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 A318/A319/A320/A321 

 TECHNICAL TRAINING MANUAL 


 M02 RAMP & SERVICING (V2500-A5) 
 ELECTRICAL POWER 
This document must be used for training purposes only

Under no circumstances should this document be used as a reference

It will not be updated.

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A318/A319/A320/A321 TECHNICAL TRAINING MANUAL

ELECTRICAL POWER
Electrical Power Level 2 (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ELECTRICAL POWER GENERATION SYSTEM (EPGS)
IDG Cooling System (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
IDG Monitoring (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
AC Auxiliary Generation General Description (2) . . . . . . . . . . . . . . 14
External Power Supply General Description (2) . . . . . . . . . . . . . . . . 16
AC/DC Ground Service Distribution D/O (3) . . . . . . . . . . . . . . . . . . 20
ENHANCED EPGS
IDG Cooling System (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
IDG Monitoring (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
AC Auxiliary Generation General Description (2) . . . . . . . . . . . . . . 32
External Power Supply General Description (2) . . . . . . . . . . . . . . . . 34
# AC/DC Ground Service Distribution D/O (3) . . . . . . . . . . . . . . . . 38
AC AND DC LOAD DISTRIBUTION
Refueling on Battery (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
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ELECTRICAL POWER LEVEL 2 (2)


SYSTEM OVERVIEW
Each engine (HP rotor) drives its associated Integrated Drive Generator
(IDG) through the accessory gearbox.
The drive speed varies according to the engine rating. The IDG internal
gearing, converts the variable gearbox frequency to a stable 400 Hz.
The IDG provides a 115 Volts AC, 3-phase, 400 Hz AC supply. At some
point, servicing will be required of the IDG. In this module you will see
a video that will demonstrate the correct servicing procedures of the IDG.

SERVICING
CHECK OF THE OIL LEVEL AND FILTER DPI
Check the oil level and the filter Differential Pressure Indicator (DPI)
each 150FH or each times the engine cowls are opened. Depending
on when the time schedule occurs there might be a reason, during
transit checks, that you must check the oil level and the filter DPI
each 150FH or each time the engine cowls are opened.
On each engine, use the sight glass that is in the vertical position to
do the check of the oil level. If it is below the green band or above
the yellow band, do the oil servicing.
Clogged filter indication is provided by a visual pop out indicator (the
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DPI) mounted on the IDG. This indicator is installed opposite the


drive end of the IDG.

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SERVICING / CHECK OF THE OIL LEVEL AND FILTER DPI

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ELECTRICAL POWER LEVEL 2 (2)


SERVICING (continued) FILLING OF THE IDG WITH OIL OR ADDITION OF
OIL
OPERATIONAL TEST OF THE IDG DISCONNECT AND
RECONNECT FUNCTION CAUTION: USE ONLY NEW CANS OF OIL WHEN YOU FILL
The IDG will be disconnected in case of: THE IDG WITH OIL OR ADD OIL TO THE IDG. THE
- Oil overheat (high oil out temperature), CONTAMINATION IN THE OIL RAPID
- Oil pressure drop when not caused by drive under speed. DETERIORATION OF THE OIL AND WILL
The amber FAULT legend of the ELECtrical/IDG1 or 2 P/BSW comes DECREASE THE LIFE OF THE IDG.
on, the master warning system is triggered. Make the thrust reverser unserviceable,
In this case, the IDG must be disconnected manually. For this, the Depressurize the IDG case,
PUSH-TO-DISC IDG1 (2) safety guarded P/BSW, installed on the
panel 35 VU, must be pushed. CAUTION: USE ONLY APPROVED TYPES/BRANDS OF
LUBRICANTS. DO NOT MIX TYPES/BRANDS OF
CAUTION: ENGAGE THE IDG DISCONNECT MECHANISM LUBRICANTS.
WITH THE DISCONNECT RESET RING BEFORE Fill the IDG with filtered oils at a maximum pressure of 35 PSI (2.4131
YOU START THE ENGINE. IF NOT, YOU WILL bar),
CAUSE DAMAGE TO THE GEAR TEETH, AT Inspect the oil level before and after the related engine start. Inspect
ENGINE START. the oil level after it becomes stable (5 minutes after running),
YOU CAN DAMAGE THE DISCONNECT SOLENOID If the oil level is at or near the top of the green band, oil servicing is
BECAUSE OF OVERHEATING IF: YOU PUSH THE not necessary. If the oil level is below the green band or above the
IDG DISCONNECT P/BSW FOR MORE THAN 3 yellow band, servicing is necessary.
SECONDS. THERE MUST BE AT LEAST 60
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SECONDS BETWEEN 2 OPERATIONS OF THE


SWITCH.
On the ELEC control panel, push the IDG 1 (2) P/BSW.
On the IDG 1 (2), slowly pull out the disconnect reset ring to the full
limit of travel. If you feel a click while you hold the disconnect reset
ring, this shows that the disconnect function operates correctly. Let
the disconnect reset ring go slowly back to the initial position.

NOTE: The IDG disconnection is irreversible in flight. Reconnection


of the system is then possible only on the ground with
engines shut down.
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SERVICING / FILLING OF THE IDG WITH OIL OR ADDITION OF OIL

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ELECTRICAL POWER LEVEL 2 (2)


SERVICING (continued)
IDG VIDEO
The video shows the servicing of the IDG.
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SERVICING / IDG VIDEO

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ELECTRICAL POWER LEVEL 2 (2)


MAINTENANCE TIPS
It must be mentioned here that the most typical reason for IDG failures
are due to over servicing. You must pay particular attention to the level
of the oil in the sight glass.
When servicing, leave the Drain hose attached until only a couple of
drops come out.
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MAINTENANCE TIPS

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IDG COOLING SYSTEM (3)


GENERAL
The Integrated Drive Generator (IDG) oil cooling system consists of a
self-contained oil circuit and a fuel/oil heat exchanger.

OPERATION PRINCIPLE
A scavenge pump pumps the oil through the oil filter and the fuel/oil heat
exchanger. A charge pump provides regulated oil supply pressure to the
users. The engine fuel flow regulates the IDG oil temperature through
the fuel/oil heat exchanger.

COLD CONDITIONS
In cold conditions, due to the high oil viscosity, the oil pressure increases,
the cooler bypass valve opens; oil runs in the IDG internal circuit. As the
oil warms up, the cooler bypass valve closes and the oil flows through
the fuel/oil heat exchanger.

FILTER CLOGGED
A clogged filter indication is provided by a local visual Delta Pressure
pop-out Indicator (DPI). In case of clogging indication, a DPI reset can
be done in some conditions and associated with maintenance procedures.
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When the filter is clogged, the relief valve opens.

TEMPERATURE AND PRESSURE MONITORING


For overheat detection, oil temperature sensors monitor the temperature
of both input and output oil. A pressure switch operates in the event of
a loss of charge oil pressure.

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TEMPERATURE AND PRESSURE MONITORING

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IDG MONITORING (2)


TEMPERATURE MONITORING
If an overtemperature is detected at the Integrated Drive Generator (IDG)
outlet, the associated alarms are triggered. If the TEMPerature rises above
147°C, the ELEC ECAM page is automatically displayed through the
advisory mode and the temperature indication flashes. If the temperature
exceeds 180°C, the indication turns from green to amber. Above 185°C,
the MASTER CAUTion and IDG FAULT lights come on, the single
chime is triggered.

TEMPERATURE RISE INDICATION


If the temperature rise indication is over a given limit, a signal is sent to
the Centralized Fault Display Interface Unit (CFDIU) through the Ground
Power Control Unit (GPCU).
A class 2 failure message can be displayed on the MCDU: IDG 1 (2)
HIGH DELTA TEMP.

PRESSURE MONITORING
In case of loss of charge oil pressure the corresponding indications and
warnings are triggered only when the corresponding engine is running.
The low pressure warning is inhibited, for IDG input speed below 2.000
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rpm. The normal input speed range is between 4.500 and 9.120 rpm.

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PRESSURE MONITORING

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AC AUXILIARY GENERATION GENERAL DESCRIPTION (2)


APU GENERATOR
The APU generator is not interchangeable with the Integrated Drive
Generators (IDGs). It is driven at a constant speed by the APU and can
be connected to the electrical network in flight in case of any generator
failure. It can supply the entire electrical network if no other power
sources are available.

APU GENERATOR CONTROL


The main functions of the APU Generator Control Unit (GCU) are:
- voltage regulation,
- network control and protection,
- interface with System Data Acquisition Concentrators (SDACs),
- BITE function.
The BITE messages are sent to the Centralized Fault Display Interface
Unit (CFDIU).

CONTROL, INDICATION AND DISTRIBUTION


The APU generator is controlled by a P/B located on the ELECtrical
panel and has two lights: white OFF and amber FAULT. The APU
generator is connected to the network via the APU Generator Line
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Contactor (GLC) and the Bus Tie Contactors (BTCs).

APU GEN OIL TEMPERATURE SENSOR


A temperature sensor is located on the APU generator oil outlet. A high
oil temperature leads to an immediate automatic shut down of the APU
via the Electronic Control Box (ECB).

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APU GEN OIL TEMPERATURE SENSOR

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EXTERNAL POWER SUPPLY GENERAL DESCRIPTION (2)


EXTERNAL POWER SUPPLY
The aircraft network can be supplied by a Ground Power Unit (GPU)
connected to the external power receptacle located forward of the nose
landing gear well.
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EXTERNAL POWER SUPPLY

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EXTERNAL POWER SUPPLY GENERAL DESCRIPTION (2)


EXTERNAL POWER CONTROL
NORMAL PARAMETERS
If the external power parameters are correct, the indicator lights on
the external power receptacle and the EXTernal PoWeR AVAILable
light on the cockpit overhead panel come on. The ground power
parameters are monitored by the Ground Power Control Unit (GPCU)
which activates the indicator lights. With such indications the ground
cart can supply the aircraft network. As soon as the EXT PWR P/B
is pressed-in, the GPCU closes the External Power Contactor (EPC)
to supply the aircraft electrical network.
ABNORMAL PARAMETERS
If any external power parameter is not correct, the indicator lights
stay off. The external power cannot be connected to the aircraft
network. The detection of a GPCU fault causes the EPC to open.
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EXTERNAL POWER CONTROL / ABNORMAL PARAMETERS

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AC/DC GROUND SERVICE DISTRIBUTION D/O (3)


EXT PWR P/B ON
With the EXTernal PoWeR available and the EXT PWR P/B on, the
whole aircraft electrical network is supplied including the AC and DC
GrouND/FLighT buses. The MAINTenance BUS switch (5XX) is off.
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EXT PWR P/B ON

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AC/DC GROUND SERVICE DISTRIBUTION D/O (3)


MAINT BUS SW ON
EXT PWR is available but not on (14PU and 12XN open) and the MAINT
BUS switch switched to ON. AC BUS 2 and 202XP are not energized,
so relay 7XX is de-energized and supplies relay 14XX via relay 14PU
and relay 12XX via relay 12XN. With these two relays energized, the
DC GND/FLT bus (6PP) is supplied via Transformer Rectifier (TR) 2
and the AC GND/FLT buses (212XP, 216XP and 214XP) via 12XX and
14XX.
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MAINT BUS SW ON

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AC/DC GROUND SERVICE DISTRIBUTION D/O (3)


TR2 FAILURE WITH EXT PWR ON
If TR2 fails the GND/FLT buses are automatically supplied from TR1
via DC BUS 1, battery BUS and DC BUS 2.
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TR2 FAILURE WITH EXT PWR ON

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AC/DC GROUND SERVICE DISTRIBUTION D/O (3)


TR2 FAILURE WITH MAINT BUS SW ON
If the GND/FLT buses are supplied (MAINT BUS switch on) and TR2
has an internal overheat (T>172°C) the MAINT BUS switch trips off
because relay 6XX is de-energized. Thus, relays 12XX and 14XX are
also de-energized so there is no power supply to any of the AC and DC
GND/FLT buses.
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TR2 FAILURE WITH MAINT BUS SW ON

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IDG COOLING SYSTEM (3)


GENERAL TEMPERATURE AND PRESSURE MONITORING
The Integrated Drive Generator (IDG) oil cooling system consists of an Temperature sensors sense the IDG oil inlet and oil outlet temperatures.
IDG oil cooler, which is part of the engine fuel/oil heat management The Generator Control Unit (GCU) monitors the oil outlet sensor for
system. The IDG oil cooler is connected to the IDG by two oil connections indication on the ECAM and for advisory and overheat
(in and out). detection/indication. The GCU compares the oil in and oil out temperature
to determine the IDG internal temperature rise. From this data, the GCU
OPERATION PRINCIPLE can determine if there is an internal IDG problem or an external cooling
problem. An open circuit of the IDG oil outlet temperature sensor is a
A scavenge pump in the IDG pumps the oil through the scavenge filter
class 3 fault, and no flight deck effects are presented. The GCU will
and the IDG oil cooler. The engine heat management system regulates
automatically provide the IDG oil inlet temperature plus a nominal
the fuel flow through the IDG oil cooler to cool the IDG oil. A charge
temperature offset and display it as the oil outlet temperature on the
pump provides regulated cooled oil supply pressure to the generator and
ECAM ELEC page. A pressure switch senses low IDG oil charge
other users.
pressure. The switch is monitored by the GCU for the low oil pressure
The purpose of the IDG oil cooler bypass valve is to protect the IDG oil
fault warning.
from overcooling. Note that the cooler bypass valve is not part of the
engine fuel/oil heat management system.

COLD CONDITIONS
In cold conditions (oil temp <40°C), the oil pressure increases due to
high oil viscosity, then the cooler bypass valve opens to bypass the IDG
oil cooler. When IDG oil temperature is between 40°C and 70°C, the
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valve is in the regulating position. This position mixes uncooled oil from
the IDG and cooled oil from the IDG Oil Cooler and returns it to the
IDG.

FILTER CLOGGED
A clogged filter indication is provided by a local visual Delta Pressure
pop-out Indicator (DPI). In case of clogging filter condition, the visual
indicator pops out. The DPI reset can be done in some conditions and
associated with maintenance procedures. When the filter is clogged, the
relief valve opens.

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TEMPERATURE AND PRESSURE MONITORING

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IDG MONITORING (2)


Do not push the disconnect switch if the engine speed is less than idle.
OIL TEMPERATURE MONITORING The engine must be stopped for IDG reconnection.
Integrated Drive Generator (IDG) oil temperature sensors monitor the THERMAL IDG DISCONNECTION
input and the output oil temperature. If a high difference between the
input and the output temperature is detected, a status message is sent to If the IDG disconnection is not performed at 185°C, the temperature will
the ECAM. The difference is called a temperature rise. increase and at 200°C an automatic thermal disconnection should occur
The normal IDG oil inlet temperature is between 40°C to 105°C. When to protect the IDG. A warning message is sent to the ECAM system and
the oil outlet temperature reaches 142°C, an advisory mode is available a BITE MESSAGE (THERMAL DISCONNECT) is sent to the CFDS.
on the lower ECAM. If the oil outlet temperature is equal to or more than If this thermal disconnection fails, the message "THERMAL DISC.
185°C the master caution is triggered, and a manual disconnection is FAILED" is sent to the CFDS and a warning message is sent to the ECAM
written on the ECAM. If the oil outlet temperature is more than 200°C system.
the IDG is automatically disconnected. Note: After a thermal disconnection, the IDG must be replaced.
The class 2 message "IDG OIL DELTA TEMP" is generated by the
OIL PRESSURE MONITORING system BITE. If there is no difference between the input and the output
temperature, the class 2 message "IDG COOLER" is generated by the
A pressure switch operates in case of oil low pressure (lower than 140
system BITE. In both cases, the "AC GEN MAINTENANCE STATUS"
psi) not caused by underspeed.
is displayed on the ECAM STATUS page.
TEMPERATURE AND PRESSURE INDICATION
The oil outlet temperature is displayed on the ECAM System Display.
In case of high oil outlet temperature or oil low pressure, the following
warnings are triggered:
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- MASTER CAUTION light,


- Single chime,
- The message "ELEC IDG 1(2) OIL OVHT or ELEC IDG 1(2) OIL LO
PR" is displayed on the EWD,
- The FAULT legend on the corresponding IDG P/BSW comes on amber.
The IDG must be disconnected immediately by:
- Opening the safety guard,
- Pushing the IDG P/BSW for a maximum of 3 seconds.
Note: Disconnection is only possible if the related engine is running
above underspeed.

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THERMAL IDG DISCONNECTION

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AC AUXILIARY GENERATION GENERAL DESCRIPTION (2)


APU GENERATOR
The APU generator is not interchangeable with the Integrated Drive
Generators (IDGs).
It is driven at a constant speed by the APU and can be connected to the
electrical network.
It can supply the entire electrical network if no other power sources are
available.

APU GENERATOR CONTROL


The APU Generator control module is part of the Ground and Auxiliary
Power Control Unit (GAPCU).
The main functions of the module are:
- Voltage and frequency regulation,
- APU Generator Line Contactor (GLC) control in accordance with the
bus tie logic,
- Control and Protection,
- Interface with System Data Acquisition Concentrators (SDACs),
- Built-In Test Equipment (BITE) function. The BITE messages are sent
to the CFDIU.

CONTROL, INDICATION AND DISTRIBUTION


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The APU generator is controlled by a P/BSW located on the overhead


ELEC panel and has two lights: white OFF and amber FAULT.
The APU GEN is connected to the network via the APU GLC and the
Bus Tie Contactors (BTCs).

APU GEN OIL TEMPERATURE SENSOR


A temperature sensor is located on the APU generator oil outlet port.
A high oil temperature leads to an immediate automatic shut down of the
APU via the Electronic Control Box (ECB).

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APU GEN OIL TEMPERATURE SENSOR

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EXTERNAL POWER SUPPLY GENERAL DESCRIPTION (2)


EXTERNAL POWER SUPPLY
The aircraft network can be supplied by a Ground Power Unit (GPU)
connected to the external power (EXT PWR) receptacle located forward
of the nose landing gear well.
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EXTERNAL POWER SUPPLY

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EXTERNAL POWER SUPPLY GENERAL DESCRIPTION (2)


EXTERNAL POWER CONTROL
NORMAL PARAMETERS
If the external power parameters are correct, the indicator lights on
the external power panel and the AVAILable light on the EXT PWR
P/BSW come on. The power parameters are monitored by the Ground
and Auxiliary Power Control Unit (GAPCU) which activates the
indicator lights. With such indications the ground cart can supply the
aircraft network. When the EXT PWR P/BSW is pushed, the ON blue
legend illuminates and the GAPCU closes the External Power
Contactor (EPC) to supply the aircraft electrical network. The Bus
Tie Contactors (BTCs) 1 and 2 close if no engine driven generator is
on line.
The blue ON light, in the EXT PWR P/BSW, indicates that the EPC
is closed.
ABNORMAL PARAMETERS
If any external power parameter is not correct, the indicator lights
stay off. The external power cannot be connected to the aircraft
network.
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EXTERNAL POWER CONTROL / ABNORMAL PARAMETERS

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# AC/DC GROUND SERVICE DISTRIBUTION D/O (3)


EXT PWR P/B ON
With the EXTernal PoWeR available and the EXT PWR P/B on, the
whole aircraft electrical network is supplied including the AC and DC
GrouND/FLighT buses. The MAINTenance BUS switch (5XX) is off.
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EXT PWR P/B ON

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# AC/DC GROUND SERVICE DISTRIBUTION D/O (3)


MAINT BUS SW ON
EXT PWR is available but not on (14PU and 12XN open) and the MAINT
BUS switch switched to ON. AC BUS 2 and 202XP are not energized,
so relay 7XX is de-energized and supplies relay 14XX via relay 14PU
and relay 12XX via relay 12XN. With these two relays energized, the
DC GND/FLT bus (6PP) is supplied via Transformer Rectifier (TR) 2
and the AC GND/FLT buses (212XP, 216XP and 214XP) via 12XX and
14XX.
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MAINT BUS SW ON

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# AC/DC GROUND SERVICE DISTRIBUTION D/O (3)


TR2 FAILURE WITH EXT PWR ON
If TR2 fails the GND/FLT buses are automatically supplied from TR1
via DC BUS 1, battery BUS and DC BUS 2.
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TR2 FAILURE WITH EXT PWR ON

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# AC/DC GROUND SERVICE DISTRIBUTION D/O (3)


TR2 FAILURE WITH MAINT BUS SW ON
If the GND/FLT buses are supplied (MAINT BUS switch on) and TR2
has an internal overheat (T>172°C) the MAINT BUS switch trips off
because relay 6XX is de-energized. Thus, relays 12XX and 14XX are
also de-energized so there is no power supply to any of the AC and DC
GND/FLT buses.
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TR2 FAILURE WITH MAINT BUS SW ON

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A318/A319/A320/A321 TECHNICAL TRAINING MANUAL

REFUELING ON BATTERY (2)


GENERAL
The refueling electrical network consists of busbars 501PP and 502PP.
It is supplied as soon as the refuel door located on the fuselage below the
right wing is opened. Two supplies are then possible:
- 28V DC SerViCE BUS 601PP, supplied from normal network or via
MAINTenance BUS switch,
- HOT BUS 701PP if no other power is available.

GROUND SERVICE CONFIGURATION


To refuel the A/C on battery, the MAINT BUS switch must be set to on.
As soon as refuel door is opened, relay 8PR is energized by SVCE BUS
601PP via relay 5PR. Refueling busbars 501PP and 502PP are then
supplied by SVCE BUS 601PP via relay 8PR.

NOTE: In normal supply configuration, contactor 3PX is opened and


contactor 8PN is closed.
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GROUND SERVICE CONFIGURATION

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REFUELING ON BATTERY (2)


BATTERY ONLY CONFIGURATION
When spring loaded switch 10PR is set to ON and refuel door open, relay
5PR is energized by HOT BUS 701PP. Relay 8PR is energized, allowing
refueling busbars to be supplied by HOT BUS 701PP. Relay 11PR is
energized by 501PP via mode selector 3QU so that relay 5PR remains
energized. Time delay closing relay 12PR is energized by 701PP. When
it closes after 10mn, refueling power is automatically cut-off even if
refuel door is still open.

NOTE: The diagram shows the system before time delay relay 12PR
closure, refueling power being still available.
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BATTERY ONLY CONFIGURATION

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AIRBUS S.A.S.
31707 BLAGNAC cedex, FRANCE
STM
REFERENCE U2G05422
DECEMBER 2005
PRINTED IN FRANCE
AIRBUS S.A.S. 2005
ALL RIGHTS RESERVED

AN EADS JOINT COMPANY


WITH BAE SYSTEMS

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