430 Max 440 A2 Manual

MDGM 430 Max, 440, & A-2 Footprint Shaftless Press Console Touch Screen Controls
Table of Contents
Screen Identification 2
Setting Ink-Damp Curves 5
Loading-Saving-naming Ink-Damp Curves 10
Auto-Sequencing 16
The Advanced Count Functions 18
Using Job Logging Features 22
Using the custom log feature 32
Log to USB 37
Clearing Alarm Logs 42
Footprint Shaftless Initial Synchronization 49

and power up procudure
Touchscreen Bypass 52
-1-
Main Screen
1. Gross Copy Count- Displays Gross Count of Lowest Folder assigned to this console.
2. Good Copy Count– Displays Net Count of Lowest Assigned Folder. Flashing indicator will
appear if the press is running above 50% speed with the good copy count turned off.
3. Good and Gross Counter Reset Buttons– Resets the counts of the assigned folder(s) back to
Zero when the corresponding button is pressed. Note that the Gross Count Reset is
Password Protected.
4. Good Copy Count On/Off Button. Starts or stops the good copy counters on the folder(s)
assigned to this console.
5. Advanced Counter Functions Screen Call Button– Switches to the Advanced Counter
Functions Screen.
6. Verify Config Screen Call Button– Switches to Press Configuration Display Screen. Allows
operator to verify the press configuration and view folders and print towers assigned to the
console.
7. Print Tower Control Screen Selectors– Green Highlighted buttons indicate towers configured
to this console.
8. IPH Meter– Displays press speed in 1000IPH increments.
9. C-Run Indicator– This indicator turns on when the pressline is in Continuous Run Mode.
10. Master Ink Motor Speed Setting Display
11. Master Dampener Motor Speed Setting Display– Not on presslines with spraybar dampening.
12. Master Dampener Flood Button-Increases all active dampeners by 20% for as long as the
button is pressed. Towers with spraybar dampening will not have this function.
13. Master Ink Motor Speed Adjustment
14. Master Dampener Motor Speed Adjustment- Not on presslines with spraybar dampening.
15. Auto-Slowdown Push Button– Momentary Pushbutton that initiates an auto shutdown of the
press line.
16. Auto Sequencing Selector– Enables or Disables Auto-Sequence start-up of print functions.
17. Master Indicator– Displays status of console as either Master or Deselected. Only one
console per motion zone can be Master.
-2-
18. Console Identifier– Displays Console ID (1-4)

19. Fault Reset Button– Resets faults in all folders and print towers in the consoles
control/motion group. NOTE: This only resets the fault, it does not necessarily correct the
problem that created the fault.
20. Clock and Calendar
21. Alarm History Call Button– Displays the Alarm History Screen.
22. Maintenance Screen Call Button- Switches to the Maintenance Screen.
23. Auto Sequence Timers Call Button– Switches to the Auto-Sequence Timer Setting Screen.
24. Ink/Damp Curves Call Button– Switches to the Ink and Dampener Curve Setting Screen.
3
Print Tower Control Screen
1. Tower Identifier and Tower Q-Set and Non-Print Couple Selection Screen Call Button
2. Couple Ink and Dampener Offset Value Displays (Towers with spraybars will not have
dampener displays.)
3. Tower Ink and Dampener Offset Adjustment (Towers with spraybar dampening will not have
dampener adjustment.)
4. Non-Print Couple Indicator Icon
5. Clock/Calendar
6. Master Flood Button- Increases all active dampeners by 20% for as long as the button is
pressed. Towers with spraybar dampening will not have this function.
7. Tower Flood Button– Increases all Tower dampeners by 20% for as long as the button is
pressed. Towers with spraybar dampening will not have this function.
8. IPH Meter– Displays press speed in 1000IPH increments.
9. Master Ink and Dampener Value Displays (Presslines with spraybars will not have dampener
display.)
10. Master Ink and Dampener Adjustment (Presslines with spraybar dampening will not have
dampener adjustment.)
11. Print Tower Control Screen Selectors– Green Highlighted buttons indicate towers configured
to this console.
12. Main Screen Call Button– Returns to the Main Screen.
13. Print Unit Color Designators– These are set up at commissioning to either KCMY or CMYK.
They are not user programmable.
4
Setting Ink-Damp Curves
From the Main Screen, touch the “Ink/Dampener Curves” Button.
Enter the password “654321”
5
Touch the “Dampener Curve” button. The Ink and Dampener Curve setting procedures are
identical. This example will show the Dampener Curve.
The Dampener Curve Setting Screen will appear. The Ink and Dampener “curves” are actually 3
line approximations of a curve. This is covered in detail in another document (Calculating Ink and
Dampener Curves for MDGM 440/A2 Shafted and Footprint Shaftless Presslines). This document
6
only covers the touch screen controls. Each of these 3 lines is constructed by providing a
Setpoint (starting Point), in percent press speed, and a Slope value.
To enter a Setpoint, touch the desired “Setpoint Thumbwheel”.
A data entry “thumbwheel” will appear. Touch the up and down arrows assigned to each digit to
7
set a number between 0-99. After the desired number is reached, press enter (ENT). The value
of the Setpoint will display the new number. If the “CAN” (Cancel) button is pressed, the entry will
be aborted and the value will not be changed. Repeat this step for each Setpoint setting.
To enter a Slope, touch the desired “Slope” Thumbwheel.
8
A data entry thumbwheel will appear. Use the arrow buttons to change the value. This value is
actually Slope x 100, so if a slope of 1.5 is desired, enter a value of 150. When finished, press
ENT. Repeat this step for each slope setting.
The Curve values are now active on the press.
9
Loading-Saving-naming Ink-Damp Curves
Up to six Ink and Dampener Curves can be stored on the system. The procedure for Saving,
Loading and Naming the Ink Curves is identical to that of the Dampener Curves. Only the
Dampener Curve will be demonstrated here.
From the Curve Setting Screen, press the “Load/Save__ Curves” button.
10
SAVING: With the desired Setpoint and Slope Values displayed at left, press an unused “Save
Dampener Curve #” button.
Note that the field above the touched button now has the generic name “Damp Curve 1”. The
curve values are now stored under that name. To give the curve a more relevant name, press the
“Name Dampener Curves” Button.
11
Select the appropriate curve to name. Note that unused curves have blank touch areas.
An alpha numeric keypad will appear. Input the desired name, then press enter.
12
Notice that the generic “Dampener Curve 1” in the touch area has been replaced by the custom
name. Touch the “Load/Save Dampener Curves” button.
The curve has now been saved and named.
13
LOADING CURVES: First, use the “View All” button to verify the contents of the saved curves.
This table displays all of the stored curves and their values. Note that the full name of the curve is
visible at the bottom of the screen. Determine the curve to be loaded, then press the close button.
14
Press the desired “Load Dampener Curve #” button.
Note the values on the left hand side of the screen. The values from “UV DAMP CURVE” have
now been sent to the press.
15
Auto-Sequencing
Function On Buttons: These buttons, including Impressions On, Damp Forms On, Ink Forms
On, Damp Feed On, Ink Motors On, and Micrometrics On, are three
position thumbwheel switches. When these buttons are pressed, a pop-
up window will open that displays an active thumbwheel. The active
thumbwheel is used to enter the sequence on delay time for each print
function. These values are entered in tenths of a second. For example, a
setting of 15 will cause a 1.5 second delay. These timers are only active
if Auto-Sequencing is on (see Main Screen). Note that the Impressions
are usually hardware configured to come on at continuous run, so the
Impressions On timer may have no effect.
Function Off Buttons: These buttons, including Impressions Off, Damp Forms Off, Ink Forms
Off, Damp Feed Off, Ink Motors Off, and Micrometrics Off, are three
position thumbwheel switches. When these buttons are pressed, a pop-
up window will open that displays an active thumbwheel. The active
thumbwheel is used to enter the sequence off delay time for each print
function. These values are entered in tenths of a second. For example, a
setting of 15 will cause a 1.5 second delay. These timers will activate
only when the Auto-Slowdown button is pressed (see Main Screen).
Note that the Impressions are usually hardware configured not to turn off
until the press has stopped, so the Impressions Off timer may have no
effect.
Sequence On : This button is a two position thumbwheel switch. When this button is
16
pressed, a pop-up window will open that displays an active thumbwheel.

The active thumbwheel is used to enter the Sequence On threshold
speed. This speed (entered in percent 0-99) is the speed that print
functions will begin to time on during an auto-sequence start-up. Note
that Auto-Sequencing must be turned on for the timers to be active (see
Main Screen).
Sequence Off : This button is a two position thumbwheel switch. When this button is
The active thumbwheel is used to enter the Sequence Off threshold
speed. This speed (entered in percent 0-99) is the speed that print
functions will begin to time off during an auto-slowdown. Note that Auto-
Slowdown will function even if Auto-Sequencing is not on.
Auto Stop: This button is a two position thumbwheel switch. When this button is
The active thumbwheel is used to enter the Auto Stop speed. This speed
(entered in percent 0-99) is the speed that the press will stop during an
auto-slowdown. This speed is usually set to one or two percent. The
setting has to be greater than or equal to Inch Speed. Note that Auto-
Slowdown will function even if Auto-Sequencing is not on.
17
The Advanced Count Functions Screen
The Advanced Count Functions Screen (Single Mode)
This screen can be used to calculate the Gross Count and Waste Count for a run. It can also be
used to set up batch counters for single press runs with multiple versions or fold options.
The general count functions (upper left corner) are simply copies of the ones found on the Main
Screen. Please refer to that section for more information.
Start Job: When this button is pressed at the start of a new press run, it will move
the current Gross Copy Count value into the Gross Count at Start
display. This button will illuminate green after being pressed. The Close
Job button will turn gray.
Close Job: When this button is pressed at the end of a press run, it will move the
current Gross Copy Count into the Gross Count at End display and
calculate the total Gross Run Count. It also moves the current Good
Copy Count into the Good Count at End display. If the Gross Count at
Start is greater than or equal to the Gross Count at End, an Error
Message is displayed. Then it subtracts the Good Count at End from the
Gross Run Count to produce the Total Run Waste. If the Good Count at
End is greater than or equal to the Gross Run Count, an Error Message
will be displayed. This button will illuminate red after being pressed. The
Start Job button will turn gray.
Batch Mode: This is a toggle type pushbutton. It is used to switch between Mode and
Batch mode. Single mode is used for standard, single version press
18
runs. In Single mode, the Good Count at End is equal to the Good Copy
Count. In Single mode, the button will be gray and display the word
“Single”. Batch mode is used to break the Good Copy Count into batches
for multiple versions, folder modes, or destinations. There can be a total
of seven batches. In Batch mode, the button will illuminate green, and
display the word “Batch”. In Batch mode, the Advanced Count Functions
Screen will appear as shown below.
Advanced Count Functions Screen (Batch Mode)
The following items are either unique to, or function differently in, Batch mode.
Good Copy
Count Display: In Batch mode, this displays the total of the current batch only.
Total All
Batches Display: This display shows the running good copy count including all completed
batches.
Good Count at
End Display: In Batch mode, this display shows the total of all batches (up to seven
batches total).
Start Job Button: In Batch mode, this button performs the same function as in Single mode
with the following addition. It also clears all values currently stored in
Batch counts and the Total All Batches counter.
19
Close Job Button: In Batch mode, this button performs the same function as in Single mode
with the following exception. Instead of moving the Good Copy Count
into the Good Count at End display, it moves the value in the Total All
Batches display into the Good Count at End display.
To Batch Button: This button is a screen change button. It takes the operator to the Batch
Management Screen. On the batch management screen, the current
Good Copy Count value can be stored in a batch count.
Good Count
Reset Button: In Batch mode, this button resets the current batch only. The values
stored in the Batch Counters will remain.
The Batch Management Screen
Batch Management Screen
This screen is used to move the current Good Copy Count value into a stored batch count. The
Good Copy Count and Total All Batches count are simply copies of the displays on the Advanced
Count Functions Screen in Batch Mode. The Good Count Reset only resets the current batch. If
the Reset is pressed before the value is moved into a batch, the value is lost. The seven batches
that can be tallied consist of the six stored Batch Counts and the Current Batch (Good Copy)
Count.
20
Good Count
Reset Button: In Batch mode, this button resets the current batch only. The values
stored in the Batch Counters will remain.
To Batch
Buttons 1-6: These buttons are momentary push buttons. They are used to move the
value from the Good Copy Count display to the selected batch count.
When one of the buttons is pressed, the value stored in the Good Copy
Count will be moved into the corresponding Batch Count (1-6). The Good
Copy Count value will be automatically reset to zero.
Main Screen with counter in Batch Mode.
21
Using Job Logging Features
Before beginning a new job, enter the job ID into the “Current Run Field”. It the “Start Run” button
is illuminated, touch the “End Run” before proceeding. Also be sure to reset the Good and/or
Gross copy counters as required. At any time during the run, if desired, the “Shut Down When
Count Is Reached” option can be selected. This will cause an Auto-Slowdown to be initiated when
the Good Copy Count equals the Required Quantity. It can be turned off at any time, as well.
To enter the job ID, touch the “Current Job” field.
22
An alpha-numeric keypad will appear. Enter the desired Job ID. Up to 30 characters, including
spaces, can be used. The “SP” key is the space. DEL deletes the last character entered. CLR
erases the entire entry. CAN cancels the operation and leaves the original contents of the
“Current Run” field. Enter sends the job ID to memory.
After keying in the desired Job ID, Press the Enter key.
23
Next, enter the number of product to run in the “Required Quantity” field. To do this, touch the
“Required Quantity” field.
A numeric keypad will appear.
24
After entering the desired quantity, touch “Enter”
After the “Current Run” and “Required Quantity” field have been entered, touch the “Start Run”
button.
25
The “Start Run” Button will turn green. This has created a series of new log entries containing the
job ID, starting gross count and required run quantity. This will also update the “Advanced
Counter Functions” screen. Touch the “Advanced Counter Functions” button to see this screen.
Nothing has to be done on this screen. It just displays the counter values that will be entered into
the log. Touch the “Main” button to return to the Main Screen.
26
When you are ready to start saving copies, touch the “Good” count button.
The “Good” copy button will illuminate and say ON. It will remain on and continue counting until
turned off.
27
When the Good Copy Count gets to be less than 2000 copies away from the Required Quantity, a
flashing indicator bar will appear below the “Required Quantity” field. It will remain on until the
press is stopped.
28
Once the Good Count is equal to the Required Quantity, turn off the Good Copy Counter and
either touch the “Auto Slowdown” button, or bring the press down manually. If the “Shut Down
When Count Is Reached” option was used, both of these functions will be performed
automatically.
After the press is stopped and it is verified that sufficient copies have been run, touch the “End
Run” button. DO NOT reset the Good Copy or Gross Counters before touching the “End Run”
Button.
29
The “End Run” button will illuminate. This will send the final log entries for this job. These include
ending gross count, job gross count, good copy count and waste count. To see these values, go
to the “Advanced Counter Functions” screen.
No actions are required on this screen. Touch the “Main” button to return to the Main Screen.
30
Reset the Good and or Gross counter as desired.
31
Using the custom log feature
From the Main Screen, touch the “Custom Log Entry” button.
Touch a Custom Log Entry field.
32
An alpha-numeric keypad will appear. Key in the desired log entry. The log can be 40 characters
long including spaces. After the log text is complete, press the enter button (ENT). Please note
that the full 40 characters will not be visible on the keypad, and might not be visible in the log
field, however, the full 40 characters will be visible in the log.
After the text has been entered, touch and hold the corresponding “Send Log” button.
33
The Send Log button will turn green. Keep it lit for about one second. Entries in the custom log
fields will remain there until they are overwritten, however, they will only be recorded in the log
when the send log button is pushed.
In addition to the custom log entries, there are also semi-custom logs for common issues. These
logs contain variable fields attached to fixed text. To use them, touch the variable field.
34
An alpha-numeric keypad will appear. It is used the same way as the custom log entry. The “Print
Couple”, “Roller Set” and “Paster ID” fields are limited to 20 characters. All other fields are limited
to 40 characters.
After the text is entered, the “Send Log” button must be pressed for one second. In the example
above, the log entry would read, “T1A13, Plate Changed” meaning, “Tower 1 Unit A 13 Side plate
changed”. This is just an example, any notation can be used to identify the print couple as long as
it fits the 20 character limit.
35
The Semi-Custom fields include plate and blanket changes, roller settings, missed splices, bad
rolls of paper, delays caused by prepress, mail room, and conveyor systems. The Paper Used
field can be used to identify the type of paper used, or to keep track of the specific rolls
consumed.
36
Log to USB
From the Main Screen, go to the “Custom Log Entry” Screen.
From the Custom Log Entry Screen, go to the “Transfer Logs to USB” Screen.
37
Plug the USB device into the console touch screen’s USB port. Wait for the “USB Ready”
Indicator to turn green.
After the USB Ready Indicator has turned green, touch the “Transfer Log to USB” button.
38
The Transfer Log to USB button will turn green.
The USB Transfer Done Indicator will flash green for each file transferred.
39
When all of the files have been transferred, the USB Transfer Done Indicator will stay red and the
Transfer Log to USB button will turn back to gray. Touch the “Eject USB” button.
Hold the Eject USB until the USB Ready Indicator turns red.
40
After the USB Ready Indicator has turned red, it is safe to remove the USB storage device.
41
Clearing Alarm Logs
Notice:
The following procedure will permanently erase ALL of
the Alarm Log text files saved on the console
touchscreen. Be sure that these files have been saved to
a USB storage device before proceding!
The touchscreen will save the alarm log text files for one
year. Because of this, transferring the files to a USB
device can become time consuming. It is recommended
that these log files are cleared every two to four weeks.
This limits the number of files to be transferred.
42
Press and hold the upper left corner of the screen for 4-6 seconds or until the “System Screen
Called” box appears.
Press OK
43
Select Memory
Select Clear Memory
44
Select CF1
Press Next
45
Select Log
Press Next
46
Press OK. A window will pop up saying CF1 Cleared. Press OK.
Press “Main Menu”
47
Press Exit
48
Footprint Shaftless Initial Synchronization and power up procudure
Initial Synchronization of the Folder
The following procedure should be used to initialize the home positions of the drive system. It
should be performed after any of the following events have occurred:
• The drive system has been powered down

• Power failure
• Control power to the folder has been turned off
• The folder has been moved with the “Folder Clutch” disengaged (i.e. in Local
Mode)
• A folder has been disengaged from a virtual driveshaft that has been running with
another folder
Note: In the event of power loss or the drive system being turned off, additional steps must be
performed before this procedure. These steps will be covered later.
1. Disengage all Tower, Folder and Line Shaft clutches.

2. Jog the folder(s) around to its “Home Position” mark.
3. Push in a Stop Button.
4. Engage the “Folder Clutch” only. This zeroes the folder drive.
5. Pull the Stop Button out
6. Jog the engaged folder around once, returning it to its Home Position mark. This
synchronizes the Virtual Master with the folder drive. From this point on, the Folder
Clutch should remain engaged.
Adding Towers to the Press Line
1. Engage any Line Shaft Clutches (NOT Tower Clutches) required to connect the desired
towers to the folder.
2. With the Tower Clutches disengaged (in Local Mode), Jog the tower(s) around to their
home position marks.
3. Push in a Stop Button on the tower.
4. Engage the Tower Clutch. This zeroes the tower drives to the Virtual Master.
5. Pull out the Stop Button.
6. Repeat steps 2-5 on each tower to be used.
7. The towers and folder are now synchronized with the Virtual Master.
49
To Disengage Towers For Plate Changes, etc.
1. Jog the engaged pressline around to the folder’s home position mark. This should also
put the towers on their home position marks.
2. Disengage the desired “Tower Clutches”.
3. Perform the required tasks on the tower(s).
4. Jog the tower(s) around to its Home Position mark.
5. Verify that the folder is has not been moved (by motor power). Minor position drifts will
not affect timing. If the folder has been moved, but the Folder Clutch has NOT been
disengaged, return the folder to its mark. If it has been disengaged, the Initial
Synchronization procedure must be performed again.
7. Engage the “Tower Clutch”.
8. Pull out the tower Stop Button
Independent Folder Operation
The folder can operate in Local mode with the Folder Clutch disengaged, however, this requires
an Initial Synchronization to be performed before connecting the folder to print towers. The
following procedure is recommended for single folder presslines and whenever possible on
multiple folder presslines.
1. Jog the pressline around until the folder is on its Home Position mark.
2. Disengage the folder Line Shaft Clutch. This represents a clutch to the right of the folder
(from the operator side).
3. Disengage the Line Shaft Clutch on the footprint (tower or folder) to the LEFT of the
folder. This represents a clutch to the left of the folder.
4. The folder is now isolated from the rest of the pressline, but still synchronized with the
Virtual Master. Perform required operations.
5. Return the folder to its mark.
6. Verify that the required towers are on their marks. If they are, engage the two line shaft
clutches that were disengaged in steps 2 and 3. The press is ready to run. If they are not,
continue to step 7.
7. Disengage the tower clutches in question.
8. Engage the above mentioned Line Shaft clutches.
9. Jog the towers around to their marks.
11. Engage the Tower Clutch.
12. Pull out the tower stop button.
50
Power Up Procedure
Each drive cabinet is provided with two power sources; one high voltage 480VAC 3 phase
and one “low voltage” 120VAC single phase.
The 480 volt circuit provides the power to the drive module which uses it to power the main
drive motors. The disconnect handle located on the drive cabinet door is for the 480 volt
power.
The 120 volt circuit provides power for the control and communications circuits in the drive
system. This power if fed from the distribution panel located in the MDGM folder and tower
Junction boxes. There is an individual circuit breaker dedicated to the drive located in the
junction box. However, if control power must be turned off to the drive, the disconnect handle
on the door of the junction box can also be used. This will kill all single phase power
associated with the respective tower or folder.
The high voltage power can be turned off daily, if so desired. Occasionally, it might be
necessary to reset a drive fault (button located on the door of the drive cabinet). High voltage
can also be turned off if there is a problem with a specific drive module. The rest of the
system will still operate normally.
It is highly recommended that the low voltage control and communications power be left on
whenever possible. However, this is not always possible, and, in the event of a power failure,
it is better to turn off all disconnects before power comes back on.
The following procedure assumes that all drive high voltage disconnects and
tower/folder junction box disconnects have been turned off. If problems occur after a
brown out or momentary loss of power. Power everything down and follow the
procedure below.
1. Begin by turning on all Tower Junction Box Disconnects.

2. Wait approximately one minute.
3. Turn on all Folder Junction Box Disconnects.
4. Wait approximately one minute.
5. Turn on all Drive High Voltage Disconnects.
6. Press all drive fault reset buttons.
7. Pull out all stop buttons.
8. Press the fault reset button on all tower, folder and console touch screens.
9. Push in and pull out one stop button on every tower and folder.
10. Disengage all tower, folder and line clutches.
11. Perform the Initial Synchronization Procedure on all folders.
12. Engage towers by standard procedure.
51
Touchscreen Bypass
In the event of a Press Console Touch Screen Failure:
Locate the Touch Screen Bypass Box
There are two cables coming out of the box. One is for power and the other is for
communications.
52
On the front right hand side of the console, there are two receptacles. One for communications
and one for power
Plug in the connectors from the Touch Screen Bypass Box
53
Open the back doors to the console and locate the PLC. Plug the gray cable with the RJ-12
(telephone) connector into the top port on the DL260 CPU.
54
Locate the Touch Screen Bypass Switch in the back of the console and turn it on.
55
The Following items function on all consoles:

IPH Meter
Good Copy Counter- Good Count On/Off- Good Count Reset
Gross Copy Counter- Gross Count Reset
Auto-Sequencing
Auto-Slowdown
Master Ink Display, Master Ink Setting
The Following Items will only function if they exist on the Console Touchscreen:
Master Dampener Display- Master Dampener Setting- Master Dampener Flood
Former Air
Angle Bar Air
56

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MDGM 430 Max, 440, & A-2 Footprint Shaftless Press Console Touch Screen Controls

Setting Ink-Damp Curves 5

Loading-Saving-naming Ink-Damp Curves 10

The Advanced Count Functions 18

Using Job Logging Features 22

Using the custom log feature 32

Clearing Alarm Logs 42

Footprint Shaftless Initial Synchronization 49

18. Console Identifier– Displays Console ID (1-4)

Print Tower Control Screen

Setting Ink-Damp Curves

From the Main Screen, touch the “Ink/Dampener Curves” Button.

Enter the password “654321”

To enter a Setpoint, touch the desired “Setpoint Thumbwheel”.

To enter a Slope, touch the desired “Slope” Thumbwheel.

The Curve values are now active on the press.

Loading-Saving-naming Ink-Damp Curves

The curve has now been saved and named.

Press the desired “Load Dampener Curve #” button.

pressed, a pop-up window will open that displays an active thumbwheel.

The Advanced Count Functions Screen

The Advanced Count Functions Screen (Single Mode)

Advanced Count Functions Screen (Batch Mode)

The Batch Management Screen

Batch Management Screen

Main Screen with counter in Batch Mode.

Using Job Logging Features

To enter the job ID, touch the “Current Job” field.

A numeric keypad will appear.

After entering the desired quantity, touch “Enter”

Reset the Good and or Gross counter as desired.

Using the custom log feature

Touch a Custom Log Entry field.

From the Main Screen, go to the “Custom Log Entry” Screen.

The Transfer Log to USB button will turn green.

Clearing Alarm Logs

Select Clear Memory

Press “Main Menu”

Footprint Shaftless Initial Synchronization and power up procudure

Initial Synchronization of the Folder

• The drive system has been powered down

1. Disengage all Tower, Folder and Line Shaft clutches.

Adding Towers to the Press Line

To Disengage Towers For Plate Changes, etc.

Independent Folder Operation

1. Begin by turning on all Tower Junction Box Disconnects.

In the event of a Press Console Touch Screen Failure:

Locate the Touch Screen Bypass Box

Plug in the connectors from the Touch Screen Bypass Box

The Following items function on all consoles:

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