GROUP 2 ELECTRICAL CIRCUIT

INLET M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) RESISTOR RELAY(HI) RELAY(M2)

103 3L FUSE BOX 5W 104
2 7 2 7 BLOWER
1 4 1 4 3R 105

3
M 3 M

1
3 M 7 M 7

Lo 1

Hi 4
ML 2
MH 3
5 5 POWER RY

M
B : BLACK

4
2

2
5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28
1

105
116
W : WHITE

5W 104
5W 115
AC COMP RY

87a 87 85

30 86
1
2
3
4

20A

10A

20A

10A

10A

30A

20A

10A

10A

10A

20A

10A

10A

10A

10A

10A

10A

30A

20A
1
2
1

1
4

4
2
3

2
3

5A

5A

5A

5A

5A

5A

5A

5A

5A
R : RED

GW

WR
BW

WB

BG
BG

GB

GB

3R
GL

YB

3R
LR

LB
R/DRYER HORN RY

YBr
YW

CR-35
G : GREEN

87a 87 85

30 86
LG

YW
BG
RY

RY

2B
YB
L

L
20A

L
9A

9B
21

22
17
20

18
19

23

24
25
16

15

87a
L : BLUE

Pa
30

86

85
87

CN-60
87a 87 85

30 86
36A

CN-95

2
1
CASSETTE RADIO
26
35
27
FRAME HARNESS

33A

2
1
32
36
6B

6A
29
33

36

28

35

FUEL FILLER P/P

CIGAR LIGHTER

CN-29
BR : BROWN

SWITCH PANEL

CR-7
FUEL WARMER
WIPER MOTOR

BEACON LAMP
AC& HEATER

CONVERTOR

AC& HEATER

87a
START,STOP

SAFETY SOL
ROOM LAMP

WORK LAMP

CABIN LAMP
AC BLOWER

SOLENOID 1

SOLENOID 3
Or
3L

30

86

85
W

87
HEAD LAMP

2
START KEY

1
B
OR : ORANGE BATTERY

PRE-HEAT
CLUSTER

CR-2
CN-36

TRAVEL
WIPER+

CPU B+

87a
SPARE

30

86

85
Y : YELLOW

87
HORN

V/W
G11
103

CPU
18
35
FUSIBLE LINK

G
G
L
L
60R 60B 60B
V : VIOLET
AIR-CON HARNESS

BR
BR
R
Y
106

106
101
GY : GREY

4A
4E
85
L/W
RW

GY/W
GY

OR

OR
GY

GY

GY
BR

BR
2R

2L
W

G
R

R
Y

Y
L

L
12V X 2

5A
22
98
MASTER SW

5
CR-1

117
102

100

109

110
58
18

99

56

77

78

90

15

10

88

87

86

97

83

20

19

74
G21 B

1
CN-11 9 G TO:STARTER "B" TERM.
NO. DESTINATION NO. CN-11
1,2 DESTINATION
BR 2B 111
1 1 GND(CONTROLLER) 1 AC CONTROLLER GND 1
32 2B 2B G5
RY
2 2 GND(BLOWER) 2 BLOWER MOTOR GND 2 BATT RY
6 2L 4
3 3 FUSE(IG) 3 AC 24V 3
3,4 RW/R 2R 102
4 4 FUSE(Battery) 4 AC CONTROLLER B+ 4
33 2R 2RW 56
5 5 FUSE(Battery) 5 AC CONTROLLER B+ 5 DO-3
30 LW G 101 9E G
6 6 DPS(COMPRESSOR) 6 AC COMP 6 2
31 LY
G22 B
DIODE
7 7 CONDENSOR FAN 7 AC CONDENSOR FAN 7 1
5 G R 6A
8 8 ILLUMINATION 8 ILLUMINATION 8
DO-2
AIR CON 9A G
AIR-CON 2 DIODE
92 V
1
CN-10
WB 15
BW 16
17
BG 18
GL 19
20
GW 21
BG 22
WR 23
24
YB 25
LG 26
YBr 27
BG 28
YB 29
LW 30
31

1
2
3
4
5
6

BrR 8
9
NO. DESTINATION
V 100 DO-1

RW/R

9
RW/R

8
GB
1

BR
BR

RY
1 CASSETTE RADIO 24V 9 G
LR

LB

LY
CN-21

G
Y

R 6E 2 DIODE
2 ILLUMINATION 2 16A W
WIPER CUT SW

1.25BrR
1.25GB
3 1 1
R 10 OVERLOAD SW 3 NC 3
QUICK CLAMP SW B
10
11
12
13
14
15
16
17
18

10
11
12
13
14
2 G1
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
GY 12 4 GND 4 CN-61

CS-53

2
8
7
3

9
5

8
2
7

9
1
R 4A 5 NC 5 G62 B M
4 I Y 99 1
4 8 6 6 110 G

1
2
G CASSETTE&ROOM LAMP B+
2
MODE M/ACT(PBR)
MODE M/ACT(DEF)

5
TEMP M/ACT(PBR)
MOTOR ACT(REF)

CONDENSER FAN
TEMP MOTOR ACT(+)

DUCT SENSOR(+)
MODE M/ACT(M+)

DUCT SENSOR(GND)
TEMP MOTOR ACT(-)

BLOWER RELAY(M1)
BLOWER RELAY(M2)

COMPRESSOR(DPS)
BLOWER RELAY(LO)
MODE M/ACT(M-)
MODE M/ACT(FOOT)

L 9 7 NC 7
INLET MOTOR(REC)

BLOWER RELAY(HI)
INLET MOTOR(FRE)

B
6 M 2 6 B 112 FUEL PUMP CN-25

ILLUMINATION

OR
8 CASSETTE GND 8 G53

2A
B

CS-50

CS-67
5

6
BATTERY(+)
BATTERY(+)

10 10

10 10
1

POWER IG
9 NC 9 R
G 96 22A

11
2

7
2

6
1

4
5

8
9

7
2

6
1

4
5

8
9
10 BEACON LAMP 10
DUCT WIPER MOTOR OR 89
GND
GND

11 CABIN LIGHT 11 HORN

NC

NC
NC
NC
NC
NC
SENSOR

L/W
G52 B

OR

OR
GY

OR
12 NC 12 1

Y
B
22 R
CN-141 2

G1
AC&HEATER CONTROLLER

1A
CABIN HARNESS

G2
G 8

2A
7
6

7
CL-4 CN-20

4
FEED BACK 1
W 1 G61 B
MOTOR DRIVE SIG 2 CN-17 NO. DESTINATION CN-9 1
L 9 6 R
MOTOR DRIVE- 3 1 B G3 2
R 10 1 W W 9 1 HORN SW 1
MOTOR DRIVE+ 4 2 CN-156 Y 98
B 2 2 B B G3 G9 B 2 HORN SW 2 HEAD LAMP
GND 5 3 1
GY/W 3 3 GY/W GY/W 3 1F Gr 3 NC 3
VCC 6 4 2 BR 81
R 4 4 R R 29 4 INT. SIG 4
CONTINUE 24V 7 5 B 13
V 5 5 V V 11 AIR SEAT 5 ACCEL DIAL(-) 5
WASHER P/P 8 6 W 25
L 6 6 L L 13 6 ACCEL DIAL(SIG) 6
WASHER SIG. 9 7 G/OR 11 CN-125 CN-125
BR 7 7 BR BR 10 7 ACCEL DIAL(+) 7 99A Y
INT. SIG 10 8 1 1
OR 11 8 SPARE SW 8 93 R R 41
WIPER CUT SW 11 2 2
CN-8 43 B
N.C 12 CN-6 NO. DESTINATION 3 3
FEED BACK 13
GY 12
WIPER MOTOR 4 OR
1 1 FUSE
1 SPARE SW 1 35 Or
4 4
R 41
2 Y 2 SPARE SW 2
2 2 QUICK COUPLING SOL Y 97
WIPER MOTOR CONT. 5 L/W 3 BEACON LAMP 24V 3 GPS CONN.
HARNESS 6 G
3
4
3
4
OVERLOAD PS
CPU CONTROLLER
4 BEACON LAMP SIG 4
G
OR
96
1A
CL-2 3 GY/W 5 BRAKER SW 24V 5 CN-66
5 5 FUSE GY 95 95 GY
B G5 G1 B 6 BRAKER SIG 6 2
6 6 GND G71 B
GY 1 1 GY 7 SPARE SW 7 1
7 7 FUSE OR 1E
CN-24 R 8 8 R 8 SPARE SW 8
BREAKER SOL.
8 8 ILLUMINATION BR 94
BW 12 9 W 9 START KEY (START SIG) 9
2 9 9 SWITCH PANEL R 93
Gr 11 CIGARLIGHT 10 BR 10 START KEY (ACC) 10
1 10 10 SWITCH PANEL V 92
11 V 11 START KEY (BR) 11
CN-48 11 11 WASHER PUMP W 18A
CS-1 OR 16 12 L 12 START KEY (COM) 12
SPEAKER RH 12 12 CPU CONTROLLER

+
8 Gr CN-12
h W/OR 15 CS-52 CN-7 CL-5

-
GY 1E R 6 G51 B B 2 2 B
CN-23 9 10 10 1 HEAD LIHGT SIG 1 2 1
10 G 28 V 91 91 V V 1 1 V
BOr HOUR METER 2 WORK LIHGT SIG 2 1 2
2 9
W 82
1
Or 9
DOOR S.W CN-138 8
8 RH SIDE HARNESS 3
4
WIPER DRIVE SIG
PRE HEAT SIG
3
BR 44 WORK LAMP
GY 14 6 7 4
24V A 2 B G8 L 90
24V B G6 6 5 SW PANEL 24V 5
SPEAKER LH GND B 7 B G9 OR 89 2A B
OR 22 5 5 6 CABIN LIGHT SIG 6 1
12V 12V C 1 GY 88
7 HEAD LIHGT 24V 7 1A V
4 2
CL-1 Y 87 CD-31
8 Gr DC/DC CONVERTER 3 8 WORK LIHGT 24V 8
CN-27 1 L 12
CN-5 9 WASHER SIG 9
L 79 84 L/W
2 Pa
CL-6
2
4 Y G 28 13 L B G4 G54 B
1 1 SWITCH PANEL 10 GND 10 1
N.C 1 2 CN-139 1
OR/W 28
BW 12 OR 22 2 2 NC 11 TRAVEL ALARM SIG 11
S.R- 2 ROOM LAMP 2 SPARE 17 BR R 86 OVERLOAD PS
B G7 3 3 FUSE 12 CABIN LIGHT 24V 12
1 29 R
S.R- 3 4 4 FUSE 13 13
BOr 10 14 GY
S.L- 4 5 5 FUSE 14 14
12V SOCKET 15 W/OR
6 6 CPU CONTROLLER 15 15
S.L- 5 CN-10 NO. DESTINATION 16 OR
1 V CN-56 7 7 FUSE
BR 17 21 SH RH CONSOLE CN-3
N.C 6 1 1 FUSE POWER IG(24V) 1 8 8 CPU CASE EARTH
R 2 2 R B B G83 CR-36
18 18 B 1 GND 1
ILL+ 7 2 2 ILLUMINATION GND 2 9 9 GND GY 17A 20 L
Gr 11 Y 19 19 Y 2 ENG START SIG 2 30
S.R+ 8 3 3 RX 3 10 10 CPU CONTROLLER 16 L 87a 87 85
L 20 20 L W 20A
3 2B 3 ALT LEVEL 3 86
TX 4 11 11 CPU CONTROLLER 107 V
S.R+ 9 4 4 GND V 107
4 PRE-HEAT 4 87
RW 16 12 12 NC
CLUSTER B 12E 62 Y/W
ACC 10 5 5 13 13 NC 5 WATER TEMP SENDOR 5 85
Y 4A 4 Y G 32 30 86
6 WATER TEMP SENDOR 6 87a
B+ 11 6 6 FUSE 14 14 NC
Or 9 7 NC 7
S.L+ 12 7 15 15 NC PRE-HEAT RY
7
5 B 8 8
S.L+ 13 8 8 GND
B 5 ENG HARNESS1
GND 14 9 9
6 G
10 10 BEACON SW NO. DESTINATION CN-6
CN-143 CS-5 OR 1
7 Or
CS-26A 1 QUICK COUPLING SW 24V 1 CN-140
L 14 11 11 SWITCH PANNEL 1
B 8 Y 21 21 Y
R1 1 GY 5A 2 QUICK COUPLING SW SIG 2 2
2 Y 9 L/W 84 G72 B
Y 13 12 12 GY 18A 2 3 OVERLOAD SW 3 1
R2 2 1 G 46
HORN 4 OVERLOAD SW 4
BREAKER GY/W 10 QUICK CLAMP
CASSETTE RADIO 5 WIPER MOTOR 24V 5 DO-5
15
CABIN HARNESS CS-26
6 GND 6
B
GY
G2
83
10E
80A
GY/W
V
2
CN-144 7 CIGARLIGHTER 24V 7 1
GY 18 CN-9 NO. DESTINATION R 6F
NC 1 1 8 B 8 CIGARLIGHTER ILL. 8
GY 5 1 1 GND W
L 14 CS-54 9 Y 82
R1 2 B G2
2
2 2 HORN RELAY 9 WIPER DRIVE SIG 9 CN-22
BR 81 10A GY/W
9 10 10 10 INT. SIG 10 2 M
NC 3 CL-9 9
L 7A BREAKER BR
3 3 NC V 80 80 V
10 11 WASHER PUMP 11 1
Y 13 7 Or GY 14 4 4 WIPER CONTROLLER
R2 4 2 8 11 B 12 NC
8 5 5 CPU CONTROLLER 12
3 B 6 7 12 W
WASHER P/P
NC 5 1 2 B 6 6 CPU CONTROLLER CN-5
19
RW 16 6 13 G/OR L 79
24V OUTPUT 6 7 OR 20 7 7 CPU CONTROLLER 1 WASHER SIG 1
V 1 5 5 14 GY
IG 24V INPUT 7 CABIN LIGHT 1 8 8 NC 2 NC 2
4 BR 77
3 CLUSTER 24V 3
NC 8 CL-8 3 CN-8 R 58
2A G 15 15 G 4 WIPER MOTOR CONT. 4
R 2 1 1 NC GY 78
ILLUMINATION 9 7A Or
2 L 7 7 L 5 CONVERTOR 24V 5
1 2 2 NC W/OR 61
NC 10 3A B 16 Y 6 HOUR METER SIG 6
5A 1 3 3 FUSE OR 8
B SPARE SW 6 G 7 HOUR METER 24V 7
GND 11 4 4 BEACON LAMP SH 70
17 OR 8 SHIELD 8
NC 12 CL-7 CS-23 5 5 FUSE B 113
B G1 18 GY 9 CLUSTER GND 9
6 6 BRAKER SOL Y 68
6 G 9 10 10 G 6A 19 B 10 CLUSTER SERIAL+ (RX) 10
REMOCONE 9 7 7 NC L 69
3B B M 20 OR 11 CLUSTER SERIAL- (TX) 11
8 8 8 FUSE
8 21 BR 12 NC 12 CR-46
6 7 9 9 SAFETY RELAY 24 L/OR
2 Y 16 22 R 13 13 1 2 1
BEACON LAMP 6 10 10 POWER RELAY 74 L
7 23 V 14 14 2
5 5 11 11 DIODE(DO-2) 74A L
1 24 W 15 15 3
4 12 12 FUSE 2 G
4 4 3
3 CN-7 RH SIDE
G 6
2 25 R FUEL WARMER
1 1 HEAD LAMP
1 4 V
NO. DESTINATION CN-4
CD-18 2 2 WORK LAMP B G6 CN-92
26 W 1 POWER MAX SW 1
3 3 WIPER CONTROLLER Y 34 37A V/W B G12
BEACON LAMP SW 27 BR 2 POWER MAX SW 2
Pa GrW 1 B G7
4 4 CPU CONTROLLER
28 L 3 O/T DECEL SW 3
5 5 FUSE GY 45
CN-147 3 OR 4 O/T DECEL SW 4
ENG OIL PS 6 6 CABIN LIGHT
11 G CS-27 29 GY 5 NC 5
B B G3 7 FUSE B G8
3A B 2 Y
7 6 SAFETY SW (Com) 6 CN-68
9 10 10

23
A GY 5A 8 8 FUSE 109 R
9 30 L 7 SAFETY SW (NC) 7 2
CN-28 9 9 WIPER CONTROLLER G 76 76 G
VW 2 FUEL HEATER 8 SAFETY SW (NO) 8 1

B
8 G1 B
1 8 10 10 GND
2
6 7 31 OR/W
LH CONSOLE SAFETY SOL
11 11 CPU CONTROLLER
6 1 R
7 OR 17 12 12 FUSE CR-5
AC COMP 5 5
CN-2 17 GY
CN-2 NO. DESTINATION 1 13 13 FUSE NO. DESTINATION 30
1 GrW 4 GY/W 30 94 BR 87a 87 85
1 1 CPU CONTROLLER 14 14 FUSE 1 ENG OIL PS 1 86
31

G 3 G 2 L/W
G4

11 15
4A

3A

2A

1A
25

26
27
28

29

30

10

CN-79 2 15 15 FUSE 2 FUEL WARMER 2

4

2 FUEL WARMER RY 87
11
12
13

2 V/W
BR 21

22
23
24

2B 3 2 VW V/W 85 37
OR/W

G GY 5 3 AC COMP 3 85
OR
OR

3 3 AC COMP RY.
GY
BR

BR
W

1
G/OR
R

R
R
V
V

Y
Y

2W
L

4 30 86
W

F NC 4 NC 4 87a
R

4
V

4
W
B

LW LW L/W 15A
5 5
RH HARNESS
CS-2

H 5 5 FUSE BREAKER SW 5 FUEL CUT-OFF SOL(H) 5

SAFETY RY
1

4
5

8
2

6
3

B
10
11
12
13
14
15
16
17

3E B G82
CN-116

6 FUEL WARMER 6 CN-81

5

1
6

6 6 EARTH
3

C
B
A

FUEL CUT OFF SOL

CN-142

7 7 NC B 7 NC 7 19A Y
2W 2W 17 1
S

4
+
-

CN-75
0, I
FUEL CUT-OFF SOL(F) 51 V
1

8 8 STOP TIMER 8 8 2
CABIN LIGHT OUT
CABIN LIGHT OUT

OR
WIPER MOTOR DRIVE

Or 6 6 49
WORK LIGHT 24V
WORK LIGHT 24V

Or
WORK LIGHT OUT
WORK LIGHT OUT

CABIN LIGHT 24V

HEAD LIGHT OUT

CABIN LIGHT 24V

HEAD LIHGT 24V

2 9 9 CPU CONTROLLER 9 PUMP EPPR V/V 9

TRAVEL ALARM

Br 7 7 Br BR 75
TRAVEL BZ
WASHER SIG

1 10 10 CPU CONTROLLER 10 PUMP EPPR V/V 10

POWER 24V

8 Y 67
PRE-HEAT

Y H0 I
11 TACHO SENSOR
4

11
3
2

11 11 CPU CONTROLLER
6
5

EPPR V/V ST C BR ACC H

INT. SIG

9 L L 65
12 12 CPU CONTROLLER 12 TACHO SENSOR 12 CD-10
ACCEL DIAL
GND

CD-17 START KEY SW NC

36 L
rp Y 8 13 13 NC 13 13 Pa
m 2 3 2B B G81 G31 B
L 9 14 14 EARTH 14 GND 14
1 SWITCH PANEL NC
15 14 NC 15 15 AIR CLEANER SW
TACHO SENSOR
REAR ENGINE HARNESS

CN-19B
B G13
CN-45 1
CR-23 CN-1
REAR ENGINE HARNESS M B 1 1 B
CN-3 NO. DESTINATION
1 P1,P2,P3 B+ 1
R/W 14 2
OR 52

M 1
GY 2 2 GY
1 1 GND
2 NC 2 CN-19 CN-19A
2 2 2 SAFETY RY B 47 BR
3 W 3 P1,P2,P3 GND 3 75 BR 48
3 3 CPU,DIODE(DO-1) W 38 1 1
B+ 4 V 49 OR OR 50
START RY 4 PUMP1 PRESS SIG 4 2 2
FROM BATT.RY 4 4 PRE-HEAT RY BR 39
5 B 5 PUMP2 PRESS SIG 5
STARTER 5 5 CPU CONTROLLER V 40
6 G 6 PUMP3 PRESS SIG 6
6 6 CPU CONTROLLER
CD-42 CN-1
R R/W 1 1 R/W CN-74 7 7 NC PUMP PS HARNESS
24V 3 1 1 CPU CONTROLLER 15R
G W 3 B+ 8 8 NC
G
SIG 2 2 2 NC
W B 2 2 B ~ 3 W
GND 1 3 3 CPU CONTROLLER 3 CD-6
3 W I
4 4 CPU CONTROLLER U R 31
PUMP1 PRESS 4 BR GND Pa 1
5 5 CPU CONTROLLER B G42
2 SH 59
CD-43 5 V
6 6 CPU CONTROLLER ALTERNATOR

52
OR 8E
R R/W 1A
24V 3 CR-24 TRAVEL PS
4 7 B

OR
G BR SH 70
SIG 2 15R
W B 2A V 4
GND 1
PUMP PS HARNESS 15R
PUMP2 PRESS

1
2
CN-47
CD-44
R R/W 1E CS-29 PRE-HEATER PRE-HEAT RY
24V 3
G V 5 B 1
SIG 2 1 RESISTOR
W B 2E Y 2
2 CD-8
GND 1
CN-4 NO. DESTINATION 1
B 5 FRONT ENGINE HARNESS
108

3E

3A
Y/W 26

64
19

55

63

60
PUMP3 PRESS POWER MAX 1 B G 6

3
1 1 GND 2
12A

CS-19 2 Y

BR/W
27

27
2 CPU CONROLLER
Y

G/W

L/W
WATER TEMP SENDOR

117
B B
13A

G/OR 11A

3 3

W
8A
12
B/OR 33

26
34
28
30

14
47
16
38
39
40
31
45

36

13
G/OR 11
29
25
B/OR 33
65
67

12

32

55
60
63
W/OR 61
62
24

48

57
37
54
64

51
44

46

66

23
68
69

71
72
73

50

R
Y
54

29

1 3 3 GND
66
CN-15

GY
BR/OR

GY 4 4

GR/OR
2
1

2 4 4 CPU CONROLLER

L/OR
BR/W

CN-137
CN-70
OR/W

G/W
GY/W

R/W

1
Y/W

Y/W

B/W
V/W

CN-88

2
G41

CN-133
L/W
108

OR

OR
GY

GY
BR

BR

BR
NC

W
W

W
W

W
5 5
B
W

G
R

R
B

B
Y

B
L

L
V

B
G

ONE TOUCH DECEL

73
72
71
57
G B

7
6 6 GND
CS-4 6 V
B
Y

CD-1

B/W
NC
CD-2
ADJUST BOOM AUTO-IDLE PS

7 7
1
2

CN-51

B
CN-50
6
5
4
3
2

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

G
1

OR

R
5
CN-76

B
2

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
B C A 7 G
8 8 SAFETY SOL TRAVEL BOOM POWER MAX
C

V 6
CD-7

B
1

PRIORITY
2

MAX
SIG

FLOW
CN-15

M+

P+
NC
M-

P-

CN-126
G 7

3
4
1
2
A C
CS-20
1
5

TACHO SENSOR(+)
HYD TEMP

TACHO SENSOR(-)
2

PUMP PROLIX SW
AIR CLEANER SW

ENG PREHEATER
GND(PRES.SENSOR)

HYD TEMP SENDOR

TRAVEL SPEED SOL.

PROGRAM DUMP
ANTI-RESTART RY
LH HARNESS
Pa

WATER TEMP SENDOR

POWER MAX SOL.

TRAVEL BUZZER
POWER MAX SW

GND (POT&DIAL)
24V(PRES.SENSOR)

SAFETY SW
M

BOOM PRIORITY SOL

TRAVEL ALARM SW

BATTERY 24V(+)
MAX FLOW SOL.
ACCEL DIAL SIG
5 OR

FUEL LEVEL SENSOR

FUEL LEVEL

OVERLOAD SIG
TRAVEL OIL PS

GND (SENSOR)

FUEL WARMER
P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.

O/T DECEL SW

PUMP EPPR(+)
5V (POT&DIAL)

PRE-HEAT SW
PUMP EPPR(-)

ACCEL ACT(+)
HOUR-METER

ACCEL ACT(-)
WORKING PS
6

RS232 (GND)
RS232
ENG OIL PS

GND (MAIN)
1
2

SERIAL-RX
ALT LEVEL

SERIAL-TX
POWER IG
CONN.

RS232 (+)
WORK PS CN-92

RS232 (-)
DC MOTOR

POT-SIG
CD-37

GND
Pa

SAFETY SW

NC

NC

NC

NC
NC
NC

NC
NC
NC

NC
NC
NC
NC

NC

NC

NC
NC

NC

NC
NC
NC
NC

NC
CPU CONTROLLER

21074EC55

4-3
MEMORANDUM

4-4
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible linkÐCN-60Ñ
Fuse boxÐNo.1Ñ l/connÐCN-8(12)Ñ Start switchÐCS-2(1)Ñ
Power relayÐCR-35(30)]
Fuse boxÐNo.2Ñ I/connÐCN-10(6)Ñ Room lampÐCL-1(2)Ñ Door switchÐCS-1Ñ
Cassette radioÐCN-27(11)Ñ
Fuse boxÐNo.3Ñ l/connÐCN-11(4)Ñ AC & Heater controllerÐCN -116(3, 4)Ñ
Fuse boxÐNo.4Ñ I/connÐCN - 5(4)Ñ I/connÐCN -17(5)Ñ Wiper motor controller
ÐCN-141(7)Ñ
Wiper motorÐCN-21(4)Ñ
Fuse boxÐNo.5Ñ CPU controllerÐCN-50(7)Ñ
Fuse boxÐNo.6Ñ I/connÐCN-11(5)Ñ Relay(Hi, M2)
ö I/conn : Intermediate connector

2) CHECK POINT

Engine Start switch Check point Voltage

Η - GND (Battery 1EA) 10~12.5V

Θ - GND (Battery 2EA) 20~25V
OFF OFF
Ι - GND (Battery 2EA) 20~25V
Κ - GND (Fusible link) 20~25V

ö GND : Ground

4-5
POWER CIRCUIT

21074EL51

4-6
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal ÐCR-1Ñ
Battery relay Reset buttonÐCS-61Ñ Fuse boxÐNo.1Ñ
I/connÐCN-8(12)Ñ Start switchÐCS-2(1)Ñ
(1) When start key switch is in ON position
Start switch ONÐCS-2(2)Ñ I/connÐCN-8(11)Ñ Battery relayÐCR-1Ñ
Battery relay operating (All power is supplied with the electric component)
Start switch ONÐCS-2(3)Ñ I/connÐCN-8(10)Ñ Power relayÐCR-35(86) Ą (87)Ñ
Fuse boxÐNo.12Ñ l/connÐCN-2(5)Ñ Fuel cut-offÐCN-79(1)Ñ
(2) When start key switch is in START position
Start switch STARTÐCS-2(5)Ñ I/connÐCN-8(9)Ñ Safety relayÐCR-5(86) Ą (30)Ñ
l/connÐCN-3(2)Ñ Start relayÐCR-23Ñ
l/connÐCN-2(4)Ñ Fuel cut offÐCN-79(2)Ñ

2) CHECK POINT

Engine Start switch Check point Voltage

Η - GND(Battery)
Θ - GND(Start key)
Ι - GND(Battery relay M4)
OPERATING START Κ - GND(Starter B+) 20~25V
Λ - GND(Starter M)
Μ - GND(Start relay)
Ν - GND(Battery relay M8)

ö GND : Ground

4-7
STARTING CIRCUIT

21074EL52

4-8
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/connÐCN-3(3)Ñ CPU alternator levelÐCN-51(9)Ñ
Cluster charging warning lamp(Via serial interface)

(2) Charging flow

Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Reset buttonÐCN-60Ñ Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage

Η - GND(Battery voltage)
Θ - GND(Battery relay)
Run ON Ι - GND(Alternator B+ terminal) 20~30V
Κ - GND(Alternator I terminal)
Λ - GND(CPU)

ö GND : Ground

4-9
CHARGING CIRCUIT

21074EL53

4-10
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.14) I/connÐCN-7(7)Ñ Switch panelÐCN-116(9)Ñ
Fuse box (No.15) I/connÐCN-7(8)Ñ Switch panelÐCN-116(10,11)Ñ
(1) Head light switch ON
Head light switch ONÐCN-116(1)Ñ l/connÐCN-7(1)]
Head light ONÐCL-4(2)Ñ: Head lamp ON
l/connÐCN-10(2)Ñ Cassette radio illumination ONÐCN-27(7)Ñ
l/connÐCN-11(8)Ñ AC & Heater controller illumination ON
l/connÐCN-6(8)Ñ Cigar lightÐCL-2Ñ
(2) Work light switch ON
Work light switch ONÐCN-116(2,3)Ñ l/connÐCN-7(2)Ñ l/connÐCN-12(1)Ñ
Work light ONÐCL-5(2), CL-6(2)Ñ

2) CHECK POINT
Engine Start switch Check point Voltage

Η - GND(Fuse box)
Θ - GND(Switch power input)
STOP ON 20~25V
Ι - GND(Switch power output)
Κ - GND(Head light)

Λ - GND(Fuse box)
Μ - GND(Switch power input)
STOP ON 20~25V
Ν
GND(Switch power output)
Ξ - GND(Work light)

ö GND : Ground

4-11
HEAD AND WORK LIGHT CIRCUIT

21074EL54

4-12
5. BEACON LAMP AND CAB LIGHT CIRCUIT
OPERATING FLOW
1)
Fuse box (No.17) I/connÐCN-8(3)Ñ Beacon lamp switchÐCN-23(6)Ñ
Fuse box (No.16) I/connÐCN-7(12)Ñ Switch panelÐCN-116(16, 17)Ñ
Beacon lamp switch ON
(1)
Beacon lamp switch ONÐCS-23(2)Ñ Switch lndicator lamp ONÐCS-23(9)Ñ
l/connÐCN-8(4)Ñ l/connÐCN-10(10)Ñ
Beacon lamp ONÐCL-7Ñ
Cab light switch ON
(2)
Cab light switch ONÐCN-116(7, 8)Ñ I/connÐCN-7(6)Ñ I/connÐCN-10(11)Ñ
Cab light ONÐCL-8(2), CL-9(2)Ñ

CHECK POINT
2)
Engine Start switch Check point Voltage

Η - GND(Fuse box)
Θ - GND(Switch power input)
STOP ON 20~25V
Ι - GND(Switch power output)
Κ - GND(Beacon lamp)

Λ - GND(Fuse box)
Μ - GND(Switch power input)
STOP ON 20~25V
Ν - GND(Switch power output)
Ξ - GND(Cab light)
ö GND : Ground

4-13
BEACON LAMP AND CAB LIGHT CIRCUIT

21074EL55

4-14
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11) I/connÐCN-7(5)Ñ Switch panelÐCN-116(6)Ñ
Fuse box (No.4) I/connÐCN-5(4)Ñ I/connÐCN-17(5)Ñ Wiper motor controllerÐCN-141(7)Ñ
Wiper motorÐCN-21(4)Ñ
Fuse box (No.13) I/connÐCN-6(5)Ñ l/connÐCN-17(4)Ñ Wiper motor controllerÐCN-141(6)Ñ
Washer pumpÐCN-22(2)Ñ
(2) Wiper switch ON : 1st step(Intermittent)
Wiper switch ONÐCN-116(15)Ñ ÐCN-9(4)Ñ I/conn
I/conn ÐCN-6(10)Ñ I/conn ÐCN-17(8)Ñ
Wiper motor controllerÐCN-141(10) Ą (3)Ñ Wiper motor intermittently operatingÐCN-21(6)Ñ
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ONÐCN-116(4)Ñ I/connÐCN-7(3)Ñ I/connÐCN-6(9)Ñ I/conn ÐCN-17(2)Ñ
Wiper motor controllerÐCN-141(2) Ą (4)Ñ Wiper motor operatingÐCN-21(2)Ñ
(4) Washer switch ON
Washer switch ONÐCN-116(12)Ñ I/connÐCN-7(9)Ñ I/connÐCN-5(1)Ñ I/connÐCN-17(7)Ñ
Wiper motor controllerÐCN-141(9) Ą (8)Ñ I/connÐCN-17(6)Ñ I/connÐCN-6(11)Ñ
Washer pumpÐCN-22(1)Ñ Washer operating
Fuse box(No.13) I/connÐCN-6(5)Ñ I/connÐCN-17(4)Ñ
Wiper motor controllerÐCN-141(6) Ą (4)Ñ Wiper motor operatingÐCN-21(2), Low speedÑ
(5) Auto parking(When switch OFF)
Switch OFFÐCN-116(15)Ñ Wiper motor parking position by wiper motor controller

2) CHECK POINT

Engine Start switch Check point Voltage

Η - GND(Fuse box)
24V
Θ - GND(Switch power input)
Ι - GND(Switch power output)
STOP ON 0 ~ 5V
Κ - GND(Wiper Power input)
Λ - GND(Wiper power output)
0 or 24V
Μ - GND(Wiper motor)
ö GND : Ground

4-15
WIPER AND WASHER CIRCUIT

21074EL56

4-16
CONTROLLER CIRCUIT

21074EL57

4-17
MONTORING CIRCUIT

21074EL58

4-18