Beruflich Dokumente
Kultur Dokumente
Alloys
Group
WA Hardlite™
Ultra-thin composite wearplates
Hardlite™ Process and Features
Success
This brochure presents the features of
composite Hardlite™ wear plate, from
the manufacturing process, the wear Ultra-thin composite wear plate – less than 5mm
deposit characteristics and resistance, to
Base material
Benefits of the WA solutions 2.0mm + 2.0mm = 4mm
Service approach: service life + yield + production quality
We help you to increase production performance Specific composite Hardlite™ wear plate process
WA Integra: 3 types of service • Quick solidification of the weld deposit
• Homogeneous microstructure with high volume of chromium carbides
• Supply of wear plate for reworking • Optimum hardness (66-68 HRC - harder than quartz) adapted to extremely
• Supply of pieces prepared to specification and ready for assembly high wear resistance and moderate impact
• Construction of assembly in our workshops or turn-key projects on site • Fair corrosion resistance
• Outstanding wear properties up to approximately 200°C
• High temperature resistant and corrosion resistant Hardlite™ also available
(see page 7 for more details)
The service performance of composite Hardlite™ wear plate - designed, developed and manufactured by Welding Alloys
- has proven that great cost savings can be achieved compared to replacement with a new part, either cast or forged. Dimensions: Thickness:
• 1950mm length x 950mm width Base Hardfacing Overall
2mm 2mm 4mm
Special sizes can be manufactured –
please check with your local sales office
2mm 3mm 5mm
Hardfacing Overall
3mm 2mm 5mm
Base 3mm 3mm 6mm
Contents 500
400 Fusion line
300
Hardlite™ Process and Features 3 200
2 3 WA Hardlite™
Products and Solutions Examples of Applications
Comparative wear tests Cement
Wear
(g) ASTM G65 Results Abrasion resistant
Composite wear plate
3 steel plate
0.5
(40-50 HRC) Matrix (60-65 HRC)
0
Mild Steel 400 BHN Tool Steel Typical Hardlite
TM
Examples of fixing:
Ease of use
Numerous fixing and assembly processes are possible.
Welding and cutting processes do not affect the wear Internal armouring of a vertical crusher Cement works - cone
properties of the Hardlite™ plate. Matching weld materials
are also available for the protection of internal joints and
seams.
• Specially adapted for applications where weight is Replacing worn components with Hardlite wear plates offers many benefits.
restricted Hardlite™ is light, easy to install and can significantly reduce normal maintenance costs.
• More adaptable, lighter, harder
(Technical and application data sheets on request) • Advantageous for moving parts
4 5 WA Hardlite™
Cement Various
Cement works - classifier Cement works - square > round Vibrating riddle plate Turbo-mixer flukes
Cement mill - metering/vibrating table Separator bars Gas recycling conduit for glassworks
Steel
Welding
Alloys
Group
Examples:
6 7 WA Hardlite™
Our Technical ‘Spark’ Solves Your Industrial Challenges
A worldwide presence
www.welding-alloys.com
Welding Alloys Group 2016. WA Cored Wire, WA Integra, WA MultiSurfacer, Hardplate, Hardlite, Tuffplate and 3-DCarb trade and registered marks and logos are the property of the Welding Alloys Group. v1.0