Maintenance Schedule

Maintenance items Daily PM250 PM500 PM1000 PM2000

Check engine oil level √ √ √ √ √

Check coolant level √ √ √ √ √

Check hydraulic oil level √ √ √ √ √

Check fuel level, Drain the water and the sediment from the fuel pre-filter √ √ √ √ √

Check the operation of the lights and gauges √ √ √ √ √

Check tire pressure and wear √ √ √ √ √

Check transmission oil level √ √ √ √ √

Check the lubrication at all lubrication points, apply grease to them according to the Machine Lubricating Figure attached on the machine √ √ √ √ √

Check oil level of the brake booster √ √ √ √ √

Check transmission control system, make adjustment if necessary √ √ √ √ √

Check and tight the retaining nuts of the steering wheel √ √ √ √ √

Walk around and visually inspect all the systems weather there are abnormal or leakage √ √ √ √ √

Visually inspect engine fan and drive belt √ √ √ √ √

Apply grease to every driveshaft according to the Machine Lubricating Figure attached on the machine √ √ √ √ √

Tight all driveshaft connecting bolts √

Initial
Check the clearance between the parking brake shoe and brake drum at the first 50 service hours, make adjustment if necessary Check
√ √ √ √
Initial
Check the tightening torque of rims connecting bolts at the first 50 service hours Check
√ √ √ √
Initial
Initially replace the engine oil and oil filter (the first 50 service hours) Replacemen
t Initial
Initially replace the powertrain filter and the oil for the transmission, torque converter and radiator Replacemen
t
Initial
Initially replace the hydraulic tank return element (upper element on the oil tank) Replacemen
Initialt
Initially replace pilot hydraulic system oil filter element Replacemen Clean
t
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 Maintenance Schedule

Maintenance items Daily PM250 PM500 PM1000 PM2000

Keep the battery post clean and apply Vaseline on it to prevent acid fog from corrosion √ √

Change engine oil and oil filter √ √ √ √

Clean engine cylinder head √ √ √ √

Clean radiator fins √ √ √ √

Clean filling screen of the fuel tank √ √ √ √

Clean filling screen of the engine oil tank √ √ √ √

Check the tightening torque of the engine and transmission mounting bolts √ √ √ √

Check work tool, front and rear frames, stress welding seams, and retaining bolts for cracks or loose √ √ √ √

Check the oil level of front and rear axle √ √ √ √

Check the engine air inlet system √ √ √ √

Check the engine drive belt, air conditioning compressor belt for tension and damage √ √ √ √

Check the operating capacity of service brake and parking brake √ √ √ √

Change engine oil and oil filter √ √ √ √

Change fuel pre-filter √ √ √ √

Check the retaining bolts of frame hinge pin for loose √ √ √

Check oil level of the brake booster √ √ √

Tighten connecting bolts between frame and front, rear axle √ √ √

Clean the screen of the air booster breather √ √ √

Change fuel filter √ √ √

Change oil tank breather element √ √ √

Change air filter element √ √

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 Maintenance Schedule

Maintenance items Daily PM250 PM500 PM1000 PM2000

Adjust engine valve lash √ √

Check the bearings of the engine tension pulley and the fan shaft bearing case √ √

Fasten all the retaining bolts of the battery, clean the top of the battery √ √

Clean fuel tank √ √

Clean transmission, torque converter breather √ √

Replace the oil for the transmission, torque converter and radiator √ √

Replace transmission suction screen and return screen √ √

Replace the hydraulic tank return element (upper element on the oil tank) √ √

Replace the lubricating oil of the axles √ √

Initially replace pilot hydraulic system oil filter element √ √

Check the engine shock absorber √

Check the operation of service brake system lines and parking brake system. If necessary, remove and inspect the abrasion of disc, and replace
√
brake lines
Check the flexibility of steering system, replace steering lines if necessary √

Check the generator, starting motor, cleanup the turbocharger √

Clean the seals and springs of brake booster, replace the brake oil, check the sensitivity of each brake √

Check the sealing of distribution valve and power cylinder by measuring the cylinder natural subsidence √

Change oil tank breather (filling screen) √

Change fuel tank breather (filling screen) √

Change coolant and coolant filter, Clean cooling system Replace the coolant every two years if the service hours do not occur first √

Replace hydraulic oil, clean hydraulic tank and check the suction pipe √

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