Turn Off

Red light or Turn Off - Power on Condition: Turn Off Replace Main B/D inserted N

Replace Main B/D

inserted N properly OK? Y Check ST-BY 3.5V Measure votage 3.5V pin with Tester Close
inserted
N
properly
OK?
Y
Check ST-BY 3.5V
Measure votage
3.5V pin with Tester
Close
Page 6~7

Replace Main B/D

(12V,3.5V)

<Power Pin Voltage Spec>

Output

Voltage

Variable range

3.5V

 

(ST-BY)

3.325V~3.675V

12V

11.4~12.6V

24V

21.6V~27V

-DC Power on: Switch on the TV with local key or remote controller -AC Power on: Switch on the TV with power supply(outlet)

Power on: Switch on the TV with local key or remote controller -AC Power on: Switch

2

Repair Method by Symptoms

3-2. No Power Check(check method)

<Check Power on (3.3V) and ST-BY(3.5V)>

1.

Power Sequence : AC IN→ST-BY3.5V→P-ON→12V,24V→INV ON

2.

ST-BY3.5V: Power Board Main Board Micom IC/Power LED /IR Voltage

3.

24V: Power Board Main Board Sound IC /LED Driver Voltage

4.

12V: Power Board Main Board /Module Voltage

Check the ST-BY(3.5V) and Power on(3.3V)

Direct LED Power Board JC
Direct LED
Power Board
JC
Edge LED Power Board
Edge LED
Power Board
3.3V
3.3V
24 Pin (Power Board ↔ Main Board) 1 Power on(3.3V) 2 24V 3 24V 4
24 Pin (Power Board ↔ Main Board)
1
Power on(3.3V)
2
24V
3
24V
4
24V
5
GND
6
GND
7
GND
8
GND
9
ST-BY (3.5V)
10
ST-BY (3.5V)
11
ST-BY (3.5V)
12
ST-BY (3.5V)
13
GND
14
GND
15
GND
16
GND
17
12V
18
Inverter On/off
19
12V
20
Lamp : A-Dim
LED : N.C
21
12V
22
PWM Dim #1
23
N.C
• Lamp SCANNING
Model: PWM Dim #2
24
Error-out
23 N.C • Lamp SCANNING Model: PWM Dim #2 24 Error-out JCR 3.5V The “LED” refers

JCR

3.5V
3.5V
• Lamp SCANNING Model: PWM Dim #2 24 Error-out JCR 3.5V The “LED” refers only to

The “LED” refers only to the type of lighting source used to illuminate the LCD pixels in the television

1. Direct LED: Direct type term refers to televisions that use a full panel of LEDs to illuminate the pixels.

2. Edge LED: Edge LED,means the LEDs that illuminate the pixels are located only on the edges of the set.

3

Repair Method by Symptoms

3-2. No Power Check(Check method)

24 Pin (Power Board Main Board) 1 Power on(3.3V) 2 Inverter On/off(3.3V) 3 ST-BY(3.5V) 4
24 Pin (Power Board Main Board)
1
Power on(3.3V)
2
Inverter
On/off(3.3V)
3
ST-BY(3.5V)
4
PWM Dim #1
5
ST-BY(3.5V)
6
PWM Dim #2
7
GND
8
GND
9
24V
10
24V
11
GND
12
GND
13
12V
14
12V
15
12V
16
24V
17
GND
18
GND
19
GND
20
GND
21
GND
22
L/DIMO_VS
23
L/DIM0_MOSI
24
L/DIM0_SCLK
18 Pin (Power Board Main Board)
1
Power on(3.3V)
2
Inverter On/off
3
ST-BY(3.5V)
4
PWM Dim #1
5
ST-BY(3.5V)
6
PWM Dim #2
7
GND
8
GND
9
24V
10
24V
11
GND
12
GND
13
12V
14
12V
15
12V
16
24V
17
GND
18
GND

`13 Model LA Series

<Check Power on (3.3V) and ST-BY(3.5V)>

3.3V
3.3V
Direct LED Power Board
Direct LED
Power Board
Edge LED Power Board
Edge LED
Power Board

JCR

3.5V
3.5V
LA Series <Check Power on (3.3V) and ST-BY(3.5V)> 3.3V Direct LED Power Board Edge LED Power

4

Repair Method by Symptoms

3-3. No Power Check(Power Pin Description)

Pin No.

Items

Description of service and functions

24

ERROR

The Inverter or HV signals whether the Lamp Turn-on functions normally

23

NC

Null terminals

22

P-DIM

The CPU automatically adjusts the brightness, based on the wave pattern of elements communicated (for each picture mode)

20

A-DIM

The CPU customizes the brightness of Lamp as to each different brightness of picture (a serial current wave)

18

INV ON/OFF

Signals for Inverter, controlled by MICOM

17,19,21

12V

Power Supply to Main Board/Module

15,16

GND

 

13,14

GND

 

11,12

3.5V

ST-BY

9,10

3.5V

ST-BY

7,8

GND

 

5,6

GND

 

2,3,4

24V

Sound IC B+ Voltage

1

Power On

A Voltage required to turn Multi Voltages ON, Input by MICOM(Voltage: 3.3V)

Sound IC B+ Voltage 1 Power On A Voltage required to turn Multi Voltages ON, Input

5

Repair Method by Symptoms

4-1. No Picture Check(Flow Chart)

Case1. No Picture with audio working condition Case2. No Picture with audio not working condition

First of all, Check whether all of cables between board are inserted properly or not. (Main B/D↔ Power B/D, LVDS Cable, Speaker Cable, IR B/D Cable,,,)

Sound Y Working properly N
Sound
Y
Working
properly
N
Back light Y “On” N
Back light
Y
“On”
N

Page 10~12

Check Power Board 12V, 3.5V line

Check Y Voltage 12V, 3.5V N
Check
Y
Voltage
12V, 3.5V
N

Repair Power Board or parts

Check Back Light whether “On ”or off with naked eye

No Picture

Case 1

Replace module

Check Power Board 24v output

Check Power Board 24v output

Check Power Board 24v output
Check Power Board 24v output

No Picture with Sound not working conditon

Case 2

24v output No Picture with Sound not working conditon Case 2 Y Replace Inverter Voltage or
Y Replace Inverter Voltage or module OK? N End
Y
Replace Inverter
Voltage
or module
OK?
N
End

Repair Power Board or parts

Y Check and replace Voltage MAIN B/D OK? N End Replace Power Board
Y
Check and replace
Voltage
MAIN B/D
OK?
N
End
Replace Power
Board

Page 10~12

Check Power Board 3.5V,12V,24 line

<Power Pin Voltage Spec>

Output

Voltage

Variable range

3.5V

 

(ST-BY)

3.325V~3.675V

12V

11.4~12.6V

24V

21.6V~27V

Voltage Variable range 3.5V   (ST-BY) 3.325V~3.675V 12V 11.4~12.6V 24V 21.6V~27V 6

6

Repair Method by Symptoms

4-2. No Picture Check(Check Power Pin)

JUAN CARLOS RODRIGUEZ

NC ERROR 12V P-DIM 12V A-DIM 12V INV- GND ON GND GND 3.5V GND 3.5V
NC
ERROR
12V
P-DIM
12V
A-DIM
12V
INV-
GND
ON
GND
GND
3.5V
GND
3.5V
3.5V
GND
3.5V
GND
GND
24V
GND
ON/OFF
24V
24V
3.5V 3.5V GND 3.5V GND GND 24V GND ON/OFF 24V 24V <LK Series> <LW Series> Screen

<LK Series>

GND GND 24V GND ON/OFF 24V 24V <LK Series> <LW Series> Screen (LK, LW) Check the

<LW

Series>

Screen (LK, LW)

Check the DC 24V, 12V, 3.5V

24 Pin (Power Board Main Board) - 1 Power on(3.3V) 2 24V 3 24V 4
24 Pin (Power Board Main Board) -
1
Power on(3.3V)
2
24V
3
24V
4
24V
5
GND
6
GND
7
GND
8
GND
9
ST-BY(3.5V)
10
ST-BY(3.5V)
11
ST-BY(3.5V)
12
ST-BY(3.5V)
13
GND
14
GND
15
GND
16
GND
17
12V
18
Inverter On/off
19
12V
20
A-Dim
21
12V
22
PWM Dim
23
N.C
(only Lamp
SCANNING Model
: PWM Dim #2)
24
Error-out

7

Repair Method by Symptoms

4-2. No Picture Check(Check Power Pin)

<Check power On(3.3V) and DC 24V, 12V, 3.5V>

Screen (LM)

Direct LED Power Board
Direct LED
Power Board
DC 24V, 12V, 3.5V> Screen (LM) Direct LED Power Board Check the DC 24V, 12V, 3.5V

Check the DC 24V, 12V, 3.5V

24 Pin (Power Board Main Board) - 1 Power on(3.3V) 2 24V 3 24V 4
24 Pin (Power Board Main Board) -
1
Power on(3.3V)
2
24V
3
24V
4
24V
5
GND
6
GND
7
GND
8
GND
9
ST-BY(3.5V)
10
ST-BY(3.5V)
24V
11
ST-BY(3 5V)
.
12
ST-BY(3 5V)
.
13
GND
14
GND
JCR
15
GND
16
N.C
(Only LPB : V-sync)
17
12V
18
Inverter On/off
19
12V
20
N.C
(LPB, Lamp : A-dim)
21
12V
22
PWM Dim #1
23
N.C
(only Lamp
SCANNING Model
: PWM Dim #2)
24
Error-out
12V
3.5V

8

Lamp : A-dim) 21 12V 22 PWM Dim #1 23 N.C (only Lamp SCANNING Model :

Repair Method by Symptoms

4-2. No Picture Check(Check Power Pin)

<Check power input voltage and DC 24V, 12V, 3.5V>

Screen (LA)

JUAN CARLOS RODRIGUEZ

Check the DC 24V, 12V, 3.5V

Direct LED Power Board
Direct LED
Power Board
24 Pin (Power Board Main Board) 1 Power on 2 Inverter On/off 3 3.5V 4
24 Pin (Power Board Main Board)
1
Power on
2
Inverter On/off
3
3.5V
4
PWM Dim #1
5
3 5V
.
6
PWM Dim #2
7
GND
8
GND
9
24V
10 24V
11
GND
12 GND
13
12V
14
12V
15
12V
16
24V
17
GND
18
GND
19
GND
20
GND
21
GND
22
L/DIMO_VS
23
L/DIM0_MOSI
24
L/DIM0_SCLK
18 Pin (Power Board Main Board) 1 Power on 2 Inverter On/off 3 3.5V 4
18 Pin (Power Board Main Board)
1
Power on
2
Inverter On/off
3
3.5V
4
PWM Dim #1
5
3.5V
6
PWM Dim #2
7
GND
8
GND
9
24V
10 24V
11
GND
12 GND
13
12V
14
12V
15
12V
16
24V
17
GND
18 GND
6 PWM Dim #2 7 GND 8 GND 9 24V 10 24V 11 GND 12 GND

9

Repair Method by Symptoms

4-3. No Picture Check(Check LED Driver 24V )

Direct LED Power Board
Direct LED
Power Board
Edge LED Power Board
Edge LED
Power Board
Driver 24V ) Direct LED Power Board Edge LED Power Board Check the DC 24V and

Check the DC 24V and Inverter on

 

P202

 

P203

1~5

24V

1~5

12V

6~10

GND

6~10

GND

11

Error

12

Inverter ON( 3.3V)

13

A-dim

14

P-dim

10

Repair Method by Symptoms

5-1. No Sount Check(Flow Chart)

<No Sound with Picture working condition>

Speaker
Speaker

N

Page 15~16

Check audio B+ 24V of Power Board

Check
Check

Y

Check User menu speaker off

B+ 24V of Power Board Check Y Check User menu speaker off No sound Off Y

No sound

No sound
No sound Off Y C a n c e l O F F Voltage (24V) N
No sound Off Y C a n c e l O F F Voltage (24V) N

Off

Y

Cancel OFF

Off Y C a n c e l O F F Voltage (24V) N

Voltage

(24V)

N

Replace Power Board

Check Speaker D i s c o n n e c t i o n

Check Speaker

Check Speaker D i s c o n n e c t i o n N

Disconnection

N

e l O F F Voltage (24V) N Replace Power Board Check Speaker D i s
e l O F F Voltage (24V) N Replace Power Board Check Speaker D i s

Cable

Disconnection

Y
Y

Replace Speaker

Speaker D i s c o n n e c t i o n N Cable

Replace main Board

End
End

11

Repair Method by Symptoms

5-2. No Sount Check(Troubleshooting)

<No Sound/Picture OK >

‘13 LA Series

Power Board
Power Board
Main Board
Main Board
24 Pin (Power Board Main Board) 1 Power on 2 INV ON 3 3.5V 4
24 Pin (Power Board Main Board)
1
Power on
2
INV ON
3
3.5V
4
PDIM#1
5
3.5V
6
PDIM#2
7
GND
8
GND
9
24V
10
24V
11
GND
12
GND
13
12V
14
12V
15
12V
16
24V
17
GND
18
GND

GND 13 12V 14 12V 15 12V 16 24V 17 GND 18 GND JUAN CARLOS RODRIGUEZ

JUAN CARLOS RODRIGUEZ

Checking method(direction) when there is no sound

Check the contact condition of or 24V connector of Main Board

Measure the 24V input voltage supplied from Power Board (If there is no input voltage, check the connector)

Main Board Measure the 24V input voltage supplied from Power Board (If there is no input

12

Repair Method by Symptoms

6. Picture Error Check(Flow Chart)

Vertical/Horizontal bar, residual image, light spot

6. Picture Error

Page 31 Check color condition by input -External Input -Component -RGB -HDMI/DVI Check external Check
Page 31
Check color condition by input
-External Input
-Component
-RGB
-HDMI/DVI
Check external
Check and
Screen
Y
Y
device
Good?
replace Link
OK?
connection
Cable
condition
N
N
Request repair
Replace
Page 62
for external
module
device
Check Test pattern
Page 62 for external module device Check Test pattern Board Check method N Screen OK? Y

Board Check method

N Screen OK? Y End
N
Screen
OK?
Y
End
Replace Module N Screen OK? Y End
Replace
Module
N
Screen
OK?
Y
End

Replace Main B/D

Check Test pattern Board Check method N Screen OK? Y End Replace Module N Screen OK?

13

Repair Method by Symptoms

7-1. Sysmptoms List(Main Board)

Category Items Failure Cause Conditions Main Picture Failure in I2C communication between IC B/D distortion
Category
Items
Failure
Cause
Conditions
Main
Picture
Failure in I2C communication between
IC
B/D
distortion
MICOM and Main IC
Main
Picture
IC
Picture occasionally cracked by the
soldering on Main IC
B/D
distortion
Main
Picture
IC
Picture cracking due to poor soldering on
Main IC
B/D
distortion
Main
Picture
IC
R-color noise caused by poor soldering
on Main IC
B/D
distortion

14

Repair Method by Symptoms

7-1. Sysmptoms List(Main Board)

Category

Items

Failure

Cause

Conditions

Main

 

Picture

Mosaics generated from poor inside Main IC

Main   Picture Mosaics generated from poor inside Main IC

B/D

IC

distortion

Main

 

Picture

 
Main   Picture  

B/D

IC

distortion

Picture cracking from poor service of an element inside Main IC

Main

IC

Static screen

Screen frozen from a poor feature in Main

Main IC Static screen Screen frozen from a poor feature in Main
Main IC Static screen Screen frozen from a poor feature in Main

B/D

IC

Main

     
Main      

B/D

IC

No sound

No sound due to a poor feature in Audio IC

B/D IC Main       B/D IC No sound No sound due to a poor

15

Repair Method by Symptoms

7-1. Sysmptoms List(Main Board)

Category Items Failure Cause Conditions A “woong ~” sound from the right Speaker Speaker Poor
Category
Items
Failure
Cause
Conditions
A
“woong ~” sound from the right Speaker
Speaker
Poor
Noise in
caused by a speared damage in Sound
Cable
processing
sound
Cable
Speaker
Poor
Noise in
A
noise and vibration produced from influx
System
processing
sound
of alien materials into Speaker System
Speaker
Poor
Noise in
A
noise and vibration produced from influx
System
processing
sound
of alien materials into Speaker System
FFC
Picture
Poor contact
Cable
cracking
Picture cracking around the contour from
poor contact between FFC Cable PINs
Picture Poor contact Cable cracking Picture cracking around the contour from poor contact between FFC Cable

16

Repair Method by Symptoms

7-2. Sysmptoms List(Module)

Category

Items

Failure

Cause

Conditions

     

Vertical bars caused by a irregular feature

      Vertical bars caused by a irregular feature

Module

Panel

Vertical bars

in the Panel

     

Vertical bars caused by a irregular feature

      Vertical bars caused by a irregular feature

Module

Panel

Vertical bars

in the Panel

     

Vertical bars caused by a irregular feature

      Vertical bars caused by a irregular feature

Module

Panel

Vertical bars

in the Panel

Module

Panel

Dark screen

Screen getting partially dark by a defect inside the Panel

Module Panel Dark screen Screen getting partially dark by a defect inside the Panel
bars in the Panel Module Panel Dark screen Screen getting partially dark by a defect inside

17

Repair Method by Symptoms

7-2. Sysmptoms List(Module)

Category

Items

Failure

Cause

Conditions

     

Screen getting partially dark by a failure in

      Screen getting partially dark by a failure in

Module

Driver B/D

Dark screen

MODULE DRIVER B/D

     

Vertical bars caused by a poor feature in

      Vertical bars caused by a poor feature in

Module

Panel

Vertical bars

the Panel

Module

Driver B/D

1/3 part of Screen getting dark

1/3 part of Screen (left/center/right) getting dark due to a defective feature in Driver B/D

part of Screen getting dark 1/3 part of Screen (left/center/right) getting dark due to a defective
     

Influx of alien materials into the Module

      Influx of alien materials into the Module

Module

Panel

Alien materials

during the assembling process

Influx of alien materials into the Module Module Panel Alien materials during the assembling process 18

18

Repair Method by Symptoms

7-2. Sysmptoms List(Module)

Category

Items

Failure

Cause

Conditions

Module

Connector

s

1/2 of Picture

cracking

Picture cracking from contamination by

foreign materials inside a connector

Connector s 1/2 of Picture cracking Picture cracking from contamination by foreign materials inside a connector
Connector s 1/2 of Picture cracking Picture cracking from contamination by foreign materials inside a connector

Module

Panel

Dark screen

Screen getting dark from a defect in LED unit inside the Panel

Module Panel Dark screen Screen getting dark from a defect in LED unit inside the Panel
     

Vertical bars caused by a defective feature

      Vertical bars caused by a defective feature

Module

Panel

Vertical bars

in the Panel

     

Vertical bars caused by a defective feature

      Vertical bars caused by a defective feature

Module

Panel

Vertical bars

in the Panel

      Vertical bars caused by a defective feature Module Panel Vertical bars in the

19

Repair Method by Symptoms

7-2. Sysmptoms List(Module)

Category

Items

Failure

Cause

Conditions

Module

Panel

Screen partially too bright

Screen partially getting too bright from a failure in LED inside the Panel

Module Panel Screen partially too bright Screen partially getting too bright from a failure in LED
   

Alien materials

 
    Alien materials  

Module

Panel

inside

Moisture inflow into the product

Module

Panel

Film separation

Film separation from defective processing

Module Panel Film separation Film separation from defective processing

Processi

Processing

failure

Shipment

With the Shipment setting inapplicable, Shipment is made only in a control mode

Processi Processing failure Shipment With the Shipment setting inapplicable, Shipment is made only in a control

ng failure

setting failure

With the Shipment setting inapplicable, Shipment is made only in a control mode ng failure setting

20

Repair Method by Symptoms

7-2. Sysmptoms List(Module)

Category

Items

Failure

Cause

Conditions

T-Con

     
T-Con      

B/D

EOS

Vertical bars evenly spaced

Damage in Electrical Over Stress

T-Con

     
T-Con      

B/D

EOS

Vertical bars evenly spaced

Damage in Electrical Over Stress

T-Con

 

Picture

 
T-Con   Picture  

B/D

EOS

distortion

Poor features in T-CON

T-Con

 

Picture

 
T-Con   Picture  

B/D

IC

distortion

Picture cracking from a poor feature in T-CON IC

T-Con   Picture   B/D IC distortion Picture cracking from a poor feature in T-CON IC

21

Repair Method by Symptoms

7-2. Sysmptoms List(Module)

Category

Items

Failure

Cause

Conditions

T-Con

IC

Picture

Picture cracking from a poor feature in 3D

T-Con IC Picture Picture cracking from a poor feature in 3D

B/D

distortion

Formatter IC

T-Con

IC

Picture

Picture cracking from contamination

T-Con IC Picture Picture cracking from contamination

B/D

distortion

around 3D Formatter IC

T-Con

 

Picture

 
T-Con   Picture  

B/D

IC

distortion

Picture cracking from an error in Boot Data

T-Con

 

Picture

 
T-Con   Picture  

B/D

IC

distortion

Picture cracking from an error in Boot Data

Boot Data T-Con   Picture   B/D IC distortion Picture cracking from an error in Boot

22

Repair Method by Symptoms

7-2. Sysmptoms List(Module)

Category

Items

Failure

Cause

Conditions

T-Con

 

Picture

 
T-Con   Picture  

B/D

IC

distortion

Picture cracking due to desquamation of FRC IC

T-Con

 

Picture

 
T-Con   Picture  

B/D

IC

distortion

Picture cracking due to desquamation of FRC IC

FRC IC T-Con   Picture   B/D IC distortion Picture cracking due to desquamation of FRC

23

Repair Method by Symptoms

7-3. Sysmptoms List(LVDS Cable)

Category

Items

Failure

Cause

Conditions

LVDS

Poor

Picture

 
LVDS Poor Picture  

Cable

contact

distortion

Picture cracking along the contour from poor contact between LVDS Cable PINs

LVDS

Poor

Picture

 
LVDS Poor Picture  

Cable

contact

distortion

Picture cracking from poor contact between LVDS Cable PINs

LVDS

Poor

Picture

 
LVDS Poor Picture  

Cable

contact

distortion

Picture cracking along the contour from poor contact between LVDS Cable PINs

  Cable contact distortion Picture cracking along the contour from poor contact between LVDS Cable PINs

24

Repair Method by Symptoms

7-3. Sysmptoms List(FFC Cable, Cabinet, etc)

Category

Items

Failure

Cause

Conditions

FFC

Poor

Picture

Picture cracking along the contour

FFC Poor Picture Picture cracking along the contour

Cable

contact

distortion

caused by poor contact between FFC

Cable Pins

Processi

Processing

Shipment

With the Shipment setting inapplicable, Shipment is made only in a control mode

Processi Processing Shipment With the Shipment setting inapplicable, Shipment is made only in a control mode

ng failure

failure

setting failure

Cabinet

ICM Filter

Desquamation of ICM Filter

Some space made Inside from tear-off of ICM Filter caused by a external shock

Cabinet ICM Filter Desquamation of ICM Filter Some space made Inside from tear-off of ICM Filter

Cabinet

Damage

Vibration and noise in Speaker System

Speakers shaking from some damage in the Cabinet Speaker Boss

Cabinet Damage Vibration and noise in Speaker System Speakers shaking from some damage in the Cabinet
Cabinet Damage Vibration and noise in Speaker System Speakers shaking from some damage in the Cabinet
Damage Vibration and noise in Speaker System Speakers shaking from some damage in the Cabinet Speaker

25

Repair Method by Parts

8. Main Board Check (Symptoms)

t h o d b y P a r t s 8. Main Board Check (Symptoms)

Mosaic Patterns

t h o d b y P a r t s 8. Main Board Check (Symptoms)
t h o d b y P a r t s 8. Main Board Check (Symptoms)
t h o d b y P a r t s 8. Main Board Check (Symptoms)

Picture Distortion

t h o d b y P a r t s 8. Main Board Check (Symptoms)

Picture Smear

26

Repair Method by Parts

8. Main Board Check (One-Point Repair)

1. Symptoms : Screen color smearing intermittently

2. Cause of failure : Link cable contact fault

<Check Point>

JCR

fault < C h e c k P o i n t > JCR Color smearing

Color smearing

C h e c k P o i n t > JCR Color smearing <Repiar method>
C h e c k P o i n t > JCR Color smearing <Repiar method>
C h e c k P o i n t > JCR Color smearing <Repiar method>

<Repiar method>

1. Check RGB pattern with ‘ADJ Key through SVC Remote

2. Link cable by gently tapping the contact area on the

symptoms of hand Checked

3. Link cable disassembly and re-assemble

4. Check whether the screen display is normal.

the symptoms of hand Checked 3. Link cable disassembly and re-assemble 4. Check whether the screen
the symptoms of hand Checked 3. Link cable disassembly and re-assemble 4. Check whether the screen
the symptoms of hand Checked 3. Link cable disassembly and re-assemble 4. Check whether the screen
the symptoms of hand Checked 3. Link cable disassembly and re-assemble 4. Check whether the screen

27

Repair Method by Parts

8. Main Board Check (One-Point Repair)

1. Symptoms : Auto Power On/Off

2. Cause of failure : Main board failure

<Check Point>

1.Press Button ‘In-Start Mode’ Key 2.Enter ‘Power Off Status’

‘In-Start Mode’ Key 2.Enter ‘Power Off Status’ <Repiar method> 1.If there are “POWER_OFF_BY_NO_
‘In-Start Mode’ Key 2.Enter ‘Power Off Status’ <Repiar method> 1.If there are “POWER_OFF_BY_NO_

<Repiar method>

1.If there are “POWER_OFF_BY_NO_ POLLING” message

2. Replace the main board

3. Check the condition of Screen

*POWER_OFF_BY_NO_POLLING :If there are no communications between micom and Host CPU for 15second → Micom will reboot all system

28

Repair Method by Parts

9. Module Check(One Point Repair)

1.Title: No Display (Only BackLight or multiple vertical bars) - Sound Normal/CH Volume Control Normally 2. Applied to: LK, LW57, and 65 3. Troubleshooting: As shown below, inspect the P-VCC(12V) B/D inside T-CON and US1 output voltage.

* P-VCC: A standard voltage to activate the LCD VCC: Usually 3.3V power required to activate Digital IC VDD: A voltage supplied to Source Drive IC for activation of LCD VGL/VGH: Voltages required to turn TFT Gate on/off -VGL: TFT Gate on -VGH: TFT Gate off

Upon an abnormal voltage, open and re-check the FFC leading from T-CON to the Module. Upon recurrence of a same failure, change T-CON or the Module if the voltage is normal. (Refer to below Normal Voltage)

T-Con Board P VCC JCR VDD VCC VGL VGH
T-Con Board
P VCC
JCR
VDD
VCC
VGL
VGH

PANEL VCC : F1 or C1(12V) VDD : C239 (16V)

VCC : C215 (3.3V)

VGH : R271 (28V)

VGL : C251 (-6V)

C215 (3.3V) VGH : R271 (28V) V G L : C 2 5 1 ( -
C215 (3.3V) VGH : R271 (28V) V G L : C 2 5 1 ( -

A failure condition

JCRL

Output voltage of US1

29

Repair Method by Parts

J.CARLOS RODRIGUEZ

9. Module Check(One Point Repair)

1.Title: No Display (Only BackLight) - Sound Normal/CH Volume Control Normally 2.Applied to: LW9500, LW9600, andLW9800

3. Troubleshooting:

* P-VCC: A standard voltage to activate the LCD

VCC: Usually 3.3V power required to activate Digital IC VDD: A voltage supplied to Source Drive IC for activation of LCD VGL/VGH: Voltages required to turn TFT Gate on/off -VGL: TFT Gate on

-VGH:TFT Gate off

Check if Back Light is ON and, if it’s ON, re-check T-CON as the following sequence. Change the Module if the voltage is normal. Change T-CON if voltage abnormal.

if the voltage is normal. Change T-CON if voltage abnormal. No picture (Only backlight) A failure

No picture (Only backlight)

A failure condition

abnormal. No picture (Only backlight) A failure condition T-Con Board P701 P VCC P VCC :
T-Con Board P701 P VCC
T-Con Board
P701
P VCC

P VCC : P701 48~51 PIN (12V)

Input voltage of LVDS

T-Con Board VDD VCC VGH VG L
T-Con Board
VDD
VCC
VGH
VG
L

VCC : D403 (3.3 V) VGH : D400 (27V)

VDD : D402 (16V) VGL : C450 (-5V)

Output voltage of IC 401 output

30

Repair Method by Parts

10-1. Wi-Fi Check(Flow Chart)

Wi-Fi operating error

Page 34

9. Wi-Fi Operating Checking(Flow Chart)

Wi-Fi Mac value is “NG”?
Wi-Fi Mac value
is “NG”?
Operating Checking(Flow Chart) Wi-Fi Mac value is “NG”? Y Check & Repair Wifi cable connection N

Y

Check & Repair Wifi cable connection

is “NG”? Y Check & Repair Wifi cable connection N Wi-Fi Mac value is “NG”? Y

N

Wi-Fi Mac value is “NG”? Y
Wi-Fi Mac value
is “NG”?
Y
Normal Voltage 3.3V Y
Normal
Voltage
3.3V
Y

N

Check the

INSTART menu

Check the Wifi wafer Pin no.1

Replace

Main B/D

menu Check the Wifi wafer Pin no.1 Replace Main B/D Close Pin map PIN USB interface
menu Check the Wifi wafer Pin no.1 Replace Main B/D Close Pin map PIN USB interface
menu Check the Wifi wafer Pin no.1 Replace Main B/D Close Pin map PIN USB interface
menu Check the Wifi wafer Pin no.1 Replace Main B/D Close Pin map PIN USB interface
Close
Close

Pin map

PIN

USB interface

1

Vcc(3.3V)

2

DM

3

DP

4

GND

5

WOW

6

NC

N Close
N Close

Change the Wifi assy

interface 1 Vcc(3.3V) 2 DM 3 DP 4 GND 5 WOW 6 NC N Close Change
interface 1 Vcc(3.3V) 2 DM 3 DP 4 GND 5 WOW 6 NC N Close Change

31

Repair Method by Parts

10-2. Wi-Fi Check(One Point Repair)

1. Symptoms : Wi-Fi disconnection 2. Cause of failure : Caused by bad Wi-Fi Module

<Check Point>

1. Check the Wi-Fi Version at INSTART menu - Wi-Fi MAC and IP Address to check an abnormal Inspection

- Wi-Fi MAC and IP Address to check an abnormal Inspection <Repiar method> 1. Wi-Fi Module
- Wi-Fi MAC and IP Address to check an abnormal Inspection <Repiar method> 1. Wi-Fi Module

<Repiar method>

1. Wi-Fi Module replacement

2. Check the wi-fi Version at INSTART menu - Wi-Fi MAC and IP Address normal
2.
Check the wi-fi Version at INSTART menu
- Wi-Fi MAC and IP Address normal check
connections from main to Wi-Fi module

32

Repair Method by Parts

11. Camera Check(Flow Chart/Troubleshooting)

10. Camera Operating Checking(Flow Chart)

Camera Operating Error

Check the

INSTART menu

Chart) Camera Operating Error Check the INSTART menu Camera Ver. is “NG”? Y N Check N
Camera Ver. is “NG”? Y
Camera Ver.
is “NG”?
Y

N

Check N Replace Voltage Main B/D (3.3V) Y
Check
N
Replace
Voltage
Main B/D
(3.3V)
Y

Check the Camera wafer P4200 (pin no.2)

Main B/D (3.3V) Y Check the Camera wafer P4200 (pin no.2) Close Close Check & Repair
Close Close
Close
Close

Check & Repair Camera cable connection

Camera Ver. N is “NG”? Y Change the Camera assy
Camera Ver.
N
is “NG”?
Y
Change the
Camera assy

33

Repair Method by Parts

12-1. Magic Remote Check(Flow Chart)

RF Receiver ver is “00.00”? Y
RF Receiver ver
is “00.00”?
Y

N

Normal Y Operating?
Normal
Y
Operating?

Check the

INSTART menu

Check

M-Remote

itself Operation

Press the

‘wheel’

Check RF assy connection
Check RF assy
connection

N

Press the ‘wheel’ Check RF assy connection N N Check & Replace Batterry of Replace RF
N Check & Replace Batterry of Replace RF assy Cable M-Remote Y Normal Close Operating?
N
Check & Replace
Batterry of
Replace
RF assy Cable
M-Remote
Y
Normal
Close
Operating?
Close
N
assy Cable M-Remote Y Normal Close Operating? Close N Y Down load the Firmware * INSTART
assy Cable M-Remote Y Normal Close Operating? Close N Y Down load the Firmware * INSTART

Y

Down load the Firmware

* INSTART MENU 15.RF Remocon Test 3. Firmware download

Replace M4

15.RF Remocon Test 3. Firmware download Replace M4 N Is it shown ‘ok’ message? Y Close
N Is it shown ‘ok’ message? Y Close
N
Is it shown ‘ok’
message?
Y
Close

Turn off/on the set

Press the wheel
Press the
wheel
Is it shown ‘ok’ message? Y Close
Is it shown ‘ok’
message?
Y
Close

Page 50

Press the ‘back’ and ‘home’ key at the same time about 5sec Close
Press the ‘back’
and ‘home’ key
at the same time
about 5sec
Close

N

‘ok’ message? Y Close Page 50 Press the ‘back’ and ‘home’ key at the same time

34

Repair Method by Parts

12-2. Magic Remote Check(Pairing/Un Pairing)

RF Pairing/Un-Pairing Method

Method

Description

RF Pairing

1. Method 1

-

-

2.

-

If un-paired, just press "OK"button.

If paired, press "OK" button after un-pairing.

Method 2(Repairing)

Press "BACK"button for 5 sec.

When pairing, the remote should make a pairing request IR signal to TV. When TV receive the IR signal, it should send pairing request packed" to the RF receiver. After pairing success, the remote LED should blink for some time and TV sends "pairing success pack" back to TV. When remote try's to un-pair it doesn't care about state of receiver(stand alone).

,

When remote try's to un-pair, it doesn't care about state of receiver(stand alone). After un-pairing, all pairing information should be erased. After un-pairing, LED should blink 3times. The remote just becomes active only in IR mode control function.

Depending on Magic remote Press "HOME/SMART" button and "BACK" button at the same time for 5sec. R/C LED blinks 3times after a few sec's. Then un -paired. To re -pair Press OK button.

RF

Un-Pairing

time for 5sec. R/C LED blinks 3times after a few sec's. Then un -paired. To re

35

Repair Method by Parts

12-3. Magic Remote Check(Register/Unregister)

13 models -Back/Smart keys

Remote Check(Register/Unregister) 13 models -Back/Smart keys M4 Remote MR13P Remote To Register Magic Remote Press the

M4 Remote

13 models -Back/Smart keys M4 Remote MR13P Remote To Register Magic Remote Press the Wheel(OK)

MR13P Remote

To Register Magic Remote

keys M4 Remote MR13P Remote To Register Magic Remote Press the Wheel(OK) button on the remote

Press the Wheel(OK) button on the remote control

Pop-up message will appear on screen

on the remote control Pop-up message will appear on screen When Registration completes, another pop-up message

When Registration completes, another pop-up message will appear.

Registration completes, another pop-up message will appear. To bring up cursor, simply move remote around. Maximum

To bring up cursor, simply move remote around. Maximum communication distance:10m or 32.8ft

Unregister Magic Remote Control

Press the Home and Back on the remote fo 5 seconds

The Red LED at the top of the Remote will blink 3time

To re - register the Remote, follow first procedure

• The Red LED at the top of the Remote will blink 3time • To re

36

Repair Method by Parts

13. Remote Control Check(Flow Chart)

Remote control(R/C) operating error

Page 52~55 Check R/C itself Operation Y Operating Check & Repair Cable connection Connector solder
Page 52~55
Check R/C itself
Operation
Y
Operating
Check & Repair
Cable connection
Connector solder
Operating
OK?
OK?
N
Y
Check R/C Operating
When turn off light
in room
Check & Replace
Baterry of R/C
Close
Y
If R/C operate,
Explain the customer
cause is interference
from light in room.
Operating
Close
OK?
N
Replace R/C

N

from light in room. Operating Close OK? N Replace R/C N Page 52~55 Page 52~55 Y
Page 52~55 Page 52~55 Y Check B+ 3.5V On Main B/D Check IR Voltage Output
Page 52~55
Page 52~55
Y
Check B+ 3.5V
On Main B/D
Check IR
Voltage
Output signal
OK?
N
Page 10~12

Check 3.5v on Power B/D

Replace Power B/D or Replace Main B/D (Power B/D don’t have problem)

Replace Main B/D Y Normal Signal? N Repair/Replace IR B/D
Replace
Main B/D
Y
Normal
Signal?
N
Repair/Replace
IR B/D

37

Repair Method by Parts

13-2. Remote Control Check(Troubleshooting)

P a r t s 13-2. Remote Control Check(Troubleshooting) Main Board P4101 1 GND 2 KEY1
Main Board
Main Board

s 13-2. Remote Control Check(Troubleshooting) Main Board P4101 1 GND 2 KEY1 3 KEY2 4 +3.5V_ST

P4101 1 GND 2 KEY1 3 KEY2 4 +3.5V_ST 5 GND 6 LOGO/LED_R 7 IR
P4101
1 GND
2 KEY1
3 KEY2
4 +3.5V_ST
5 GND
6 LOGO/LED_R
7 IR
8 GND

1.2. Check IR cable condition between IR & Main board.

3. Check the st-by 3.5V on the pin no.4

4. When checking the Pre-Amp when the power is in ON condition, it is normal when the Analog Tester needle moves slowly, and defective when it does not move at all.

in ON condition, it is normal when the Analog Tester needle moves slowly, and defective when

38

Repair Method by Parts

13-2. Remote Control Check(Troubleshooting)

<LM Series>

Remote Control Check(Troubleshooting) <LM Series> JCR Main Board P4800 1 3.3V 2 GND 3 RX 4

JCR

Main Board
Main Board

Check(Troubleshooting) <LM Series> JCR Main Board P4800 1 3.3V 2 GND 3 RX 4 TX 5
P4800 1 3.3V 2 GND 3 RX 4 TX 5 RESET 6 DC 7 DD
P4800
1
3.3V
2
GND
3
RX
4
TX
5
RESET
6
DC
7
DD
8
GND

Checking order

1, 2. Check Motion cable condition between Motion assy & Main board.

3. Check the 3.3V on the pin no. 1.

order 1, 2. Check Motion cable condition between Motion assy & Main board. 3. Check the

39

Repair Method by Parts

13-2. Remote Control Check(Troubleshooting)

<LA Series>

Remote Control Check(Troubleshooting) <LA Series> JCR Main Board P4002 1 GND 2 KEY1 3 KEY2 4

JCR

Control Check(Troubleshooting) <LA Series> JCR Main Board P4002 1 GND 2 KEY1 3 KEY2 4 +3.5V_ST

Main Board
Main Board

Check(Troubleshooting) <LA Series> JCR Main Board P4002 1 GND 2 KEY1 3 KEY2 4 +3.5V_ST 5
P4002 1 GND 2 KEY1 3 KEY2 4 +3.5V_ST 5 GND 6 LED 7 +3.5V_ST
P4002
1 GND
2 KEY1
3 KEY2
4 +3.5V_ST
5 GND
6 LED
7 +3.5V_ST
8 GND

Checking order

1, 2. Check IR cable condition between IR & Main board.

3. Check the st-by 3.5V on the pin no 4,7.

4. When checking the Pre-Amp when the power is in ON condition, it is normal when the Analog Tester needle moves slowly, and defective when it does not move at all.

in ON condition, it is normal when the Analog Tester needle moves slowly, and defective when

40

Adjustments method after Repair

16. Tool option setting method after main B/D change (adjustment RGB Pattern)

Error symptom

Content

Video Error Color error

Adjustment Test pattern - ADJ Key

Video Error Color error Adjustment Test pattern - ADJ Key You can view 6 types of
Video Error Color error Adjustment Test pattern - ADJ Key You can view 6 types of
Video Error Color error Adjustment Test pattern - ADJ Key You can view 6 types of
Video Error Color error Adjustment Test pattern - ADJ Key You can view 6 types of
Video Error Color error Adjustment Test pattern - ADJ Key You can view 6 types of
Video Error Color error Adjustment Test pattern - ADJ Key You can view 6 types of
Video Error Color error Adjustment Test pattern - ADJ Key You can view 6 types of
Video Error Color error Adjustment Test pattern - ADJ Key You can view 6 types of

You can view 6 types of patterns using the ADJ Key

Checking item:

1. Defective pixel

2. Residual image

3. MODULE error (ADD-BAR, SCAN BAR)

4. Video error (Classification of MODULE or Main-

B/D!)

2. Residual image 3. MODULE error (ADD-BAR, SCAN BAR) 4. Video error (Classification of MODULE or

41

Adjustments method after Repair

17. Software Upgrad method with USB Memory

Step 1. Check full model name of your TV(Select one)

a. Check a label on TV(Side or Rear)

of your TV(Select one) a. Check a label on TV(Side or Rear) b. Check menu(Non-Smart TV

b. Check menu(Non-Smart TV model)

- Press(MENU) key on remot

- Press((Red) “Customer Support” key on remote

- Select “Produce/Service Info”

- Check “Model/Type”

- Select “Produce/Service Info” - Check “Model/Type” JCR b. Check SETUP(Smart TV model) - Press(Home) key

JCR

“Produce/Service Info” - Check “Model/Type” JCR b. Check SETUP(Smart TV model) - Press(Home) key on remot

b. Check SETUP(Smart TV model)

- Press(Home) key on remot

- Select “SETUP”

- Move to “SUPPORT”

- Select “Product/Service info”

- Check “Model/Type”

- Select “Product/Service info” - Check “Model/Type” Step 2. Upgrade TV a. Make a folder “LG_DTV”
- Select “Product/Service info” - Check “Model/Type” Step 2. Upgrade TV a. Make a folder “LG_DTV”

Step 2. Upgrade TV

a. Make a folder “LG_DTV” on USB drive

b. Save the software in “LG_DTV” folder. Make sure file is unzipped before placing in Folder

c. Insert USB memory drive into USB port on TV

in Folder c. Insert USB memory drive into USB port on TV d. Select “Start” if

d. Select “Start” if “TV Software Upgrade” Pop-up appears

e. Save the software in “LG_DTV” folder. Make sure file is unzipped before placing in Folder

f. Insert USB memory drive into USB port on TV

in Folder f. Insert USB memory drive into USB port on TV Note) If current software

Note) If current software on TV is same with or newer than That on USB drive, TV software Upgrade menu won’t be opend (Some USB memory devices may not be compatible with TV)

Please wait while the update is copied to TV Don’t remove USB drive while this message is displayed Don’t unplug TV power cord while this message is displayed

Software upgrade in on progress Don’t unplug TV power cord while this message is displayed

After the upgrade is completed, this message is displayed TV will restart automatically in 5 sec, than TV is ready to use

42

Course title

LCD TV Repair Guide Handbook

 

Category

Leadership Manufacturing

Marketing

Sales Biz. administration

CS

Quality

Published on

04/01/2014

Developed by

HE CS Technology Support Team

 

Published by

Yongsu kim(e-mail: yongsu1.kim@lge.com)

 

Updated on

11/02/2014

No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information storage or retrieval system without written permission from LGE.

including photocopying, recording, or by any information storage or retrieval system without written permission from LGE.