Beruflich Dokumente
Kultur Dokumente
c PtE MANe
T 0
REPORT
SOLAR REF
PPM-4231 2-0 7
. '
,·iI"".~ • • j', ".:: <p.', '~:,~~, .1 'mJ,~'~, "4;;,;.:: ."",:~·"-;.•,,J',_t_"A.L""'-'-cL."""':;~~~~~~'~'--I
....
,-
i
MECIlA}l-rCAL SET
(;
..L..L~.1.:.lr~"A.l.~J.:JJJ BY APPROVED BY
PACKAGE ENGlliE
MODEL T-4002
3030151 3000694
ii
CERTIFIED PERFORMANCE
TEST REPORT
•
III. SOLAR
OllllillN (" IIIWIUTlOIIU Ulllvnult
noD PAtlflC IIIG IIIIWAY SAil DIEGO CA UIU
C I I D PERFORMANCE
TEST REPORT
FOR
.N TIONAL IRANIAN Olt:· C()MPANY~"·
"(N.I.O~~C.)
REPORT ISSUED
PPM-4231 TN 2-07837
SD
CENTAUR MECHANICAL
MODEL lV1L1u-4UlJU
APPROVED
PACKAGE ENGINE
MDG-4000 T-4002
3000694
ii
TAB OF CONTENTS
Section Page
1 rNTRODUCTION 1
1.1 Applicable 1
1.2 Gas-Turbine Test 2
1.3 2
e 2
1.4
GAS-TURBINE PERFORMANCE
2
3
ACCEPTANCE SUMIvIARY
2.1 Procedure 3
2.2 Discussion 4
3.1 Procedure 7
3 .. 2 Discussion 8
3.3 8
LIST OF ILLUSTRATIONS
Figure
1 Performance Test 5
Results. Engine
2 Computer Data, 6
Engine SiN 3000694
3 P~G.~ge Acceptance 9
4 Performance Certificate
HI
SD 4399
lNTRODUCTION
In addition to final component tests, Solar quality ...."''1'\;.... ,''''1 e'nginelers maintain sur-
veillance over manufacture of subassemblies and are respon-
sible for functional tes:twll! in(~Olltlllllg components. Therefore, the same standards
applied to 'n<l1t"f"C! m.aLnutac:tUl~ed are assured in all parts received
suppliers.
1
4399
3 EQUIPMENT TEST
2
4399
SECTION 2
.l::Setor'e assembly into a \.ICUW;I.U.I. Mechanical Drive Pa(~kage, each Centaur l7$)lt:l-t:nr1hil1fp.
• 2 .. 1. 1 Instrumentation
3 Analytical Procedure
3
4399
through Material Review Rn ....... rI After due COlllSideJt'ation and evaluation .I."';;;1.1.I"i:)
were accepted.
4
SD 4399
Figure 1. Performance Acceptance Criteria and Test Results, Engine SiN 3000694
5
4399
- ~ ----_. -
Cil'l'AUR SF'Ll" SHU'T GREEN RUN PERF
t FOR 151402;2 'OR 851459;3 rOR £S1506;4 rOR 149113
ttltT S/J,DlTE,DATA SU NE NO.?300C5~t 7-75,7,5
P (BARO 11M. HG ·OA
Etc JNE INlET TEMP ,'1'0747.7
POWRR TUftS. RPM,ICPTJ?14649
GAS PRODUCER RPN,NtGPI?l
iE~~URr DEPRESSIOH,IN.H20.DEL PCi)13C
,ENTURI TEMPtT'it?4~.5
STATIC PCDfPSIG)?119
INLET PRESSURE .IH.H20,DEL P(JN)?2·5
EJH.PRESS.LOSS,lU.H20,DEL PIE1A) YALUES,O'S If RiO'D.?C.Q,C
TURB IRE. EJI1AUST TENP .T7f5 U LUES.O' SIr RISQ' D» 1762 .75~:h'7.3~,747.752 .•
OUTPUT SHAfT HP?355C
PT INLET TEMP,T5 VA
.j
CPS rROM fLOW METER ?17~7
,,. CONT .10.1.77,110 ,114 .155.170., 1 A1 .1,,5,1 ro, H)4·' 11 A5
FUlL SUPPLY PRRSSURE,PSJG,Pffl?174
fUEL SUPPLY TE~P .f'183
1 fOR liIAtL GAS.2 'OR PROPANE?l
CALORIMEtER HEADtNG(O IF UNKHOWN)11031
.OUTPUT.
DINSl1'Y,AIR.LB/CU.fT,RHOfAJRt .93A723
D£NSJTY,GAS,WITH Z,L9/CU.FT.RROCGASI ·5A6341
fUEl. rLOW,Wffcrr.o 47 ..4222
'UEL rLOW ,Wi' IPP"' 1·661:\.33
'UEI. 'LOV,DIES.WrfPP'FU 1 .. Fe
STD TEMP CORR,THETAlec) ; sa RT or ·9401
CORR PT RPM 00 -2297
CORR GP RPM ICO-CCg
CO".PR MASS FT,OW.w~cPPS; 37.3793
COMPI TIMP RISE fACTOR,' .~76634
: ,.",. TEMP fROM WORf(,T3W 1479-31
:~ORR MAY TEMP 'ROM lfORK.T3111'I'J1ETA 1G02.74
',OUT or SpgC U5~-1 I NAT GAS f
.,.
(CORR PT INUT TtMP,T5ITHETA 1093·1
: SHP NO LOSS 35P4 .22
'CORR SHP NO 1.055 36F1E\ .. 32
CORR Flfi:L fL01I • .NO T.OSS,iliF'PPHJ 1002·73
SFC'STU/HP »94Al.se
'fUEL AIR RATIO FACTOR -9495
COMPR PRESS RATTO,RICI 9-2471
UU.IT LOSS CORR fACTOR mELTA PIH~!!' .q9:5.8~9
CORR CONP" M.\SS Fl,OW.!fA CORR C ) 36 .. 2A4
T5CR '/'1'3" 1ft t
OUT OF SPRCI.?63-.7778
FIgure 2. Computer AnalysiS of ...,0.,,..,.,, .......... Data, SIN 3000694
6
SD 4399
SECTION 3
• 3.1.1
3. 2 Ac:cepUmc~e Performance
Electrical Check
A mechanical ChE~ck packages was COl1dllctled. inel uding prestart flu:shi.ng the
lubrication and seal calibration of in.s:trl.unen1ts controls, and actual
operation of the startup Se~[USllCe to the point of starting engine.
Operational Check
The palclaLge was te"sted up to full enl~,e slpee~d. to detect any sy~~tell1ll.~~n,~~:;;;. check
overall {rltlT'!:)til'1,l"I 1t=!VP.I!~ and verify subsystem 0pj3r::Jlticln
integrity .. H"itn,'t"o 3 attes1:s to "the performance operations.
-".~~,.,----- -_._._. --
7
SD 4399
3.3 PRESERVATION
8
SD 4399
-, 1
9
4399
PAGE OF...2-
MD PACKAGE
ACCEPTANCE TEST
..
(Non Applieable Operations Are Blanked Out)
q
NIOC I
7645
,
t
ENGINE COMPRESSOR
490 PRESERVATION U'E
10
CENTAUR
""'.............n,l.,'-'E ACCEPTANCE
FOR
SET DESCRIPTION
MDG-4000 T-4002
3030151 3000694
Production
Test Enl;pnc~er
Pr()dUlcticm Test
11
CERTIFIED PERFORMANCE
TEST REPORT
e
•
•
111.SaLAR
DllIlSlOI IIF IlInllutlolUl~ MARl/utili
l!~1111
PACIFIC IIIGIIII'I'AY SAM mEGO CA B213!
-
.
~
....
CERTIFIED P FORMANCE
TEST REPOR
FOR
NATIONAL
. IRANIAN. 011£ PA y~l·.
"(N.I.O.C.)
,REPORT ISSUED
MODEL MDG-4000
FOR
COMPNA Y (NIOC)
PREPARED BY
It PACKAGE
II MODEL MDG-4000
SiN 3000694
H
SD 4399
TABLE OF CONTENTS
Section
1 INTRODUCTION 1
1 Applicable 1
2 Gas-Turbine 2
3 Equipment 2
t 1.4 Acceptance 2
e 2 ENGINE PERFORMANCE
ACCEPTANCE TEST SUMMARY
3
~ 3 . PACKAGE RESULTS 7
It ILL USTRATIONS
iii
4399
SECTION 1
In addition to final component '-!o,u;u. ... ,,,:y ... ,,,.""+.... ""1 eDJ?;ineel~s maintain sur-
veillance over manufacture of all purchased SWJaSfsemJ:~lleiS and are respon-
for functional testing of incoming components. same stanaarcts
manufacwed by Sola.r are assured in all T\ .... ,~1-C! re(~ei"ed
suppliers.
1. 1 APPLICABLE
It
e Test Requirements For ............ .I'.J..- .......
1
3D
1..3 EQUIPMENT
e engine,
package
is installed
tests..
Mechanical
specify
preparation
and requirements
the
met for the hydraulic, pneumatic, and electrical supplied with the Cent::lmr
Mechanical During the tests, the safety shutdown
system is tested operating by introducing, or Simulating,
the various safety shutdowns .. After completion of the acceptance the package
is for shipment customer.. the are des-
cribed package test specification, ES 9-224
were to during the
2
4399
SECTION 2
1 Instrumentation
All instrumentation used test cell calibrated per QCI 5 regular inter-
• Airflow measuring equipment conforms to requirements .n.UJlVJ..a.:. Power Test
""'...,"",.;;. PTC 10.
of the engine, and Significant pa;ralneteI~s called out are recorded. Acceptable
ranges these mE~asur.em.en1ts are stated in the specification so that any performance
irr'eg111larities can detected.
II 2. 1. 3 Analytical Procedure
- Recorded from
computer analysis
engine run are analyzed by computer.
3
SD 4399
During the performance ac(:}eIJltaIlce test, the enJgil'lle operated to de:iJi~n conditions
by increasing the load tmtil a speed At this <::!nt:~.orl the engine
must produce minimum specified power commensurate with a ,,""'+ ............ inlet gas
temperature or below the at which the allowed to onl~1"~~tA
Items out of tnlA1"!nH'!A (D) figure 1 were rejected and J.U-G~""'''';u. on a WithllOl·dil'Jtg
Notice per Solar Quality Sta,nwttd Procedure. Withholding Notice was processed
through Material Mter consideration evaluation items
were aC4oe):rteci.
4
SD 4399
96.2 + 1
~ __=-____~~~~__~~~______~_____
109 ± 0.1
1580-1600 1-~='--1
1580-1615
.'~@
COl'1PRESSOR .~{,
PRESSURE RATIO 8.6 - 9.4 619
TEMP RATIO
T5/080 /
. '/ ~3'i-l/O'SO OR/OR
O. 763 -
0.777
~E@
LUBE OIL PRESS, 5 INLET
PORTS (AT 62-104~~ NGP) PSI 45 - 70
LUBE OIL TEMPERATURE
(OIL COOLER OUT) OF
OIL FLOHS Ifl BRG Acces::> Drl GPM
'-'-"""""""'--
#2 BRG (Comp R) GPM
GrN.AT
140 - 160°F
SO - 65 PSI
Figure L Performance Acceptance Criteria and Test Results, Engine SIN 3000694
5
SD 4399
..... .. ...... --
"',........ RUN PERr
1 rOR 151402;2 ;3 rOR £51506;4 rOR 149113
65fT S/fi,DATE,DATA SH LINg ~O.'3000694.12-1?-?5,?,5.75
P (BARO -I !II .RG?30 .OR
EM; JM! lNU':T ,TC?47 .. ?
POWER fURS .. RPM,IIPT'114649
GAS PRODUCER RPN.ICGP I ncWXloU
'E~~URt DIPRESSIOI,IN .. H20.DEL P".130
'ENTURI TEMP.TC"?04~·5
STATIC PCDfPSJGt?ll~
INLET PRESSURE LOSS.IN·H20,DEL P(JN' ·5
IiJlf-P·KIiSiS .. LOSS t IN .. H20,DEL PI EJH H3 .0 's If 'D .0 to
TURIHKE E),HAUST TEMP,T7(5 UWES,O'5 If REQ'D'?'162,?65.73P,74?',752.,
OUTPUT SHAfT HP?355C
PT INLET TEMP,T5C6 VA ,0'5 IF R£0'D'11002,990,994,t011,956
CPS 'ROM FLOW METER?17A7
P'l« COM'!' .1iI0 .. t77.110 .114 ,t65,17C,181.1~,lF{h 194) 11 115
rUIL SUPPLY PRRSSURE,PSJG.,PffJ?174
fUEL SUPPLY TIIIIP,Tef' ..6
1 BATt GAS;2 FOI PROPANE?!
CALOR REAOJNGtC If UHKNOi'H)11031
*OOTPUT*
DEIS ,A, ,RHOfA lR» .. 93A723
DENSITT.GAS,WITH Z,LB/cu.rT.RAOCGAS) .5~34t
POET. 'LOW,l~U'(C,tU 47.4222
'UEL rLow.wrIPPHJ
rUEI, .r LOW .DrES ,WF ) 1 .. re
STD TEMP CORR.TH&TAtBC' ; SQ itT OF .940152
CORR pt RPM 95 .. 2297
CORR GP RPM 100·009
CO~R MASS 'f.OW.W".PPS~ 37 ..3793
COMPIt TEMP RJSg rACTOR., .~76634
: filA J TEMP lIROttl' VOJU: lIT3.. 1479 .. 31
:'CORR
. MAl TEMP 'ROM
::ooT or SPEC I NAT GA 5
6
3
PACKAGE ACCEPTANCE
3.1.1
ChE~cklout was completed by manually O.I.J...lJ.U,;La, ...LU6 seltlSing i'l"""ri ..... "" actuations by
CI01SUllg u<.l'f"iinl1a switches installed in series or with the driven devices. Thus,
It the mOlaes malfunction protection were demonstrated
Operational Check
package was tested up to full enl!P.D.e SlPeed to detect any system lel1lka:ge, chE~ck
vibration levels, and verify subsystem operation and fWllCti.Oru3.1
H'i'n' ...·"" 3 attests to 'the of these test operations.
7
SD 4399
3.3
It
e
8
4399
. MD PACKAGE
ACCEPTANCE TEST
(Non-Applicable Operations Are Blanked Out)
ORDER I! -0 7i> 37 s~ "!CCtJ6 'If
P/C (;. ...10301S't
OPERATION OP&..ATIOll
MAJOR SUB rwo~ SUB FmlCTIO~l
FUEL 'IAlVE
10
210
7440 30 220
SEll
7445 40 ELECTRICAL HOOK-UP 230 IGNITION FAIL TEST
LOW GAS D511
It 7565 240 PRESSURE TEST
HIGH. GAS OS 12
7565
tit 1570
7475 1575
1480 90
7585
~ .
1493
e 1505
1510
140
ISO
OVERSPEED TEST
.. TIIit& START
RE U!REME
REMOTE CONTROL TEST
1625
1520 7630
7525
7530
1
9
SD 4399
.. ENGINE COMPRESSOR
II 1940 490 PRESERVATION U"6
e , 1650 500
510
DtPREP. SYSTEM
CLEANING PACKAGE
7665 520 ·~EST TERMINATION ~
-
10 ..
SD 4399
PACKAGE
2-07837
Solar Sales Order No.
DESCRIPTION
ENGrnE
MODEL T-4002
SiN 3000694
Production
tit Test Engineer:
It
Chief,
Production Test
REPORT ISSUED
PPM-4 TM 07 7
:3
SD 4400
NATIONAL mANIAN
APPROVED BY
MDG-4000
3030152 3000695
r _ _ '_~ _ - r . _ _ _ __
ERTIFIED PERFORMANCE
TEST REPORT
I. SOLAR
DIII811\11 0' IIITfRIIITlOllllt HARIIEIIUII
22110 fACIFlC IIiGHW"., $1111 IlU~1l CA 1m!!
CERTIFIED ORMANCE
TES PORT
FOR
N TIONAL'IRANIAN 01 OMPANY
(N.I.O.C.)
REPORT ISSUED
PPM-4 2-07837
SD 4400
MODEL lYll.l\r-t,I,UlJU
NATIONAL IRANIAN
PREPARED APPROVED BY
PACKAGE
MDG-4000
3030152 3000695
SD 4400
TABLE OF CONTENTS
Section
1 INTRODUCTION 1
2 GAS-TURBINE 3
ACCEPTANCE SU1\tIlVIARY
3 ACCEPTANCE RESULTS 7
3.1 Procedure 7
3.2 Discussion 8
3.3 8
LIST OF ILLUSTRATIONS
2 j
Computer of Performance 6
Engine sIN
3 Acceptance Sheet 9
4 Acceptance Certificate 11
iii
SD 4400
!NTH ODUCTION
Solar requires all major cOlrn]:;onen'ts of their maLllufac~w::,ed equipment to pass 8'043C1110
1
SD 4400
Before assembly into the packaged set, every Centaur gas-turbine engine is subjected
to a run-in and performance acceptance test. For this test, the engine power is
, absorbed by a high-speed dynamometer, enabling all aspects of engine performance
to be measured. Operation at incremental loads up to full speed and power ensures
ftmctional and structural integrity. Details of engine performance acceptance test-
ing are described in Specification ES 1546. Natural Gas Fuel Spec, ES 1211, and
Lubricating OilSpec, ES 9-224, were adhered to during the engine test.
Basic testing of the gearbox and the pump is conducted by the respective manufacturer
of each unit. Solar conducted no additional test on the gearboxes.
After satisfactory completion of the performance acceptance tests for the gas-turbine
engine, the engine is installed in the Mechanical Drive Set in preparation for the
package acceptance tests. These tests specify procedures and requirements to be
met for the hydrauliC, pneumatic, and electrical systems supplied with the Centaur
Mechanical Drive Set. During the acceptance tests, the engine safety shutdown
system is tested under actual operating conditions by introducing, or simulating,
the various saiety shutdowns. After completion of the acceptance tests, the package
is prepared for shipment to the customer. Details of the package testing are des-
cribed in the package acceptance test specification, ES 1546. ES 1211 and ES 9-224
were adhered to during the test.
2
4400
SECTION 2
Q.!-'JpA ...""a......J.w "' .....i .....J ..""" of Test Specification ES 1~6 cover
of the sigrni11c~mt parameters called out are re(~Orde41.
1. 3 Analytical Proced.ure
3
SD 4400
During the performance acceptance test, the engine is operated to design conditions
by increasing the load Wltil a specified speed is reached. At this speed, the engine
must produce the minimum specified power commensurate with a turbine inlet gas
temperature at or below the level at which the engine is allowed to operate for
continuous duty service.
Items indicated out of tolerance (D) figure 1 were rejected and placed on a Withholding
Notice per Solar Quality Standard Procedure. Withholding Notice was processed
through Solar Material Review Board. Mter due consideration and evaluation items
were accepted.
4
SD 4400
_---~.8
(;ENTAUR HODEL
.. ~~--.---~
T~ -)02
. . . ----' . --.......-.. .-¥---------
CUSTo~am
PERF'OP.~'W~Cr-: f\CC :ANCE CRITERIA '~ES ORDEP.
AND TEST UEStTL'fS
TF:sr DATt~
ENCINE SiN DATA LINE NO.
REFEREr~CE f.;PECIFICATION: 1506
NOTATIO~ SYHBOL DiUTS Lli>1l'fS TEST
OR RESULT
j~~~~~-~~~~~@@
SPECIFIC FUEL
CONSUMPTION SFC 9100-9740
1
COMPRESSOR
PRESSURE RATIO. Ra 8.6 - 9.1.
CORRECTED CCNPRESSOR W .f'::':':YI
l>1ASS AIRFLOH a'-v ogOn
TEMP RATIO
LUBE PRESS, 5
PORTS 62-104% . PSI 45 - 70
LUBE OIL T&~PERATuKE
(OIL COOLER OUT)
GPM
GPM, AT GPH
140 - 160°F GPM
.. 65 PSI GPM
5
SD 4400
*OUTPUT*
DlaiSJTy.A IR.Ltl/CU·.I!'T.RROIA un .~f65F1q
DEHSITY ,WITH ZtLB/CU·~T·RHOIG~SI
~UEL FLOW,,~FICF~t ~~.9~B
Fma. t W" ,\IiIF fPPH' 1713 .. f.:9
ii'UF.J. r LOW, 0 {KS .Wf IPFt;) 1 RI::~t)"79
STD CORR.T;n~TIHAGI ; SO 0(0' .(lIjl~25 ·975515
CORR PT loA q;; .. 1~1P
6
SD 4400
SECTION 3
Since major ....... '..+0 of package were satisfactorily tested as individual components,
acceptance teS:tilllg is desig~ed as a check ensure of the package
systems and provide the cw;tomE~r an operational-ready
3. 1 Instrumentation
:-.nli'lll"r QCI 4.5 the periodic calibration schedule used calibrate and
ac(:mrate the instruments during testing.
Prestart Check
uplera~tlonal Check
overall vibration L e y " , .. "" and verify satisfactory subsystem operation functional
14';<.... ,..""" 3 to of test operations.
7
4400
After the package had satisfactorily passed applicable tests as listed in. Acceptance
Specification 1546 J and the test for thls order, the package
was certified as ready for customer delivery. (See 4 ... )
3.3 PRESERVATION
8
SD 4400
MIl PACKAGE
141 10
7495
1505
1510
9
SD 4400
. PAGE
PACKAGE
ACCEPTANCE TEST
(N()n"'API~! 1,eall)le Operations
FONCTlmr
DUAL FUEL PACKAGES COMPLETE
ADDITIONAL REOUIRED
7645 400
7645 410
7645 420
"•
ENGINE COMPRESSOR
1940 SERVA
1665
PERFORMANCE ACCEPTANCE
FOR
MODEL T-4002
ENGINE PACKAGE
1-16-76 1-30-76
cations
Production
Engineer:
11
4400
-
~YJ.V'.I.J.I.:.4~ MDG-4000
FOR
(NIOC)
PREPARED BY
PACKAGE ENGINE
MODEL T-4002
SiN 3000695
C RTIFI D PER OR ANCE
TEST REPORT
FOR
NATIONAL- IRANIAN OIL COMPANY
(N.I.O.C.)
REPORT
PPM-42312- TM 7
SD 4400
TABLE OF CONTENTS
Page
1 INTRODUCTION 1
2 GAS-TURBINE ENGINE 3
ACCEPTANCE SUM:MARY
2.1 Method 3
2.2 and 4
3 ACCEPTANCE 7
OF ILLUSTRATIONS
Figure
iii
4400
SECTION 1
INTRODUCTION
1 APPLICABLE
a.}JJ!JJ..I. ... a.IU'J..'" test specifications documents for this report are as follows:
1
3D 4400
1. 3 DRIVEN EQUIPMENT
2
SD 4400
SECTION 2
Before assembly into a Centaur Mechanical Drive Package, each Centaur gas-turbine
engine is subjected to dynamometer testing in one of Solar's test cells. The test
cell contains the necessary equipment and instrumentation to determine the engine's
mechanical and aerodynamic performance at different speeds and loads.
2.1.1 Instrwnentation
All instrwnentation used in the test cell is calibrated per QCI 4.5 at regular inter-
vals. Airflow measuring equipment conforms to the requirements of ASME Power
Test Code, PTC 10.
The applicable sections of Test Specification ES 1546 cover the full operating range
of the engine, and the significant parameters called out are recorded. Acceptable
ranges for these measurements are stated in the specification so that any performance
irregularities can be detected.
Recorded data from the engine test run are analyzed by computer.
3
SD 4400
During the performance acceptance test, the engine is operated to design conditions
by increasing the load tmtil a specifIed speed is reached. At this speed, the engine
must produce the minimum specified power commensurate with a turbine inlet gas
temperature at or below the level at which the engine is allowed to operate for
continuous duty servIce.
Items .indicated out of tolerance (D) figure 1 were rejected and placed on a Withholding
Notice per Solar Quality Standard Procedure. Withholding Notice was processed
through Solar Material Review Board. Mter due consideration and evaluation items
were accepted.
4
SD 4400
XXXX.
GPM. AT
140 • 160°F 11:4 BRG
50 - 65 PSI 1;'5 BRG
YES V
VIBRATION WITHIN LIMITS OF ~T/~nnv NO
ES v
OIL TANK VENT PRESS \JITHIN NO
YES V
TURBINE COOLING AIR PRESS HITHIN LINITS FIGURE 4 NO
~--------------------------------~~~~~
NOTE: Results Corrected REJ:1ARKS:-#/II!«~~ ~
Conditions: ~4. .twa 4k/IY f!!!#~
• No G.tS
J
Tl = 80°F
No DUG. t
PO\vcr Extr':'l(:.tion
to ~ S 8 S I)'fJ4t '?'SIfP.,
~#IItI! ,t;etlJ4f
/,IUl. _/, ?C -/4
5
SD 4400
*OUTPUT:+
DEHSITY.AIRtL~/CU.fT.RHOfAIRI .Ag6SP9
DE~srTy.~AStW1TH Z,LB/CU·FT·R~O(G~S.
rUEL rLOV!tir~Cr~J ~~.987.~
fu~:r. itoli.ilfIPPH) 1 ?1:S.!:} 9
;'UEi. P'LOir, Dn:s '" Wr' f , 1 AR5 .79
STD TE~P COR~.TH~TA4PC.; RT ov "'95IP2~
CORR PT RP~ C6 .. 1~79
COnR GP RP"~ r,lq.O?~
CO~PR ~ASS Fr.O; ,'"A« PPS» ;W .. 46C3
CCMPR TEMP RI3E FACTOD,y .R~8C7
MAY FRO~ .ORI(9T~W t .45
CORR MAJ TgN~ fROM WOR~ ITHETA 1
I CORa PT nH.ET T1':"P .T5IThETA. 1n92 .7,7
SAP NO 1,05S ;'55~
CORR SHP NO I.OSS .j67;~.:s...,
CaRR rUEI. P'(.O/I,.NO [.oss.wrfPPIH ]941.31
srC48TlJ/liP HRt 971:~·54
fUEL A TR RATTO ,'ACTOR 5~ .. 5A7?
CC~PR PH RATTO.RfC) 9·4C78
. OUT or SP:':CIP .. 6-9-41
6
4400
SECTION 3
3.1 METHOD
3. 1 Instrumentation
I Solar 4.5 prescribes the periodic calibration schedule used to calibrate
certify ac(~urate the used during testing.
Electrical Check
This cnE~CKout was completed by manu:lllji Simulating sensing rlo",; ....'o actuations
closing switches installed in or parallel the devices.
modes of operation, malfunction protection and .... iT· ...."i+ integrity were demonstrated
accordance the test ag en<1a.
t 1
7
SD 4400
3.2 DISCUSSION
3.3
8
SD 4400
MIl PACKAGE
(Non-Applic.able op4::rat1<ms
HIDe.. 4* ~ SALES ORDER ___---:~...;......;;_
OYr.2Wi'lorr
1-!'~01 SUB
200
7445
7480
9
SD 4400
PAGE OF.L
'MD PACKAGE
ACCEPTANCE TEST
(Non-Applicable Operations Are Blanked OUt)
NJOC s.w:3 ORDER «-0783'7 ERG S~ 'l()()O~'~-
PK~.
Ol'S:aATI01:r CPL?..ATlorr
KAJOR S1I9 FmTCTIon
DUAL FUEL PACKAGES COMPLETE
ADDITIONAL OPERATIONS REOUIRED
7645
410
7645 420
COMPRESSOR
DEPREP. SYSTEM
CLEANING PACKAGE
7665
10
SD
PERFORMANCE ACCEPTANCE
FOR
DESCRIPTION
PACKAGE
3030152 3000695
PERFORMANCE TEST
ENGINE PACKAGE
This certify that the Celtlta\J.r Mechanical Drive identified herein was
1't::><l~1'&.'Iri and complied with the applicable requirements SpecIfi-
cations ES 1506 and
Production
Test Engineer: Dates-!~i76
1 $
ChIef, .. / . ~~ £:
. ,
Production Test ~-. C (///,~/
W. E. Be dill ion . , .
C TI I PERFO
TR 0
FOR
.
NATI N L I IAN OIL CO PAf\JY
e (NaI.O.C.)
REPORT ISSUED
SO 4401 APRIL 1976
CUSTOMER REF
PPM-42312- TN 07837
4401
"
PACKAGE
MODEL MDG-4000
SIN 3000704
Ii
CERTIFIED PERFORMANCE
TEST REPORT
•
•
III. SOLAR
11111111111 Ilf IIlTUIUTlOIiAL M..IIESUI!
2200 PACIfiC 1I!GIIWlV SAil mum CA 8213!
TIFIE PERFORMANCE
TEST REPORT
F
.
NATION L IR NIAN IL COMPANY
( .1. .C.)
REPORT ISSUED
SO 4401 APRIL 1976
MECHANICAL
MODEL MDG-4000
FOR
mANIAN
ED BY
S. G. C. Youn).e
Reliability Analys Manager, Product Quality
PACKAGE ENGINE
SIN 3000704
Ii
SD 4401
TABLE OF CONTENTS
1 I'N'IRODUCTION 1
2 3
2.1 Method 3
2.2 Discussion 4
3· ACCEPTANCE TEST 7
OF ILLUSTRATIONS
Figure
1 5
2 Analysis Data, 6
sIN
3 Sheet· 9
iii
SD 4401
INTRODUCTION
In adc:11tilon to component tests, ""JI'~1 'Y.W:>..l. ... ,.j' control engineers maintain a sur-
............ Q.A..'' ' .... over manufacture of all and subassemblies are rel3PCln-
for functional testing of • Therefore, the same stalllttarcts
aplJ1iE~d to manufactured by are assured in all parts ...ar,,,,,hTon Solar'S
1 APPLICABLE
applicable test sp~eCill(:at:LonIS and documents for this """'r\I"I'~1" are as ...V ....l.V1I\f<::J
1
SD 4401
Before assembly into the packaged set, every Centaur gas-tw-bine engine is subjected
, to a run-in and performance acceptance test. For fuis test, the engine power is
abs'Orbed by a high-speed dynamometer, enabling all aspects of engine performance
to be measured. Operation at incremental loads up to full speed and power ensures
functional and structural integrity. Details of engine" performance acceptance test-
ing are described in Specification ES 1546. Natural Gas Fuel Spec, ES 1211, and
Lubricating Oil Spec, ES 9-224, were adhered to during the engine test.
Basic testing of the gearbox and the pwnp is conducted by the respective manufacturer
of each unit. Solar conducted no additional test on the gearboxes.
After satisfactory completion of the performance acceptance tests for the gas-turbine
engine, the engine is installed in the Mechanical Drive Set in preparation for the
package acceptance tests. These tests specify procedures and requirements to be
met for the hydraulic, pneumatic, and electrical systems supplied with the Centaur
Mechanical Drive Set. During the acceptance tests, the engine safety shutdown
system is tested t.mder actual operating condItions by introducing or sim:ulatirlg,
the various safety shutdowns. After completion of the acceptance tests, the package
is prepared for shipment to the customer. Details of the package testing are des-
cribed in the package acceptance test specification, ES 1546. ES 1211 and ES 9-224
were adhered to during the test.
2
SD 4401
SECTION 2
Before assembly into a Centaur Mechanical Drive Package, each Centaur gas-turbine
engine is subjected to dynamometer testing in one of Solar's test cells. The test
cell contains the necessary equipment and instrumentation to determine the engine's
mechanical and aerodynamic performance at different speeds and loads.
2.1.1 Instrumentation
All instrumentation used in the test cell is calibrated per QCI 4.5 at regular inter-
vals. Airflow measuring equipment conforms to the requirements of ASME Power
Test Code, PTe 10.
The applicable sections of Test Specification ES 1546 cover the full operating range
of the engine, and the Significant parameters called out are recorded. Acceptable
ranges for these measurements are stated in the specification so that any performance
irregularities can be detected.
Recorded data from the engine test run are analyzed by computer.
3
SD
'. cOlrnpre~)so~r
cOlrnpre::;so~r
Dre:SStLre ratio is computed
dischalt."g'e pressure and the inlet prleS~ml"e
fuel flow, fuel heating " .... OJ,..., • mE~aS;Ul"ect power output.
4
SD 4401
...MonEL
~------ -.-~----------,--.------~~-------------------------.--~
T-4002 CUSTONER
PEtlFOR.;.'{.''U-':C:F. Acr··~"'1·ANCE CRITERIA ORDER
P-ESUL1".
TEST DATE
ENGINE SiN 30(}o7t.?1 DATA LINE NO.
REFERENCE SPECIFICATION: ES-1506
NOTATION SYHBOL UNITS TEST
OR
NAi-fE
LB/SEC 35 ..: 38
TS/6'80 /.
TEi-fP RATIO :; T,3l.;r/080
LUBE OIL PRESS, 5 INLET
PORTS (AT 62-104% NGP)
LUBE OIL TEMPERATURE
(OIL COOLER OUT)
OIL FLOi.}S
50 -
5
SD
",OUTPUT*
DF.NS 1T Y,A 'Ii.
f.!i/CU ·FT. R'110 fA TR) -862699
NSITY.GAS.'IIITH Z. [.IUC·U-(t'T·RHOIGAS) .5~~H55
FUEL p'LOIf ,wr .CF~) ·9:,;?:3
FUEL rt~t"FIPp.HJ 174,3-7
FUEl, F LOlli, D] ES ,w ~'I PPH' 1!114·'1
STU Tr:IdP COHR .TH;;!" I,QC I : SO RT OF • ·99116
CORR PT RPM
I CORR RP~ 1
·23g~
·~te
COMpq MASS Fle_;.A'p~S' ~.7246
COMPH T~:MP RISE FACTOR. r .nA.16t ..,
!>lA" TEMP FR(J~ wCR!',T3w 1562.54
CORR MAl' TEMP FRO~ W()RK.T:~iII/T~~;Tf\ lSf:lA.7P
ceRR PT INLET TEMP,T5/T lQ74.·GA
s~p NO 3653.77
CORR SHP NO :3G~n
CORR ~'[JEL FLO. ,NO tillF (PPH' t 946 -49
srCISTU/HP HR» 9692·26
~'UEI A JR RATJO FACTOR 5~.rob9
COMPR KATIQ,R.CJ 9.:~692:\
INLET LOSS' eOitH fACTOR fOEtrA PR J!'r,) .. 98-~~
CORR CO~PR MASS FLO~,~A CORHIPPS) 36.6734
T5(R'/T~.CR' .7463q3
OUT OF .777 I
Figure 2. Computer Analysis Performance Data, Engine SiN 3000704
6
SD
Solar QCI 4.5 nT'."'t:I/'"· ..... i1'lp.J:! the periodic calibration SCtleaUle used to calibrate and
certify accurate used during te~stiJlg.
•
chE~ckout was co.t;npleted by m~tnually Simulating sensing by
cl()sing various switches or parallel with the • Thus,
modes of operation, protection and circuit integrity were demonstrated
in accordance with the
Prestart Check
The pa'~k:iLge was tested up to full eng:ine sPE~ed detect any system leakage,
ntr~H·!:Ill vibration levels, and verify sa1:is:f:aC1oory subsystem operation
Figure 3 attests to the these test operations.
--.- -----
7
3.2 AND
3.3
Mter completion package test, in co:m}:lli~lllc:e with !1-'~g,~ and ES !1-;:::;g,~J& break-
is drained and sw;te]tn or SVI,tems purged. PrE~serv~lthre oil is added to the .
I tank and by cranking engine to approximately 25% of . . . "'1I"o.M speed it is cu' cuial:ed
tbl~OUghl)ut the oil while additional preservative oil used to spr,ay the
openings are capped and shut-off ·va.... ,,"','" are closed and
servation and warning installed.
8
SD 4401
I
. MD PACKAGE "
ACCEPTANCE TEST
(Non-Applicable Operations Are Bla~ed Out)
11 CJJmIO:a HIDe.... #.$ SALES ORDER ;t-07fP3'/ ENG s~ :!ODD 7D f
~ fK~ 1..53
il~;;r::;;;;::=m~~~~=
I 7570
[ .
I~~~~~~~~~~~T-~-rn~~~~~~~
754:)
9
4401
I 7645 400
410
"ENGINE COMPRESSOR
7940 490 PRESERVATION $66
It 7650 500 DEPREP. SYSTEM
7 55
7660
7665 TERMINATIGN
\.
10
SD 4401
PERFORMANCE ACCEPTANCE
FOR
PPM-42312-TN 2-07837
Customer Contract No. Solar Sales Order No.
I
SET DESCRIPTION
PACKAGE ENGINE
ENGINE PACKAGE
3000704 1-18-76 3030153 1-28-76
This is to certify that the Centaur Mechanical Drive Set identified herein was
tested and that it complied with the applicable requirements of Solar Specifi-
cations ES 1506 and ES 1546.
Production
Test Engineer:
11
CERTIFIED PERFORMANCE
TEST REPORT
FOR·
~ ~ - . '.
REPORT ISSUED
SO 4401 APRIL 1976
(N.I.O.C.)
•
REPORT ISSUED
SO 4401 APR1L 1976
PREPARED
PACKAGE ENGINE
MDG-4000
TABLE Of CONTENTS
1 INTRODUCTION 1
1 Applicable 1
1.2 Gas-Turbine Test 2
1.3 Driven Test 2
1.4 Test 2
e 2 ENGINE PERFORMANCE
TEST SUMMARY
3
LlST OF
Figure
1 Performance 5
Results,
2 Computer of Performance 6
Engine s/N 3000704
3 Test 9
4 Acceptance
iii
SD
SECTION 1
INTRODUCTION
1. 1 APPLICABLE SPECIFICATIONS
The applicable test s'pecifications and do~:m.rnelt1ts for this report' are as follows:
1
SD 4401
Before assembly into the packaged t:>tf'''~'''''I1' Centaur gas-turbine engine is subjected
to a run-in and performance acceptance test.. For the engine power is
abs()rbed by a bigh-speed dynamometer, enabling asr::)eC1~ of engine pelt'fo:rman(}e
to be measured. Operation at incremental and power ensures
fWlCtiOnal and structural integrity. Details of engine acceptance
are described in Specification ES 1546. Natural Gas Fuel Spec, ES
,Ubric:atiing Oil Spec, ES 9-224, were adhered to during the test.
After satisfactory completion of the performance acc~e;:,taJ:lce tests for the gas-turbine
engine, the engine is installed in the preparation for the
package acceptance tests.. These tests specify requirements to be
met for the hydraulic, pneumatic, and el.ectrlcal with the Centaur
Mechanical Drive Set. During the acceptance shutdown
system is tested under actual operating conditions by intro.duc:::i.n.g or silnulat:in~~J
prepared for shipment to the customer. Details of the package testing are
cribed in the package acceptance test specification, ES 1546. ES 11 and
were acfuered to during the test.
2
SD 4401
2. 1 Instrumentation
2.1. 3
3
SD 4401
During the performance acceptance test, the engine is operated to design conditions
by increasing the load until a specified speed is reached. At this speed, the engine
must produce the minimum spec:ified· power commensurate with a turbine inlet gas
temperature at or below the level at which the engine is allowed to operate for
continuous duty service.
Items indicated out of tolerance (D) figure 1 were rejected and placed on a Withholding
Notice per Solar Quality Standard Procedure. Withholding Notice was processed
through Solar Material Review Board. After due consideration and evaluation items
were accepted.
4
SD 4401
----------------£
CUSTOi-mIt
..~~~----~------
C(,···~TAN(~E CRITERIA l.E$ ORDER
AND TEST P. ESUL'L. --------.
TEST DATE /-/t-7"
ENGINE SIN DATA LINE NO. -..71-------
REFERENCE SPECIFICJ\TION:
NOTATION SYHBOL UNITS LIMITS TEST
OR RESULT
NA}1E
~F~IN~AL~~V_AN~J~r._S~E~TT~I~N~G____________________~0_O_-_ _7_0___; __ Jr~~__~____-=~
(x)x.,l.. X
1l.;:;.,..sooc:;'-"---I ~~j
P.T. NPT/-J8 80 •
CORRECTED % 96.2 + 1
MATCH SPDS: G.P. NGP/.JOco' % 100:!::O.1
CORRECTED GAS 1580-1600
TURBINE T3W/080
INLET TErfP !jIQ 1580"1615 ! .~--
HP HP/5..J080· HP 3670-3900
SPECIFIC FUEL
CONSO!:1PTION SFC BTU/HP/HR 9100-9740 I
COHPRESSOR
PRESSURE RATIO 8.6 - 9.4
@\',
CORRECTED COMPRESSOR
NASS AIRFLOI\' i'lA'IlWHIIJ' 3S .; 38
GPM. AT
140 .. 160°F #4 BRG
50 - 65 PSI 15 BRG 6.5-10.5
3
1
PRESS WITHIN LIMITS OF FIGURE· 4 !
Corrected REHAR!<S!""" ./A"'4!'~JIIi""'"
Conditions: ~ "'''~I'~~
T1 == 80 0 1;' -l.o/ . ~4. VN'.t!",iP IIIWiII e#~
f t~o Duct LO$5eS
Pl)ll'er l~xt:ractitm ~ "''''P. MM"~ ~
~ 1,,?k;Z -16 -IL
Figure 1. Performance Ac:cep'bm(;:e Criteria and Test Results, Engine SiN 3000704
5
SD
.. OUTPUT*
11y.4 JihUVCIJ ,If FlO'" iR I .e62699
JH.a.s IT Y,{;A 5 ,0;# iTH Zt f.l:l/cH .[1'1' "R HO IG AS.
FUEL rLOW.IFccr~1 b~
FUEL fLOW.lir'IPPfH 1743-7
FueL 'LOli.DIF,5t4ft'fPPHI 1914.9
5TO Tf.f.lP .'l'HETAC,:c»; sa RT ·991
CaRR P'i KP~ re
CORR GP RP~ 1!10 .01 P
CO~R MASS FLOw,iA_PPSt ~.?246
COII!PH T~:MP R 15£ ,y .~~~6t5
!+III '1 fR Ov. '14 OR ~. ., T3W 1562 .54
CORR MA J FRO.- WORt; ,T;~fj IT~.:T" 1!)~A .. 7P
CONR PT INLET TEMP,'T'F.l/'T'fiE'T'i\ 1~74.·6n
~ liP NO f:OSS .77
CORR 5 NO 3091
COR;{ p'UE!. FLO•• iO 1.0SS.WFrpPfO 1946.4~
IBTU/MP HR'
E" A III RAT YO fACTOR 5~·roM~
COMPii !tAT to.R Ie) p.;~9?~
INLET GORR FACTORfDELTA PR1~r.) ,,99.;00
CORR C MASS FLOili •• A eORfH 136 .. 6'134-
T6fH) CR) .74~3g3
SPEC 1.7(33- .777)
Figure 2. Computer Performance Data, Engine 3000704
6
SD 4401
SECTION 3
Since major parts of each package were satisfactorily tested as individual- components,
acceptance testing is designed as a final check to ensure the integrity of the package
systems and provide the customer an operational-ready unit.
3. 1. 1 Instrumentation
e Solar QCI 4.5 prescribes the periodic calibration schedule used to calibrate and
certify accurate the instruments used during testing.
The acceptance tests were conducted in accordance with Specification ES 1546. The
-follOWing paragraphs form a brie~ outline of the acceptance specification.
Electrical Check
Prestart Check
A mechanical check of the packages was conducted, including prestart flushing of the
lubrication and seal oil lines, calibration of instruments and controls, and actual
operation of the startup sequence to the point of starting the engine.
Operational Check
The package was tested up to full engine speed to detect any system leakage, check
overall vibration levels, and verify satisfactory subsystem operation and functional
integrity. Figure 3 attests to the performance of these test operations ..
----------- - - - - - - ---- ------
7
4401
3.3 PRESERVATION
8
4401
MD PACKAGE
10 FAMILIARIZAT
7445
9
SD
ENGINE COMPRESSOR
7940 490 PRESERVATION 36
• SYSTEM
KAGE
AT ION
PERFORMANCE ACCEPTANCE
FOR
PPM-42312-TN 2-07837
Customer Contract No. Solar Sales Order No.
SET DESCRIPTION
PACKAGE ENGINE
ENGlli"E PACKAGE
3000704 1-18-76 3030153 1-28-76
This is to certify that the Centaur Mechanical Drive Set identified herein was
tested and that it complied with the applicable requirements of Solar Specifi-
cations ES 1506 and ES 1546.
Production
Test Engineer:
11
CERTIFIED PERFORMANCE
TEST REPORT
•
III. SOLAR
01'1110111 Of IIIURIlATiONIIL HUVUHII
I
22GO PACIfIC MICHIIIAY SAIl Olun CA 11213!
CERTIFIED PERFOR ANCE
TI N L IR NI N IL
. - .
Y
(,N.I.O.C.)
I
REPORT' . ISSUED
II
PPM-42312- TN 07837
SD 4402
MODEL MDG-4000
FOR
I PREPARED
"
Pr()du~~t Quality
PACKAGE ENGINE
• MODEL
SiN
MDG-4000
3030154
T-4002
3000696
ii
SD 4402
TABLE OF CONTENTS
Section
1 1
1.1 Applicable 1
2 Gas-Tur bine 2
1.3 Driven Equipment 2
4 Package Acceptance Test 2
2.1 Method 3
2.2 Results 4
~ 3. . PACKAGE 7
OF ILLUSTRATIONS
• Figure
1 Performance Acceptance
Results, Engine SIN 3000696
and Test 5
2 Computer Analysis of 6
SIN 3000696
3 Test Sheet 9
4 Performance Certificate
iii
SD 4402
SECTION 1
INTRODUCTION
Solar requires all major components of their manufactured equipment to pass specific
qualification tests before delivery to a customer. Solarls Quality Control Manual
contains Quality Control Instructions (QCI's) which prescribe the methods and pro-
cedures to be used during testing. QCI ~ . . l Section 3.0 contains a bibliographic list
of documents used as the basis for this manual. It includes Military Specifications
MlL-Q-9858A-Quality Program Requirements (Department of Defense); MIL-I-45208A-
Inspection System Requirements (DOD); Federal Aviation Administration regulations
applicable to specific products, services and related funtions.
In addition to final component tests, Solar quality control engineers maintain a sur-
veillance over manufacture of all purchased parts and subassemblies and are respon-
sible for functional testing of incoming components. Therefore, the same standards
applied to parts manufactured by Solar are assured in all parts received from Solar's
suppliers.
L 1 APPLICABLE SPECIFICATIONS
The applicable test specifications and documents for this report are as follows:
1
SD 4402
•
satisfactory cOlnnLetilon of the performance acceptance for the rraJ:>-turibirlle
ellli;in.~, the engine installed in the Drive preparation for
palclG:age acceptance • These specify procedures to be
for the n'lN"IT''.l1111 ;i", pneumatic, electrical supplied Centaur
Mechanical During acceptance engine safety Shllltdlo'W'll
system is UIider actual operating conditions introducing or simulating,
the safety shutdowns.. After completion the acceptance , the paj~k::llge
2
SD 4402
SECTION 2
•
2.1
2. 1 Instrumentation
2.1.2
2. 1. 3 Analytical Procedure
ASME measurement
3
4402
• 2.2
Eng1Ille test performance is compared
AND
specified pe:rfo,rnlarlce
-, ---------
SD
• SPECIFIC' fUEL
CON~:tJHPTION
CO!'IPRESSOR
PL~ESSURE
• GPM AT
,140 - 160°F
50 -
#4
#5 BRG
5
SD 4402
•
ElTRA INPut - WARHING OILY
"'IUTPUT*
DElIS IT"! 1ft ,UteD .FT.RHOIA IR' .. tI~83
DEISJTT,GAS.WIlfi z,tBtCu.rt-RHOIGAS) ·557833
fUiL FL8W.V'fcr_- 51.1954 .
rUEL rU)III,iHIPPJlI 1713.51
fUEL rLOW.DllS,w'CPPH) 1887-25
SfD 'fEMP CORR .TflF;TA 'eo. l sa iT 0' .9St~9
COIR P'l' RPM ge.U16S
CORR GP RPM 100.
COMPi MASS nOW,\lfA(PPSJ 36.9904
COMP! TBMP RISE 'ACTOH.y .881616
•
MAl TiMP lROM reRK,T311f 1627.9
CORR MAX tEMP FROM 1II0RK.'l'311f1T1iEfA 1608-31
eDT Of SPEC C15ee-16~~J HAT ;AS
6
SD 4402
SECTION 3
Since major parts· of each package were satisfactorily tested as individual components,
acceptance testing is designed as a final check to ensure the integrity of the package
systems and provide the customer an operational-ready !.mit.
3. 1. 1 Instrumentation
Solar QCI 4.5 prescribes the periodic calibration schedule used to calibrate and
certify accurate the instruments used during testing.
The acceptance tests were conducted in accordance with Specification ES 1546. The
following paragraphs form a brief outline of the acceptance specification.
Electrical Check
Prestart Check
A mechanical check of the packages was conducted, including prestart flushing of the
lubrication and seal oil lines, calibration of instruments and controls, and actual
operation of the startup sequence to the point of starting the engine.
Operational Check
The package was tested up to full engine speed to detect any system leakage, check
overall vibration levels, and verify satisfactory subsystem operation and functional
integrity. Figure 3 attests to the performance of these test operations.
7
4402
3.3 PRESERVATION
8
SD 4402
1470 70 250
7475 80
7480 90
7495
7500 Iet{ ~PEr:D STOP
•
SINl.TLATED
.
7505 160/ OVFRSP£ED REMOTE CONTROL TEST
DUAL LUBE.
ENGINE START fo_t..'D RUN TESTS FILTER .
INITIAL START &,~ .PACK.<\-::;
E LEAl{ CHECK 7630 370 LEAK CHECK
NPT BACK-UP DS 121
7525 OVE'RSPEED TEST
POKER TlJRB INE 8
7530 rJ\Tf)F:R~ P~ED Tt:'
7535
9
4402
MD PACKAGE
ACCEPTANCE TEST
(Non-Applicable Operations Are Blanked Out)
SALm ORDER t1. - 0 71137 ENG s~ 10 00",
fKG. SIN 3"jo/r¥
OP.::..=tATImr 'rEST CPZ.:?..ATICi.l TE31'
MAJOR SU3 FUUCTlOil ~:ECH I·!.Ji.J'O;l SUB FUNCTIcr.! HSC!
DUAL FUEL PACKAGES COMPLETE
OPERATIONS 390 TO 420 ADDITIONAL OPERATIONS REOUIRED
7645 390 MANUAL FuRSti';1{F~ ($~)' 7580 270\ OMNIGUARD ~
AUTOMATICOSJ41-2f 142-2
7645 400 FUEL TRANSFER ~V'
~~
... ~ i.'" GA~~ r~~LTEST
,.
«
.
.
C~A _
' 10 ~NE COMPRESSOB:i?i
1940 49 ERV
7650 500 DEPREP.. SYSTEM
7~55 .,
•
l'lll'ING PACKAGE 9..)
ACCEPTANCE
PPM-42312-TN
Customer Contract No.
SET DESCRIPTION
PACKAGE ENGINE
MDQ-;.4002 T-4002
PACK..4.GE
APPROVAL
This is to certify that the Cel1tallr M€~ch;ani.cal Drive Set identified herein was
tested and that it cornplied aPJlllC~aOLe requirements of Solar Specifi-
cations ES 1506 and
Production
Engineer:
Production
--.---- - - - - - - - - - - - - - - -
(
---
CER IFI D PE E
T ST REPO T
. FOR
NATIONAL IRANIAN OIL COMPANY
C.N.I.O.C.)
REPORT ISSUED
SD 02 APRIL 1976
PPM-42312- TN 2-07837
'_ ..." ~-."'" ~ - --_.
SD 4402
MODEL lV'L/L.I-.."".nl
ENGINE
J MODEL T-4002
3030154
ii
- ...~ -~--------------
..
I
---
CERTIFIE PERFORMANCE
'F R
L IR NI N IL ---~
P NY
(.N .I.O.C.)
REPORT ISSUED
PPM-4 12-TN o 7
...... " . . ,..... MECHANICAL DRIVE SET
MODEL MDG-4000
FOR
. A~~DBY) .
.J/.~ ~k&G
:"'S~..::""L~.;;::'H=-a-y:':-es-=-:::;'=";L~~~---- G. C. Younie
Reliability An31yst Manager, -'"Product Qttali1;y
PACKAGE ENGINE
SIN 3000696
H
I
TABLE OF CONTENTS
Section Page
1 1
1 1
2 Engine 2
1.3 Driven Equipment Test 2
1.4 Acceptance Test 2
2 ENGINE PERFORMANCE 3
ACCEPTANCE SUMMARY
2.1 3
2.2 Results and 4
3 . PACKAGE 7
ILL USTRATIONS
3 9
iii
4402
SECTION 1
INTRODUCTION
final component tests, Solar '-I .....;:u..I. •• v c~()ntrol enlpneeI$ maintain a sur-
veillance over manufacture of all purchased parts and are respon-
sible for tUILctllon:al tE~stin2' of incoming components. same standards
applied to parts by are aS5~ur~~d ........ ,.. +.. received from Solar'S
suppliers. '
The applicable splec.i1ic~at:loD,S and documents for this report are as IOllOV.'S
Preservation
Turbomachinery ,.
and Service Natural Gas Turbine
1
SD
PO'\Jver Plants
2 GAS-TURBmE ENGINE
EQUIPMENT
.
Basic teSltit.1lg' of the gearbox the pump is COlldU.CtE!d by the rel:lpElctjlve manufacturer
of each Solar COIldu.ctE~d no additional on gearboxes.
4 PACKAGE ..-:&'I.J'I.J..t:..s::
2
4402
Before aSf:;etnbly into a CentaLur Mechanical Drive Pa'Ckl:l.gE~, each Centaur g~ls-t:nrh'inlp.
2.1.1
PTC 10.
The applicable se_::WJDS of Test SPE~ci.1[iC::ltic.n 1546 cover the operating range
of the significant PaJcoalne'ter's called out are rec~or'deld. Acceptable
ranges 'I'ho::.C!&:> measurements are stated in the sp!eCl!1c:atllon so that any pelrfo,rnla:rl!Ce
ir:r:'egUla,rit:ies can be' de1tec:te(i.
2. 3 Analytical Pr()ce,dur'e
3
81 The nOllver output (sbp) calculated the dynamometer-
meiaslure~d load
and used the compressor pressure ratio and the ...,""'...... ,,1.1."1..""' ...
power output to compute thermodynamic characteristics of the
4
4402
•• ,;,« •• ~ •• ~___."""'_'~" "'- ___ ~-.. ......... _ _ _ _ ...... -....... ........... ,.,._-..::./1/1 ..... 11"" . . . . "'''''' •• _ ' ' ' .. _ _ _- ' ' - _ . , . _ , . ' \ ........ )._''1>._ ............ . . - - . _*. _ _ • _ _ _
RATTO
COrJr.'RESSOR,.;r ~I
~M_A_S.S__A_r~.R_F_L_0_\{__- ___ ---a_~_O-Sv_~/_b_·____L_B~/S~ 3.~5_-_ _3_8.__~_____~~~___
T5 10r..o / O. 763 -
TENP RATIO ' / T3'('l/c:r::O oR/oR O. 777
PSI 45-
Pi·1
GPr-{
GPM At GPN 6.0 - 9.0
t 140 - GPM 7.0-10.0
GPr! 6.5-10.5
: :'.(.,- Lf~\itd.
• 1\0 Gns
I~~-----------------~~---
Figure Perf()rl1tlaI1Ce AcceptaIlce Criteria Test .tI.€SWltS J l!,;n~p.ne sIN 3000696
5
SD 4402
I fN CQIT.HO.677,11C.114,165,l?O,lRl,1e5,1e5.194'?1e5
lUlL SUPPLY PRESSORC.PS1G,P.'l?171
FUEL SUPpLY TEMP,TCFt?102-2
1 'OR RATL GAS '2 'OR PROPUI?l
CALOI tMlTrR READ no fO I ' UHKIIOIIR 1?1 C2~
",iUTPUT*
DIRStTY,AtR.LB/cu·rT.RHOfA1RI .~A3
DIISITY.GAS.~ITH Z.LB/CO.fT-RROIGASJ -557833
fUEL PLov,wr.cr'., 5t .1964 -
rOIL ,tOW.WffPPP.. 1713.51
lORL rtOllhDIEs.wrfPp,HJ 1~87.25
STD TINp CORR.TRgTAfSOt ; so iT or -96\09
COIR PT RPM 96.1908
ceRR GP RPM tcc·
COMPR MASS lLOW.WAfPPSI 36.9904
CONPR tEMP RISE 'ACTOR,Y -881676
MAJ tEMP faOM weBK.t311 1027-9
CORR MAX TEMP fROIi! IIIORK,T3WITJiEtA 1608·37
OUT or SPEC 11590-16001 BAT GAS
6
3
PACKAGE ACCEPTANCE
i5lItce major n>:l1M"j::! of each package were satisfactorily tested as individual components,
designed as a final check to ensure of the package
f"IT'lnVlrnp the customer an operational-ready
3.1.1
3. 1. 2 Acceptance PerfClrIllaIlCe
checkout was completed by manually i:I.U.UW,a,."Ull'!i ""'-' ........ ,"""6 device actuations
closing 'U<111"'·j..,.ua switches installed in series or with the driven devices. Thus,
the modes of malfunction protection intiegr'ity were demonstrated
accordance test agenda.
Prestart Check
pa4C.103Lge was tested up to full eng;ine SPE,ed to detect any system leakage, ChE~ck
7
SD 4402
3.2 DISCUSSION
the package had sa1;isf:ac'torily palsSe!d applicable tests as ..... """'........ Acceptance
Specification ES 1546, and agenda for this AT'riA't", it was certified
as 1"P.~lI1V for customer delivery. 4.}
8
SD
MD PACKAGE
ACCEPTANCE TEST
(Non-Applicable Operations I.an.!Cect Out)
OPE:RATIO!1
~~A~J~O~R__~S~~~______nn~_~~~cm=:I=01.G
7420 10 FA~ILIARIZATION
7425/30
7435
7440
7445
7475 80
7480 90
7505 1M)
7510 150
DUAL LUBE. .
FILTER .
PACP'.A~E FINAL
370 LEAK CHECK
9
SD 4402
NO
ACCEPTANCE TEST
ieable Operations Are Blanked Out)
SALES ORDER d. - 0 7 f]3 7
GUARD
1940
10
SD
FOR
2-07837
Solar Sales Order No.
SET DESCRIPTION
MDG-"4002
3030154
PERFORMANCE
ENGINE PACKAGE
APPROVAL
cations 1506